Registration Card & In order to ensure updates for this spare parts catalogue, please fill in z 2 this Registration Card and return it to Wartsila Finland Oy. FoF : Installation name (ship name) i 38 2 : File number Bose 0 Sac= | — [Company name Ae : [street address 2 38 : Postal address, S56 CU 2388 : Ceounty 2a8 3: [Holder of ins fle 7 g2° | [ite ger, [Hite afrec ! Phone | ' Telefax ' Update Registration Card & ' In order to ensure updates for this spare parts catalogue, please fill in a4 ' this Registration Card and return it to Wartsila Finland Oy. a § ‘ —$ $$ _____ eens ae HES 2 t Installation name (ship name) 3) 2358 i File number. } 2a8s i Bl fol2 | —— > fj Soak | | Company name rs ' Street address _ > 38 ' Postal address f, 8 88 : iy | OEg 58 + [eountry Hi beoo ' cfc = fads ' Holder of this file gate t Title ag2E | — [Phone ~ - ' Telefax | Update Registration Card 85 ; In order to ensure updates for this spare parts catalogue, please fillin 2 2 | this Registration Card and return itto Wairtsila Finland Oy Ege | [instalation name (ship name) - 358 2 ' File number, goss! 7 soci 1 Company name 8 1 [west adaress i § 3 : Eos address £238 | eg33 } [eounty _ Be88 : — [Holderofthisfie gece} dane:PARE PARTS CATALOGUE Ss a © Nites ee enn eee 210398 Installation TATA ELECTRIC BELGAUM Engine type 3x18V46B Engine number 91150 - 91152 Specification 3101150 - 3101152 This spare parts cataloque is intended for the personal use of engine ‘operators and should always be at their disposal. The content of this manual shall neither be copied nor communicated to a third person. Wartsta Finland Oy Stdlarminkatu 45, FIN-20810 Turku, Finland Tol. «358 10 708 8111, Tix 82640 wall f palcentrettrico WARTSILA re© Copyright by Wartsild Finland Oy All right reserved. No part of this booklet may be reproduced or copied in any form or by any means (electronic, mechanical, graphic, photocopying, recording, taping or other information retrieval systems) without the prior written permission of the copyright owner. ‘THIS PUBLICATION IS DESIGNED TO PROVIDE AN ACCURATE AND AUTHORITATIVE IN- FORMATION WITH REGARD TO THE SUBJECT-MATTER COVERED AS WAS AVAILABLE AT THE TIME OF PRINTING. HOWEVER, THE PUBLICATION DEALS WITH COMPLICATED ‘TECHNICAL MATTERS SUITED ONLY FOR SPECIALISTS IN THE AREA, AND THE DESIGN OF THE SUBJECT-PRODUCTS IS SUBJECT TO REGULAR IMPROVEMENTS, MODIFICA- TIONS AND CHANGES. CONSEQUENTLY, THE PUBLISHER AND COPYRIGHT OWNER OF ‘THIS PUBLICATION CAN NOT ACCEPT ANY RESPONSIBILITY OR LIABILITY FOR ANY EVENTUAL ERRORS OR OMISSIONS IN THIS BOOKLET OR FOR DISCREPANCIES ARIS- ING FROM THE FEATURES OF ANY ACTUAL ITEM IN THE RESPECTIVE PRODUCT BEING DIFFERENT FROM THOSE SHOWN IN THIS PUBLICATION. THE PUBLISHER AND COPYRIGHT HOLDER SHALL UNDER NO CIRCUMSTANCES BE HELD LIABLE FOR ANY FINANCIAL CONSEQUENTIAL DAMAGES OR OTHER LOSS, OR ANY OTHER DAMAGE OR INJURY, SUFFERED BY ANY PARTY MAKING USE OF THIS PUBLICATION OR THE IN- FORMATION CONTAINED HEREIN.rr 100 Section 100-51¢ 101-04e 101-30- 101-37- 107-54e 107-56- 107-58d 107-61¢ 107-66- 110 Section 110-43- 411-15- 113-05- 113-06a 114-AXa 115-21- 120 Section 120-23- 120-24- 120-34- 121-08a 121-10a 121-14- 123-010 123-03a Engine Spar Morea eed Table of contents Tata Electric Belgaum - Engine type18V46 Engines 91150, 91151 and 91152 Engine block, bearings, oil sump Covers Description Engine block, 18V46 Hydraulic jack Oil sump, wet 18V46 Gasket set for hydraulic jack End cover, V46 End cover Crankcase cover, complete Crankcase cover with relief valve Covers, 18V46 Crankshaft, flywheel Connecting rod, piston Description Crankshaft, 18V46 Connecting rod Piston ring set Piston Flywheel connection Damper Cylinder head with valves Description Sealing set for cylinder head Repair kit for cylinder head Cylinder head Inlet valve Valve rotator Exhaust valve Starting valve Sealing set for starting valve Cir Type Combined Combined Combined Combined Combined Combined Combined Combined Combined Type Combined Combined Combined Combined Combined Combined Type Combined Combined Combined Combined Combined Combined Combined Combinedrn SRR eae ee CESIrG 124-08¢ Cover for cylinder head Combined 124-098 Push rod Combined 124-23a Cylinder head equipment Combined 124-25 Covers between cylinder heads Combined 125-02- _ Indicator Valve Combined 125-03a _ Safety valve in cylinder head Combined 130 Intermediate gears 140 Valve mechanism, camshaft Section Description Type 131-01a _ Intermediate gear for camshaft drive Combined 141-05- Valve tappet Combined 143-02b Rocker arm brackets Combined 143-03a Yoke for inlet valves Combined 143-04a Yoke for exhaust valves Combined 143-05a Rocker arm Combined 148-48) Camshaft E, 18V46, A-bank Combined 148-49¢ Camshaft E, 18V46, B-bank Combined 148-50a Drive gear with coupling Combined 150 Air manifold, alr cooler housing Section Description Type 155-644 Charge air cooler equipment Combined 155-80d Charge air system, 16-18V46 Combined 156-29a Charge air receiver, 18V46 Combined 156-31- Charge air receiver mounting Combined 187-044 Water drainer Combined 187-17¢ Water separator for charge air cooler Combined 160 Injection equipment 170 Fuel feed pumps Section Description Type 161-062 _Base for injection pump Combined 161-15- Tappet for injection pump Combined 162-12: Side covers for injection pumps, 18V46 Combined 165-07- _Injection pump Combined 165-10b Sealing set for injection pump Combined 167-12a Sealing set for injection valve Combined 167-17- Injection valve Combined 26001 Caner) or Cor 167-19- Fuel injection pipes Combined 171-04¢ Covers for fuel pipes Combined 171-13a Covers for fuel pipes Combined 171-17a Covers for fuel pipes Combined 171-24- Covers for fuel pipes, 18V46 Combined 180 Lubricating oil pumps, thermostatic valves, dipstick Section Description Type 181-27- Lubricating oil pump Combined 181-36- Service kit for lube oil pump Combined 181-37- _Vallve kit for lube oil pump Combined 183-06- Pressure Control Valve Combined 184-01- Oil dipstick Combined 190 Cooling water pumps, thermostatic valves Section Description Type 491-14. Water pump Combined 191-24- HT- and LT-water pump, 18V46 Combined 191-31- Sealing set for water pump Combined 200 Exhaust manifold 240 Starting equipment Section Description Type 200-58- Exhaust manifold, 18V46 Combined 202-39- Connection piece for T.C. Combined 205-72- Insulating box, end part Combined 205-82a —_Insulation box, lower part, 18V46 Combined 205-83- Insulation box, upper part, 18V46 Combined 211-04b Starting air distributor, 18V46 Combined 213-02d Stop mechanism Combined 214-01b Starting fuel limiter Combined 214-02a Water outlet valve Combined 220 Regulating mechanism 230 Speed measuring system Section Description Type 223-05d Governor drive Combined 223-29- Governor equipment Combined 223-30- Pipes to governor Combined 36rr 224-04a 224-10e 224-12 224-23- 224-24- 228-06e 228-08b 228-16c 228-48a 228-53- 231-03d 231-06a 320-44a 340 350 Section 348-01b 360-10c 360-429 360-43e 350-46- 350-50b 360-56d 352-08¢ 352-95d 352-AUc 352-BM- 352-BQ- 353-06- 364-45- 354-50- 355-70a 365-B2b 355-BD- 365-C1a 355-C4a 355-C7- 355-DD- Mieke ace Joint for control shaft Control shaft, A-bank Control shaft, B-bank Connection bars Elastic link rod Mech. overspeed trip device Air pipes for trip device Air pipes for pneumatic 0.8.T.D B-bank Air tank with solenoid valves Air pipes for pneum. 0.S.T.D., A-bank Speed sensor for T.C. Engine speed sensors Counter flanges Thermostatic valves Manifold (fuel, lube oil, cooling water, starting air etc.) Description Starting air relief valve Fuel oil pipes Fuel oil piping, 18V46 A-bank Fuel oil piping Pressure regulating valve Fuel pipes at F.E. Fuel piping at F.E Lube oil pipes on shelf A-bank Lube oil pipes on shelf B-bank Lube oil pipes for T.C. Lubricating oil pipes at F.E. Lubricating oil pipes Pipes for control air system LT-water pipe LT-water pipes, 16-18V46 Cooling water pipes HT-water pipes, 18V46 HT-water pipes HT-Water Pipes Circulation water pipes for T.C., 16V46 Air vent system HT-water pipes to air cooler Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Type Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined CombinedeT ee ne @ 28500. Water pines to charger Combined 356-04e __ Pipes for oil mist detector Combined 356-17a Pipes to manometer pane! Combined 357-32a Main starting valve Combined 357-61e Starting air system Combined 35762. Control air pipes Combined 357-63- Control air pipes Combined 357-69- Starting air system, 18V46, A-bank Combined 357-70- _ Starting air system, 18V46, B-bank Combined 368-27- Leak oil pipes Combined 358-28- —_Leak oll pipes Combined 358-30- _Leak fuel pipes Combined 358-31- Leak fuel pipes Combined @ 358-322 Leak oil pipes Combined 370 Cleaning device Crankcase ventilation Section Description Type 372-A6- _Discharge pipes Combined 372-AA- Dry cleaning device for T.C Combined 372-ALa Dry cleaning device for T.C. Combined 372-B3b Cleaning water pipes for T.C Combined 378-10- Ventilation valve for crankcase Combined 378-15- Crankcase ventilation, 16V46 Combined 467-260 Flexible mounting, steel parts: Combined e 467-51- Flexible mounting, 18V46. Combined 470 Filters Coolers Section Description Type 471-02c Running in filter Combined 476-11- Charge air cooler Combined 483-11a Turning device arrangement Combined 483-13a Turning Gear Combined 500 Transducers, instrument panel, thermometers 600 extension shaft, electrical Section Description Type e §01-19- Connection box Combined 516501-20- 501-21- §01-22b 501-23- 502-04- 502-10- 502-12a 502-30- 504-01b 504-09c 506-81d 506-91- 506-A3- 508-02b 611-054 513-02a 514-049 514-08b 516-14d 516-25- 516-37- 516-60c 600-49a Erion Connection box Connection box Pressure sensors Terminal box equipment Terminal box E4 Connection box Connection box E2 Connection box Differential pressure indicator Pressure differential sensor Sensor equipment Temperature sensors Wencom sensors Oil level transducer Thermometers Measuring system Differential pressure gauge Pressure sensors Instrument panel Instrument panel Control panel Local control panel Connection piece for T.C. Tata Electric Belgaum rz Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined Combined OYEr Sere a ee Cr e Alphabetical index Tata Electric Belgaum - Engine type18V46 A Description Section Air pipes for trip device......... eccittenemarinenensnenenee 228-085 Air pipes for pneumatic 0.S.T. D Bbank.. . 228-16c Air tank with solenoid valves... 228-48a Air pipes for pneum. ©.S.T.D., A-bank 228-53- Air vent system. 355-C7- B @ _vescription Section Base for injection pump... 161-06a c Description Section . 107-580 107-61¢ 107-66- 110-43- ee 191-15 . 120-34- Crankcase cover, complete. Crankcase cover with relief valve.... Covers, 18V46..... Crankshaft, 18V46... Connecting rod....... Cylinder head........ Cover for cylinder head. 124-086 Cylinder head equipment. 124-23a @ covers between cylinder heads.. 124-25- Camshaft E, 18V46, A-bank 148-48 Camshaft E, 18V46, B-bank.. 148-490 Charge air cooler equipment.....--rvccueecstens conse 185-644 Charge air system, 16-18V46.......... fetnttttaeneens 195-80d Charge air receiver, 18V46. 156-298 Charge air receiver mounting... 156-31- Covers for fuel pipes. 171-04¢ Covers for fuel pipes....... 171-13a Covers for fuel pipes..... 171-17a Covers for fuel pipes, 18V46.. 171-24- Connection piece for T.C..... 202-39- . 224-10e e Control shaft, A-bank... seeeseee os oe Control shaft, B-bank......ccscscsctsseensenne cessssseetcsestncsesnscestne 2BM1ZEow Connection bars..... Counter flanges... Cooling water pipes... Circulation water pipes for T.C., 16V46. Control air pipes......... Control air pipes. Cleaning water pipes for T.C.... Crankcase ventilation, 16V46....... Charge air cooler. Connection box. Connection box. Connection box. Connection box.... Connection box E2 Connection box....... Control panel. : Connection piece for T.C....... Description Damper.. Drive gear with coupling Discharge pipes. Dry cleaning device for T.C... Dry cleaning device for T. a Differential pressure indicator..... Differential pressure gauge. Description Engine block, 18V46. End cover, V46...... End COVER. .cveses Exhaust valve..... Exhaust manifold, 18V46... Elastic link rod...... Engine speed sensors......... Warts! . 224-23- . 320-44a 355-70a 355-C4a 357-62- 357-63- 372-B3b 378-15- . 476-11- 501-19 501-20- 501-21- 502-10- 502-124 602-30- . 516-37- 600-49a Section . 115-21- 148-50a . 372-A6- 372-AA- . 372-ALa 804-01b . 514-049 Section 100-51¢ 107-54e 107-56- . 121-14- 200-58- . 224-24- 231-06a 26Spare Parts Catalogue for Tata Electric Belgaum ced F Description Section Flywheel Connectiion............:ccccsneeccneeeeceen Westies 19146-AXa Fuel injection pipes. 167-19- Fuel oil pipes... 350-10c Fuel oil piping, 18V46 A ‘bank 350-429 Fuel oil piping..... 350-43e Fuel pipes at F.E.... 350-50b Fuel piping at F.E.... : on 360-56d Flexible mounting, steel parts, eve eccigetteeeeereeees 467-260 Flexible mounting, 18V46.................. Fenn ee e . Description Section Gasket set for hydraulic jack. Serer ean ne eTneTT 101-37- Governor drive...... 223-05d Governor equipment. 223-29- H Description Section . 101-04e . 191-24- 355-B2b 355-BD- 356-Cla 355-DD- Hydraulic jack... = HT- and LT-water pump, 18V46 HT-water pipes, 18V46.. HT-water pipes... HT-Water Pips . e@ HT-water pipes to air cooler. Description Section Inlet valve... sess . 121-08a Indicator Valve............ aneeesoens 125-02- Intermediate gear for camshaft dive . fosetntaninin 191-018 Injection pump. 165-07- Injection VaIVe......... cece cccsecccseeecesntessnneenneen 7 seetaeeseseen 167-17- 205-72- 205-82a Insulating box, end part... a Insulation box, lower part, 18V46.... Insulation box, upper part, 18V46.. 205-83- Instrument panel... ccsscssestssmnsneestn on 516-14d @ _otruent panel. onennesnansnunsnsnnenenennnsn : 516-25- 36SMe eae ee ea on J Description Section Joint for control shaft... 224-04a L Description Section Lubricating Oil PUMP....-.o-- sees ceesnesneennessensnnnansnatinaennetnees 181-27- Lube oil pipes on shelf A-bank. . 362-086 Lube oil pipes on shelf B-ban 352-95d Lube oil pipes for T.C. secstestnastinstsnatiseitensentecnneencennees S52AUC Lubricating oil pipes at F.E........ z secctineeinenneseenees, 852-BM= Lubricating oil pipes. . 352-BQ- LT-water pipe.. ee 354-45- LT-water pipes, 16-18V46. 354-50- Leak oil pipes... 368-27- Leak oil pipes....... 358-28- Leak fuel pipes. secceeee 858-30- Leak fuel pipes...ccccccecceecsssesstecsssesiesvsnteestsctnsstassneeensne coe 358-31- Leak oil pipes....... 358-32a Local control panel. . §16-60c M Description Section Mech. overspeed trip device.......cescisesseenceneen secsuneeunee 228-068 Main starting valve........ 387-32a Measuring system. 513-02a ° Description Section Oil sump, wet 18V46. .. 101-30- Oil dipstick..... ae ucesnneccnnnees sues 184-01- Oil level transducer... sees ssccttisnenecrneneeeee 508-026 P Description Section Piston ting Set ...oeccscssnsssnseusieennuccuteseueuntucissineccnseasienes 13-05 Piston. 113-06a Push rod. 124-09a Pressure Control Valve..... 183-06- Pipes to governor... 223-30-rrr on rts Catalogue for Tata Electric Belgaum Cosy Pressure regulating VaIVC...0....c0csicmnsutnenenenenees 86086- Pipes for control air system. 0.0 sectuatanieiinee 863-06- Pipes for oil mist detector 356-04e Pipes to manometer panel... 366-17a Pressure sensors... 501-22b Pressure differential sensor. 504-09¢ Pressure sensors... 514-08 R Description Section Repair kit for cylinder head... 120-24- Rocker arm brackets. 143-02b Rocker arm. 143.054 Running in filter. 471-02c 8 Description Section Sealing set for cylinder head...... a. 120-23- Starting valve . 123-01d Sealing set for starting valve. 123-03a Safety valve in cylinder head. . . 125-03a Side covers for injection pumps, 18V46 162-121 Sealing set for injection pump. 165-10b Sealing set for injection valve. 167-124 Service kit for lube oil pump 181-36- Sealing set for water pump. 191-31- Starting air distributor, 18V46... . 211-04b Stop mechanism... . 213-02d Starting fuel limiter.... . 214-01b Speed sensor for T.C. ostuutaninunnenennennnnene 231-030 Starting alt|relict, valvesesstaaaseen aenmennnennnemenwerennte =e 348-015 Starting air system. anna vee 357-61 Starting alr system, 18V46, A-bank.... cues 3576Q Starting air system, 18V46, B-bank.. 357-70- Sensor equipment... 506-81d T Description Section Tappet for injection pump... 161-15- Turning device arrangement... soutien 488-41arn Erneta Mae Emre Turning Gear. 483-13 Terminal box equipment. . 801-23- Terminal box E4....-. . 502-04. Temperature sensors... . 506-91- Thermometers. 511-054 v Description Section Valve 1otator.....csccsismsmnstientniineintntianencentean 12410a Valve tappet....-- esnseetennnnene secanceeneeees 141-05 Valve Kit for lube oil pump... . 181-37- Ventilation valve for crankcase . 378-10- w Description Section Water drainer. epee 187-04a Water separator for charge air cooler...... 157-176 Water pump. 191-14- Water outlet Valve... csorcssecnancnnnsnatcnsnnt sseicnmnee 214-024 Water pipes to charget...ucsecsecseensniennnnstnennnee eve 365-DU- Wencom sensors. 506-A3- Y Description Section Yoke for inlet valves... ene sewn 143-038 Yoke for exhaust valves... seston 143-048Request for corrective actions _ Cc - in the Spare Part Book WARTSILA Please use this form to report any missing sections in the codebook. Name of Installation Se ae eSeeae eee Sane EET Engine number — Spare Part Book Number eee eee eee ees cece Contact person for claim request: Name Address Phone Telefax Following sections are missing [ Section number] Section name | [| a | Following items in the section are missing Section number| Item Description Other notice of importance Please return this claim to: | WARTSILA Finland Oy Sales Support Attn: Hans Krook Tel: +358-10-709 3388 P.0.Box 50 Fax: +358-10-709 3435 FIN-20810 TURKU FINLANDDocumentation and Software Systems 46 Page 1/10 1" revision Structure and usage of the Spare Part Catalogue To the customer Congratulations on the acquisition of your Wertsila diesel engine. Make yourself completely familiar with the Users Manual and the Service Instructions. By reading these instructions about how fo use the Spare Part Catalogue you will be acquainted with the structure and usage of the catalogue and the updating routines. These instructions will give you guidance about how the catalogue is structured, about how to use it and how to order spare parts. Make yourself familiar with the Spare Part Catalogue and read it through from cover to cover, Only in this way will you get a comprehensive view of the engine ‘construction and the structure and contents of this catalogue. Adhering to the operation and maintenance instructions is the best guarantee for trouble free operation. We believe you have made a profitable investment in your Wartsila 46 diesel engine and we know it will serve you for years. At the same time we ‘thank you for the confidence you have shown in our products, our company and organisation Warts Finland Oy Structure and contents of the Spare Part Catalogue A. General B. Ordering Spare Parts C. Electrical equipment 1. Table of contents and index 1.1. Table of contents in section order 1.2 Alphabetical index Spare Part Pages and interleaves 2.1. Main groups, interleaves and sections 2.1.1 Section number, page number and version 2.1.2 Section's “Date information” (Release date) 22. Ordinary spare part pages 3. Spare Part Catalogue Structure 3.1 The spare part numbers (codes) 3.2. Sub Sections and assembly units 3.3. Alternative design 34 References 3.5. Blank page 4. Updating the Spare Part Catalogue Engine specific Spare Part Catalogues 42. The updating stem 4.3 How to change the pages 44 Registration 5. Terminology, Designation of bearings and Abbreviations 5.1 Terminology 5.2. Designation of bearings 5.3. Abbreviations46 Documentation and Software Systems Page 2/10 1" revision Structure and usage of the Spare Part Catalogue A. General The Spare Part Catalogue is individually collated and specific for the named Diesel Engine For every diesel engine installation there is a named “Wartsila contact Service business Unit”. Due to the “Marine” installations the customer can contact the nearest Wartsili World-wide Service Network sales representative or named contact person. Note! This Spare Part Catalogue docs not include any tools needed for repair or maintenance of the engine. These are to be found in the Instruction Manual for this engine. Wirtsild is continuously developing the product range and reserves all rights to make technical changes and modifications without any notification in advance. The customer will get information about prospective modifications and changes in the specifications through Spare part notices, Service letters and After sales information if needed. All modifications made to the engine are recorded. If the spare part validity changes due to a modification the spare part pages will be updated (see “Updating the Spare Part Catalogue”), When modifications are made to the diesel engine, the manufacturer's Documentation department (Wartsila Service) must always be informed about the changes in order to update the databases. ig spare parts e ‘When ordering spare parts we need the following information: ~ Engine number The code number of the spare part(s) See “Ordinary spare part pages” e.g. for ordering; assembly unit, sub section and single part B. Order C. Electrical equipment As arule, a “Device list” of the electrical equipment is included in the dispatch material, In the device list you will find the descriptions and equipment function, switching and wiring diagrams, instrument and contro! panels, function descriptions, switching on, switching off and alarm values as well as references to drawings. Some electrical equipment can also be found in the spare part catalogue. When you order these parts, always use the code you can find in the spare part catalogue if possible. eDocumentation and Software Systems 46 Page 3/10 4" revision 1. Index and table of contents 1.1 Table of contents in section order The table of contents in section order describes page by page exactly the contents of this Spare Part Catalogue. > Note! The Spare Part Catalogues are engine specific. By using the table of contents it is easy to check if your catalogue is up to date. 1.2 Alphabetical index If the section name is known the page location is easy to find in the table of contents in alphabetical order (section name based). Note! With every update delivery we also enclose updated tables of contents. 2. Spare part pages and interleaves 2.1 Main groups, interleaves and sections The actual spare part pages are grouped according to the contents using interleaves. The pages between the interleaves include the complete entity of a main group consisting of sections. There can be two kinds of pages in the spare part catalogue due to constant modification of the spare part pages. The section number, page number and version are marked in a different way on these pages. 1 Section number, page number and version The section number is located: = on the new pages in the top right-hand corner of the headline (ie. the pages which contain the picture and the part list on the same page); = on older pages in the top right-hand corner of the headline of the picture page and in the top left-hand comer of the headline on the part list page (ie. the picture and the part list are separate). On the new pages the actual section number has normally five figures e.g, 352.004 or three figures and one letter and one figure 352-\Ib or three figures and two letters 352-.\.\b. After the row of figures there is the version letter. e.g. (a). The version letter (-, a, b,c, and so on) indicates the state of change. Even though a section can consist of several pages, the section number on cach page of the section is identical. The paze number is marked after the section number e.g. 352-99d 1/2), The number in parentheses stands for the number of pages of the section.46 Documentation and Software Systems Page 4/10 1" revision On the older pages the section number has also five figures. The page number is placed between the section number and the version letter, ¢.g. 352-191b. There can also be pages where there is no version letter and the page number is carried out with two figures after the section number 352-0101, -02, -03, ete. 2.1.2 Section “Date information” (Release date) The “date information” of the section is located: ~ on the new pages: in the top left-hand comer of the headline - on the older pages: in the top left-hand comer of the headline on the drawing page and in the top right-hand comer of the headline on the part list page. 2.2. Ordinary spare part pages A section is made up of an assembly unit. A section includes at least one page consisting of a picture and a part list but it can also include several pages. Item explan: n found on the spare part pages 1 Section name 2,3&4 Section identification contents 2. ion number (141-05-) 3. n(-) 4. ~Page number (1 out of 2 pages) 5,6&7 “Date information” contents 3. ~ Engine type (Wiirtsila 46) 6. — Publication year (00 = 2000) 1 ~ Publication week (27) 8. Assembly unit 9. ~ Parts belonging to the assembly unit 10. Sub section i ~ Parts of the sub sectionDocumentation and Software Systems Page 5/10 1" revision cg WON sLag w1010 pr uso PartNo. Description Qty wt cs kg Pe Valve tappet, compl. 1 Plug 1 Sealing ring 1 Bearing bush 1 03 Valve tappet 1 Ball head pin“) 4 Valve tappet 1 Tappet roller 1 141031 Locking pin 1 141032 Roller pin 1 141036 Compression spring 1 40 34 Note _“) Special tools are needed for assembling 41025 sso wo 0M 141030 war 037 141035 ort)46 Documentation and Software Systems Page 6/10 1* revision e ‘The description shows you the parts concerned. The description makes it easier to identify a spare part ina picture in which several parts are near each other (see picture). Description Part No. = Part Number ‘The spare parts are numbered according to a code system based on both function and part location in the engine. The same code number can have different links in different engines built according 10 customer based specifications. Below the same code number there might be, e.g. components that are suitable for the same purpose due to different engine development stages. ‘The plain code number alone is not sufficient when ordering spare parts. In addition the engine number must be related to the order. NOE! ‘he Spare Part Catalogues are engine specific The spare parts are normally in ascending code number order. As an exception there might be parts that have a different ranking order in the assembly drawing. IMPORTANT! Spare part orders must not be based on the code numbers, which may be f the “Wartsiki Pocket Spare Part Catalogue” made for general and training purposes. This engine is a generic engine only. Wt = Weight ‘The weight information can be found in the part list only for parts with a weight exceeding 0.1 kg (100 g). The weight information can be missing in older sections. Qty = Quantity ‘The unit in the quantity column in the part list is always pieces (pes). Thin pipes may all be found under the same code number (O 10 mm or thinner). This is due to the fact that these pipes are delivered unbounded as metric goods. Even in these cases the quantity is “pes” in the Spare Part Catalogue, We recomend you to mention the length in meters when ordering these thin pipes. The quantity information can be missing in older sections. The quantity of the assembly units and single parts in a section describes the total amount of parts included in the section. The quantity (in pes) of the sub parts in an assembly unit represents “together” the assembly unit. You have to multiply the quantity of the assembly units and the single parts in a section with a multiple according to how many pieces the engine contains in order to get the total quantity of the particular parts. Assembly unit, parts in assembly units and single parts A pat ineluding sub parts (assembly unit) can be identified from the part list. The code numbers of ‘parts in an assembly unit are inserted. When ordering, e.g. Valve tappet, compl. 141 037, the order will include the following parts: 141 005, 141 010, 141 O14, 141 025, 141 O11, 141 012, 141 030, 141, 031, 141 032 and 141 036. When ordering sub part No. 141 030, tappet roller, the order will only consist ofthis single tappet roller.Documentation and Software Systems 46 Page 7/10 1" revision . Spare Part Catalogue Structure 311 The spare part numbers (codes) The spare part numbers (codes) and the information presented in the spare part pages are shown in the example of a “Valve tappet”. 3.2 Sub Sections and assembly units The spare part page can consist of “single” pars, assembly units and sub sections. The pars in the sub sections and in the assembly units are inserted to facilitate the readability ofthe part list (see par list). Some sub sections may also contain another sub section. Ifthe description has an extension as "compl or "set, the pat is an assembly unit including sub parts. Please note that some parts within the sub sections are not sold separately. These parts are indicated in the spare part catalogue. 3.3 Alternative design ‘The development process may bring improvements causing modifications and changes to the engine. If the validity ofthe assembly units as spare part does not change there is not necessarily any need for new spare part pages, Alternative constructions (e.g. older version) may be described in the same section marked with *) and the explanation -> *) “Altemative design” can be found in the end of the part list. 3.4 References ‘The sections are made according to the modules used when manufacturing the engines. Due to this fact there are references to other sections (to which the section in question is related) where connection parts or assembly units can be found. 3.8 Blank page If the number of the pages of a section is uneven, the last page is blank (left hand page). It includes e.g, the following text “This page is intentionally left blank”.46 Documentation and Software Systems Page 8/10 1 revision e 4. Updating the Spare Part Catalogue 4.1 Engine specific Spare Part Catalogues (Our many customers located all around the world have a great variety of different demands. Every Wartsild 46-installation is especially made for matching the needs of each customer, which causes many differences between the installations. Therefore general Spare Part Catalogues for all Wartsild 46-engines are not practical. This is why each installation has a tailor made Spare Part Catalogue. The Spare Part Catalogue must also reflect the latest engine modifications and therefore may have to be updated periodically. 4.2 The updating system ‘When modifications are made to the engine, the manufacturer should always be informed about these changes. This is a beginning of a documentation chain where ‘new pages are illustrated, code numbers are entered into the computer system and ‘new modified pages are sent to the “Spare Part Catalogue Owner”, This enables us to deliver the necessary spare parts with minimum time and effort and avoid ‘unfortunate mistakes in spare part deliveries. 4.3 How to change the pages Every update delivery is followed by a covering letter telling you which pages you should remove and which ones to putin. In case there are any difficulties the table ‘of contents describes exactly which pages you should have in your catalogue. It helps you to enter all pages in right order. Please note that with every update- delivery you will also get an updated table of contents in section order and one in alphabetical order. The date inthe top leR-hand comer ofeach page indicates the e latest version of the indexes. 44 Registration Please note that due to the updates it is very important for our registration system to know where the Spare Part Catalogues are located. “The Spare Part Catalogue Owner” is that named contact person the Engine Owner hhas assigned to us. If the updates do not belong to this address or if there are any changes in your address or person(s) responsible, please return the enclosed inquiry (Registration Card) form to us immediately. Address to the factory: WARTSILA Finland OY Sales Suppor Attn. Hans Krook Phone + 358-10-709 3388 P.O. Box 50 (direct telephone number) FIN-20811 TURKU Telefax +358-10-709 3435 @ FINLANDDocumentation and Software Systems 46 Page 9/10 1* revision Updating the Diesel Engine Spare Part Catalogue In the “update delivery” you receive following pages: Updated Sections for your Spare Part Catalogue Updated index and table of contents showing the exact contents of the Spare A covering letter describing Part Catalogue which pages you should change in your Spare Part CatalogueSe «| 5. Ter 5.1 Terminology ‘Manoeuvring side Rear side Driving end Free end Designation of cylinders = Leengines = Veengines 5.2 Designation of bearings Main bearings Thrust bearings Camshaft bearings Camshaft gear bearings Upper and lower bearing shells 5.3 Abbreviations Documentation and Software Systems Page 10/10 1* revision ology, Designation of bearings and Abbreviations ‘The longitudinal side of the engine where the operating devices are located ~ Start and stop, instrument panel, speed governor, ete ‘The longitudinal side of the engine opposite to the manoeuvring side ‘The end of the engine where the flywheel is located The end opposite to the driving end ‘The designation of the cylinders begins at the driving end Ina Line-engine the cylinders are numbered 1, 2, etc Ina V- engine, the cylinders in the left bank as seen from the driving end, are termed Al, A2, A3, ete, and in the right bank B1, B2, B3, etc. ‘The flywheel bearings are No. 0, the first standard main bearing is No. 1, the second No. 2, etc ‘The thrust bearing rails are Jocated at the flywhee! bearing. The outer rails close to the flywheel are marked with “00” and the inner with “O”. The camshaft bearings are designated the same as the m: bearings and the ‘thrust bearing bushings are designated "00" (outer) and “O” (inner). ‘The camshaft gear bearings located on the flywheel side are designated “00” and the inner bearings “0”. In the bearings where both shells are identical, the upper one is marked with “UP”. = Free End = Driving End = Top Dead Centre Bottom Dead Centre ‘urbo Charger = Turbo Charger Free End End = Turbo Charger Drivi = Over Speed Trip Device = Pneumatic = Mechanical = High Temperature Low Temperature Fuel Oil ‘ounter-clockwise Rot lockwise Rotating Engine ing EngineCONTACT WARTSILA ee Any time... \ ss Service Department Wartsila Finland Oy, Service Wartsila Finland Oy, Service P.O.Box 252, FIN-65101 Vaasa, Finland P.O.Box 50, FIN-20810 Turku, Finland During office hours (7.30-16.30) call operator During office hours (7.30-16.30) call operator +358 10 709 0000 or any direct dial number. +358 10 709 0000 or any direct dial number. Mobile Telephone Numbers Nights and weekends please call mobile phone for service engineer or spare parts assistance, Vaasa Turku +358 400 365 721 +358 400 827 402 Service Telecopiers Vaasa Turku +358 6 3567355 Service Service Sales Service Sales +358 10 709 1572 - Americas +358 10709 3181 - Americas +358 10 709 2723 - North Europe +358 10709 3179 - Europe +358 10 709 1380 - Europe, Africa +358 107093410 - South Asia, Middle +358 10 709 2787 - South Fast & E Asia East +358 6 3567336 - Finland +358 10709 3455 Field Service +358 10 709 1847 Technical Service +358 10709 3279 Technical Service +358 6 3567376 — Training +358 10709 3595 Training +358 10 7092777 Documentation and +358 10709 3435 Documentation and Software Systems Software Systems +358 6 356 7344 Logistics +358 10709 3435 Logistics, *0 WARTSILA,Direct dial number to contact persons During office hours (7.30-16.30) Service Sales Thorleif Holm +358 10 709 2860 General Manager ‘Mobile: +358 40 744 7461 thoreneim@wertsia.com Beatrice Nyberg +358 10709 2861__—Inmeli Laine +358 10 709 3472 Assistant in Vaasa beatrice. nyberg@wartsila.com — Assistant in Turku iinet ainegwartsila.com South East & East Asia Central and Eastern Europe Leif Strém +358 10 709 2826 Thomas Nummelin +358 10 709 2832 Regional Manager Mobile: Regional Manager Movie +358 40 767 7636 +358 40 508 3114 lei.strm@warts.com thomas numelingwartsa. com ‘Sten-Eric +358 10 709 2822 Ton Makkee +358 10 709 1860 ij Mobile: Service Manager Mobile: eee +358 40 589 3443, +358 40 762 5563 stone borkrnan tenmakkee@varsis com @warsla com Sten Pensar +358 10709 1817 Kim Ostman +358 10 709 1824 Service Manager Mobile: Service Manager Mobile +358 40 820 9206 +358 40 836 5579 ston pensar@wartsia com ke ostmangvartila. com John Stolker +358 10 709 2829 ‘Service Manager Mobile: +358 40 529 1101 John stoker@warsia.com Middle East, India, Pakistan South Europe, Africa Ralf Stahle +358 10 709 3300 —_Veikko Lepisté +358 10 709 3168 Regional Manager ‘Mobile: Regional Manager ‘Mobile: +358 400 78 4673 +358 40 523 4585 raf stanlegwarsia.com vei lepisto@watsia com Harti Leinonen +358 10 709 3314 Kim Kangas +358 10 709 1309 Service Manager Service Manager Mobie: **358 40 500 5498 +358 40 746 8559 hareironen@wartsia.com kom kanges@wartsila.com Klaus Westerinen +358 10 709 3281 —_Jyrki Mellanen +358 10 709 3341 Service Manager Mobile: Service Manager Mobile: +358 40 502 6882 +358 40 747 7296 ous westernen@varsa com Iyrdmalianenvartaacom Keijo Nieminen +358 10 709 3235 Service Manager Mobile +358 40 820 9235 elo nieminen@wartsila.comFinland Kimmo Kohtamaki e Regional Manager Vesa Honkela Service Manager < 380 Guy Blomquist Service Manager 2380 North Europe Kari Koski-Tuuri Regional Manager Jari Lemberg e Service Manager Service Projects Jari Korpela Manager, Service Projects oe 10 709 2870 358 40 558 2372 Kimmo kohtamaki@ warsila.com +358 10 709 2837 Mobi 388 40 560 8815 vvesa.honkela@wartsila. com +358 10 709 3475 Mobile: +358 40 592 0488 guy blomauist@wartsia.com +358 10 709 2875 Mobile: +358 40 513 6876 ari kosk-tuuni@wartsla.com +358 10 709 1307 Mobi: +358 40 748 6609 jatilemberg @wartsta.com +358 10 709 2877 ‘Mobte: +358 400 361 977 Jar korpelag@wearsia.com Americas Juha Kuusisto Regional Manager Pasi Hautakoski Service Manager Jari Maki Service Manager Markku Asphoim Manager, Mechanical & Combined Technologies Technical Service +358 10 709 2842 Mobile +358 40 516 2902 ina kuusisto@wartsia com +358 10 709 2709 Mobile +358 40 565 8237 es havtekoski@wartsla.com +358 10 709 1571 Mobil +358 40 524 4370 Jarimaki@wartsa.com +3658 10 709 1276 Mobile +358 40 510 4538 rmarkku aspholm@wartsla.com Krister Slotte General Manager Elisabeth Isaksson Assistant in Turku Nancy Dahl Assistant in Vaasa 20 +358 10 709 3406 Mobile: +358 400 526 763 ‘este slote@warsia.com +358 10 709 3178 elisabeth isaksson@ wartsia.com | +358 10 709 2781 nancy danl@wartsa.com Jarmo Lahti ‘Manager Wartsila 46 Stefan Résgren Manager Wartsila 20, Vasa 22, 24 Johan Pellas Manager Vasa 32 Jonas Sundblom Manager Wartsila 32 & Warts 32, 34 Gas Engines Olli Tarvonen ‘Technical Manager ‘Wartsila 32, 34 Gas Engines Rolf Nikus Technical Manager Wartsilé-Sulzer +358 10 709 3019 Mobile: +358 400 824 081 Jato lat@wartsia.com +368 10 709 2803 Mobile +358 40 732 2691 stefan roegren@wartia.com +358 10 709 2806 Mobile +358 40 732 2687 {han peilas@wartsia.com +358 10 709 1835 Mobile: + 368 40 735 1835 Jonas. sundbiom@wartsta.com +358 10 709 2783 ob. Mobi +358 40 590 2256 itaronen@warsla com +358 10 709 3480 Mobile +358 40 503 8872 rol ikus@wattsla.comField Service Leif Osterroos General Manager Eija Grims Assistant in Vaasa Anders Knip Manager Warranty Mikael Kvist Manager Marine & Offshore Kai Laine Service Manager Marine & Offshore Olay Haglund Service Manager Power Plant < 380 Tapani Heininen Service Manager Electrical & Automation Systems Tarmo Pitkanen Workshop Manager 20 +358 10 709 2708 Mobile: +358 40 505 5198 leftosterroos@wartsla.com +358 10 709 2729 eja.gims@wartsiia com +368 10 709 2820 Maple +358 400 56 0521 anders krip@warsia.com +358 10 709 2882 Mobile: +358 40 768 9982 rmikaeLnvst@wartsia.com +358 10 709 2838 wobite: +358 40 520 0801 kai faine@wartsia.com +358 10 709 2862 Mobi: +358 40 556 4309 lav hagglund@warsla.com +358 10 709 1844 Mobi: +358 40 518 1961 {apani heininen@warsia.com +358 10 709 2890 Mobile: +358 40 556 3937 tama pitkanen@wartsta com Ari Reunanen Manager Field Resources Tiina Makinen Assistant in Turku Reijo Seikkula Service Manager Marine & Offshore. Jan Sjégren Service Manager Power Plant 2 380 Paavo Liukkonen Workshop Manager +358 10 709 3359 = e +358 40 555 1644 ‘ar reunanengwarsia,com +358 10 709 3024 tina makinen@varsia. com +358 10 709 3230 Mobile: +358 40 769 1787 tance @ +358 10 709 3189 obit: +358 40 518 1975 Jan sjogren@wartsi.com +358 10 709 3576 Mobile. +358 40 724 9790 paavo lukkonen@warsia com‘ooot 100090 100 091 VIEW B 400 092 EES ee PartNo. Description PartNo. Description wt. pes kg pes kg 100004 Side screw 2 100014 Flange 1 100020 Screw 72 100062 Gasket 1 100063 Cylindrical pin 4 100073 O-ring M4 400074 Plug 4 100075 Plug 2 100088 O-ring 22 100089 Nut 24 100080 Protecting cap 22 03 100091 Nut 92 62 100082 Screw 20 100083 Protecting cap 72 03 100094 Screw 72 89 100085 O-ring 72 100089 Screw 2 400100 Cylinder liner 18 100 101 Antipolishing ring 18 100105 Screw 2 100107 O-ring 2 100109 O-ring 18 100111 O-ring 36 100114 Bearing bush 20 100115 Bearing bush 4 100136 O-ring 22 100137 O-ring R 100138 Flange 9 100139 Gasket 9 100162 Plug 22Coes Erie ood ‘00342 100 140 100 008 400.113 100 102 Vem LA woo roots 100 153“ 100.038 PartNo. Description Qty wt PartNo. Description Qty wt pes kg pes kg 100005 Screw 248, 100006 Clamp for cylinderliner 18 100007 Stud 72 100037 Nut 72 04 100038 Stud 8 02 100071 Screw 8 100072 Screw 18 100.096 Main bearing shell (upper) 10. 10.6 100097 Main bearing shell (ower) 10. 124 100102 Guiding washer @ 4 100112 Thrust bearing half 4 100113 Bearing shell 2 400 131 Locking plate 4 100140 Flange 2 100141 Flange 2 100142 Gasket 2 100143 Flange 1 100153 Thrust bearing cap 1 100 154 — Main bearing cap 10 100163 Stud 72 09 100191 Engine block 1 100196 Stud 1246 9922 RSE) 101 055 | 401003 sor 013 101 005_ PartNo. Description ay wt Part No. ly wt pes kg pes kg 101.055 Hydraulicjack, compl. 4 101003 Piston 4 101005 Flange 1 401007 Flange 1 401013 Pipe 1 101.042 Pipe with flange 1 401043 Cylinder 1Eee 101 016 101.051 101 017 Sumer 108088 101135 401 048 PartNo. Description ty PartNo. Description Qty wt pee peak 101004 Stud 4 701.006 Nut 4 101016 Set Screw 2 401017 — Suppor ring 1 401018 — Support ring 1 401044 Oning 1 101045 = O-ring 1 101046 = O-ring 1 401047 Oxing 2 101 048 O-ring, 1 101049 = O-ring 2 101050. O-ting 1 101 051 O-ring 4 101 135. Retaining ring 4ROeLIZG GSEs ee 401 112 101 096 PartNo. Description Qty wt. PartNo. Description ay wt. 101059 — Rubber band * 1 101060 Screw 72 04 101.063 Washer 44 401064 Washer 116 101068 Screw 70 04 101070 Sleeve 70 401071 Screw 44 101092 Oi sump 1 101098 Screw 44 04 101099 Screw 44 101112 Washer 44 Note *) Length needed when orderingEERE eee EEEICuRC eee) | aL : i ie | | om q a | 1 c 401 132 | 101 131 101082 Oil sump 1 101133 Flange 1 101 134 Screw 12 101128 Nut 4 101131 Suction screen 1 19 401 132 Fastening piece 4 04COED Part No. Description CERT ce rcs wt PartNo. Description 101 110 | aty pes wt. kg 401 110 401 017 101 018 401 04a 101 045 401 046 401 047 101 048 401 049 401 050 401 051 Gasket set Support ring ‘Support ring Oxting O-ring Osting O-ring Oring Osting O-ring O-ringCe Gicncukeee res This page is left intentionally blankCO cee ESIcunoLes mG) a PartNo. Description ty wt. PartNo. Description Qty wt. 107088 Housing 1Erne Sree See) 107 160_. 07 159_/ PartNo. Description Qty wt. PartNo. Description Qty wt. pes kg pes kg 107.098 Reduction union 107 153 Straight union 107 159 Lube oil pipe 107 160 Lube oil pipe 107186 Pipe 107 282 Reduction union 107 283 Oil pipe 107 284 OilpipeEEE EEDcun ae 107 124 PartNo. Description Qty wt PartNo. Description Qty wt pes kg pes kg 107 124 Angle union 107 125 O-ring 107 126 Nozzle pipe 107 185 Pin 4 4 4 1 107 128 Flange 4 107 129 Screw 8 107 131 Clamp 5 107 161 Distance piece 6 107 162 Clamp 2 107 163 Screw 1 107 288 Pipe clamp 1 107 289 Screw 1460117 cma 107.120 oe 1 = = = 107 095 o 4 a PartNo. Description Qty wt PartNo. Description Qty w. pes kg pes kg 107 094 Parallel pin 2 107095 Flange 2 107096 Screw 12 407 098 Reduction union 3 407099 T-union 1 107 119 Screw 1 107 120 Washer 1 107 154 Lube oil pipe 1 107 155 Lube oil pipe 1 107 156 Lube oil pipe 1 @ 407 159 Lube oil pipe 1Cours EEoa ca Section 107-54e 5(6) Aor 087_ PartNo. Description ay wt. PartNo. Description Qty wt pes kg pes kg 107 086 Screw 107087 Gasket 107 089 Flange 407131 Clamp 107 161 Distance piece 107 163 ScrewCana 107286 107 267 Description Eitice Part No. Description EEE ee eG) 107 105 107 107 107 108 407 110 407 112 407 115 107 131 407 132 107 133 407 182 107 154 107 155 107 158 107 159 107 160 407 161 107 162 107 163 107 168 107 266 107 267 107 169 107 264 107 286 107 287 107 290 107 292 Male stud Distribution piece Plug Male stud Sorew Screw Clamp Distance piece Screw Angle union Lube oil pipe Lube oil pipe Lube oil pipe Lube oil pipe Lube oil pipe Distance piece Clamp Screw Blind flange Plug Sealing ring ‘Screw Sealing ring Male stud Oil pipe Male stud Washer Borst e ese gh ores sewnwsogensasPartNo. Description at rs 107040 O-ring 107068 End cover 107 140 End cover, compl. 107082 Pin 107 143 Screw 107 146 Screw 107 147 Screw 107 148 Nut 107150 Screw 107 218 V-ting ety wt PartNo. Description ty wt. pcs kg pes kg 1 02 1 1 4 6 24 14 02 1 25 04DEEZ Ecneuaeels Tt This page is left intentionally blank.46 0132 (107.076, Part No. Description Creo 107 198 Crankcase cover compl. 1 107 039. Crankcase cover 107 187 Grooved pin, long 107 188 Grooved pin, short 107 068 107 075 107 076 107 085 107 171 107 190 107 191 407 195 with blind flange Hose gasket Flange Screw Washer Washer Nut Screw (O-ring Part No. Section 107-58d 1(CEG Spare Pai ST This page is left intentionally blank.46.0132 Genco ec 407 197 107 189 407 474 i | e i=) 407 076_/ PartNo. Description Qty wi. PartNo. Description Qty wt pes kg pos kg 107197 Crankcase cover compl, 4 with relief valve 107 039 Crankcase cover 107 187 Grooved pin, long 4107 188 Grooved pin, short 107 058 Hose gasket 107076 Screw 407 085 Washer 407090. Relief valve compl. @ 107081 sexing 107 082 O-ting 407171 Washer 107 189 Screw 107 190 Nut 107195 O-ring felon ore eat reten ee es46 0132 PartNo. Description 107 197 Crankcase cover compl. with relief vaive 107 039. Crankcase cover 107 068. Hose gasket 107 085 Washer 107 090_Relief valve compl. 107 081 Spring 107 0920-ting 107 189 Screw 107 190 NutSEE EC Ee 4(3) 107 068 107076 sonar Part No. 107 035 107 037 107 087 107 068 107 074 107 076 107 120 107 122 107 123 107 148 407171 107 174 107 175 107 176 107 177 107 195 407 196 Description Hose gasket Cover Hose gasket Hose gasket Cover Screw Washer Crankcase cover Hose gasket Nut Washer Screw Nut Washer Nut O-ring Crankcase cover Qty wt, PartNo. Description Qty wt pes kg pes kg 3 04 3 64 18 03 18 03 72 03 2 107 2 04 144 22 72 04 72 18EE PortNe, Deserton one 107035 Hose gasket 3 01 107037 Cover 3 64 107057 —- Hose gasket 18 03 107068 Hose gasket 18 03 107076 = Screw 72:03 tors20 Wester 2 107122. Crankcase cover 2 107 {ores Recess 3 an tort Washer tas e 107175 Nut 8 torte Washer 3 107408 Outeg 3EOE Ceci Retina ~—_107 178 107 979 View A PartNo. Description Qty wt. PartNo. Description Qty wt. pes kg pos kg 107.077 Lower part of hinge 36 107172 Screw 72 107178 Plate 36 4 107179 Screw 72 107180 Washer 72Ee Eiciukceoke rcs This page is left intentionally blank.ce Un mED EG BED een) 10014 119016110008, Of s10.017_ 410.007 _, 110021 119009 / PartNo. Description Qty wt PartNo. Description Qty wt pes kg pes kg 110001 Crankshaft 1 110002 Plug 1 o4 110.007 Spit gear whee! 1 360 110009 Screw 4 19 110021 Cylindrical pin 2 02 440.008 Counter weight, 2 650 110010 Screw 12.17 110012 Stud 36 140013 Nut 36 32 110044 —Counterweight 14 642 110016 — Counterweight 2 650 110017 Plug 1 440019 Cylindrical pin 36Der Biren) This page is left intentionally blank.46 9943 Conner me SEricumes 1(2) 111.025 111.007 11.028 tote sy 016 111010 sot 111.009 111.008 _ PartNo. Description Qty wt. PartNo. Description Qty wt pes kg pes kg 111.004 Connecting rod, lower part 141006 Nut o7 141.007 Screw 27 111.008 Screw 111.009 Nut 32 114010 Dowel pin 02 114.011 Dowel pin 02 111.016 Bearing shell, upper 111017 Bearing shell, ower e@ 111018 Shim 111.024 — Connecting rod, upper part 111.025 Bearing bushCoE 1 1.007 ieee) 7) ~ 11100 i110 | pti ‘1007 se ‘4.00 anon | 7 1 | | | 1 | | j | | | | | | e | 111018 | SH | Ss Ss UJ PartNo. Description Qty wt. PartNo. Description Qty wt. pes kg pes kg 111004 — Connecting rod, lower part 1 117006 Nut 4 07 111007 Screw 427 111008 = Screw 2 111.009 Nut 2 32 111.010 Dowel pin 2 02 11011 Dowel pin 2 02 111016 Bearing shell, upper 1 111017 Bearing shell, lower 1 411018 Shim 1 e 111.026 Connecting rod, upper part 1 111025 Bearing bush 1EEccumeke ent Co ir —~—_113.006_ PartNo. Description Qty wt, PartNo. Description Qty wt. pes kg pes kg 113013 Piston ring set 113.002 Compression ring | 113.003 Compression ring lt 113.006 Oil scraper ringBnei) This page is left intentionally blank.co ESEICumake oat 113.025 PartNo. Description Qty ow. PartNo. Description Qty wt. pes kg pes kg 113010 Securing ring 2 03 413014 Gudgeon pin 4 105 113.025 Piston, comp. 1 218 113.001 Piston crown 1 62 413.012 Spring pin 1 143.021 Piston skirt 1 100 113026 Stud 4 113.027 Nut 4ora SEI EEERITEO) “113.010 _ oo 3 & PartNo. Description Qty wt. PartNo. Description Qty wt pes kg pes kg 113.010 Securing ring 2 03 113.014 — Gudgeon pin 1 105 113.025 Piston, compl. 1 218 143.001 Piston crown 1 62 113012 Spring pin 1 113.021 Piston skirt 1 100 113026 Stud 4 113.027 Nut 4Coy uke crs Section 114-AXa 1(° e 1140008 aA s1a0as /// 134.003, @ soos PartNo. Deseripton ay vt PartNo. Description ay vt el pei 114001 Flywheel 1 114.003 Fitting screw 18 114.010 Flywheel indicator 4 114035 Nut 18 05 114130 © Screw 2DEG Gibicheuscciois This page is left intentionally blank.Cae ed ere ae 115010 =A 118.026 15016 / 115 096 115.008 “415.006 PartNo. Description ay wt PartNo. Description aly we pes kg pes kg 415005 Vibration damper, compl. 1 118010 Fitting bolt 5 115 016 ‘Nut 20 05 115 026 Distance piece 1 250 115 027 Screw 5 02 115035 Sorew 15 42 115036 Drive gear wheel 1DERE icicle) This page is left intentionally blankros Sok eee) ] 420070 400 109 355.738 124019 365.056 124014 e | 355126 987044 120108 124022 (OG «| PartNo. Description PartNo. Description Qty wt 1 06 ot 120070 Sealing set for cylinder head 100109 O-ring 120108 O-ring 124007 O-ring 124014 O-ring 124019 O-ring 124022 O-ring 156 052 Sealing ring e 385056 O-ring 355126 O-ring 355 738 Slide ring gasket 357 044 Oring ot Nashenesoae Note ‘The set may contain extra o-rings because of its general suitability characterWARTSILA 46 Spare Part Catalogue This page is left intentionally blank387044 120064 "5 Part No. g y Oee | d | 424019 467 003 Repair kit for cylinder head Eero ao 100108355056. 366 738 420080. 124 007 | 120010 156062 124014 | 355126 124022 167008 123010 123001 167 114 “SDOod 6 063 421004 123025 125025 125447 120 CO ¢ @O os & Description PartNo. Description Qty we peat ha pes kg 120 080 100 109 120.010 120011 120 051 120 063 120 064 120 108 @ 421.004 123.001 123 010 123025 124 007 124014 124019 124.022 425 025 125 447 156 052 167 003, 167 008 167 114 355 056 355 126 355 738 357 044 @ we Repair kitforcylhead 1-06 overhaul O-ring O-ring O-ring Sealing ring Oxing O-ring Oxing O-ting Oring O-ring Sealing ring Oring Oning O-ring O-ring Sealing ring Sealing set Sealing ring Oring O-ring O-ring O-ring O-ring Slide ring gasket Orting o4 o4 ao ae eats re The set may contain extra o-rings because of its general suitability characterSee Ribicneukeele tis This page is left intentionally blank.46 9813 Gicoumce e 120081 1200025 120 145 120 050__ 120.002 120016 e@ 120.023 120024 @ 20% Ser 120072 Reduction union 420074 Straight lead-through 120076 Pilot air pipe @ 120087 Leak ci pipe Note *) Pressure tested 120047. saoore_/// ~120.071 420103} 120074 _/ PartNo. Description ay wt PartNo. Description ay wt pes kg pes kg 120060 Cylinder head, complete “** 1 1330 Note. **) Cylinder head with inlet and 120019 Stud 2 exhaust valves 120023 Male stud 1 Note ““*) Cylinder head with rocker arms 120024 Sealing ring 1 and bracket 120034 Nut 7 Note All pipes are without connection parts: 120050 Screw 2 Nole 121 Inlet valve, 121 Exhaust valve, 120055 Cylinder head, complete ** 1 1250 123 Starting air valve, 125 Safety 120.005 Lube oil pipe 1 04 valve, 125 Indicator valve, 143 Rocker 120.047 Pipe clamp 1 29 arms and bracket and 143 Yokes are 2 acc. 1 installation 120081. Sesling ring 1 Reference Cylinder liner: See section 100 120069 Male stud 1 Reference Sealing ring: See section 124 120071 Straight lead-through 1-—«0.3.-~—Reference Rocker arms and bracket: See 120 150 Cylinder head, plugged * 1 section 143 120 002 Plug 24 Reference Fuel injection equipment: See section 120 010 O-ing 2 167 120 011 O-ring 2 Reference Leak oil pipes: See section 358 4120 012 Seat rng, inlet 2 18 120 016 Sealing ring 24 120 025 Yoke pin 2 120 081 Valve guide 4 120 103 Seat ring, exhaust 2 27 120 145 Cylinder head + 4200 120087 Yoke 1 120071 Straight lead-through 1 03 1 ' 1 ;EGEE 120 002 120010. 120.002. Sin 120.057 120005 120.069 120081 NA » 120024 120.023 Ee) 120010 _ — A20012_ 420 072 120.014 SS ey 12008 / A oon 120103 _.— rn 120008 20049 7 & ae JA J \ 20007 FE PartNo. Description Qty wt PartNo. Description wt pes kg kg 120002 Plug 24 Reference Sealing ring: See section 124 120005 Lube oil pipe 1 04 Reference Rocker arms and bracket: See 120010 O-ring 2 section 143 120011 O-ting 2 Reference Fuel injection equipment: See section 120012 Seat ring, inlet 2 18 167 120016 Sealing ring 24 Reference Leak oll pipes: See section 358 120019 Stud 2 120023 Male stud 1 120024 Sealing ring 1 420025 Yoke pin 2 120034 Nut 2 120047 Pipe clamp 1 29 120049 Screw 2 120051 Sealing ring 1 120057 Yoke 1 120069 Male stud 1 120071 Straight lead-through 1 03 120072 Reduction union 1 120074 Straight lead-through 1 120076 Pilot air pipe 1 120081 Valve guide 4 120087 Leak oil pipe 1 120103 Seat ring, exhaust 2 27 120145 Cylinder head 1 1200 Note All pipes are without connection parts Note 121 Inlet valve, 121 Exhaust valve, 123 Starting air valve, 125 Safety valve, 125 Indicator valve, 143 Rocker arms and bracket and 143 Yokes are ace. to installation Reference Cylinder tiner: See section 100ECEIE 120 108 Circo soo 120013 _ i 120002 | Aaoans +2002 e@ —T120 016 120 007 1120058 120.003 PartNo. Description ay wt. PartNo. Description ay wt pes kg pes kg 420080 Cylinder head, complete “1 1330 Note -—***) Cylinder head with rocker arms 420031 Stud + 05 and bracket 420037 Flange + 13 Note _—_Allpipes are without connection parts 420038 Flange +4 Note 121 Inlet valve, 121 Exhaust valve, 420039 Cutting ring 1 123 Starting air valve, 125 Satety 120050 Screw 2 valve, 125 Indicator valve, 143 Rocker 120055 Cylinder head, complete “* 1 1250 arms and bracket and 143 Yokes are 420013. Connection flange 174 ace. to installation 120014 Screw 16 Reference Cylinder liner: See section 100 e 120 150 Cylinder head, plugged* 1 Reference Sealing ring: See section 124 420 002 Plug 24 Reference Rocker arms and bracket: See 420 003 Sieeve 1 section 143 120 007 Plug 3 Reference Fuel injection equipment: See section 420 016 Sealing ring 24 167 120017 Stud 2 02 Reference Leak oil pipes: See section 358, 420032Nut 2 4120 035 Distance sleeve 2 4120 058 Sealing ring 3 120 068 Yoke 1 120 096 Screw plug 1 120.097 Sealing ring 1 120 145 Cylinder head 4 1200 120063 O-ring 1 120064 O-ring 1 120065 Stud + 08 120067 Screw 413 420 108 O-ring 1 Note _*) Pressure tested Note **) Cylinder head with inlet and exhaust valves46 9813 can 120067 — ~ 120 0: Sonne 120031 octal 120038 | / a o @ 120014 i 0 ” 720088. 120.08: C2" oor | 120064 a: lal A203 | | tz0087 120096_ 120 120063 \\\ 120.039 420097 _ 120.145 = 8 FEES PartNo. Description ay wt PartNo, Description aty wt. pee kg pes kg 120002 Plug 24 Reference Cylinder liner: See section 100 120003 Sleeve 4 Reference Sealing ring: See section 124 120007 Plug 3 Reference Rocker arms and bracket: See 120013 Connection flange 1 74 section 143 120014 Screw 16 Reference Fuel injection equipment: See section 120016 Sealing ring 24 167 120017 Stud 2 02 Reference Leak oil pipes: See section 258, 120031 Stud + 05 120032 Nut 2 120035 Distance sleeve 2 120037 Flange + 43 420038 Flange 1 420039 Cutting ring 1 120050 Screw 2 420058 Sealing ring 3 120063 O-ring 1 120064 O-ring 1 120065 Stud + 05 420087 Screw 413 120068 Yoke 1 1200085 Connection flange 1 120096 Screw plug 4 420097 Sealing ring 1 120108 O-ring 1 420148 Cylinder head + 1200 Note _Alpipes are without connection parts Note 121 Inlet valve, 121 Exhaust valve, 123 Starling air valve, 125 Safety valve, 125 Indicator valve, 143 Rocker arms and bracket and 143 Yokes are ace. to installationo_5 Bintan Section 120-34- 5( PartNo. Description Qty wt PartNo. Description Qty wt. pes kg pes kg Note XX = section according to installation Note 121 Inlet valve, 121 Exhaust valve, 123 Starting air valve, 125 Safety valve, 125 Indicator valve, 143 Rocker arms and bracket and 143 Yokes are acc. to installation Reference Cylinder liner: See section 100 Reference Sealing ring: See section 124 Reference Rocker arms and bracket: See section 143 Reference Fuel injection equipment: See section 167 Reference Leak oil pipes: See section 358WARTSILA 46 Spare Part Catalogue This page is left intentionally blank.EO DCU e 124.002 PartNo. Description Qty wt PartNo, Description Qty wt. pes kg pes kg 121020 Inlet valve, compl 1 121002 Valve cotter 2 04 421004 O-ring 4 121007 Inlet valve 1 121008 Valve spring, outer 1 121.009 Valve spring, inner 1 Reference *) Valve rotator: See Section 121 Reference “*) Valve guide: See Section 120Eo ERE Suse _ 21002. e 121007 | = = | = = 321.009 A 5 SY = | eS IN PartNo. Description Qty wt. Part No. Description ay wt. pes kg pes kg 121002 Valve cotter 04 121004 O-ring 121007 Inlet valve 121.008 Valve spring, outer 421.009 Valve spring, inner eters) Reference *) Valve rotator: See Section 121 Reference **) Valve guide: See Section 120ro RAE ESuneae Ene) sz1033 121.035 e 121.034 121.036 PartNo. Description Qty wt, PartNo. Description Qty wt. 121030 Valve rotator, compl. 1 121033 Body 1 121034 Cover 1 121035 Disc spring 1 02 1 121036 Locking ring Note Valve rotator is recommended to be changed as a complete itemTy RECnaas Eee 121.030 121.033 i 121.038 037 121035 121.034 121.036 PartNo, Description Qty wt. PartNo. Description Qty wt pes kg pes kg. 121030 Valve rotator, compl. 1 121033 Body 1 121.034 Cover 1 121.035 Disc spring leo] 121.036 Locking ring 1 121037 Spring 9 121038 Ball 9 06 Note Valve rotator is recommended to be changed as a complete item46 9738 Erk c) 121.010 e 124040 PartNo. Description PartNo. Description Qty wt pes kg 121040 Exhaust valve, compl. 1-25 121002 Valve cotter 2 04 121004 O-ring 1 121008 Valve spring, outer 1 48 121009 Valve spring, inner 132 421010 Exhaust valve 1 88 Reference *) Valve rotator: See Section 121 Reference **) Valve guide: See Section 120COREG EETSrero s2i004 | \ 421.008, I ——— | = a | PartNo. Description Qty wt. Part No. Qty wt pes kg pes kg 121002 Valve cotter 2 o4 121004 O-ring 1 121008 Valve spring, outer 1 48 121009 Valve spring, inner 1 32 121010 Exhaust valve 1 88 Reference *) Valve rotator: See Section 121 Reference *) Valve guide: See Section 120coe 123.032 Part No. 123.015 123 001 123 003 123 004 123.005 123 006 123 007 423.008 123 009 123.010 123 025 123 002 123.030 123031 123 032 SEICuRee En Bur heucd 123030 123031 123.003 \\ 123 025 423004” 123005 / 123008 | 123009 Part No. Qty wt pes kg Description Description pes kg Starting valve, compl. 26 O-ring Nut Slide-o-ring Spring Housing Piston Slide-o-ring Spindle O-ring Sealing ring Banjo fiting Cover Stud Nut 18 05 03 28 otCE SERUr Ren EER 123032 123030 129031 123001 123006 123025 123.009 d =D FE wilt @ oy Esl = iM seaoo2 | 123003 123007 / 123 005 resom_“ uso | ras010_ e PartNo. Description ay wt PartNo. Description ay we pes kg pes kg 123.001 Oxing 1 123002 Banjo fitting 1 423003 Nut 1 123.004 Slide-o-ring 1 123005 = Spring 1 123.006 Housing 1 18 123.007 Piston 1 05 123.008 Slide-o-ring 1 123009 Spindle 1 03 23010 oun i e 123025 Sealing ring 1 123.030 Cover 1 24 123031 Stud 3 04 123032 Nut 3oe Va | 423010 / 123.001_/ lame 123.008 _// PartNo. Description Qty wt Part No. Description Qty wt. pes kg pes kg 123035 Sealing set for starting 1 valve 123 001 123 004 123.008 123.010 O-ring 123025 Sealing ringWARTSILA 46 Ecurukeele rcs This page is left intentionally blank.Ea Cover for cylinder head 124 052 124.053 / \ 24011 PartNo. Description Qty wt. PartNo. Description Qty wt pes kg pes kg 124009 Cover 1 30 124010 Hose gasket 1 04 124011 Hose gasket 1 04 124050 Cap, complete 1 19 126051 Cap 1 18 124052 Spring pin 2 4124053 Hand wheel pin 2 04 124.054 O-ring 2 124.055 Hand wheel 2 06 124056 Spring washer 2WE Eker) This page is left intentionally blankPO GE EEricumeee ele LS ra | t24008 € 3 PartNo, Description ay vt PartNo. Description ay wt poe Ke is 124020 Push rod + 173 124002 Ball seat 2 32DE Beare ere) This page is left intentionally blank.ESR] ounce Pca ESSume ee Eme 126038 424 037 124.034 ora 128033, 124 032. 124025 > @ 124077 7428 044 PartNo, Description Qty wt Part No. Qty wt. pes kg pes kg 124021 Protection pipe 2 54 124022 O-ring 4 124025 Screw 8 O41 124028 Screw 3 03 124032 Nut 4 32 124033 O-ring 4 124034 Protecting cap 4 03 124036 Clamping ring, complete 1 124.038 Thread element 1 @ 125027, Clamping ring. complete 113.4 124038 Thread element 1 124041 Washer 4 124042 Screw 4 02 124044 Sealing ring 1 124046 Air supply pipe 1 124077 Cover plate 1 Reference *) See section 100DE Riau This page is left intentionally blank.Eo 46 9825 Covers between cyl e 200 124078 “24012 24087 124 078 124 057 124015, PartNo. Description Qty wt PartNo. Description Qty wt. pes kg pes kg 124012 Cover 1 69 124015 Bracket 1 46 124057 Screw 8 04 124078 Washer 4Ee Bcenuscee td This page is left intentionally blank.COO (tice Zed EEICumeen cel PartNo. Description Qty wt. PartNo. Description Qty wt pes kg pes kg 125.445 Indicator valve, compl. 1.7 Note *) See own sectionLESSEE Spare Part Catalogue This page is left intentionally blank.46 0052 EECUE Iku Duce ESS cuneER cE 125 001 ol 125010 CE PartNo. Description ty wt PartNo. Description Qty wt pes kg pes kg 125010 Safety valve, complete 1 125001 Plug 1 125003 Housing 1 125004 Spring 1 125005 Spindle 1 125025 Sealing ring 1See Pcucusereie te This page is left intentionally blank.oe [CU bcd Lekiace SKC) 191001 131.009 31025 / 491.012 /il oy a \ 191 016 131024 131011 131.026 / \13t008 131028 | 1310034131 008 131017 131028 131018 131014 PartNo, Description Qty wt. PartNo. Description Qty wt pes kg pes kg 131001 Large intermediate gear 1-234 431.008 Cylindrical pin 1 04 131002 Screw 4 131003 Screw 8 131005 Screw 8 131006 Screw 8 o4 131009 Small intermediate gear 1185 131.004 Cylindrical pin 1 131.008 Cylindrical pin 1 04 431011 Oxting 1 131012 Fastening bott 1 30 131014 Orting 1 131016 Cover 1 431017 Thrust bearing 244 131018 Round nut 1 67 131020 Shaft plate 1°72 131.004 Cylindrical pin 1 431023 Housing plate 1 224 131024 Orting 1 131025 Distance ring 1 2 131026 Shaft 1 131028 Fastening flange 1 2246 961 SG Cece ane Section 131-01a 2(3) 131.017 131009 fL 131 004 131.012 131.023 131.006 191 004 131.020 131 014, 131018 131014 / 131.028 131.016 aS aes fee r he at kN J = a / | op 131 017 131.005 / LA ¥ PartNo. Description Qty wt. PartNo. Description Qty wt. pes 131003 Screw 8 131005 Screw 8 131006 Screw 8 04 131008 Small intermediate gear 1 185 431.004 Cylindrical pin 1 431.008 Cylindrical pin 104 431011 O-ring 1 131012 Fastening bolt + 30 131014 O-ting 1 131016 Cover, 1 431017 Thrust bearing 214 131018 Round nut 1 67 131.020 Shaft plate 1°72 131.004 Cylindrical pin 1 131023 Housing plate 4 224 431024 O-ring 1 131.028 Fastening flange 122oe Intermediate gear for camshaft drive 131002 Recumede Ree 131.026 pi 1001s = /_ Fh ls ae x) ————— | \, | | oy — \ 131 008 PartNo. Description Qty wt. PartNo. Description Qty wt pes kg pes kg 131001 Large intermediate gear 1-234 131.008 Cylindrical pin 1 014 131002 Screw 4 131025 Distance ring 1 2 131026 Shaft 1RES Sumer This page is left intentionally blankcoe 141010 141 005 Part No. 141 037 141 005 141 010 141014 141 025 141011 141012 141 030 141031 @ ice 141 036 Note ERR Description Qty wt. Part N pes kg Valve tappet, compl Plug Sealing ring Bearing bush Valve tappet Ball head pin ** Valve tappet Tappet roller Locking pin Roller pin Compression spring 03 34 **) Special tools are needed for assembling 144 031 sation ** 141.025 141012 143014 441 036 | Jo. Description Qty wt. pes kgrou RENEE vat oas : uo © s41010 141.005 a 141014 Oo 144.032 A032 | yz a l 141037_ 141.031 e PartNo. Description Qty wt Part No, Qty wt pes kg pes kg 141.037 Valve tappet, compl 141005 Plug 141.010 Sealing ring 141014 Bearing bush 141.025 Valve tappet 141 008 Guiding pin 141011 Ball head pin 141012 Valve tappet 141 033: Spring pin* 141.030 Tappet roller 141031 Locking pin 141032 _Rollor pin 141.036 Compression spring 34 Note *) According to installation Note **) Special tools are needed for assemblingSection 143-02b 1(3) Rutccue ulcer 46 9744 143017 PartNo. Description Qty wt PartNo. Description Qty wt. pes kg pes kg 143017 Axle 1 24 2 02 143019 Screw469744 oe ubecc B1i-B1 443.022 PartNo. Description Qty wt. PartNo. Description Qty wt. pes kg pes kg 143.004 Distance sleeve 1 33 143.022 Bearing bracket 10277 143.023 Beating bracket fl aaazz) 143 022, 143.015 Lf Gircuauccc ag Section 143-02b 3(3) 143.004 143.028, Ss PartNo. Description Qty wt PartNo. Description Qty wt pes kg pes kg 143004 Distance sleeve 1 33 143017 Axle 1 24 143019 Screw 2 02 143.022 Bearing bracket 1277 143.023 Bearing bracket 1 2WS Sn Gir This page is left intentionally blank.oy SOICRGMU Reece) EESCune eect 143.010 143,013 fras.ors 143027 143 014 PartNo. Description Qty wt. PartNo, Description Qty wt pos kg pes kg 143015 Yoke, compl. Inlet Valves 1 8.9 143.010 Adjustable pin 1 03 143.012 Nut 1 04 143.013 Thrust piece 1 05 143014 Pin 1 02 1 143027 Yoke 78coe ssao1a seota e . so aos 3 143.027 143 014 Asana PartNo. Description Qty wt. PartNo. Description Qty wt. pes kg pes kg 143010 Adjustable pin fe 03) 143012 Nut 1 0.1 143013 Thrust piece 1 05 143014 Pin ie 143027 Yoke 1 78Cee 143.016 143.014 ick un acuad Section 143-04a 1(2) PartNo. Description ay wt. ay wt. pes kg pes kg 143.016 Yoke, compl., Outlet valves 1 8.9 143.010 Adjustable pin 1 03 143.012 Nut 1 of 143.013 Thrust piece 1 05 143.014 Pin 1 02 143.026 Yoke 1 78Coe Rican nace Section 143-04a 2(2) 143.014 | NI : 143.010 E - ES PartNo. Description Qty wt PartNo. Description Qty wt. pes kg pes kg 143010 Adjustable pin 1 03 143.012 Nut hl 143.013 Thrust piece 1 05 143.014 Pin 1 02 143.026 Yoke 1 7846 9743 Rocker arm 443.002 * [143.035 | 143.024 143.003, : \ 143.007 143011 143 008. PartNo. Description Qty wt PartNo. Description Qty wt. pes kg pes kg 143035 Rocker arm, complete 1 143.001 Ball head pin * aid 143.002 Rocker arm * 4 20 143.003 Adjusting screw 2a 143 008 Ball seat 1 06 143.011 Securing spring 1 143.005 Bearing bush 1 52 143.007 Locking plate e059) 143.024 Screw 1 04EZ Rocker arm ESDuMLeE eer 143.024 143.007 143.002_* \ PartNo. Description Qty wt. PartNo. Description Qty wt pes, 143.001 Ballhead pin * faa 143.002 — Rocker arm * 1 20 143.003 Adjusting serew 124 143.008 Ball seat 1 06 143011 Securing spring 1 143.005 Bearing bush 1 52 143.007 Locking plate 1 03 143.024 Screw 1 04 Note *) Delivered jointly @COE Eeutame Lotus 148 037 148031 148 061 SEIU EL ORE Le) 148032 148031 \148 031 148.032 148.061 \ 148.031 PartNo. Description Qty wt PartNo. Description Qty wt pes kg pes kg 148.031 Bearing part 4 148.032 Bearing part 2 148.037 Bearing part 1 148.061 Bearing part 2 Note This camshaft is for clockwise rotating engineEGE 148.016 148.017 Part No. 148 014 148 016 148 017 148 035 148 036 148 040 148 053 148 054 148 055 148 063 148 070 148 084 148.071 148 072 148 073 148.07 148 078 148 080 148 084 148.081 148 085 148 082 148 097 148.114 Note Reference ute Eis Description ‘Screw Stud Nut ‘Snap ring Guiding pin End piece ‘Screw Screw Screw Extension piece Housing Plug Bearing bush Oring O-ring Oring Cover plate Housing plate Plug Shaft plate Cylindrical pin O-ring Camshaft piece ‘Axial bearing 15 270 270 20 20 scales sts ns raat eal lest) This camshatt is for clockwise rotating engine *) Bearing: See section 100 148.084 / / 148072 1ag.073_/ Part No. EOSInEL ERO) 48.071 148.070 48 080 (148.053 140.054 148114 148 085. 148.081 “148.085: 148 077 \148 078 148 082 148 084 Description gsor Camshaft E, 18V46, A-bank 148072 148,081 14g080 «= 148081148 077148053 148.072 / fy / 140.114 js054_ | - =“ | { * ! \ A 18 085_ \148.084 \ 14a 114 (148 055 \ 48 078 Section 148-48b 3(5) 14g014 | ool | ) a 8.036 148 040 \ 148.035 PartNo. Description ay wt PartNo. Description Qty wt pcs kg pes kg 448014 Screw 15 148.076 Stud 270 148017 Nut 270 148.035 Snap ring 20 148.036 Guiding pin 20 148040 End piece 1 148053 Screw 8 148.054 Screw 2 148.055 Screw 6 @ 148.063 Extension piece 1 148070 Housing 1 148084 Plug 1 148.071 Bearing bush 1 148072 O-ring 2 148073 O-ting 2 148077 O-ring 4 148078 Cover plate 4 148.080 Housing plate 1 148084 Plug 1 148.081 Shaft plate 2 448 085 Cylindrical pin 1 148082 O-ring 1 148.097 Camshaft piece 9 148114 Axial bearing 2 Note This camshaft is for clockwise rotating engineERED Cieuismee Eu EES ce ceo) (148.097 148.047. 148 100_ 148.020 148 056_ 148.058 PartNo. Description Qty wt PartNo. Description Qty wt pes kg pes kg 148.009 Guiding pin d 448010 Snap ring a 148016 Stud 270 148017 Nut 270 148.020 Washer 4 148031 Bearing part 4 148032 Bearing part 2 148035 Snap ring 20 148036 Guiding pin 20 148037 Bearing part 1 148.047 Screw 4 148056 Screw 4 148.058 Starting cam 1 148061 Bearing part 2 148097 Camshaft piece 9 148 100 Distance piece 1 Note This camshaft is for clockwise rotating engineCOE Genie olen’ eee) 148 096_ (148 020 \\ 148 100 148.057 \148.058_ 037. 148.009 148.010 PartNo. Description Qty wt pes kg 448.009 Guiding pin 1 448.010 Snap ring 1 148.016 Stud 270 148.017 Nut 270 148.020 Washer 4 148.031 Bearing part 4 148 032 Bearing part 2 148.035 Snap ring 20 148036 Guiding pin 20 148.037 Bearing part 1 148.047 Screw 4 148.056 Screw 4 448058 Starting cam 1 448.061 Bearing part 2 148 097 Camshaft piece 9 148 100 Distance piece 1 Note This camshaft is for clockwise rotating engineRee ec Pde ees ts This page is left intentionally blank.CoE Euan CMeens PartNo. Description Qty wt PartNo. Description Qty wt. pes kg pes kg 148 125 Bearing part 2 148 126 Bearing part 2 148 127 Bearing part 4 148 152 Bearing part 1 Note This camshaft is for clockwise rotating engineEOE Part No. 448 099 148 123 148 124 148 132 448 133 148 134 148 136 148 137 148 138 148 139 148 155 148 140 148 155, 148.141 148 142 148 143 148 144 148 145 148 146 148 156 148 147 148 148 148 149 148 150 Note Reference bank 148.123. 148128 Senos. 148.099 / \ 148 132 oy 148.138 é yr POP a ta Description PartNo. Description ty ee pes. Camshaft piece 9 Snap ring 20 Guiding pin 20 Stud 270 Nut 270 Extension piece 1 Screw 18 Bearing bush 1 O-ring 2 Housing plate 1 Plug 1 Housing 1 Plug 1 Cover plate 1 Screw 8 O-ring 1 Screw 12 Axial bearing 2 Shaft plate 2 Cylindrical pin 1 Screw 6 O-ring 1 O-ring 2 End piece 1 This camshaft is for clockwise rotating engine *) Bearing: See section 100COE Ente LON eeeuns 148.142 148143148 146 pass 148 146, / 148.148) / } J. / sagsat_/ 148147 | 148145 _/ 148155 / 148456 / 148 140_, 148 123, \ e124 \ oF ij | tll UB ee =) J 7 148003 Gia y PartNo. Description PartNo. Description Qty wt, 148.099 Camshaft piece 9 148 123. Snap ring 20 148 124 Guiding pin 20 148 132 Stud 270 148 133 Nut 270 148 134 Extension piece 1 148 136 Screw 15 148 137 Bearing bush 1 148 138 O-ring 2 148 139 Housing plate 1 148 155. Plug 1 148 140 Housing 1 148 155. Plug 1 148 141 Cover plate 1 148 142 Screw 8 148 143 O-ring 1 148144 Screw 1 148 145 Axial bearing 2 148 146 Shafi plate 2 148 156 Cylindrical pin 1 148 147 Screw 6 148.148 O-ring 1 148 149 O-ting 2 148 150 End piece 1 Note This camshatt is for clockwise rotating engine46 0120 CEE ed Eo TELE Ee) oN ue 123 = Uh) 148.099 _/ PartNo. Description és 148.068 Starting cam 148093 Screw 448.099 Camshaft piece 148123 Snap ring 448 124 Guiding pin 148 125 Bearing part 148126 Bearing part 148 127 Bearing part 148 132 Stud 148 133 Nut 148 151 Distance piece 148 152 Bearing part 148 161 Screw 148 162 Guiding pin 148 163 Snap ring 148.165 Washer yyoss 3d Note This camshaft is for clockwise rotating engineEE CEL cemE LC Oneund ESinukece oat fhe o FSSs OT eco fe 148125 / ecuaee saa 126_/ aaa yb e Yeo 448127 / PartNo. Description Qty wt. PartNo. Description Qty ow. 148.068 Starting cam 1 148.093 Screw 4 148.093 Camshaft piece 9 448 123 Snap ring 2 148 124 Guiding pin 2 148 125 Bearing part 2 148 126 Bearing part 2 148 127 Bearing part 4 148 132 Stud 2 e@ 148 133. Nut 2 148 151 Distance piece 1 148 152 Bearing part 1 148 161 Screw 4 148 162 Guiding pin 1 148 163. Snap ring 1 148 165 Washer 4 Note This camshatt is for clockwise rotating engineLES Srichnukencus ty This page is left intentionally blank.EOE PE PartNo. Description Qty wt Part No. Description Qty wt 148.090 Drive gear wheel, complete 1DEE Sriceeukeeo Gy This page is left intentionally blank.46 9747 GE eum tl eas Sericlmsnas iat 155.215, _[155 283 __185 535 PartNo. Description Qty wt. PartNo. Description Qty wt pes kg pes kg 195161 Washer 8 155215 Washer 48 155283 Screw 48 04 185423 Screw 8 185535 Cover 2 186 155536 Protecting plate 18 155 537 Protecting plate 18DEE Gilcuaacrele tc} This page is left intentionally blank.155. o o ~ 15 ~ Charge air system, 16-18V46 Q) 1155423. \ 195 161 Section 155-80d 1(2) 155.153 / 155.329 ‘\155 280 PartNo. Description ay wt. PartNo. Description Qty wt pes kg pes kg 155013 Distance bush 76 02 155015 Bellows 2 8 155016 Gasket 2 04 155017 Gasket eo 155162 Screw 48 155153 Screw 9 155187 Screw 76 155159 Screw 8 12 155160 Screw 8 06 155161 Washer 54 155228 Screw 14 155 280 Protecting cover 1 155 282 Distance sleeve 36 155283 Screw 52 04 195286 Screw 36 07 155290 Distance sleeve 2 155.323 Air inlet box 1174 155325 Cover 1 48 155326 Cover 1074 155327 Cover 1 50 155.328 Cover 1 64 155329 Plate 1 54 155334 Screw 2 06 185423 Screw 45 155593 Air cooler housing 1 652046 9832 155 004 155 161 155.227 155 247 155 282 155 286 155 324 155 330 155 331 155 332 155 333 155 423 155.447 } r 155.207 155 330 155.247. O-ring 2 Washer 54 Nut 2 Screw 6 02 Distance sleeve 36 Screw 36 07 Air inlet box 1 198 Sealing 2 Sealing 2 Sealing 2 Screw 4 02 Screw 45 Screw 2 02 SER) 8V46 155.331 155.423 Asura 155 161 155.324 PartNo. Description Qty wt pes kg46 9837 Cir Drusccucmchecd Sue 156 060_ ae 158068 one \\156054 156001. | 56055 4 . Rey \ \ 8072 oH 158 054 rate hE aT \ 56 088 PartNo. Description ay wi PartNo, Doseintion ay we pes kg pes kg 156 001 Charge air receiver 4 3300 186003 Charge arrecover 1135, 136036 Nut 6 156082 Screw 36 02 156054 Flange 7 94 156085 Sew boa 186086 Brocket te 196 156 057 Bracket 2 10.1 186059 Bracket 2 104 156060 Screw 80, 156 061 Bracket 2 23.2 186063 Seow ot 136054 Angie union 2 186065 Sealing ring 2 186087 Brocket 3 184 156 069 O-ing 18 01 156 072 Bracket 2 28PEE Bickel) This page is left intentionally blank.coe CrErre receiver mounting 156070 Serica nent 156.035. | a 188004 teen 196 051 _ aa e@ 186 073 186036. e@ if oe 86071 Relseste det etetst ete ez 4 ™ View B | k { PartNo. Description ty wt. PartNo. Description ay wt mo pes ko 156034 Sealing ring 2 156035 Screw plug 2 1560036 Nut 32 4196 048 | Washer 32 156048 = Screw 40 07 456051 Screw plug 2 156066 Sealing ring 2 46070 Flange 4 107 156 071 ‘Screw 32 04 ‘Screw 32 04DEES Sioneueeic) This page is left intentionally blank.oe DCE lca Section 157-04a 1(4) 157 006 PartNo. Description Qty wt. PartNo. Description Qty wt pes kg pes kg 157.006 Water drainer, complete 1 157045 Screw 4 157046 Nut 4roe Water drainer ssros / ; e 187.085. / PartNo. Description Qty wt. PartNo. Description Qty wt pes kg pes kg 187.006 Water drainer, complete 4 197045 Screw 4 157.046 Nut 446 0051 [Emel PartNo. Description Qty wt PartNo. Description Qty wt pes kg pes kg 157 048 Repair kit for water drainer 1 0.2,Buel Peale Es PartNo. Description ty wt PartNo. Description Qty wt. pes kg pes kg 157047 Gasket set 1ya PartNo. Description Qty wt. pes kg 157001 Water separator 2 36 157011 Screw 2 157084 Plate 2 157123 Pipe 1 157 124 Pipe 1 157 126 Male stud 2 03 157128 Scrow 8 O41ye Water separator for charge air cooler 187 163_ GES) PartNo, Description Qty wt. Part No. Description Qty ow pes kg pes kg 157003 Gasket 4 157007 Pipe 2 157017 Nut 20 187019 Screw 16 187031 Sealing ring 2 157.060 Male stud fiting 2 157075 Bracket 2 14 157076 Bracket 2 26 187109 Screw plug 2 157125 Clamp 4 05 e 187128 Screw 8 157 159 Pipe clamp 2 187 160 Plug 2 157 161 Reducing nipple 2 157 162 Screw 4 04 187 163 Pipe 1 187 164 Pipe 1Co 161 016 Part No. 161 016 161017 161 032 161 036 4161 017 161 036 161 017 Description O-ting ‘Spring pin Base O-ring EES Scum cant Qty wt. PartNo. Description Qty wt.PERE Giicneakeele ta) This page is left intentionally blank.CoTEL Tappet for inje Ea) 161013 461.023 161040 PartNo. Description Qty wt PartNo. Deseription Qty wt pes kg pes kg 161040 Tappet, complete 1 161013 Sealing ring 1 161023 Plug 1EEE) 161029 161045 161 009 161002 161004 461 005 161006 161.003 / 161 040 PartNo. Description Qty wt. PartNo. Description Qty wt. pes kg pcs kg 161040 Tappet, complete 161002 Tappet 161029 Guiding pin 161041 Spring pin 161.003 Tappet roller 161004 Roller pin 161005 Compression spring 161008 Locking pin 161007 Adjusting screw 161.008 Scrow 161009 Securing plate 461.044 Washer 161.045 Washer 03 e as enna ten nets ettCoe 162.050 162014 162.043 162027 | se2031 162026 ieoo1 [162.040 | “162088 462006} 162011 162041 ez 017 pezoel _ 162016 ye201a \\ rez a1 \ A 182081 a ‘162020 \ tere pO 7 S\ssz0s2 1620089 PartNo. Description ay we PartNo. Description ay we ree ke pe ke 162006 End box 1 162010 Gover ie 128 162011 Bracket Yat 162013 Bracket 2 3t 162014 Bracket 1 3t 162016 Siae cover, compl 4 162017 Side cover, compl 2 162619 Side cover, compl ‘6 162020 Side cover, compl 14 162021 Side cover, compl. 2 162026 Bracket 4 162.027 Distance sloeve 19 162031 Bracket 1 162 034 Sido cover, compl 2 162 038 ‘Screw 34 04 162040 Screw 80 162 044 Screw 28 4162043 Screw 57 162 049 End box 1 162050 End box 1 162 051 ‘Support 16 162052 Side cover, compl 2 162053 Side cover, compl. 14Ee Doi ta ee 102052) |e ' 162.019 162016 162.020 162.021 A ee 162.052. 162.053 162034 PartNo. Description Qty wt, PartNo. Description Qty wt. pes kg pes kg 162016 Side cover, compl. 4 162017 Side cover, compl 2 162019 Side cover, compl. 4 162020 Side cover, compl 14 162.021 Side cover, compl. 162034 Side cover, compl. 2 462052 Side cover, compl 2 162053 Side cover, compl. 4open SEER escul nl emeed EES 162.070 162.059 oN @ wes cots [162.080 162.034 L — soe foam (162.059 Qa ae Part No. Qty. PartNo. Description Qty wt. pes kg pes kg 162034 Side cover, compl. 2 162053 Side cover, compl. 14 162035 Handwheel 108 162.035 Handwheel 108 162058 Latch, left-hand 1 on 162.058 Latch, left-hand 1 04 162059 Spring pin 216 162.059 Spring pin 216 162.060 Compression spring 108 162.060 Compression spring 108 162061 Screw 108 162061 Screw 108 162062 Sleeve 1 162062 Sleeve 1 162063 Nut 108 162.063 Nut 108 162065 Screw 10 162065 Screw 40 @ 162.066 Latch, right-hand 404 162.066 Latch, right-hand 1 04 162067 Sleeve 4 162067 Sleeve 1 162068 Gasket * 162.068 Gasket * 162069 A profile 1 162.070 Locking plate 108 462.070 Locking plate 108 162074 Side cover 1 162071 Side cover 1 162079 Al profile 1 162079 Al profile 1 162.080 Al profile 4 162.052 Side cover, compl. 2 162035 Handwheel 108 Note *) Length needed when ordering 162.058 Latch, left-hand 1 o4 162.059 Spring pin 216 162.060 Compression spring 108 162081 Screw 108 162062 Sleeve 1 162.063 Nut 108 162.064 Al profile 1 162065 Screw 10 162.066 Latch, right-hand 1 of 162067 Sleeve 1 e@ 162.068 Gasket * 162.070 Locking plate 108 162077 Side cover 1 162.080 Al profile 1162065 162.082 162060 __ 462.061 \ \\ 162057 \ 162 016 {e207 lyezo19_ \ fo PartNo. Description ay wt. PortNo. Description Qty wt pes kg pes kg 162016 — Side cover, compl. 4 162035 Handwheel 108 Note *) Length needed when ordering 162058 Latch, left-hand 104 162.059 Spring pin 216 162.060 Compression spring 108 162061 Screw 108 162062 Sleeve 1 162.063 Nut 108 162.064 Al profile 1 162065 Screw 10 @ 462.066 Latch, right-hand 1 of 162067 Sleeve 4 162068 Gasket" 162069 Al profile 1 162070 Locking plate 108 162073 Side cover 1 162.019 Side cover, compl. 14 162035 Handwheel 108 162057 Side cover 1 462.058 Latch, left-hand 1 o4 162.059 Spring pin 216 162.060 Compression spring 408 162061 Screw 108 162062 Sleeve 1 162063 Nut 108 162 064 Al profile 4 162065 Screw 10 162 066 Latch, right-hand 104 162087 Sleeve 1 @ 162068 Gasket 162069 Al profile 1 108 162.070 Locking plate46 9732 Side covers for injection pumps, 18V46 162070 162.059 162.058 162.066 ne pees pe 162.063 162078 162.065 iezcee . 12000 ee \ 102072 \\ 162017 oe a “Sw ie20rs jez 162061 = ae (62075 162.020 “ = 3hezo7s e202 ae e \ 102055, PartNo. Description Qty wt. Part No. Qty wt. pes kg pes kg 162017 Side cover, compl. 2 162.058 Latch, left-hand 1 04 162035 Handwheel 408 462059 Spring pin 216 162058 Latch, left-hand 1 04 162.060 Compression spring 108 162.059 Spring pin 216 162061 Screw 108 162.060 Compression spring 108 162062 Sleeve 1 162061 Screw 108 162063 Nut 108 162.062 Sleeve 1 162065 Screw 40 162063 Nut 108 162.086 Latch, righthand 1 On 162065 Screw 10 162067 Sleeve 1 @ 162055 Later, righthana 1 04 162070 Locking plate 108 162067 Sleeve 1 162076 Side cover 1 162070 Locking plate 108 162078 Al profile 1 162072 Side cover 1 162081 Al profile 1 162078 Al profile 1 162.081 Al profile 1 Note *) Length needed when ordering 162020 Side cover, compl. 14 162035 Handwheel 108 162.058 Latch, left-hand 104 162059 Spring pin 216 162.060 Compression spring 108 162061 Screw 108 162062 Sleeve 1 162063 Nut 108 162064 Al profile 1 1620865 Screw 40 162.066 Latch, right-hand 1 O41 162067 Sleeve 1 162070 Locking plate 108 @ tacs seecne ‘ 162078 Al profile 1 162021 Side cover, compl. 2 162.035 Handwheel 10846 9732 162.058 162.062 162.060 162 035 Seoul 162 066 162068 PartNo. Description Qty wt PartNo. Description ay wt pes kg pes kg 162035 Handwheel 108 162058 Latch, lefhand 1 04 162.059 Spring pin 216 162.060 Compression spring 108 462061 Screw 108 162062 Sleeve 1 162063 Nut 108 462065 Screw 10 162066 Latch, right-hand 1 04 162.067 Sleeve 1 162070 Locking plate 108CoE SEIU ckcu een ed Section 162-121 7(11 462043 162027 e a a 162051 162051 162049 on ~ \ \ 162050 / 162014 0/162 014 , = es 162031 tae 162026 162010 162010 / oo a

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