IPC SHF Safety

FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
Opp. Railway office.

Dammam, Saudi Arabia 7865 Dammam 31472
Tel (03) 827 7731 Fax (03) 827 7759
HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL
Facility
Name / Description
Document No : IPC-SFT-01/21-001
IDEAL PRECAST FACTORY
Prepared By : Name : SHEBIN PANTHALOOR MOHAMMED Position : Engineer Sign :
Approved By : Name : Position : Sign :
Date : Location :
Revision Number : 00 :
Job Description
nd
Production & 2 Industrial city -
Transportation of Dammam
Precast Slabs/ Walls
Page |1
FACTORY OF IDEAL PRECAST CONCRETE SYSTEM CO. | REVISION: 00
Tel (03) 827 7731 Fax (03) 827 7759
SI. Activities / Hazard/Aspect Control(s) Envir Control(s) added to Risk

item onme reduce Risk Reduction
nt %
Impac
t
Preperation,Hu  Unqualified  An approved  A comprehensive
1 aling & worker method statement NIL complete Method 60%
transport of  Risk relating to made available Statement shall be
materials, tools assigned task  Execution/Safety provided at site
and equipment  Extreme weather Supervision made  Risk assessment
to working yard conditions. available at site shall be carried out
and
 Workforce
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Tel (03) 827 7731 Fax (03) 827 7759
Access to  People or  All employees communicated to

the Equipment provided with all involved crew
workplace working nearby mandatory PPEs.  All driver shall
 Heavy vehicle  Tool Box Talk being have SAG driving
movement conducted daily License for the
 Slip & Trip prior to the vehicles they are
 Strike by commencement of supposed to drive.
pedestrian, other activities by  All operators /
moving & execution In- drivers shall have
stationary Charges and HSE attended safety
equipment(s)/ officers orientation and
materials.  Suitable Firefighting defensive driving
equipment available training.
in all vehicles/  Regular HSE and
equipment and Execution
mostly users trained competent
in its use supervision shall
 Emergency Contact be ensured
numbers mostly  Proper signage
displayed shall be installed
prominently and for Entry/Exits at
emergency offloading area.
Page |3
Tel (03) 827 7731 Fax (03) 827 7759
arrangement made  Work area shall

properly kept clean and tidy
to prevent slip trip.
 Access walkway
are free from
obstacles
 Job supervision
should conduct
Pre-start briefing
for the working
crews; all the
involved hazards/
risks, control
measures and
responsibilities
should be briefed.
 Sharp Objects and
parts of the
equipment(s) shall
be provided with
warning signs and
warning tape.
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Tel (03) 827 7731 Fax (03) 827 7759
 Sharp and pointed

edged materials
should be
segregated and
stored properly.
 Regular motivation
of employees to
improve safety
awareness.
__END___
 Transports  Unsecured  An approved  Drivers to be fully

2 Fabricated material can fall Method of NIL trained and have 60%
Materials down statement made valid Saudi Arabian
to the sites  Load shifting due available. License
to improper  PTW system in place  Prior to use all
loading  Execution / safety vehicles, drivers
 Collision between supervision made should check the
other equipment available at site.
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Tel (03) 827 7731 Fax (03) 827 7759
 All employee condition of

provided with vehicles.
mandatory PPE’s  Observed the
 Tool box talk being height of overhead
conducted Daily power lines
prior to the /cranes and
commencement of structures where
activities by the vehicle could
execution In- possibly contact.
Charges and HSE  Assess the route
staff. prior to transport
 Some Banks men for overhead
available to control obstructions and
traffic load height to be
 Suitable Firefighting maintained
equipment available accordingly.
in all vehicles/  Vehicles should be
equipment and left unattended
mostly users trained while engine is
in its use activated. Park the
vehicle in safe
locations and
Page |6
Tel (03) 827 7731 Fax (03) 827 7759
 Emergency Contact switch off the

numbers mostly engine before
displayed leaving
prominently and  All vehicles must
emergency have Reverse
arrangement made Alarm (Horns) and
properly follow all road
safety rules.
 The load fastener
belt / chain should
be properly
arranged, use
adequate
softeners where
required.
____END___
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Tel (03) 827 7731 Fax (03) 827 7759
 Loading /  Crane tip over  PTW for lifting  Use of appropriate

3 Offloading during loading. activities NIL rigging tools and 60 %
Materials  Unauthorized  Area barricaded tackles (size, type
on trailer operation  Signage boards and capacity)
using Crane  Lifting Gear  Execution and HSE  Defective rigging
Failure supervision made tools and tackles
 Suspended Load available. shall be removed
 Interference of  Check weather from services.
un-authorized forecasts day before  All rigging tackles
Personnel. and throughout the and accessories
activities duration. should be used as
 PPE shall be used all per Safe Working
the times. Load ( SWL)
 Work area shall be  Proper
kept clean and tidy communication
to prevent slips and with other groups
trips. working in the
 Communicate the area before
hazards with all starting the work
those whom will be  Ensure to maintain
affected. proper
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Tel (03) 827 7731 Fax (03) 827 7759
communication
while activities and
prior to activities
 Flag Man should
be deployed with
mobile
equipment(s)
vehicles.
 Obtain applicable
work permits
adhere to work
permit
requirements.
 Crane to be
operated by
competent,
certified & SAG
licensed operators
 Crane shall have a
valid thorough
inspection reports
and certifications.
Page |9
Tel (03) 827 7731 Fax (03) 827 7759
Ensure current
month inspection
stickers on the
lifting
equipment(s)
 All lifting
operations shall be
supervised by
competent riggers
(based on the load
can assign the
grade of riggers)
 Concerned
supervisors must
ensure, implement
all the EHSS
requirements
 Ensure the
outriggers are
extended fully.
Use only standard
sized outrigger
P a g e | 10
Tel (03) 827 7731 Fax (03) 827 7759
pads as per
manufacturer
recommendations
for mobile crane.
___END___
 Loading /  Forklift failure  PTW for the  Make sure the
4 Offloading during operation. activities available NIL machine is in safe 60%
Materials  Use of un-safe  Area to be operating
at site equipment(s). barricaded condition
using  Fall of loads  Sign posted  Avoid all body
forklift. during loading/un-  Execution and HSE parts from the line
loading & material supervision made of fire.
shifting. available  Use proper PPE’s.
 Collision with  Check weather  Pre-use inspection
other mobile/ forecasts day before of equipment by
stationary and throughout the using the daily
equipment(s) activities duration. checklist.
adjacent  PPE shall be used all  Ensure the
structures, the times. material are sited
pedestrians and properly on the
P a g e | 11
Tel (03) 827 7731 Fax (03) 827 7759
overhead power  Work area shall be forks. Do not make

lines: if any. kept clean and tidy tip loading.
 Forklift toppling to prevent slips and  Keep the load
due to over trips. always in lower
balance / uneven  Communicate the position and
ground surfaces/ hazards with all balanced
over loading due those whom will be  No passengers or
to lifting of affected. riders on forklift.
unstable materials  Maintain the safe
and maneuvering. loading capacity of
 Fall of personnel the equipment, do
from transport not lift the
vehicles oversized load on
 Accident at blind the forklift.
spots.  The operator
 Fires. should be license
holder as per KSA
transport
regulations and
should have a valid
TUV certificates.
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Tel (03) 827 7731 Fax (03) 827 7759
 Never lift a load on

a broken pallet.
Don’t drive the
forklift fast. Seat
belt must be wear
during Operation.
 Never drive a
forklift on
potholes; as it de-
stabilize the load;
as a result, load
may fall and
forklift may
topple.
 Ascend/ descend
on ramps.
 Stack Properly. Re-
stack unstable
loads; If any.
 Always stack the
material properly.
P a g e | 13
Tel (03) 827 7731 Fax (03) 827 7759
 Information,
Instruction and
training must be
required.
 Always look
behind while
Reversing
 Concerned
supervisor must
implement all the
EHSS requirements
 Manual  Damage to  Skilled employees  Maintain proper
5 Handling musculoskeletal for the activity NIL back posture & 75 %
system of the  Proper Usage of body position
body PPE’s. during manual
 Musculoskeletal  Execution and HSE lifting & shifting of
Disorders from supervision made materials
repetitive manual available.  Position the body
handling. where less effort &
less strain is
exerted.
P a g e | 14
Tel (03) 827 7731 Fax (03) 827 7759
 Injuries from fall  Avoid all body

of loads on body parts from line of
parts fire.
 Personnel injuries  Follow manual
while handling / lofting procedures;
shifting of use the legs not
materials. back. Seek for
 Slips, trips and assistance if the
falls when load is too heavy
handling/ shifting for you.
of materials.  Use mechanical
aids when the load
exceeds on body
capacity.
 Do not attempt to
carry long
materials along
 Proper
communication
must be
maintained
P a g e | 15
Tel (03) 827 7731 Fax (03) 827 7759
between the
working groups.
 Do not twist your
body while lifting
 Do not lift objects
over your head.
 Maintain the
access ways & job
locations
obstruction free to
prevent trips &
falls.
 Job supervisors
should conduct
Pre-start briefing
for the working
crews; all the
involved hazards /
risks control
measures and
responsibilities
should be briefed.
P a g e | 16
Tel (03) 827 7731 Fax (03) 827 7759
____END____
 Pre-Lifting  Uneven and un-  Area Barricaded  All Lifting activities

6 Preparati- compacted  Sign posted NIL shall be planned
on of crane ground.  Execution and HSE by competent
 High wind speed. supervision made crew.
 Uncertified and available  Weather update
poorly maintained  Use of adequate must be obtained
lifting equipment. PPE’s from local
 Uncertified meteorology
supporting website. Lifting
equipment. activities can only
 Uncertified and be allowed if wind
non-inspected speed is less than
rigging hard ware. 32 Km/hr.
 Uncertified  Suitable lifting and
operator and rigging hardware
rigger. shall be selected
 Unavailability of as per the load and
certified Rigger. area configuration.
P a g e | 17
Tel (03) 827 7731 Fax (03) 827 7759
 Ground stability
shall be ensured
prior to
positioning the
lifting equipment.
If ground is not
stable, additional
measures shall be
taken to ensure its
stability prior to
bringing lifting
equipment to
sites.
 Lifting equipment
shall be in good
working condition
and maintained by
competent
personnel as per
manufacturer
instructions.
P a g e | 18
Tel (03) 827 7731 Fax (03) 827 7759
 Readable and right

load chart shall be
conspicuously
posted in operator
cabin.
 Emergency
response services
shall be available
to respond to any
emergency.
___END__
 Use of  In- attention,  Using proper tools  PPE- wearing hand
7 Hand Tools taking chances & for those activities. NIL gloves (correct size 75 %
ignorance during  Periodical and types )
job execution can inspection of tools  Pay attention in
results an Execution and HSE task that you are
incident. officer made performing.
 Exposures to available.  Selection of rights
rough & sharp  Use of adequate tools for specific
edges PPE’s.
P a g e | 19
Tel (03) 827 7731 Fax (03) 827 7759
 Selection wrong task you are

tools may results performing.
an incident, which  Check the
may cause crush condition of tool
injuries, Caught in before use.
between and  Pay attention
abrasions. when working at
 Caught in pinch points.
unguarded pinch  Concerned
points. supervisors must
 Loss of fingers & all the EHSS
hands due to cuts, requirements
scratches on  Pre- start briefing
hands & fingers for working crew
and broken bones. be conducted by
supervisor and
record the
attendance.
___END___
P a g e | 20
Tel (03) 827 7731 Fax (03) 827 7759
 Use of  Un-authorized  Using proper tools  Ensuring double

8 Power work execution for the activity. NIL insulated electric 75 %
Tools  In-attention,  Use of adequate power cables.
taken chances & PPE’s. Check the
ignorance during  Periodic inspection condition of
the job execution. of power tools by electric cords.
 Slips & trips from HSE officers made Route all cables
improperly laid available. properly to
electrical cables. prevent slips &
 Exposure to sharp trips.
& rough edged  Ensure the guards
materials. are in place and
 Cut by sharp properly fitted for
objects. applicable power
 Power tools may tools.
hit back during  Ensuring, only
Use. trained personnel
 Selection of wrong should perform
Tools. the power tool
activities.
 Use of Specific
PPEs which include
P a g e | 21
Tel (03) 827 7731 Fax (03) 827 7759
 Hand arm proper gloves,

vibration body shields, ear
syndrome muffs...etc.
 Fumes inhalation.  Always ensure the
 High noise. power tools which
 Snagging. are using is safe
 Contact with hot from electrical
surfaces. short circuits.
 Concerned
supervisors must
implement all the
EHSS requirements
 Care should be
taken when
performing power
tool activity.
 Job rotation to
prevent effects of
hand arm vibration
syndrome.
___END___
P a g e | 22
Tel (03) 827 7731 Fax (03) 827 7759
 Temporary  Electrocution  Trained and  Electrical Cables

9 /  Electric Fire Qualified personnel NIL used should be 68 %
Permanent  Tripping Hazard shall assign those double insulated.
Electrical activity  Installation of
installation  Use of Adequate electrical
PPE’s equipment to be
 Execution of HSE undertaken by
supervision made qualified person.
available.  Energized junction
boxes shall be
placed with ELCB.
 Spliced cables are
strictly prohibited.
 Maintain good
cable management
daily in working
areas.
 Post necessary
sign boards like,
“High Voltage”,
“Electric Shock”,
P a g e | 23
Tel (03) 827 7731 Fax (03) 827 7759
 Whenever electric
cables are exposed
to traffic,
protective cover to
be prevent from
damage.
___END___
 Machine  Unskilled Operator  Trained and  Refresher training

10 Operation qualified persons NIL shall be conducted 75 %
 Rotating & Moving can use the for the operators
Parts machines. in safe operation.
 Machines must not  Cut resistant snug-
 Noise be left with work fit hand gloves
‘set up’ unless should be used
 Flying debris necessary as this instead of rigging
stops others from gloves while
 Uncontrolled using the machine handling the sheet
movement of  All dangerous parts metals and
machine of machinery operating the
machines to
P a g e | 24
Tel (03) 827 7731 Fax (03) 827 7759
guarded to prevent the gloves

 Slip, trip & Fall manufacturers’ from caught up
standards with moving
 Area congestion  Long hair and loose machine parts
clothing must be  Safe barriers need
secured and to be provided on
 Unauthorized dangling jewelry the restricted
personnel entry must not be worn areas around the
when operating the machine
 Lack of activity machine.  Never be approach
awareness.  All cabling should be the machine for
armored to protect any reason while it
it from damage. is in running.
 Protect your eyes  Adequate
with welding masks firefighting
fitted with filtered equipment must
lenses be available on the
 The operators must location
wear eye protection  Never cross the
While operate the conveyor while it is
machine. in running
condition
P a g e | 25
Tel (03) 827 7731 Fax (03) 827 7759
P a g e | 26
Tel (03) 827 7731 Fax (03) 827 7759
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Tel (03) 827 7731 Fax (03) 827 7759
P a g e | 28
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P a g e | 30

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FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.

Opp. Railway office.

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

Approved By : Name : Position : Sign :

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

SI. Activities / Hazard/Aspect Control(s) Envir Control(s) added to Risk

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

Access to  People or  All employees communicated to

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

arrangement made  Work area shall

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Sharp and pointed

 Transports  Unsecured  An approved  Drivers to be fully

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 All employee condition of

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Emergency Contact switch off the

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Loading /  Crane tip over  PTW for lifting  Use of appropriate

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

overhead power  Work area shall be forks. Do not make

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Never lift a load on

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Injuries from fall  Avoid all body

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Pre-Lifting  Uneven and un-  Area Barricaded  All Lifting activities

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Readable and right

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Selection wrong task you are

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Use of  Un-authorized  Using proper tools  Ensuring double

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Hand arm proper gloves,

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Temporary  Electrocution  Trained and  Electrical Cables

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

 Machine  Unskilled Operator  Trained and  Refresher training

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

guarded to prevent the gloves

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

HAZARDS IDENTIFICATION & RISK ASSESSMENT CONTROL

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