CLARIFICATIONS TO BIDDERS

Name of Work: Supply, Installation, Testing, Commissioning of 1 x 20 KL U/G tank for NMA Tank with Pumping skid and allied works under Maharashtra State
Office
Tender Reference Number: WRCC/2023-24/LT/95 (Tender ID: 2023_WRO_171848_1)
Clarification End Date: 19.10.2023 @ 12.00 hrs
Sl No Bidder's Query IOCL Clarifications
1 Ron Booster Pump with Dosing Skid (Item No. 105 of SOR) Detailed Specification is attached.
2 Double acting Plunger Pump of 10HP/7.5 KW(Standby Pump for RON Detailed Specification is attached.
Booster) - (Item No. 106 of SOR).
3 Clarification on SOR Document Sr. No. 10 (Mechanical Item) : The item mentioned in sl no 10 includes supply and fabrication of 20 KL MS tank. The
We kindly request clarification regarding Sr. No. 10 in the SOR material, fabrication and transportation cost is included in the item.
document, specifically concerning the nature of the item mentioned. As
per our initial understanding, it appears to pertain to the fabrication cost
of 20KL tank. However, please provide your confirmation (Supply &
Fabrication of Tank is specified in SOR).
4 Request for RCC Top Slab Drawing: The drawing for item against sl no 13 is attached.
As indicated in the SOR document Sr. No. 13 (Mechanical Item), it is
essential for our bid preparation. The document mentions Drawing No.
IOCL/T-2/590, and we request yourself to provide copy of this drawing
which is not seen in Tender Documents.
5 Skid P&ID and Data Sheet for IRON Booster Dosing Pump & Double Detailed Specification and P&ID is attached.
Acting Plunger Pump – This document could not be traced from Tender
documents. For site survey, the contact details of concerned is mentioned in the technical bid
document.
In addition to above clarification we seek consent for site survey for
proper understanding of actual requirement. Please provide
concerned Officer Name & Number.

Page 1 of 1
 RON BOOSTER ADDITIVE DOSING SYSTEM – TECHNICAL SPECIFICATIONS
1.0 CONCEPT:
The system comprises of UG Storage Tank, Additive Dosing Pump with accessories (valves,
strainers, pressure relief valve, pressure gauge), additive injection block at the truck loading
bays and connected control & instrumentation.
2.0 SCOPE OF SUPPLY:
2.1 Following shall be part of supply in the scope of bidder:
a) RON Booster additive dosing pump with motor mounted on skid.
b) All valves, strainers, back pressure valve, flanges & fittings, fasteners and other
accessories forming part of the skid.
c) Space for future standby pump and motor to be mounted on the same skid with necessary
isolation valves on piping system.
d) FLP (IP 65) control panel to be mounted on the skid. The double compression FLP cable
glands shall also be supplied along with the control panel.
e) All types of cabling between the skid and control panel.
f) Inter connected earthing for control panel and motor/ pump with skid to be brought to an
Earth Bus on the skid.
2.2 The general arrangement drawing is attached to this document. The specifications are detailed
below.
3.0 ADDITIVE DOSING PUMP SKID:
3.1 The skid mounted pump typically comprises of a complete pumping unit including a pump
(along with provision of standby pump of identical size to be positioned on the same skid at a
later date), a local control panel with Start/ Stop Push Buttons and a FLP electric motor
coupled to the pump. The mounting skid forms the base for these parts.
3.2 Skid design shall comply with latest standards of API and IOCL specifications. The design of the
foundation required for the pump skid including submission of necessary drawings shall be in
the scope of bidder. Single line diagram, 3D/ isometric drawings (in Auto CAD and PDF format)
shall be in the scope of bidder.
3.3 The pump and motor skid shall be an engineered package with safety and convenience in mind,
allowing for system to be adjusted, modified and relocated with total ease. Skids should be
ready for quick installation at the site.
3.4 Installation of the pump/ motor skid with control panel shall be in IOC’s scope. Commissioning
assistance (1 working day at the site) shall be in bidder’s scope.
3.5 Entire piping, valves, flanges, fittings, fasteners and all other accessories forming part of the
skid shall be SS 316.
4.0 FLP STARTER PANEL (ON SKID):
4.1 The starter control panel for the additive pump control (Motor) including incomer, DOL starter
(for main and spare pumps), local ON/ OFF Push Buttons, overload relay to be housed in FLP
panel (IP 65) suitable for installation to suit gas group IIA & IIB. The control panel shall also
have features for remote Start and Stop including feedback signals for operation from a remote
PLC. Entire FLP Starter control panel shall be in the scope of bidder.
4.2 Control panel shall have Power isolation switch along with indication lamps (cluster LEDs) for
main incomer power, lamps for Running/stop, Local/Remote etc. The cluster LED lamps shall
be suitable for outdoor visibility.
Local panel shall also have local control such as start/stop; local/remote selection switches
etc. Starter Panel of additive pump shall be provided with Auxiliary potential free contacts
for integration of the below mentioned command and feedback for remote operation and
monitoring through a PLC.
 Additive Pumps
Running/Stop Status
Local/Remote Mode
Feedback
Trip feedback
Power Failure
Start
Commands
Stop

5.0 CABLING:
5.1 1.1 KV armoured Cabling with suitable sized cable from Local control panel to Motor is in scope
of bidder.
5.2 Earthing boss to be provided on pump Skid along with complete earthing of Motors and starter
panel up to one place along with copper bus bar of suitable size.
5.3 The power and control/ signal cabling upto the control panel for start/ stop of the pump shall
be in IOC’s scope including integration of the pump skid with automation.
5.4 3 MM thick Aluminum Canopy to be provided for starter panel. The canopy shall be supported
on a suitable structural stand.
6.0 SHED FOR MOUNTING ADDITIVE PUMP & MOTOR:
6.1 Level concrete platform along with required foundation (design & drawings to be furnished by
the bidder) shall be in the scope of IOC.
6.2 Pump Motor Skid to be housed in Shed (removable) & is in scope of bidder.
7.0 DATA SHEET FOR COMPONENTS:
S/N DESCRIPTION MINIMUM REQUIREMENTS
A RON Booster Storage Tank IOC scope.
B SKID FOR PUMP / MOTOR
1. Type Dismountable
2. Material of construction Mild Steel
3. Fabrication Min ISMC 100 with necessary foundation bolts for mounting
on the foundation. The skid shall be conforming to the API
675 standards.
4. Painting 2 Coats of Epoxy Zinc Phosphate (Min 35 Micron per coat)
+ 2 Coats of Epoxy high Build paint (Min. 100 Micron each)
shall be done on Skid. (RAL 7032 – Structure steel). The
skid shall be mechanically cleaned to SSPC SP 2.
5 Drain The skid shall be provided with a proper drain pan in 2 mm
thk sheet steel with valve for effective draining of the
product during cleaning etc.
C ADDITIVE PUMP
1. Type Simplex/ Duplex, Single/ Double acting plunger/
Diaphragm type OR
Gear/ Twin Screw pump
One set of pump with FLP motor + Provision for spare pump
with FLP motor on same skid shall be provided.
S/N DESCRIPTION MINIMUM REQUIREMENTS
The plunger/ diaphragm type pump shall be provided with
Auto/ Manual Stroke adjustment.
Pump shall be designed for negative suction up to 3 meter
without requirement of a foot valve. The pumping
requirement for 300 M (min) horizontal length and delivery
head of 10 meter shall be considered. Design document to
be submitted on award of contract.
2. Make To be offered.
3. Capacity 0-5000 LPH minimum

4. Discharge pressure 8 Kg/cm2

5. Material of Construction (MOC)
a Cylinder/ Gland ring and SS 316
Gland nut/ diaphragm plate
b Plunger/ Rotor (Gear/ SS 316
Screw type)
c Pump body Cast Iron
d All wetted parts SS 316
e Valve Holder SS 316
f Ring Seal PTFE
g Worm Gear SS 316
6. Connection Size (Suction & 2” Flanged, ASME B16.5,150#RF
Discharge)
7. Accessories forming part of Required and all wetted parts to be SS316.
skid
D DRIVE MOTOR
1. Type Asynchronous squirrel cage induction.
2. Supply voltage 3 phase, AC, 415 V +/- 10%, 50 Hz +/- 10%
3. Protection IP 65, Flame Proof to suit Division I, Group II A/ II B. Motor
shall be CMRI/ PESO approved.
4. Number of Poles/ Speed 4 Pole/ 1440 RPM/ As per design requirement
5. Insulation class/ Class F/ Limited to Class B Temperature rise
Temperature rise
6. Cooling TEFC (Fan cooled)
7. Rating (HP) As per design.
8. Make CGL/ BBL/ KEC
E. COUPLING BETWEEN Direct/ Flexible Spider/ as per OEM design. Coupling guard
MOTOR & PUMP (detachable) to be provided.
Quantity shall be as per requirement of design.
F. ALL PIPING & ACCESSORIES SS 316
FORMING PART OF SKID
G. PRESSURE RELIEF VALVE
1. Make As per OEM Standards.
S/N DESCRIPTION MINIMUM REQUIREMENTS
2. Material SS 316
3. Type Spring loaded
4. Size As per design - 25 mm (minimum)
5. Pressure adjustment Screw type; Set Pressure: 9.5 ksc
6. Seat Flat/ Ball
7. Gaskets SS Spiral wound
F. PULSATING DAMPENER
1. Make As per OEM design.
2. Design Self-Compensating Air Vessel Pulsation Dampener.
3. Material of Construction SS 316
4. End Connections 50 mm
G. STRAINER ALONG WITH DPG (DIFFERENTIAL PRESSURE GAUGE)
1. Make As per OEM
2. Material SS 316
3. Size 50 mm
4. Type Y Type
5. Mesh 40
6. End connection 2” Flanged
7. Working pressure 10 Kg/cm2
H. ISOLATION & DRAIN VALVES (BALL VALVES) FORMING PART OF SKID
1. Type Manual, Hand Lever Operated
2. Rating 800 #
3. Design Standard API 6D
4. Fire safe Certification API 607/6F/BS 6755 part 2
5. Stem Anti blow out
6. Port Regular Bore, Bi-Directional
7. Ends Flanged ASME B 16.5 150# Raised Face
8. Min. valve shell thickness As per ASME B 16.34
9. Body SS, ASTM A351 Gr. CF8M/ASTM A182 Gr. F316
10. Side/Tail piece SS, ASTM A351 Gr. CF8M/ASTM A182 Gr. F316
11. Ball SS 316
12. Stem SS 316 (No Casting)
13. Gland Nut/Wrench/lock SS 316
plate/Stop Pin
I. DIFFERENTIAL PRESSURE GAUGE
1. Element material & Type SS 316, Diaphragm/ Piston, Glycerine Filled
2. Mounting Local, Across strainer
S/N DESCRIPTION MINIMUM REQUIREMENTS
3. Dial Size Min 4” (100 mm) White Colour background with black
Graduation.
4. Material for case SS 316
5. Bezel ring Screwed/ Press fit
6. Window Material Shatterproof/Toughened glass
7. Accuracy ± 1% of FSD
8. Range 0-2 Kg / Sq.Cm
9. Accessories 3 way manifold- SS 316
10. Enclosure Weatherproof to IP 65 or better
H. PRESSURE GAUGE WITH ACCESSORIES (SUCTION AND DISCHARGE)
NOTE:- COMPOUND GAUGE TO BE PROVIDED SUCTION SIDE.
1. Element material & Type SS 316, Diaphragm, Glycerine filled
2. Dial Size / Colour Min 4” (100mm) White Colour background with black
graduation
3. Mounting Via a three-way manifold with isolation valve
4. Range 0-20 Kg/cm2
5. Material for case SS 316
6. Window material Shatterproof Glass
7. Bezel Ring Bayonet
8. Sensing Element SS 316
9. Port connection 3/8 or ¼” NPT(M)
10. Case/ Body material SS
11. Accuracy +/- 1% FSD
I. BACK PRESSURE RELIEF VALVE FOR ADDITIVE RETURN LINE (TO BE SUPPLIED SUITABLY
MOUNTED ON THE SKID)
1. Design ASME B16-34
2. Body Type Globe
3. Valve Type Direct Operated
4. Size 40 mm/ as per site requirement
5. Rating ANSI 150
6. End Connection Flanged
7. Sensing SS 316
8. Body Material SS 316
9. Internal Parts SS 316
10. Temperature Ambient
11. Seat Leakage As per FCI-70-2 (ANSI B 16.104) Class VI
12. Pressure Setting Adjustable through spring ADJUSTMENT
 S/N DESCRIPTION MINIMUM REQUIREMENTS
J. NON-RETURN VALVE
1. Size 2”
2. Type Spring loaded, Lift Ball/ Kone Type
3. End Connection Flanged, connection, SORF, 125 AARH
4. MATERIAL OF
CONSTRUCTION
a. Body SS 316
b. Cover SS 316
c. Piston Disc SS 316
d. Trim SS 316
e. Studs SS 316
f. Nuts SS 316
5. Process Data
a. Operating Pressure 1 to 8 Kg/cm2 (As per process connection)
b. Design Pressure 20 Kg/cm2
K Piping
1. Size 2”
2. MOC Sch 40, SS316, Seamless
L Flanges
1. Size 2”,150# SWRF
2. MOC SS 316
M Gasket
1. MOC SS316 Spiral Wound
Foot Note: Exact design requirements to be submitted for individual items on award of Letter
of Acceptance and approval to be obtained from IOC for supply of all the above items as part of
overall supply.
Note:-
1. Matching Flanges 2 nos. to be provided along with SS Spiral wound gaskets & SS fasteners
for connecting pump suction and discharge to the piping to be provided.
2. Foundation bolts to be provided.
3. General arrangement drawing attached to this specification.
LIST OF SUGGESTED MAKES
SN DESCRIPTION MAKE
1 Pump Dencil/ Milton Roy/ SR Metering/ Delta Pumps/
Rotodel/ Equivalent make to be proposed by Bidder
2 Motor CGL/ BBL/ KEC/ Marathon
3 Pressure Relief Valve & Back SR Metering/ Dencil/ Nirmal Industries/ Darling
Pressure Valve Musecco/ Kingsley/ Keystone/ Parker/ Equivalent
make to be proposed by Bidder
4 Strainer Dencil/ Milton Roy/ Woodfield/ SR Metering/ Aqua/
Micon/ Hawa/ Equivalent make to be proposed by
Bidder
5 Pressure Gauge H Guru/ Waree/ Manometer India/ Hirlekar
Precision/ GI/ Switzer/ Equivalent make to be
proposed by Bidder
6 FLP Items Baliga/ FEPL/ Ex protecta/ Flex pro
7 Ball Valve Aqua/ GM Valve/ Micon/ Hawa/ Fisher Xomox/ L&T
8 Pulsation Dampener Dencil/ SR Metering/ Milton Roy/ Cryogenic/
Equivalent make to be proposed by Bidder
9 Non Return Valve Aqua/ GM Valve/ Micon/ Hawa/ Fisher Xomox/ L&T
10 SS Pipes To be proposed by Bidder meeting ISI Standard
11 SS Fittings Parker/ Swagelok
DRAWINGS OF ADDITIVE DOSING PUMP SKID

1. GA ADDITIVE DOSING RON BOOSTER-XP95

2. MOTOR POWER CONTROL DETAILS
3. CONTROL CIRCUITS FOR PUMPS
4. TERMINAL BLOCK DETAILS-Model
 DELIVERY HEADER

NOTE :-
1. VALVE NO. 1,2 & 3 SHALL BE MOV. FOR TIME BEING MANUAL VALVE TO BE PROVIDED.
ONCE PROCUREMENT DONE, MANUAL VALVES TO BE REPALCED ALONG WITH CABLING.
 Switch
Disconnector
MCB 6
PTB
R 1
Y 2
B 3
N 4
14 15
POWER ON SIG
TO REMOTE

PUMP B TRIP SIG TO REMOTE

PUMP B TRIP SIG TO REMOTE

23 33

O/L RELAY O/L RELAY

PUMP A 24
PUMP B 34

7 8 9

C1 C2
10 11 12

PTB 11
PTB 10

PTB 12
PTB 8
PTB 7
PTB 6

U1 V1 W1 U2 V2 W2

M M
DOSING PUMP A DOSING PUMP B
 4
1

N
SS
local

17
REMOTE
16

18
SS
REMOTE PUMP A L/R SIG remote
O START STOP
PUMP 1 OFF C1-6 /L

C1

20
19
REMOTE SS
C1-7
PUMP A ON local

22
21
C1-4

DOSING PUMP A
REMOTE STOP
C1-5 REMOTE START

IL1
SS
remote

37
35

36

PUMP A ON
START
C1-8

PUMP A OFF
IL2
C1 0/L

IL3

PUMPA TRIPPED
230
VAC

SS
local
27
REMOTE
26

28

SS
PUMP B L/R SIG

remote
REMOTE O START STOP
C2-6 /L
PUMP B OFF SIG
C2

30
29
REMOTE C2-7 SS
PUMP B ON SIG local

32
31
REMOTE STOP OFF

DOSING PUMP B
C2-4
REMOTE START SS
IL4

remote
40

C2-5
38 CTB 13

39 CTB 14

START
FLUSHING PUMP ON IND

C2-8
PUMP B OFF
IL5
TRIP IND

C2 0/L
IL6
TRIP IND

PUMP B TRIPPED
DOSING PUMP FLUSHING PUMP
 PTB
R
R 1
Y
B
4X2.5 CORE POWER INCOMMER CABLE2
B TO C1 &C2 CONTACTORS
Y 3 AND CONTROL CIRCUIT
N
N 4N
5
4
6 U1
M 5
DOSING PUMP A 7 V1 From Contactor C1 -1,2,3
6
8 W1
9
10
10 U2
M 11
DOSING PUMP B 11 V2 From Contactor C2-1.2.3
12
12 W2
13
14
POWER ON SIG REMOTE From PF CONTACT POWER ISOLATOR
15
COM 16
DOSING PUMP A LOCAL 17 From PF CONTACT DOSING PUMP A R/L SSW
REMOTE 18
19
DOSING PUMP A OFF From PF CONTACT C1-6
20

21
DOSING PUMP A ON From PF CONTACT C1-7
22
23
DOSING PUMP A TRIP
24
From PF CONTACT C1 O/L RELAY
25
COM 26

DOSING PUMP B LOCAL 27 From PF CONTACT DOSING PUMP B R/L SSW

REMOTE 28
29
DOSING PUMP B OFF
30 From PF CONTACT C2-6

31
DOSING PUMP B ON From PF CONTACT C2-7
32
33
DOSING PUMP B TRIP
34 From PF CONTACT C2 O/L RELAY

DOSING PUMP A
COM 35
FROM REMOTE PF 36
CONTACTS FOR STOP TO STOP/START DOSING PUMP A IN REMOTE
STOP/START 37
START
38
COM
DOSING PUMP B
FROM REMOTE PF 39
CONTACTS FOR STOP TO STOP/START DOSING PUMP B IN REMOTE
STOP/START 40
START
Data Sheet for Double acting Plunger Pump of 10HP/7.5 KW (Standby Pump for RON Booster)

Customer Name IOCL

CHEMICAL DOSING PUMP DATA Chemical Dosing Pump
Model SL 60 (Duplex)
Pump Type – Plunger / HD / SD / MD Plunger
Capacity Max. Min. (KPH) Variable 2543 x 2 = 5086 LPH / 509
Discharge Pressure (Kg. /Sq. Cm.) 8 Kg / Cm2
Plunger Diameter Normal (MM 100/60
Pump Speed (Normal SPM) 100
Crank Case Lubrication Splash type
Stroke Adjustment Manual / Remote Manual
Gland Packing Type PTFE Square Braided
Connection Type Flange
Connection Size – Suction / Discharge (mm, NB) 50 NB; 150#
MATERIAL OF CONSTRUCTION (Pump)
Plunger SS 316
Non Return Valves SS 316 (CF8M)
Head SS 316 (CF8M)
Packing PTFE Braided Rope
Valve Holder SS 316 (CF8M)
Ring seal P.T.F.E.
Gear Box Housing CI FG 200
Worm Gear Prosperous Bronze
DRIVE DATA (Pump) (Flame Proof)
Recommended Motor (AC/AC Geared Sync./DC) A.C.
Phase / Voltage / Hertz Insulation 3 PH / 415 V / 50 Hz.
HP / RPM 10 HP / 1440 / TEFC
Frame / Enclosure / Service 132 / IP 65 / S1 / FLP IIA IIB
Mounting Foot
Motor Make ‘CGL / BBL’
ANNEXURE B