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INS LidsaverInstructions T01295 en 2013-04-12
INS LidsaverInstructions T01295 en 2013-04-12
Model # LS01
ADA
Compliant
5 Parts List
7 Features
1 LIDSAVER™ IN-COUNTER
INSTALLATION INSTRUCTIONS
3.
housing
TOOLS NEEDED FOR INSTALLATION
• #2 Phillips Screw Driver • Drill •.125" - .136' Drill Bit (#8
1.
PILOT HOLE)
• Saber Saw or Hand Router • Cabinet Cut-Out Template
(provided)
• (4) #8 x 1.00" Round Head Wood Screw (provided)
INSTALLATION
1. Using the supplied "Cabinet Cut-Out Template" cut the
LidSaver™ tube hole and drill four (4) mounting screw pilot holes in the cabinet (figure 1).
2. Unhook door springs (2) from
door using a screw driver or pliers. 2. 4.
3. Remove four (4) "Housing
Screws" from the LidSaver™
(figure 2 below right). woodscrews
housing
4. Remove LidSaver™ housing by screws
pulling forward and allowing the
housing to flex around the side
edges of the open door (figure 3 right).
5. Mount the LidSaver™ Cup-Lid
Dispenser into your cabinet using
the four (4) #8 round head wood
screws provided (figure 4).
6. Replace the LidSaver™ housing as
described in steps #3 and #2 above.
7. Hook door springs (2) on door using screw driver or pliers.
8. Load LidSaver™ with correct lids.
2 LIDSAVER™ OPERATIONS
Please apply the following tips to insure peak performance from your LidSaver™ stacking lid types, reliability of your LidSaver™ may be less than 100%. Under
single cup lid dispenser. Due to manufacturing defects, damaged lids or poorly these rare conditions your customer is still able to easily retrieve a lid.
3 LIDSAVER™ MAINTENANCE
Look for:
1. Sheared “lid claw pivot screw”. Replace using 6-32 nylon flat head machine screw.
Replacement door pivot screws are attached in front of the piston behind the piston lid plate.
2. Broken “lid claw”
3. Broken “door” rib. Order parts as needed.
Your LidSaver™ single cup lid dispenser does not require any special maintenance beyond
cleaning. To insure the maximum life of this product cleaning regularly inside and out Possible Causes: “Piston” does not freely move to most forward position
using a cotton cloth and mild soapy water (dish soap). Lubrication of door Solution: “Piston” or “Piston Spring” may be fouled. Clean inside of tube. Apply furniture wax
pivots as noted below is recommended periodically. to bottom of tube to help piston operate more freely. If this does not eliminate the problem,
Cleaning Instructions : contact Vollrath® at 800-628-0832 for repair or replacement.
1. Remove all lids from LidSaver™ dispenser
2. Unhook door springs (2) from door using a screw driver or pliers
Lids are damaged frequently when operating LidSaver™
3. Remove LidSaver™ “Housing” (refer to installation instructions) Possible Causes: Your lid may be incorrect for settings provided.
4. Wipe down all exposed surfaces with a cotton cloth and warm soapy water. Solution: Read label on “lid plate” (see diagram). If this does not match your lids, order a
5. Saturate each “Pager Assembly” with warm soapy water several times. “Lid Change Kit” to reset Lidsaver for your new lid.
Flex flipper portion of pager as your cleaning to insure flippers operate freely. Possible Causes: LidSaver may be overfilled with lids. When lids are compressed too
6. While pushing “Piston” to the back of the tube, wipe down bottom of tightly from overstocking they will not dispense well. Instruct staff to not overstock lids.
tube to keep piston operating freely. Solution: Remove lids and flake the stack. Avoid overstocking lids when loading.
7. Spread a small amount of thick-bodied lubricant (Food Grade Silicone, Possible Causes: One or more “Pagers” has migrated inward causing lids to be held
Vaseline, etc.) to each of the two (2) door pivot points. Apply lubricant with the too firmly.
door fully open and also underneath with the door in a closed position. Apply a Solution: Remove housing (installation instructions) and view “lid claw”/ lid relationship. Look to be
small amount of lubricant to each housing screw prior to installing. sure that “lid claws” reach behind first lid when the door is completely closed. If lids seem too tight and
8. Replace LidSaver™ “Housing” (refer to installation instructions) claws seem not to reach back far enough, order “LSTU Tune-up Kit“ to re-set pagers accurately.
4
dis-engaged when opened too far
Possible Causes: “Door pivot screws” have been sheared
TROUBLE SHOOTING
Solution: Remove sheared “door pivot screws” and replace using 0.75” - 1.00” 10-24 nylon
6. Trouble Shooting: round head machine screws. Replacement door pivot screws are attached in front of the piston
behind the piston lid plate.
Refer to this chart to determine possible reasons for LidSaver™malfunction.
5
Contact Vollrath® at 800-628-0832 for any additional support necessary.
More than one lid releases when opening door. LIDSAVER™ PARTS LIST
Possible Causes: Your lid may be incorrect for settings provided.
Solution: Read label on “lid plate”. If this does not match your lids, order a “Lid Change Kit” Product Name/No. Description
to reset Lidsaver for your new lid.
LSCO Change Out Kit For converting LidSaver™ to a new lid type, model/manufacturer
Possible Causes: LidSaver may be overfilled with lids. When lids are compressed too Door Clear acrylic door attached to front of unit
tightly from overstocking they will not dispense well. Instruct staff to not overstock lids.
Door Springs Extension springs attached to door and spring rod
Solution: Remove lids and flake the stack. Avoid overstocking lids when loading.
Claws Pivoting parts on doors marked A or B that pluck lids
Possible Causes: “Pager flipper” not returning to proper working position after loading lid stack.
Claw Pivot Screws Nylon flathead shear screws (6-32 F.H M.S.) .75
Solution: Using warm soapy water thoroughly saturate pager and flipper until flipper Housing screws Phillips flat head machine screw 6-32 x .375”
operates freely.
Door Pivot Screws Nylon shear screws (10-24 .75 - 1.0”
Possible Causes: “Pager” not securely fastened down.
Housing Removeable clear acrylic cover surrounding door
Solution: Grasp each “Pager” to see if any are loose and allow movement within their Pager/Rod Component Pivoting device attached to aluminum rods
adjustment slot. Order a “Tune-up Kit” from Vollrath to set these components accurately.
Piston Lid Plate Circular black part attached to front of piston
One lid does not release consistently when opening door. LSTU Tune-up Kit Template, wrench, instructions for adjusting pagers
Possible Causes: Your lid may be incorrect for settings provided
Solution: Read label on “lid plate”. If this does not match your lids, order a “Lid Change Kit”
for your specific lid to reset LidSaver™ for your new lid.
Possible Causes: LidSaver™ may be overfilled with lids. When lids are compressed too
tightly from overstocking they will not dispense well. Instruct staff to not overstock lids.
6 STANDARD LIDSAVER™
PRODUCT WARRANTY
ONE YEAR WARRANTY – Vollrath®, Inc. warrants to the purchaser that all
Solution: Remove lids and flake the stack. Avoid overstocking lids when loading.
standard LidSavers™ are free from defects in workmanship and material. The
Possible Causes: Loss of or damage to “lid claws” LidSaver™ warranty is limited to repairing and or replacing any part of a purchased
Solution: Both claws are intended to have pivoting motion in the vertical direction. Look for product which proves to be defective under normal use. Standard warranty coverage
horizontal motion on one or the other claw. If horizontal motion is apparent tighten or replace extends up to one year after the original shipment date. Furthermore, Vollrath®,
claw screws. shall disclose to its satisfaction that a product is defective.
LS VR Manual Vert 2.19.13_Layout 1 4/3/13 10:25 AM Page 4
7 LIDSAVER™ FEATURES
The following features enhance long
life and the quality of your LidSaver.
#8 round head
wood screws
ATTENTION:
Replacement claw pivot screws and
door pivot screws are included in every
LidSaver shipped. You will find them at-
tached on piston front behind the piston
lid plate. Please retain these screws for Housing screws
possible future use.
WARNING:
Do not overstock lids. Compressing lids
may result in dispensing problems.