MR484000SG1 Communication Module Product Specification V1.4

Product Specification
Version: 1.4
Release Date：2021-06-15
Model: MR484000SG1
Description: Communication power 75A module
Drafted by Reviewed by Approved by
Mingshan Bai Fei Fang PaulShen
SHENZHEN MEGMEET ELECTRICAL TECHNOLOGY CO., LTD
Add: 5th floor, Block B, Ziguang information harbor, Langshan Road,

Shenzhen, P. R. China
Tel: +86 0755-2660 0500 Fax: +86 0755-8660 0999
E-mail: megmeet@megmeet.com; http://www.megmeet.com
规格书文档编号：
发布日期 : 2021-01-22
型号：MR484000SG1 系列产品
Revision History
Version Revision Summary Revision

No. Date
1. 0 first release 2019-11-18
1.1 1. Correct the rated current of the fuse 2020-3-30
2. Modification of output external characteristic curve
3. Modification of overtemperature drop curve
4. Add physical size diagram of structure
5. Modify the weight
1.2 1. Change the project name to MR484000SG1 2020-10-27
2. Maximum efficiency: changed from 97% to 96.6%
3. Adjustable current range: change from 0~81A to 0~80A
4. Delete 10% to 90% load variation in the output dynamic test (refer to HW
specification originally)
5. Add noise voltage test (deleted by mistake from previous specification)
6. Input overvoltage protection point: from 300±10 to 310± 10VAC
7. Full load temperature derating point: from 55° to 50° synchronously update
derating curve
8. Delete AC test for insulation and voltage test (only DC test is allowed)
9.EMC harassment: change from B to A
10.EMC test standard update: update according to the latest certification
standard
11. Update Goldfinger picture and terminal definition
1.3 1. Change the maximum input current from 26A to 24A
2. Change peak current: Updated from 80A to 81.3A
3. Increase the accuracy index of steady flow
4. Update the input voltage drop curve
5. Update the external characteristic curve
6. Update the temperature drop curve
7. Update the LED indicator
8. Update interface definitions
9. Update the maintenance and replacement time of the module
10. Delete power-down retention time
1.4 1. EMC: CE and RE Standards changed from Class A to class B
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The copyright belongs to Megmeet. Any unauthorized use is prohibited.
发布日期 : 2021-01-22
Table of Contents
1. Electrical specifications ...................................................................................................................................... 5
1.1 Input characteristics .................................................................................................................................5
1.2 Output characteristics ..............................................................................................................................5
1.2.1 Output voltage and current adjustment rate .............................................................................. 5
1.2.2 Output ripple and noise ................................................................................................................6
1.2.3 Output dynamic response ............................................................................................................ 6
1.2.4 Output overshoot ..........................................................................................................................6
1.2.5 Startup output delay time ............................................................................................................ 6
1.2.6 Power conversion ..........................................................................................................................7
1.2.7 Output characteristic .................................................................................................................... 7
1.2.7 Startup output delay time ............................................................................................................ 8
1.2.8 Over-temperature drop curve ...................................................................................................... 8
1.2.9 Noise voltage .................................................................................................................................9
1.3 Protection function .................................................................................................................................. 9
1.3.1 Output short circuit protection .................................................................................................... 9
1.3.2 Output overvoltage protection .................................................................................................... 9
1.3.3 Output undervoltage warning ......................................................................................................9
1.3.4 Input overvoltage protection ..................................................................................................... 10
1.3.5 Input undervoltage protection ...................................................................................................10
1.3.6 Over temperature protection .....................................................................................................10
1.4 Communication function between rectifier module and monitoring module ................................... 10
1.5 LED ...........................................................................................................................................................11
2. Insulation performance ....................................................................................................................................11
2.1 Insulation Impedance .............................................................................................................................11
2.2 Resistant to high voltage ........................................................................................................................12
3. Safety standards ............................................................................................................................................... 12
4. EMC ................................................................................................................................................................... 12
4.1 EMI .......................................................................................................................................................... 12
4.2 EMS ......................................................................................................................................................... 13
5. The work environment .....................................................................................................................................14
5.1 Ambient temperature ............................................................................................................................ 14
5.2 Environmental humidity ........................................................................................................................ 14
5.3 The altitude ............................................................................................................................................ 14
5.4 Cooling way ............................................................................................................................................ 14
5.5 Vibration resistance ............................................................................................................................... 15
5.6 The impact resistance ............................................................................................................................ 15
5.7 fall ........................................................................................................................................................... 15
6. Physical size ...................................................................................................................................................... 15
7. Weight ...............................................................................................................................................................16
8. IP protection level of enclosure .......................................................................................................................16
9. The interface definition ....................................................................................................................................16

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10. Other requirements ....................................................................................................................................... 18

11. Certification .................................................................................................................................................... 18
12. Production capacity ........................................................................................................................................18
14. MTBF ............................................................................................................................................................... 18
15. Product maintenance .....................................................................................................................................18
15.1 Free maintenance time of the product ............................................................................................... 18
15.2 Field maintenance method ..................................................................................................................19
15.3 Product maintainability ....................................................................................................................... 19

发布日期 : 2021-01-22
1. Electrical specifications
1.1 Input characteristics

Input mode Single-phase two-wire input
The input voltage 85Vac to 300Vac
Rated input voltage 110Vac / 220Vac
Nominal input 100Vac to 120Vac
200Vac to 240Vac
Frequency range 45Hz-66Hz
Maximum input current ≤24A
The surge current Meet the criteria: ETSI300132-3
The efficiency of ≥96.6%@peak value

The power factor ≥0.99@220Vac 20-100% Load
The input current is THD <3% @≥50% Load
<8% @≥20% Load
Leakage current <3.5mA@264Vac
Rated power Rated 4000W@176ac
(176Vac～300Vac excess output;
176Vac～85Vac linear derating to 1600W,
specific as input power limit curve)
Input the insurance L/N Wire fuse30A
Maximum input voltage 320Vac(Power supply must not be
damaged)
Power down retention time 10ms
Note: 1. The minimum starter voltage is less than 95VAC.
1.2 Output characteristics
1.2.1 Output voltage and current adjustment rate

The output voltage +53.5Vdc
Output voltage setting value +53.5±0.1Vdc
Adjustable range of output voltage +42Vdc～+58Vdc
Unbalance degree of uniform flow ≤±3%
Source effect ±0.1%
Effect of load ±0.5%
Accuracy of steady flow ≤±0.8A
Voltage regulation accuracy ±0.6%
Minimum current 0A

发布日期 : 2021-01-22
Rated current 75A

Peak current 81.3A
≤±0.02%
Temperature coefficient (1/℃)
Standby power consumption ≤5W

Maximum capacitive load 4000uF
Maximum number of parallel 31
Note: The output current regulation and communication interruption of the rectifier module are as follows:
1) The output current of the rectifier module can be adjusted according to the current command. The
adjustment range is 1A~81.3A.
2) If the communication between the rectifier module and the monitoring module is interrupted for more
than 1 minute, the output of the rectifier module will automatically return to 53.5V and the state of
unlimited flow.
1.2.2 Output ripple and noise

Ripple and noise (peak-peak)
≤200mVp-p
Note: 1) Ripple and noise test: Ripple and noise bandwidth set at 20 MHz.
1.2.3 Output dynamic response

Note: load jump cycle 4ms.
The voltage
Jump slope The load change Recovery time
overshoot
25%-50%
+53.5V±5% 0.1A/uS ≤200us（±0.6%）
50%-75%
+58V 0.1A/uS 0%-100% /（ Does not
trigger
overvoltage
protection ）
1.2.4 Output overshoot

The output voltage Overshoot voltage
boot To turn it off
+53.5V ≤1% ≤1%
Note: Load range during test: minimum to maximum.
1.2.5 Startup output delay time

发布日期 : 2021-01-22
The output voltage

220Vac@25℃
+53.5V 3S~8S
Note: Start-up delay time is the time from AC power on to output voltage to 42VDC.
1.2.6 Power conversion
Input Voltage Output Power

200Vac～290Vac 4350W
176Vac～200Vac Linear derating
176Vac 4000W
85 Vac～176Vac Linear derating
85Vac 1600W
The output 53.5~58V is based on the upper limit power, and the output 42~53.5V is based on the
external characteristics and the proportional power limit
The above is a curve that limits the maximum output power according to the input voltage; all are
theoretical limit values, and the actual limit will have a certain deviation due to the input voltage accuracy
(±2V), output voltage accuracy (±0.6%) and output current accuracy (0.8A) ; The voltage error of the power
conversion point is <±2V.
1.2.7 Output characteristic

发布日期 : 2021-01-22
Remarks: The above are the theoretical limit values, the actual limit will have a certain deviation
due to the current accuracy (current error <±0.8A).
1.2.7 Startup output delay time

The output voltage
220Vac@25℃
+53.5V 3S~8S
Note: Start-up delay time is the time from AC power on to output voltage to 42VDC.
1.2.8 Over-temperature drop curve

The note
temperature
With the output
≤45℃
Linear derating
45℃～75℃
Shutdown, after shutdown since the recovery of temperature
>75℃
return >
Note：

发布日期 : 2021-01-22
The input is greater than 200Vac, the output 53.5~58V is based on the upper limit power, and the output
42~53.5V is based on the external characteristics and the ratio of the power limit;
The input is less than 200Vac, and the output 53.5~58V is limited in proportion to the input power limit; the
output 42~53.5V is limited in proportion to the external characteristics and the input power limit.
The above are the theoretical limit values, and the actual limit will have a certain deviation due to
ambient temperature accuracy (±2°), input voltage accuracy (±2V), output voltage accuracy (±0.6%) and
output current accuracy (0.8A); The ambient temperature error of the rated point is less than ±2℃.
1.2.9 Noise voltage

Noise voltage The maximum note
The telephone weighs the ≤2mV
noise voltage
Broadband noise voltage ≤50mV 3.4～150KHz
≤20mV 150～30000KHz
Discrete noise voltage ≤5mV 3.4～150KHz
≤3mV 150～200KHz
≤2mV 200～500KHz
≤1mV 500～30000KHz
1.3 Protection function
1.3.1 Output short circuit protection

output voltage Note
+53.5V Long - term short circuit, can be automatically
restored after short circuit disappeared
1.3.2 Output overvoltage protection

Over voltage protection can be divided into internal and external overvoltage protection. The internal
overvoltage fault range is 58.5VDC~ 60.5VDC, which can be set by monitoring. In case of failure, the module
locks. If the external voltage is greater than 63VDC and lasts more than 500ms, the module is locked. After
entering the lock machine protection state, it is necessary to disconnect the AC power first, and then power
on again, so that the power can work again.
1.3.3 Output undervoltage warning

The range is 37VDC~39VDC. When it is lower than the undervoltage alarm value, it will output
normally and report an alarm.。

发布日期 : 2021-01-22
1.3.4 Input overvoltage protection

The input voltage note
310±10Vac Output off, voltage can be recovered after
normal
Recovery point return >10V
Note: Input overvoltage protection shall be tested at 75A rated load.
1.3.5 Input undervoltage protection

The input voltage Note
80±5Vac Output off, voltage can be recovered after
normal
80Vac－95Vac Output recovery, output recovery point
return >;5V
1.3.6 Over temperature protection

Temperature Note
≤45℃ The module can output the maximum output power without
over-temperature protection, and the module operates
normally
45℃～75℃ The module power is linearly derated to 2000W
>75℃ Shutdown, self-recovery temperature difference after
shutdown>10℃
1.4 Communication function between rectifier module and monitoring
module
The CAN bus communication mode is adopted between the rectifier module and the monitoring module,
which supports the remote software version upgrade, and the module's address CAN be set through the
address board.
After the communication between the rectifier module and the monitoring is interrupted for 1 minute,
the rectifier module starts up and the output voltage and current limit values return to the default values.
The CAN interface in the rectifier module needs to be designed in isolation. The power supply of CAN is +
5VDC, which is provided inside the rectifier module.
The main monitoring information of rectifier module is as follows:
1) Voltage regulation and current regulation function: to meet the floating charging requirements of the
battery and to meet the voltage regulation requirements;
2) Single module switch machine control;
3) Protection and alarm information feedback:

发布日期 : 2021-01-22
Utility fault: Utility fault (AC input over voltage);

Module protection: temperature warning;
Module failure: no output caused by over-voltage shutdown, fan failure, over-temperature shutdown or
other internal reasons of the module;
(The module is in hibernation and shutdown state, and the mains power failure is not reported to the
module fault).
1.5 LED
The power supply LED indicator is installed on the side of the power panel. The output state is shown in
the table below.
mandatory sign Indicator normal abnorma Abnormal reason
light l
Power running color state state Power failure (no AC input, AC input over
indicator voltage), module no output.
Warning light green bright destroy Temperature warning (the ambient

temperature exceeds 65 ℃ ~ over
temperature shutdown). Dormancy shutdown
(the module only lights the alarm indicator
light, the module does not report the alarm).
Communication interruption (warning light
flashing) . Input overvoltage warning, (input
voltage over 290VAC ~ overvoltage
protection).
Failure light huang destroy bright Input overvoltage, input undervoltage, output
overvoltage, bus overvoltage, bus
undervoltage, fan failure, environmental
overtemperature, input voltage type error,
environmental temperature sampling NTC
abnormity, input ultra-high voltage.
2. Insulation performance
2.1 Insulation Impedance

input-to-output Test voltage 500VDC, insulation
Input to the protected area resistance ≥2M
Output to the protected area (Normal atmospheric pressure, room
temperature, relative humidity < 90%, no
condensation)

发布日期 : 2021-01-22
2.2 Resistant to high voltage

input-to-output DC voltage 4240VDC1minute ≤1mA
Input to the DC voltage 2120VDC 1minute ≤1mA

protected area
Output to the Equivalent DC voltage 710VDC 1minute ≤1mA
protected area
Note: if the circuit has lightning protection device, the voltage test should be performed after the
opening of the electrical gap tube, the input lines should be short connected (L&N)
together, and all the output lines should be short connected together.
3. Safety standards
Power supply safety meets the following standards:
GB4943
IEC/EN60950
IEC/EN62368-1
Power supply safety certification:
CE certification (LVD and EMC directive requirements)
4. EMC
Meet the standard
4.1 EMI
Power supply EMI meets the following criteria:
1) AC port conduction harassment
* EN55032, CLASS B
2) Radiation disturbance
*EN55032, CLASS B
Note: If the customer needs, we can cooperate with the customer's machine to make
changes, to meet the standards
3) DC port conduction harassment
*EN300386, CLASS A
4) Harmonic current
* the IEC 61000-3-2 CLASS A
5) Voltage fluctuation and flicker
*IEC 61000-3-3
Pst 1.0 or less;
P1t 0.65 or less;
Dc 3% or less;
On3dmax 4% or less;
The time when D (t) value exceeds 3% is ≤500ms

发布日期 : 2021-01-22
4.2 EMS
The electromagnetic immunity of power supply meets the following standards:
1) Electrostatic immunity (ESD)
*EN 55035, IEC/EN 61000-4-2
A. Shell, which can be touched by hand during normal operation: contact discharge +/-6KV;
Air discharge +/- 8kV
Criterion B (power on during test)
B. Shell, which can be touched by hand during normal operation: contact discharge +/-8KV;
Air discharge +/- 10kV
Criterion R (no power on during test)
C, signal interface inner conductor: contact discharge +/- 2kV
The criterion of R;
(Power on during test, address line and mean-mean line are not tested)
2) Pulse group immunity (EFT)
*EN 55035, IEC/EN 61000-4-4 Level 3: A
3) SURGE (SURGE)
*EN 55035, IEC/EN 61000-4-5 Level 4: B
4) Voltage sag (DIP)
*EN 55035, IEC/EN 61000-4-11
Power Supply DIP Voltage Slip Request Table (22VAC)
Depth Phase Duration Criterion
0％Ut 0°/45°/90°/135°/180°/225°/270°/315° 10ms B
40%Ut 0°/45°/90°/135°/180°/225°/270°/315° 20ms B
70%Ut 0°/45°/90°/135°/180°/225°/270°/315° 100ms B
5）Harmonic current
* IEC/EN 61000-3-2 CLASS A
6) Voltage fluctuation and flicker
*IEC/EN 61000-3-3
Pst 1.0 or less;
P1t 0.65 or less;
Dc 3% or less;
On3dmax 4% or less;
The time when D (t) value exceeds 3% is ≤200ms
7) Conductive immunity
*I IEC/EN 61000-4-6 Level 3 Criteria: A
8) Radiation immunity
*IEC61000-4-3 Level 3 Criteria: A
9) a lightning strike
In the system application, the AC input terminal can withstand a total mode of not less
than 5kA, 8/20us impulse current waveform, positive and negative 5 times each, each interval

发布日期 : 2021-01-22
of 1 minute (see standard: YD 5098-2001) Criterion: B

Criteria:
A: The performance of the power supply has not been reduced during the whole test
process, which is completely the same as the specification of the power supply.
B: During the test, the performance of the power supply is allowed to be temporarily
reduced, but it can be restored to normal after the test.
C: Short-term loss of function is allowed, but it can be returned to normal
automatically or with manual intervention after the test.
R: Damage of other devices except safety devices is not allowed during the test.
5. The work environment
5.1 Ambient temperature

* Operating temperature:
Temperature note
Normal machine, do not examine performance
>-40℃
indicators
Full load normal operation
-10℃ to +45℃.
Derating run
+45℃ to +75℃.
Note: both low power and high power segments are reduced by percentage.
* Storage temperature: -40℃ to +75℃
* Transportation temperature: -40℃ to +75℃.
5.2 Environmental humidity

* Operating humidity: 5% to 95% relative humidity (no condensation)
* Storage humidity: 5% to 95% RH (no condensation)
5.3 The altitude

* Working height: 0~4000M, based on 3000m, the maximum temperature of
specification will be reduced by 1℃ for every 200 m elevation increase
* Storage height: 0~4000M, based on 3000m, the maximum temperature of specification will be
reduced by 1℃ for every 200 m elevation increase
5.4 Cooling way

The rectifier module comes with a fan, forcing air cooling, forward air and then out of

发布日期 : 2021-01-22
the air, the fan is placed in the front, the fan has a temperature control speed
regulation function.
5.5 Vibration resistance

* Working environment: sinusoidal vibration: 5~ 9HZ: amplitude 3.5mm;
9~200Hz: acceleration 10m/s2;
3 axial, 5 times of sweeping vibration in each direction, 1OCT/min(1 octave /min).
* Transport environment: random vibration: 2~10Hz: 10m2/ S3;
10 ~ 200 hz: 3 m2 / s3;
200 ~ 500 hz: 1 m2 / s3;
3 Axial, 30min in each direction.
(Reference standard: ETS300019-2)
5.6 The impact resistance

* Working environment: acceleration 250m/s2;Pulse width 6 ms;Three axes and six directions
each collided for 500 times.
* Transportation environment: acceleration 400m/s2;Pulse width 6 ms;Three axes and six
directions each collided for 500 times.
5.7 fall
* Transport environment: drop height 1m;Base once.
6. Physical size

发布日期 : 2021-01-22
7. Weight
<2.1kg
8. IP protection level of enclosure

IP20(User normal maintenance operating surface)
9. The interface definition

The module is output through the golden finger. The schematic diagram and definition of pins
are shown in the figure and table below:

发布日期 : 2021-01-22
Socket type Nature of the signal Contact

Pin label the
order
Ac input Module AC input L 1
1、2
phase line
Module AC input N 1
3、4
center line
5、6 Module protection PE 1
DC output and 7 CANL CANL 2

signal 8 CANH CANH 2
9 Group address AC_D2 2
10 From the address AC_D1 2
11、12 The output of 48 + OUTPUT+ 1
15、16 Output 48 - OUTPUT- 2
13、14 Charge in advance Pre-charge 1
Remark:

发布日期 : 2021-01-22
The Pre-charge pin is used to pre-charge the output capacitor inside the rectifier module when the
rectifier module is hot swapped.
10. Other requirements

project requirements Remark
Acoustic noise Not greater than 55dB (sound pressure)
smell No peculiar smell and harmful to health

odor
components All devices meet derating requirements
Hot plug Rectifier module meets hot swapping
The failure to The rectifier module can be separated from

isolate the system reliably after failure
11. Certification
After CE/CB certification, TLC will selectively conduct certification tests, and other certification
tests will be performed if necessary.
12. Production capacity
The assembly time is less than 0.4 hours and the total production time is less than 0.5 hours.
13.Transportation and Storage
The product should be placed in a dry, ventilated, non-corrosive gas warehouse where the
relative humidity is no more than 80% and -10℃ ~ 40℃.
The products are shipped in strong packing boxes.
The outside of the case should comply with the relevant national standards and should be
marked with "handle with care", "moist URE-proof", etc.
Containers containing products are allowed to be transported by any means of transport.
During transportation, direct rain, snow and mechanical impact should be avoided.
14. MTBF
5*105h；25℃，Rated input, full load output.
15. Product maintenance
15.1 Free maintenance time of the product

The free maintenance level of this product is B, and the free maintenance period (warranty

发布日期 : 2021-01-22
period) is 1 year.
15.2 Field maintenance method
The power module has the function of hot swapping, and the on-site maintenance method is
module replacement. Replacement time is less than 1 minute.
15.3 Product maintainability
The power module has the function of hot swapping, and the on-site maintenance method
is module replacement


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MR484000SG1 Communication Module Product Specification V1.4

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Product Specification

Description: Communication power 75A module

Drafted by Reviewed by Approved by

Mingshan Bai Fei Fang PaulShen

SHENZHEN MEGMEET ELECTRICAL TECHNOLOGY CO., LTD

Add: 5th floor, Block B, Ziguang information harbor, Langshan Road,

Version Revision Summary Revision

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10. Other requirements ....................................................................................................................................... 18

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1.1 Input characteristics

The efficiency of ≥96.6%@peak value

1.2 Output characteristics

1.2.1 Output voltage and current adjustment rate

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Rated current 75A

Standby power consumption ≤5W

1.2.2 Output ripple and noise

1.2.3 Output dynamic response

1.2.4 Output overshoot

1.2.5 Startup output delay time

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The output voltage

1.2.6 Power conversion

Input Voltage Output Power

1.2.7 Output characteristic

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1.2.7 Startup output delay time

1.2.8 Over-temperature drop curve

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1.2.9 Noise voltage

1.3 Protection function

1.3.1 Output short circuit protection

1.3.2 Output overvoltage protection

1.3.3 Output undervoltage warning

normally and report an alarm.。

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1.3.4 Input overvoltage protection

1.3.5 Input undervoltage protection

1.3.6 Over temperature protection

1.4 Communication function between rectifier module and monitoring

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Utility fault: Utility fault (AC input over voltage);

Warning light green bright destroy Temperature warning (the ambient

2.1 Insulation Impedance

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2.2 Resistant to high voltage

Input to the DC voltage 2120VDC 1minute ≤1mA

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of 1 minute (see standard: YD 5098-2001) Criterion: B

5. The work environment

5.1 Ambient temperature

* Storage temperature: -40℃ to +75℃

* Transportation temperature: -40℃ to +75℃.

5.2 Environmental humidity

5.3 The altitude

5.4 Cooling way

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5.5 Vibration resistance

5.6 The impact resistance

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