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Article 1 Sana Ben Salah
Article 1 Sana Ben Salah
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Article in International Journal of Numerical Methods for Heat and Fluid Flow · October 2018
DOI: 10.1108/HFF-04-2018-0172
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Heat transfer
Heat transfer enhancement of enhancement
circular and square LED geometry
Sana Ben Salah
Research Unit of Ionized and Reactive Media (EMIR),
Preparatory Institute for Engineering studies of Monastir (IPEIM),
University of Monastir, Tunisia, and
Received 28 April 2018
Mohamed Bechir Ben Hamida Revised 21 June 2018
Accepted 27 June 2018
High School of Sciences and Technology of Hammam Sousse, University of Sousse,
Sousse, Tunisia
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Abstract
Purpose – The purpose of this paper is to compare the thermal effect between square and circular geometry
of light emitting diode (LED) with respect of the same surface for the intent of reducing the junction
temperature.
Design/methodology/approach – The heat equation is presented in a dimensionless form. To solve it
numerically subject to the boundary conditions, the authors realized a three-dimensional code with Comsol
Multiphysics.
Findings – The model is validated with previously published works. The authors found a good agreement.
Originality/value – New design of heat sink is improved for circular LED and a reduction of 18 per cent of
the junction temperature is permitted. The authors study the influence of various parameters: number and
length of fins and number and width of splits. New distribution of multichip LED in circular geometry
permits to put 42 chips instead of 36 chips with respect of the same surface and pitch and with reduction of the
junction temperature by 16 per cent.
Nomenclature
T = temperature (°C);
l = Thermal conductivity, W/m K;
r = density, kg/m3;
C = specific heat at constant pressure, kJ/kg K;
h = heat transfer coefficient W/(m2K);
a = side length of the square;
r = radius of corresponding cercal;
N = number of fins;
L = length of fin, mm;
t = thickness of fin, mm;
n = number of splits;
International Journal of Numerical
w = width of split, mm; Methods for Heat & Fluid Flow
Alpha = angle between two splits; and © Emerald Publishing Limited
0961-5539
Pitch = distance between two chips, mm. DOI 10.1108/HFF-04-2018-0172
HFF
1. Introduction
In various fields, the enhancement of heat transfer has been and will always remain the
interest of several researchers. One of the solutions found by these researchers is the use of
nanofluids.
Most of the domains used are porous media, which have been studied by Chamkha and
Khaled (1999), Chamkha and Rashad (2011) and Chamkha et al. (2015). The investigation of
micro- and nano-sized particle erosion in a 3-D, 90° elbow was the object of Shamshirband et
al. (2015) and Safaei et al. (2014). The natural convection of electrically conducted heat and
mass transfer in the presence of radiation and chemical reaction has been studied by
Sudarsan Reddy and Chamkha (2018). The natural convection in micropolar and viscous
fluids is reported by Prathap Kumar et al. (2010), in a CNT nanofluid by Estelle et al. (2017)
and in an enclosure filled with nanofluid by Goodarzi et al. (2014b), Ben Hamida and
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Charrada (2014, 2015a) and Esfandiary et al. (2016). The improvement in heat and mass
transfer during absorption of vapor into liquid film along a vertical channel was the focus
by Ben Hamida et al. (2018), who added copper nanoparticles to the working fluid. The
numerical studies are not only consecrate on natural convection but also consider the mixed
convection Chamkha et al. (2000), Umavathi et al. (2005) and Goodarzi et al. (2014a). The
laminar mixed convection in a rectangular inclined cavity with moving top lid is
investigated by Karimipour et al. (2013). The forced convection of nanofluid in a
microchannel including slip velocity was studied by Karimipour et al. (2014, 2015),
Karimipour (2015). He detailed the effect of different nanoparticle volume fraction and slip
coefficient. The influence of magnetic field was added by Karimipour et al. (2016).
The amelioration of convection is caused by not only increasing the fluid efficiency but
also ameliorating the surface of heat exchange between the fluid and the electronic device.
That is the problem of lamp of light emitting diodes (LEDs) because it became the most
interesting lamp (Zhua and Sun, 2016). It replaces mercury discharge lamp (Ben Hamida and
Charrada, 2015b, 2015c, 2013, 2012) and metal halide lamp (Ben Hamida and Charrada, 2016;
Ben Hamida et al., 2015) because of its instantaneous ignition, low consummation and high
lifetime, which can reach 50,000 h. But, it converts more than 80 per cent of the electric
power into heat. If this heat is not properly dissipated outside, it can affect the lifetime and
the luminous flux (Ha and Graham, 2012).
In 1963, Starner (1963) studied experimentally the free convection heat transfers from
rectangular fin arrays and found that the heat transfer coefficient for the vertical arrays
decrease by 10-30 per cent under those of horizontal arrays. Leung and Probert (1990) gives
a three-dimensional numerical model for the free convection and radiation of vertical arrays.
In recent years, there are many studies which give various methods for cooling LEDs. In
active method, Hsu and Huang (2016) showed high performance of LED with forced
convection cooling fluid airflow. Zheng and Xu (2017) reduced the junction temperature of
LED by 30°C by using ionic wind. Drãghici et al. (2017) compared between the use of a
passive heat sink and the use of an active cooling method based on synthetic air jets.
Natural convection is preferred for LED devices more than forced convection because it
does not require additional moving parts.
So, we want to reduce the junction temperature with the intervention on the heat sink.
Many investigators study experimentally the effect of orientation on the heat transfer; for
example, Costa and Lopes (2014) upgrade radial heat sink and Tari and Mehrtash (2013)
numerically study inclined plate fin heat sink. Huang and Shen (2016) combined pin fins and
oblique fins. He found the two optimum numbers of plate fins in each model (seven in
oblique-plate fin heat sink and eight in pin-plate fin heat sink). Yu and Lee (2010) studied
Heat transfer
enhancement
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Figure 1.
The structure of the
LED package
experimentally and numerically the natural convection in a radial heat sink, composed of a
horizontal circular base and rectangular fins.
We propose a new design of circular heat sink. We want to increase the heat exchange
surface to reduce the junction temperature without increasing the size of component.
Figure 2.
Translation from
square to circular
geometry with
respect of the same
surface
Heat transfer
enhancement
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Figure 3.
The temperature
distribution of the
LED package
HFF
Figure 4.
The vertical
temperature profile
along the center line
(z-axis)
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Figure 5.
The variation of
junction temperature
with the thickness
of fin
We study its various parameters compared with square geometry. We began with simple
chip LED and finish by multichip LED.
Figure 6.
The profile of
temperature in the
heat sink with
different fin thickness
HFF
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Figure 7.
Junction temperature
function of angle
alpha between two
splits in circular
geometry (fin
thickness = 1 mm)
dT
r C ¼ r ðl rT Þ (1)
dt
where T is the temperature, l the thermal conductivity, C the specific heat and r the
density.
If the coefficients are constant, the equation is reduced to:
dT
a DT ¼ 0 (2)
dt
@T @U @ t l @U
¼ T* ¼ T* 2 (3)
@t @ t @t L @t
Heat transfer
enhancement
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Figure 8.
Junction temperature
according to the
number of splits with
its different width (fin
thickness = 1 mm)
Figure 9.
Junction temperature
according to the
number of splits (split
width = 0.2 mm)
HFF
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Figure 10.
Profile of temperature
in the heat sink with
different split number
Heat transfer
enhancement
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Figure 11.
Variation of junction
temperature
according to the
number of fins (fin
thickness = 0.5 mm)
1
r2 T ¼ T* r2 U (4)
L2
@U
þ Bi U ¼ 0 (5)
@n
hL
with Bi ¼ (6)
l
Bi is the Biot number and represents the ratio of the thermal resistance.
(if 1D domain, the equation is @U
@ x^ þ Bi U ¼ 0)
a2 ¼ p r2 (7)
where a is the side length of the square and r is the radius of the corresponding cercal. So
11.28 mm is the radius of the heat sink base, 5.64 mm is the radius of substrate and 0.56 mm
is the radius of circular chip.
We assume that the materials are homogeneous and isotropic, and their thermal
conductivities are independent of temperature. A free convection occurs at ambient
temperature 25°C.
HFF
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Figure 12.
Profile of temperature
in the heat sink with
different number of
fins
Heat transfer
enhancement
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Figure 13.
Junction temperature
according to number
of fins with different
length in square
geometry
l DT !
n ¼ h ðTamb T Þ (8)
Here, h is the heat transfer coefficient that is taken in our study as:
Uniform: h = 10 W/(m2K)
or
Variable: i.e. variable with the geometry, the fluid, the pressure and the temperature.
Figure 14.
Junction temperature
according to length of
fins with different
radii of heat sink base
with thick fin because the thermal diffusion from base to fin is made with direct contact
(collision between fast and slow particles in vibration). This contact decrease with thin fin.
With variable h, the junction temperature is more because it describes better natural
convection than that with fixed h.
With variable h, the junction temperature with 1.5 mm of thickness (structure in Figure 1)
is about 62.5°C in the old design and 50.9°C in our design, so there is a reduction by 18 per
cent.
To show the effect of the thickness on the profile of the heat sink temperature, examples
are presented in Figure 6 for the two designs.
Figure 15.
Temperature profile
with three chips in
the two case of design
HFF alpha is 180°, there are 2 splits, when alpha is 90°, there are 4 splits, when alpha is 45°, there
are 8 splits and when alpha is 22.5°, there are 16 splits.
We take a thickness of fin equal to 1 mm and vary the width of the split from 1 to 0.1 mm.
The junction temperature function of the splits’ number with different width is showed in
Figure 8 for square and circular geometries. More the split width is lower than the thickness
of fin, the junction temperature decreases with the increase in split number.
We explain this as follows: Each split delate horizontal exchange surface from the fin
proportional to the split width and create vertical heat exchange surface proportional to the
fin thickness. So the split width must be lower than the fin thickness.
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Figure 16.
Temperature profile
with six chips in the
two case of design
Figure 17.
Temperature profile
with nine chips in the
two case of design
Figure 9 is specified to split width of 0.2 mm. It proves the reduction in the junction Heat transfer
temperature with variable h to 57°C and 48°C, respectively, in square and circular designs. enhancement
The percentage of this reduction is about 8 per cent and 23 per cent respectively for square
and circular design by comparing with the first structure in Figure 1. Examples of the
temperature profile of heat sink with different number of splits in that width are shown in
Figure 10.
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Figure 18.
New distribution of 3
3 LED array
HFF 5.3 Effect of number of fins
In the same surface of base, we reduce the thickness of fin to 0.5 mm to put more number of
fins in the heat sink. Figure 11 displays the variation of the junction temperature with the
number of fins. It is reduced to 46.5°C and 42°C, respectively, in square and circular design.
The percentage of this reduction is about 25 per cent and 32 per cent respectively for square
and circular design by comparison with the first structure. The effect of fins number on
temperature profile of the heat sink is showed in Figure 12.
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Figure 19.
New distribution of 6
by 6 LED array
No doubt, the increase in fin number increases the heat exchange surface and decreases the Heat transfer
junction temperature. But, close fins can cause overlapping in boundary layer, then we must enhancement
increase the heat sink size to put more fins with a good distance between those. The problem
here is that we are limited by the size of the electronic component. For that reason, we want
to study this parameter with relation with other parameters such as the length of the fin and
the radius of the base in the next part.
effect of length become negligible. For this reason, with 20 fins and 5 mm length, we found
the same temperature as with 5 fins and 18 mm length.
Without changing the same number of fins, we can also reduce the junction temperature
as it showed in Figure 14. We can choose between increasing the radius of heat sink with
reducing the length of fins or increasing the length of fins with reducing the radius of base.
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Website
Available at: www.electronics-cooling.com/2015/12/calculation-corner-estimating-parallel-plate-fin-
heat-sink-thermal-resistance/
Corresponding author
Sana Ben Salah can be contacted at: sana.bensaleh@yahoo.com
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