To

Solbiate Olona , 03.11.2022 AL JASER ( JASCO)

AL Qassim , KSA

QUOTATION N. 344.22

N.1 FLEXOGRAPHIC PRINTING PRESS “STACK TYPE”

MOD SIRIO S-PLUS 8 COLOURS – 1200 WIDTH

TECHNICAL SPECIFICATIONS

Number of printing decks: 8 colours

Printing possibilities: 8+0 – 7+1 – 6+2 – 5+3 – 4+4
Rollers width: 1250mm
Useful web passage: 1220mm Max – 600mm Min.
Printing width: 1200mm
Printing repeat length: From 370mm to 1200mm
Anilox rollers Diam.: 152mm
Repeat gearing: 5mm
Cliché thickness: 1,14 mm photopolymer + 0,55mm stick-back
Transversal register: 10mm (Motorized)
Longitudinal register: 360° by torque motor
Mechanical speed: 250 m/min
Material tension: 30N – 300N
Material type: LDPE: 20-200µ
HDPE: 10-50µ
BOPP-CPP: 10-50µ
BIO: 10-40µ
PAPER: 30-100g
Painting machine: Grey RAL 7035 (Primary colour)
Blue RAL 5002 (Secondary colour)
Grey RAL 7035 (Electrical cabinet)
Inks Type: Solvent or water inks basis
Drying air heat source: By Gas
Machine main drive: By torque motors and Inverter control
Noisiness level: Under level 85 decibel
Temperature in the building Min 5°C to Max 40°C
Max relative humidity 90% (no condensation)
Max water temperature for chiller (inlet) 15°C / 18°C
Water hardness 15 French degrees
General air pressure 6 Bar
Pag. 1 / 9
QUOTATION N. 344.22

ELECTRICALREQUIREMENTS

Electric power: 400V – 3ph – 50/60Hz

Max acceptable voltage variation: 5 – 10%

(Remark: in case of risk of voltage fluctuations, a voltage stabilizer is recommended to avoid

damages to the electronic components)

Max acceptable frequency variation: ± 2 Hz

Total installed power: 205Kw
Earthing: TN
Ancillary voltage: 24V
General protection degree: IP 55

Machine directives: The Press has been designed and manufactured

according to Machinery Directive 2006/42/EC.

The Machine destination area inside the Customer’s plant, has to be classified by the customer in
advance, according to directive 99/92/CE. Our Machine must be placed in an ordinary, non-
dangerous area with reference to directives IEC EN 60079-10-1 and IEC EN 60079-10-2.

Pag. 2 / 9
QUOTATION N. 344.22

FLEXO-PRINTING GROUPS MACHINE TECHNICAL DESCRIPTION

 UN-WINDER UNIT

The Un-Winder structure is composed of steel frames, bound each other by special steel distance
pieces and at the structure basis there are screws for the correct positioning and levelling of machine.
 Single station
 Reel maximal diameter 1000mm.
 Un-Winder is equipped with two Expanding Chucks for diam.76mm (3”).
 N.2 adapter Chucks for 6” core production
 Hydraulic system for loading the reel with levers
 Automatic tension controlled by Servo motor.
 The machine stops in case the film ends or breaks
Note: The reel change must be at machine stop

 WEB GUIDING SYSTEM (KAMBEROLLER)

 Installed prior to print

 Two ultrasonic sensors
 Two aligning aluminium rolls
 One control touch panel

 MAIN PRINTING MACHINE GROUP

Main structure of printing groups is composed by two steel frames, to grant the maximal stability,
and to avoid any possible vibration during working at the maximal speed. Main frames bound each
other by special steel distance pieces and at the structure basis there are screws and log bolts for
the correct levelling and positioning of the machine at the basement.
The group is equipped of idle rolls dynamically balanced for film web path.

Printing decks:

 N.2 Spreader rolls prior printing

 N.8 Printing stations with motorized adjustment with Brushless motors and multiturn encoder
 Cantilever system to change the sleeves inside machine
 N.8 Counter rollers chromed steel made, directly driven by Torque Motors by Bosh Rexroth
with multiturn encoder
 N.8 Steel air mandrels (diam. 111,525mm) to suit the plates sleeves
 N.1 set of Sleeves (repeat length at customer choice, adapter excluded)
 N.8 Chamber doctor blade for inking, including piping connection for the inking pumps
Pag. 3 / 9
 QUOTATION N. 344.22

 N.8 Mandrels for housing the Ceramic Anilox Sleeves

 N.8 Ceramic Anilox sleeves with change system directly in machine
( N.4 X 360 Lines x cm- N. 1 X 280 Lines/cm – N. 1 X 240 Lines/cm –N. 1 X 200 Lines/cm –
N. 1 X 140 Lines/cm )
 N.2 Nip rolls (one prior to print 8+0, one for others production like 4+4, 6+2) driven by Torque
Motors
 N.2 touch panels 7” for printing pressure adjustment

Main Technical features:

 Continuous longitudinal register 360° by torque motor (by touch panel adjustable)
 Easy gear positioning for the correct positioning of counter rollers according to printing
development
 Automatic printing pre-setting before to start with new production
 Automatic printing group positioning with receipt
 Printing pressure set-point
 Progressive printing pressure according to machine speed

The colour groups are composed by milled frames. The Anilox rolls, the chambers doctor blade and
the printing plate cylinders (mandrel and sleeves) are positioned on milled supports.
All printing groups moves by n.4 brushless motors with absolute multi-turn encoder

 DRYING SYSTEM (SMART HEATING)

The Drying system was designed with “Smart Heating” method, so with recycling the same hot air
inside the machine, for energy saving.
The whole drying system is composed by Burner for heating and electric fans for blowing air. All
groups are positioned on the top of printing machine.
The drying system is divided into three sections:
1. The drying boxes (intercolour) between the printing decks.
2. The tunnel on the bridge of the machine.
3. The exhaust solvent system.

Intercolour Drying Boxes

They dry the ink between the printing groups granting a regular air distribution on the printed film.
The drying air arrives from the hot air generator using an electrical fan (3 KW) and reaches the
printed surface through the drying boxes. Each drying box duct is equipped with manual flow
regulators to adjust the blowing air.
Pag. 4 / 9
QUOTATION N. 344.22

Drying Tunnel

It is placed on the top of machine between the printing groups and the chill roll section. The tunnel
is with air blade nozzle to grant the regular drying of the printed film. For each nozzle there is roll
that support the film. The drying air arrives from the hot air generator through a fan ventilator.

Exhaust Solvent System

An extra electrical fan, sucks the air, with solvent vapours presence from intercolour and tunnel, and
send it through the ejecting ducts outside of building.

 EXIT NIP ROLL SECTION

Composed by one steel cylinder diameter 185mm, with satiny surface and complete of rotary joint
for cooling. The roll is positioned immediately after the drying tunnel.
The chill roll is controlled by a Torque motor and Load-cell control for proper tension. Suitable rubber
nip-wheels avoid slipping of the film from the cylinder surface, granting a linear and precise tension.
The opening device of these rubber nip-wheels is pneumatic.

 WEB GUIDING SYSTEM PRIOR TO REWIND

 Installed prior to rewind

 Two ultrasonic sensors
 Two aligning aluminium rolls
 One control touch panel

 N.2 VIDEOCAMERA DIGITAL SYSTEM

Powerscope 5000-BST model.

 State-of-the-art technology with user friendliness
 Digital camera for excellent image quality
 Monitor 21”
 High image resolution
 High performance LED strobe

Pag. 5 / 9
QUOTATION N. 344.22

 AUTOMATIC TURRET WINDER NO-STOP

The Winder structure is composed of steel frames, bound each other by special steel distance pieces
and at the structure basis there are screws for the correct positioning and levelling of machine.
 Double station
 Spreader roll prior winding
 Central drum with 360° rotation
 Reel maximal diameter for each reel 800mm.
 Winder is equipped with two air expanding shafts of diam.76mm (3”).
 Matching supports with a security stop.
 The automatic tension is controlled by A.C. motor and dancing roller system at high
sensibility.
 Rubber pressure roll to avoid bubble air on the reel
 Automatic flying cut (no stop to reel change)

Pag. 6 / 9
QUOTATION N. 344.22

 ELECTRICAL CABINET and CONTROL BOARD

The main electrical cabinet is placed in the opposite operator side of machine and includes all power
equipment, included all inverters. The cabinet is equipped of Air condition system and is built
according with Europe normative. With cabinet is supplied also cables and cable ducts for connecting
to machine. Inside is installed the Modem for remote assistance.
All systems are managed by a PLC Siemens.
Control Unit with PC touch panel 21” which the operator can easily set the parameters and controls
all machine devices. Possibility of Manual adjustment by touch panel or mechanical button
Complete diagnostic of all drivers and error or warning of Machine
Possibility to check productivity dates
Complete data storage of alarms
Possibility to save production receipts
The machine, in case of voltage missing, will recovery all dates and programs till last working. The
operator needs to set the machine in home position and start again.
The machine is ready for 4.0 system with OPC/UA protocol.

 INK CONTROL SYSTEM AND AUTOMATIC WASHING SYSTEM

Complete system designed for the inking and cleaning of the printing circuit.
The system includes:
 Double pneumatic pump for each single station. (Delivery and return)
 Fully digital control by touch screen
 Programmable washing cycles with pre wash function

Fully automatic system able to:

 To ink at adjustable speed to obtain the best coverage in printing;
 Ink recovers from both delivery and return lines in order to empty completely the tank and
the pipes before washing;
 Pre wash at adjustable speed, adjustable times and cycles using semi-dirty solvent,
previously stored in the additional tank;

Pag. 7 / 9
QUOTATION N. 344.22

 Provide dates regarding consumption, savings and operation hours (divided for component
useful for preventive maintenance;
 Thanks to PLC, to provide anomalies warnings in case of absence of air pressure, low level
of clean solvent, necessary component maintenance, etc.
 Thanks to PROFINET profile, it’s able to communicate with other systems and exchange
useful data.

 N.8 ink viscosity automatic control units suitable for higher and more consistent quality of
printing, combined with reduction of ink consumption

Price (exw) €. 1.258.400,00

Assembling and Commissioning Included
Ticket and Hotel accommodation Excluded
Packing in wooden box (only Printing group) €. 6.200,00

OPTIONALS

 Corona treatment CASON model for both Tubular Faces, full treatment. Complete of blower
for azote suction

Price €. 27.000,00

 N.(X) Anilox Sleeves

Price – Each unit €. 4.400,00

Pag. 8 / 9
QUOTATION N. 344.22

COMMERCIAL CONDITIONS

Goods rendered EXW - Solbiate Olona (Italy)

Packing Positioned on Containers
Assembling and commissioning Included
Delivery Ready in Demo Center
Quotation validity 60 days
Payment By Irrevocable and Confirmed in italy Documentary
Credit
25% on Order - 75% Before Delivery

Confirmation commissions at applicant charge – commission and charges claimed by any bank
outside Italy are not accepted.

Our Bank: Unicredit Banca Spa – Busto Arsizio Branch –OR BY SACE

SWIFT: UNCRITMM
IBAN: IT63 R 02008 22800 000004664644

Guarantee: 12 months from the shipment, free of charge for all parts that would result defective due
to material or workmanship. Excluded from the guarantee is the cost of shipment of the above parts
and the total cost of staff for changing the parts.

Pag. 9 / 9