Product Introduction

1121.12/4-10 G4 HPK
Hot Water Circulating Pumps
Standard Programme

Automation products available:

• Hyamaster
• hyatronic

Fields of Application Designation

HPK pumps in standard design are used for plants where hot HPK - S M 40-200
water thermal oils must be transported in pipeline or tank sys- Type series
tems, particularly in medium-sized and large heating systems, Material of wetted parts
forced circulation boilers, district heating systems and similar. Additional code
HPK-E and HPK-E4 have been type-tested to TRD (German Discharge nozzle DN
Steam Boiler Regulations) by TÜV (Technical Control Board). Nominal impeller diameter in mm
Type test certificates can be offered and supplied on request.
Additional codes:
M = mechanical seal
Design x = uncooled shaft seal chamber
Horizontal, radially split volute casing pump in back pull-out
design with radial impeller, single-entry, single-stage, in Operating Data
accordance with EN 22 858/ISO 2858/ISO 5199. Pump sizes DN 25 to 400
Complemented by pump sizes DN 25 and DN 200 to DN 400. Capacities Q up to 4.800 m3/h (1.330 l/s)
Heads H up to 275 m
Operating pressures p up to 25 bar (-S/-E) 40 bar (-E4)
Operating temperatures t up to +240 °C (hot water)
+400 °C (thermal oils --
on request!)
Certification
Certified quality management ISO 9001.
Materials
Part No. Description HPK - S / Sx HPK - E / Ex HPK - E4
102 Volute casing JS1025 3) GP240GH+N 1.7706
161 Casing cover P250GH P250GH P250GH
183 Support foot S235JRG2 1) S235JRG2 1) S235JRG2 1)
210 Shaft C45+N C45+N C45+N
230 Impeller JL1040 2)4) JL1040 2)4) JL1040 2)4)
330 Bearing bracket JL1040 2)4) JL1040 2)4) JL1040 2)4)
344 Bearing bracket lantern JS1025 3) JS1025 3) JS1025 3)
452.01 Gland 1.4571 1.4571 1.4571
454.01 Stuffing box ring 1.4571 1.4571 1.4571
471.01 Seal cover C22+N C22+N C22+N
502.01 Casing wear ring JL1040 4) ------ ------
524.01 Shaft protecting sleeve (gland packing) 1.4122 hardened 1.4122 hardened 1.4122 hardened
524.01 Shaft protecting sleeve (mechanical seal) 1.4571 1.4571 1.4571
922 Impeller nut 1.4571 1.4571 1.4571
1) for bearing bracket P 05s and above: GJS-400-15
2) for pumps with bearing bracket P 04: GJS-400-15; for all other bearing brackets, if vu > 48 m/s: 1.4408
3) GJS-400-18-LT to EN 1563
4) GJL-250 to EN 1561
 HPK

Selection Charts
n = 2900 rpm

3)

1)

1)

2)

n = 1450 rpm
5 10 20 30 40 US.gpm 100 200 300 500 1000 2000 4000 10000 20000
4 5 10 20 30 40 IM.gpm 100 200 300 500 1000 2000 4000 10000
200
250--710 350--710 500
200--670 300--710
400--710 400
150--630 250--630
100 350--630
250--550 300--630 300
400--630
150--500 400--504
200--500 200
250--500 300--500
50
200--400 350--500
40 80--400
125--400 150--400
100--400 300--400A
30 40--315 50--315 250--400 100
100--315 350--400
65--315 80--315 125--315 150--315
20 32--250 200--315
300--400B
40--250 50--250
65--250 250--315
80--250 125--250 50
1) 100--250
25--200 32--200
40
40--200
10 50--200 150--250
1)
65--200
80--200 100--200
200--250 30
25--160 32--160
40--160
50--160 80--160 20
5
4 2)
65--160
32--125
3 10

2
H 5
[m] ft
4
1 3
1 2 3 4 5 10 20 30 40 Q[m/h] 100 200 300 500 1000 2000 4000
0.3 0.5 1 2 3 4 5 10 20 30 40 l/s 100 200 300 500 1000
-------- Complementary sizes on request 1121C.4054/4
1) HPK-S/-E4 not available in this size
2) HPK-E/-E4 not available in this size
3) available as HPK-E4 only
2
 HPK

Selection Charts
n = 3500 rpm

1)

1)

2)

n = 1750 rpm
5 10 20 30 40US.gpm 100 200 300 500 1000 2000 4000 10000 20000
300 4 5 10 20 30 40 IM.gpm 100 200 300 500 1000 2000 4000 10000 20000

250--710 300- 350-

200 200--670 710 710 400-
710
150--630 500
250--630 300--630350--630
400--630 400
100 150--500 200--500
300
250--500 300-
400--504
500
200-
-400 350--500
80--400 125--400 200
100--400 150--400
50 250--400 300--400A
40 40--315 50--315 65--315 80--315 100--315 350--400
125--315 150--315 300-
30 200--315 400B
100
32--250 50--250
40--250 65--250 80--250 250--315
100--250
20 1)
125--250
32--200 150--250
25--200 40--200 50--200 50
65--200 80--200 200--250
100--200 40
1)
10 32--160
25--160 40--160 50--160 30
65--160 80--160
2)
20
32--125
5
4
3 10

2
H 5
[m] ft
4
1 3
1 2 3 4 5 10 20 30 40 Q[m/h] 100 200 300 500 1000 2000 4000
0.3 0.5 1 2 3 4 5 10 20 30 40 l/s 100 200 300 500 1000
-------- Complementary sizes on request 1121C.4064/2

1) HPK-S/-E4 not available in this size

2) HPK-E/-E4 not available in this size

3
 HPK

Advantages at a Glance
Flanges: Forcing screws Rotor and bearings Fixed bearing:
PN 25 for easy dismantling. are dimensioned so as to ensure a minimum axial move-
shaft deflection below 0.05 mm and a ment of rotor, fixed by
Hydraulics: bearing life of more than 17500 oper- shaft nut.
nominal data and dimen- ating hours.
sions to ISO 2858/EN 22
858.

Impeller:
reduced axial thrust and
shaft seal balancing due
to back vanes.

Casing wear ring

(HPK-S):
can be replaced.
Shaft:
not in contact with the
fluid handled (dry shaft,
therefore no special ma-
terials required).

Pressure-retaining
parts:
safe design due to
computerized strength

Subject to technical modification without prior notice.

analysis and quality
casting with corrosion
allowance.

Standardized modular de-

sign
ensures small stock of spare
parts and fast delivery.

Back pull-out design:

the casing may remain in the
pipeline when the pump is
dismantled.

Volute Intensive Radial bearing Constant-level oiler Support foot:

with low radial cooling permits easy assembly ensures constant lu- Rigid and stable;
forces (double and absorbs thermal brication of the bear- even in the case of
volute depending expansion of the shaft. ings and oil level moni- high external forces
on pump size). toring. the shaft is only
slightly displaced in
Circulation from discharge nozzle side the coupling area.
Circulation inlet/outlet

01.09.2010

Uncooled gland Cooled gland packing

packing Single-acting mechanical Mechanical seal with air-
seal without cooling cooled heat exchanger

Cooling liquid inlet/outlet Circulation

Cooling liquid inlet/outlet
Cooling liquid inlet/outlet
1121.12/4-10

Single-acting, intensively Single-acting, intensively cooled me- Single-acting, intensively cooled

cooled mechanical seal chanical seal with seat ring cooling mechanical seal with external heat
exchanger

KSB Aktiengesellschaft
P.O. Box 1361 • 91253 Pegnitz • Bahnhofplatz 1 • 91257 Pegnitz (Germany)
Tel. +49 9241 71-0 • Fax +49 9241 71-1793
www.ksb.com