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Final Internship Paper Anteneh
Final Internship Paper Anteneh
Final Internship Paper Anteneh
Chapter - 1
The company will challenge and change the industry by delivering a unique business offering;
- The company will build a collaborative relationships – becoming the Partner of First Choice
- The company will combine leanness and agility to enable our own success
- The company will aspire for greatness – becoming an example of excellence
Since its establishment, Dugda Construction Plc. has been engaged to various constructional work.
Some of them are listed below;
CURRENT PROJECTS
No Client Project Type Contract Type Location Status
Amount
1 KIDUS RESORT MIXED USE 57,593,192.12 MATERIAL Addis Ababa, 85%
& HOTELS PLC BUILDING + LABOUR Kazanchis around
(2B+G+13) Bambis
2 GIANT EAGLE MIXED USE 22,197,600.87 LABOUR Addis Ababa, 121%
TRADING PLC BUILDING Mexico around
(2B+SB+G+14) African Union
LIBRARY & 98%
MATERIAL
YENCOMAD CAFETERIA 179,124,257.60
+ LABOUR
3 CONSTRUCTION BUILDING Bahirdar
PLC Ware House MATERIAL 100%
7,421,956.89
Project + LABOUR
4 ATO REDWAN APARTMENT 8,431,171,.87 LABOUR Addis Ababa, 48%
ABRAR BUILDING Behind Dembel
(B+G+10) City Center
5 ATO ASRAT 3* HOTEL 51,715,258.41 MATERIAL Addis Ababa, 38%
GELETE PROJECT + LABOUR Behind Millenium
(2B+G+15) Hall
8 DR. MOLLA 5* HOTEL 42,340,012.30 MATERIAL Addis Ababa, 45%
BIRHANU POJECT + LABOUR around Goma
(2B+G+18) Kuteba
9 W/RO HULUYE APARTMENT 14,541,469.33 LABOUR Addis Ababa, On 86%
BUILDING the road from
(2B+G+10) Sarbet to Kera
10 GONG MIXED USE 157,618,570.66 MATERIAL Addis Ababa, 21%
CONSTRUCTION BUILDING + LABOUR Churchill infront of
PLC. (3B+G+19) Eliana Mall
11 GET-AS REAL ESTATE 90,312,605.09 MATERIAL Addis Ababa, Ayat 97%
INTERNATIONAL + LABOUR
PLC.
12 ATO HABTAMU MIXED USE 18,355,643.79 MATERIAL Addis Ababa, 55%
DESTA BUILDING + LABOUR Behinde Getu
Commercial Center
13 ATO MIXED USE 5,418,375.89 LABOUR Addis Ababa, Haya 83%
WENDAFRASH BUILDING Hulet Mazoria
BEKELE (B+G+9)
14 ENE ALI MIXED USE 75,621,985.21 MATERIAL Addis Ababa, 22%
COMPLETED PROJECTS
(2B+G+7)
6 W/RO ZENEBECH HOTEL 10,516,217.01 MATERIAL Addis Ababa, Welo
AKO APARTMENT + LABOUR Sefer
BUILDING
(B+G+10)
7 ATO GETU GELETE EXTENSION 1,885,000.00 MATERIAL Addis Ababa, Getu
PROJECT + LABOUR Commercial Center
8 AMT IMPORTER PLC MIXED USE 20,472,921.21 MATERIAL Addis Ababa, Welo
BUILDING + LABOUR Sefer
(3B+G+15)
9 ET-CON HOUSE MIXED USE 3,310,681.70 LABOUR Addis Ababa,
BUILDING Kazanchis
(B+G+7)
10 ADM BUSINESS PLC 4-STAR HOTEL 335,105,236.87 LABOUR Addis Ababa,
PROJECT Ramada Hotel
(B+G+10)
Chapter - 2
With this regard, with a kind gesture that they accepted my application and were willing enough to
incorporate me as an intern student member to the company. Hence, I began my internship on Aug
2018 and to the last month of Sept 2018.
Almost all the time, I was worked on site and sometimes I practiced in office work, which is
presented around site.
Workflows in the section is followed by inspection of supervisor and necessary check lists was
taken. Finally, daily diary also gathered according to the executed work.
During the times I spent on the office, I have been enrolled with some tasks. Since office works are
integral parts of the project, I can say those tasks have helped me improve my overall knowledge aspect.
Calculation For Determining The Number Of Probes, GS, Leager And U-Head
Result; # GS= 720, # U-Head = 720, # Base = 720 and # Leager = 1440
The intern student starts to practice on the U - Street Apartment Building; the status of the building
was on fourth floor and constructing columns. So, in this section all construction methods will
discuss until the fifth slab construction.
a) Column Rebar
On the total slab area 1053.41 m2, according to the design the number of columns are 30 (thirty) and
they are different in sizes. The methods of connecting the columns rebar comes from the bottom (Ø
20) is overlapped one meter and stirrup Ø 10.
Formwork for in-situ concrete work may be described as a mouldor box into which wet concrete can
be poured and compacted so that it will flow and finally set to the inner profile of the box or mould.
Plywood formworks are used for temporarily supporting structure in column construction until the
concrete is attaining its strength. After erected the formwork it has to be checked Vertical and
Horizontal Alignment before placement of concrete.
I have got an experience to construct formwork for shear wall. It is unlike of column formwork
construction, on the panel make a hole on both internal and external formwork panel then insert rigid
pipe in order to tie the two panels together by tie –rod inserted in it. After de-shuttering tie-rods are
removed and the rigid pipes are cutoff.
The first type of concrete pump is attached to a truck or longer units are on semi-trailers. It is known
as a boom concrete pump because it uses a remote-controlled articulating robotic arm (called a
boom) to place concrete accurately. Boom pumps are used on most of the larger construction
projects, as they are capable of pumping at very high volumes and because of the labour saving
nature of the placing boom. They are a revolutionary alternative to line-concrete pumps.
Fig.2.7 transportation of concrete by mobile concrete pump (Elephant of CIFA concrete pump)
The second main type of concrete pump is either mounted on a truck or placed on a trailer, and it is
commonly referred to as a line pump or trailer mounted concrete pump. This pump requires steel or
flexible concrete placing hoses to be manually attached to the outlet of the machine. Those hoses are
linked together and lead to wherever the concrete needs to be placed. Line pumps normally pump
concrete at lower volumes than boom pumps and are used for smaller volume concrete placing
applications.
Fig.2.9 Agitator truck pours the concrete in to Fig.2.10 Transporting of concrete with
steel stationary concrete pump chute pipe of stationary pump
Fig.11 workers on placement of concrete with stationary concrete pump in column formwork
- Time saving to transport the ready mix - Time taking; when placing of concrete
concrete to the required place.
column 70*70cm, it takes 3 minutes. (personal
When placing of concrete column 70*70cm, it data)
takes 1minute and 44 seconds. ( personal data)
Table 2.2.Comparison between Mobile concrete pump and Stationary concrete Pump
Before erecting the probes, surveyors puts benchmark (1 meter) on column by total station on one
column. Then with the aid of thin pipe with filled water has to level the rest of all column. Finally, it
can be erect the probes, RSH and plywood for casting the slab.
Under ply wood soffit formwork, it has to be erect the probes and RSH then I-section timber is
installed horizontally with spacing of 60*60 cm in order to avoid bending of slab after casting
concrete and support the plywood appropriately. The dimension of standard plywood is 122*244 cm
so the spacing of RHS is considering the dimension of plywood.
Fig.2.15 arrangement of RHS for supporting Fig.2.16 Implementing RHS and plywood
shuttering of slab
Fig. 2.18 connecting stair reinforcement bar with slab reinforcement bar
The benefits of post-tensioning, it is helpful to know a little bit about concrete. Concrete is very
strong in compression but weak in tension, i.e. it will crack when forces act to pull it apart. Rebar is
what is called “passive” reinforcement however; it does not carry any force until the concrete has
already deflected enough to crack.
Thinner slabs mean less concrete is required. In addition, it means a lower overall building height for
the same floor-to-floor height. Posttensioning can thus allow a significant reduction in building
weight versus a conventional concrete building with the same number of floors. This reduces the
foundation load and can be a major advantage in seismic areas. A lower building height can also
translate to considerable savings in mechanical systems and façade costs. Another advantage of post-
tensioning is that beams and slabs can be continuous,
NB; The Posttension is constructed by Lebanon professionals CCL- Specialized engineered Solutions for
structures, EASE. I tried to found structural drawing but the company not willing to give the document.
Installation of posttensioning process taken place on the 5th slab. For applying posttension
system, the materials are;
Strand (cable)
Duct
Anchor
Chair
Plastic cone
Styrofoam
Bolt and nut
Cage
Grout pipe
Materials for Application of Posttensioning Slab
Posttension Installation
After the bottom slab, rebar placed, the ducts over laid according to the design, and then the strands
inserted in to duct.
The stand is tied only in one direction and hydraulic jack does not tension the other side, it is
simply left in the concert. After casting of the concert then tensioned on one direction only.
Fig.2.27 Grout vent Fig.2.28 the grout vent applied on the tendon
Grouting is takes place in grout vent, the grout pipes are hold on to the hole of duct which has strand in to it
and by grouting machine cement pase is injected. At one of the vent connect the hose with one claw coupling
to one of the valve and place the other end inside the pump blow through the retaining ring provided there.
After the cement and water mixed then start to grout the paste in tendons.
The tendons on slab arranged like wave and poured concrete on it, then, when the concrete attain its
strength stressing will takes place. The tendons are tied beneath to negative rebar around columns
because to resist punching shear, punching shear is high on connection between the point of slab and
columns but on the other hand, the tendons are arranged on positive rebar of slab. Almost all the
beam is not present on posttensioned slab. In this case, there is submerged beam to increase the span
between columns that is greater than 10 meter.
Concrete placement on the prepared Reinforcement Bar and Post-tensioned strand (cables) and
simultaneously two tests are going on, which is Slump Test and Cube Test randomly from the ready-
mix concrete, C-40 ,coming from batching plant with Agitator trucks. The samples are taken from
the 5th and 17th Agitator truck out of 20 Mix Trucks, by the order of the consultant, one slump, three
cubes (15*15*15* cm3) tests and one slump, three cubes (15*15*15* cm) tests are taken the sample
respectively.
Concrete cover
Concrete cover is used to protect the steel or reinforcement bar from environmental effects such as
corrosion, moisture, heat etc. All reinforcements shall have a concrete cover with different thickness.
Concrete cover for footing 5cm, for slab 1.5cm and for columns and beams 2.5cm.
Apparatus
1 2
3 4
5
1. Standard slump cone -300mm high with a bottom diameter of 200mm and top diameter of
100mm
2. Rubber Hammer
3. Measuring tape or ruler
4. Steel tamping rod - 16mm diameter, 600mm long, with one end rounded
5. Steel float
Procedure
Fig. 2.32 Tamping by rod 25 times Fig2.32 Removing the top attached part and leveling
1 2 3
NB. The measurements are taken from different points, three points and taken the average
Result
- First sample; 85, 85 and 85 cm. Then the average will be;
85+85+83 = 84.33 cm
3
66+67+67 = 66.66 cm
3
The Result is better, because the standard slump test result for C40 is 30 to 85 cm.
Apparatus
Procedure
Fig.2.35 Filling the concrete for three layers in the mold and tamping 25 times by rod and
Avoiding the air voids by rubber hammer
I observed that the cube molds how to pour concrete, the steps and apparatus. After 24 hour, six
sample cubes will removed from the mold and the next day taking to the laboratory and immersed in
to tanker which contain water. They need the 7th day and 28th day compressive strength. I will go to
the laboratory and observe the process of breaking the cubes.
(a)
(b) (c)
Fig2.36 (a)weighting of the concrete cube, (b) Compressive strength testing machine, and (c)
reading of compressive strength in MPa
Test results
- Test for compressive strength
- Class of concrete; C-40
- Slump, mm 67& 83
2.4.2.5. GROUTING
Grouting is filling of void space with cement paste or
other chemicals. In posttension slab, after the strands
were stressed the ducts should be injected by
grouting machine in grouting vent with cement paste
in order to create bondage between the strand with
duct, additional it can be avoid rusting of the cable or
strand.
- Minimize concrete and rebar cost. - Require more costs of concrete and
rebar.
Applying damp-proof on the external basement wall, to protect the water (more moisture) comes from outside
and enter in to the basement through wall. Materials that are applying damp-proof;
Methods
Primary Oasis coat is apply on the required external wall and stick the membrane. Finally, the 10 cm HCB
will be laid to protect direct contact from soil to the membrane.
1 2 3
I visited the Muniba site constructed by Dugda Construction PLC (the contractor), which is located
around Sarbet, but it is not active on that day. Therefore, I observed only the drawings
(Architectural, Structural, Sanitary, and Electrical). In addition, the project is; mixed used building
construction; total built-up area of 927.57 m2 and they apply dump proof on the basement shear
wall.
Poor PPE, like wearing of Glove, safety net and sometimes helmet are not practiced on the site. So
that, I prepared proposal for safety net and submitted to the project manager to give attention and
apply it, but the company did not give more focus and did not supply the material to construct the
safety net around the building.
Chapter - 3
During my internship stay at Dugda construction Plc, I have been able to acquire the following
benefits.
As I stayed an internship on new technology, I have improved my skill broadly that I was learned
theoretical in classroom session.
Both theoretical and practical experiences goes hand in hand, i.e. one cannot stand by itself. A
theoretical knowledge without practice and vice versa is a waste. Knowing the practical world has
helped me expand my range of knowledge. It helps to visualize while performing theoretical tasks.
In addition to the above mentioned, since I spent majority of my time at site, I was supposed to learn
different words where personnel at site use to communicate.
Below are some of the terms I get used to while being on site:
I actively communicate with workers that’s way I have got answers for my questions.
Team playing is a process where a group of people analyze their group strengths and weakness,
capacity and potential in order to achieve and improve effectiveness. It can also be defined as a
structured attempt to develop the effectiveness of a group of people.
During my internship, I had the opportunity to team up with other intern students while performing
different tasks at the office.
As an intern, I had practiced on site lead the labors for making strengthening of safety net supporter
eucalyptus.
- Responsible
- Conceptual with rational reasoning.
- Understanding Work ethics related issues, etc.
Punctuality: Punctuality does not always refer to arriving on the work place on time, it also
infers to delivering given any task according to the deadline and being always available if
needed in working hours.
Proper utilization of instruments and labor: this would prevent any wastage which could
result from careless and excessive use of instruments and labor, in turn saving precious time
and money.
Cooperation: ‘No man is an island’. A worker should be able to team up and develop good
relation with his/her partners so as to be effective and create a smooth working platform.
Entrepreneurship is defined as special human talent that helps manage those factors of production
such as labor machinery and capital and takes risks of making loses. An entrepreneur is required to
establish meaningful relationship between activity and authority that is intimately related to planning
function.I have a plan to create working safety net for construction companies.
As an intern student, I observe all activities and asked respective questions that’s comes in my mind
and all unclear points and I have got responses for my questions.
3.1.7.2.Reading Drawings
I also practiced read and interpret different drawings (both structural and architectural) is an integral
part of a civil work.
3.1.7.5.Time claim
Chapter – 4
4.1. Conclusion
During my stay at the hosting company, Dugda Construction Plc, I have been able to observe
different aspects of their construction method.
This internship report has looked into different work activities on construction site and in office.
Post-tensioned slab structure, grouting process, reinforcement, formwork, quality control on the
quality of construction. Preventive measures to defective construction include strict supervision,
proper construction management and quality control, thorough tests, and the use of quality
materials.has been exercised and in office weekly schedule, time extension, payment certificate, etc.
During internship session the mentor follow up how to excersise the intern student and discussed
with the professionals in the hosting company to give me the answers from raised questions. The
whole experience of working at Dugda Construction Plc was fruitful. I was satisfied with style of
their supervision of their interns and ability to incorporate them to their already existing stabilized
plat form. They have been very friendly and in fact, the company has professional experts that kindly
and happily helped us through the entire stay.
4.2. Recommendations
The following recommendations are made following the internship of the study; here are some
remedial measures to be taken by Dugda Construction Plc.
Health and safety are the responsibilities of everyone at work it is of particular importance to the
construction industry where it is one of the major employers of the work force of the country.The
rules and regulations for safety of workers should be strictly implemented once they are written.
1. I recommend that the top management and those who are concerned including the Site
engineers and the Forman’s should strictly reinforce the rules to wear helmets and the
company should provide safety shoes and other healthy working conditions.
2. Safety Nets (vertical and horizontal) should be applied around the building to protect fall
workers and materials.
3. Top management workers have good communication skill and commited to response
answers for uncler points. So, it has to be continue because for othe intern student join to
their company he/she attain the expected skill and knowledge.
1. The university should arrange some practical visit in some courses. Because it helps, the
students to easy understand what they have learnt in laboratory and lecture class. In this
internship, I saw how it is easy to understand on practical work.
2. It is better to visit the students to other construction company which is not assigned, for a few
days.
3. Report writing skill course should be given before starting the program.
Reference