INTERNSHIP REPORT

YAMAHA TRANING SCHOOL

VPMP POLYTECHNIC
- BY – VISHV VIKAS PATEL
- EN.NO – 216540319020
- COURSE NAME – AUTOMOBILE
VEHICAL MAINTENANCE
 ACKOWLEDGEMENT
 I would like to express my gratitude to all the
people who provided me with support and
guidance throughout the course of my summer
internship program.
 Firstly, I would like to thank Mr. KAMLESH METHA
(HOD department) for giving me an opportunity to
undergo summer training at INDIA YAMAHA
MOTORS PVT LTD. I am deeply indebted to Mr.
SUGNESH PATEL and Mr. ROHIT PATEL without the
supervision and continued guidance of whom it
wouldn’t have been to complete this project.
 I would also like to thank Gujarat Technological
University for providing me this wonderful
opportunity to work with the YAMAHA family.

BEST REGARDS
VISHV PATEL
Contents
 ACKOWLEDGEMENT ................................................. 2
 Information About the Company ............................. 4
 Information About the Internship Position .............. 5
 Internship Experience ............................................... 5
 WHAT WE LEARNED ................................................. 6
1. SPARK PLUG............................................................ 6
2. CARURETOR ............................................................ 7
3. PDI (Pre-Delivery Inspection) ................................ 9
4. GENERAL TOOLS ARRANGEMENT ........................ 10
..............................................................................................................................................................
 Information About the
Company
 Yamaha Motor Co., Ltd. is Japanese multinational manufacturer
of motorcycles, marine products such as boats and out-motors,
and other motorized products. The company was established in
1955 upon separation from Yamaha Corporation (however,
Yamaha Corporation is still the largest private company
shareholder with 9.92%, as of 2019), and is headquartered
in Iwata, shizuoka, Japan. The company conducts development,
production and marketing operations through 109 consolidated
subsidiaries as of 2012.

 Yamaha Motor made its initial foray into India in 1985 as a joint-
venture. In August 2001, it became a 100% subsidiary of Yamaha
Motor Co., Ltd, Japan (YMC). In 2008, Mitsui & Co. Ltd. entered
into an agreement with YMC to become a joint-investor in India
Yamaha Motor Private Limited (IYM).
 IYM's manufacturing facilities comprise of 2 State-of-the-art
Plants at Surajpur (Uttar Pradesh) and Kanchipuram (Tamil
Nadu). The infrastructure at these plants supports production of
two-wheelers and parts for the domestic as well as overseas
markets.
 IYM is highly customer-driven and has a country-wide network
of over 2,200 customer touch-points including 500+ dealers.
 Presently, its product portfolio includes Sports models such as
Blue-Core Technology enabled models such as Sports model YZF-
R15 version 4.0 (155 cc), FZS 250 CC, FZ 250 CC, MT-15 V 2.0
(Fuel-Injected 155cc), FZ-S FI (Fuel-Injected, 149 cc), FZ FI (Fuel-
Injected, 149 cc), Fuel-injected 125cc Scooter Hybrid Range of
Ray-ZR Street Rally 125 Fi (125 cc), Ray-ZR 125 Fi (125 cc), Fascino
125 Fi (125 cc) and Aerox (155 cc).
 Information About the
Internship Position
 As an intern with the Yamaha Training School India, I worked
in a service and maintenance checking position and was
responsible for all the vehicle maintenance and service. I was
part of the Yamaha training school team. Together we
worked on automatic and manual two wheelers to learn how
to do fully service and maintenance.

Internship Experience
 It was a wonderful experience. During my internship with the
company Yamaha, I learned how to service and properly
maintain the two wheelers. I was able to put my skills in
practise in specified Yamaha vehicle. The work was
challenging, and I also learned like how to make puncher
on the tube and tubeless tyres and all. The work gained more
confidence in myself. It was a valuable experience. Now I am
able to find problems in my vehicles. I got to know how 2-
vehicles works.
 WHAT WE LEARNED
1. SPARK PLUG

 The spark plug is a fundamental component of your bike’s

ignition system. Voltage is sent into the plug from its base,
jumping from a centre electrode to a grounded electrode,
creating a spark.

 This spark ignites the air-fuel mixture in the combustion

chamber, causing an explosion that starts the engine power
stroke.

 A spark plug’s heat range is the degree to which it disperses

heat. Spark plugs with high heat dispersal are referred to as
cold, while plugs with less heat-dissipating characteristics
are known as hot.
2. CARURETOR

 A carburetor is a device which helps in mixing fuel and air

together for facilitating internal combustion inside an
internal combustion engine.

 This device passes the mixture of fuel and air to the intake
manifold (a device delivering air/fuel mixture to the
cylinders) of an internal combustion engine. While the
earlier versions of carburetors used to do this merely by
allowing air to pass over the fuel surface, the advanced
version of carburetors dispenses a metered amount of fuel
into the stream of air to achieve this purpose.
 An engine needs the mixture of fuel and engine to drive a
vehicle.

 Now, exactly how much air and fuel an engine requires to

move a vehicle varies every moment depending on several
factors like the speed and how long the vehicle is running.
Carburetors are the devices which help in mixing air-fuel in
an engine to help it work efficiently.

 In other words, a carburetor is a clever gadget which mixes

the fuel and air in correct proportions as per the demand of
the engine.

 It is a tube which lets air and fuel pass into the engine
through valves, mixes them together in different quantities
to meet the engine requirements in varied driving
conditions.
3. PDI (Pre-Delivery Inspection)
4. GENERAL TOOLS ARRANGEMENT
  RACK 1: -
1.Ring spanner 3. Combination
2. Open End Spanner Spanner

 RACK 2: -
1.Offiset Handle 7.Deep Socket
2.Extension Bar 8.feeler gauge
3.T Handle 9.Extension Bar
4.Ratchet Handle 10.Center Punch
5.Universal joint 11.Chiser
6.Socket Set
 RACK 3: -
1.Combination Plier 5.Nose pillar
2.cuttin plier 6.Stub Screw Driver
3.Flat Screw Drivers 7.Adjustable plier
4.Philips Screw 8.Snap Ring plier
 RACK 4: -
1.Bits 6.Flat File
2. Ball Peen Hammer 7.Half Round File
3.plastic hammer 8.Round File
4.Extension Rods 9.Allen Key
5.Sockets Bits ¼