BỘ GIÁO DỤC VÀ ĐÀO TẠO

TRƯỜNG ĐẠI HỌC SƯ PHẠM KỸ THUẬT TPHCM

KHOA ĐÀO TẠO CHẤT LƯỢNG CAO

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FINAL PROJECT

BILLET FEEDING AND PACKING SYSTEM

Instructor:
Dương Thế Phong

Students:
1. Trần Tuấn Sang 20143185
2. Trần Cao Quốc Trung 20143212
3. Nguyễn Minh Vũ 20143219
CONTENTS
1. PROJECT OVERVIEW
1.1. System overview picture

Operation overview

Billet feeding system includes the following component:

▪ Conveyor
▪ Product container
▪ Product picking and moving system
▪ Sensor system
▪ Conveyor motor
Controlling system:
o Start button
o Stop button
o Journey sensor – Cylinder A (S1, S2)
o Sensor S.a – Inspecting product moving to clamp position
o Sensor S.b – Inspecting that the product has moved to the conveyor 2
o Sensor S.c – Inspecting dropped products
o Sensor home – Inspecting the clamp cylinder rotates to the original position

1.2. System operation reqirement

- Press “Start” button --- conveyor motor “M1”, “M2” works, conveyor 1 moves products ---
Sensor“S.a” detects products, conveyor motor “M1” stops working temporarily 10s, after 1s ---
Cylinder A clamps the product (“S2” ON) --- After 1s the rotary motor works to bring the product from
conveyor 1 to conveyor 2 --- Sensor “S.b” detects the product, the rotary motor stops working ---
Cylinder A releases the product (“S1” ON) --- After 1s the rotary motor reverses and stops when the
“Home” sensor has a signal.
- At “M2” after the product is released, the product will be moved to the product container, when
there are 20 products (“S.c” counting), the conveyor motor “M1”, “M2” stops working.
- The system will stop when press “Stop” or count enough 20 products.
1.3 Information, picture of the application:

1)Clamping cylinder

2)Infrared Sensor
 3)Conveyor

4)Motor used in system

2. OPERATION PROCESS

Note:
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3. TABLE OF DEVICES

Address
No. Devices/Description Symbol Quantity Note
Input Output
1 Conveyor motorM1 M1 01
2 Conveyor motorM2 M2 01
3 Rotate motor M3 M3 01
4 Relay R1 (M3) R1 Q3 01
5 Relay R2 (M3) R2 Q4 01
6 Relay R3 (M1) R3 Q5 01
7 Relay R4 (M2) R4 Q6 01
8 Start button Start I1 01
9 Stop button Stop I2 01
10 Contactor K1 (M3) K1 01
11 Contactor K2 (M3) K2 01
12 Contactor K3 (M1) K3 01
13 Contactor K4 (M2) K4 01
14 Solenoid V1 V1 Q1 01
15 Solenoid V2 V2 Q2 01
16 Inductive sensor S1 S1 I3 01
17 Inductive sensor S2 S2 I4 01
18 Optical sensor S.a S.a I6 01
19 Optical sensor S.b S.b I7 01
20 Optical sensor S.c S.c I8 01
21 Optical sensor Home Home I5 01
4. ELECTRICAL DRAWINGS:
- Power supply drawings
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- Input PLC drawings
Output PLC drawing
- 3-phrase motor dynamics drawings
- Pneumatic dynamics drawings
5. PLC PROGRAMME