Government Polytechnic Nandurbar
Topic : Step By Step Procedure of Dismantling And
Assembly Of multi cylinder i.c. engine
Dismantling Procedure Of Multi
Cylinder I.C. Engine
1) Dismantling a multi-cylinder internal
combustion engine involves a systematic
approach.
2) Start by draining fluids, disconnecting the
battery, and labeling electrical connections.
3) Remove external components like manifolds,
belts, and accessories. Carefully detach the
cylinder heads, loosening bolts in a specific
sequence to prevent warping.
4) Proceed to extract the camshaft and valvetrain
components, followed by the pistons and
connecting rods.
5) Remove the crankshaft, main bearings, and
finally, disassemble the engine block.
6) Throughout the process, keep track of
components and fasteners, and refer to the
manufacturer's manual for specific
instructions.
7) Essential tools for engine dismantling include
wrenches, sockets, pliers, and a hoist or engine
stand for safe and efficient disassembly.
GUIDED BY : PROF. M. P. DABHADE
PREPARED BY : 1) Prashant Shivaji Kuwar (3402) 4) Latesh Bhagwan Patel (3408)
2) Swapnil Manoj Chaudhari (3403) 5) Pruthviraj Pravin Patil (3409)
3) Darshan Vasant Khairnar (3406) 6) Gopal Jijabrao Deshmukh(3427)
Assembling Procedure Of
Multi Cylinder I.C. Engine
1) Assembling a multi-cylinder internal
combustion engine involves a series of
precise steps.
2) After preparing your workspace and
ensuring the components are in good
condition, begin by fitting the main
bearings into the engine block, inserting
the crankshaft, pistons, and connecting
rods.
3) Install the cylinder head, tightening bolts
or studs to the manufacturer's
specifications, and assemble the
camshaft and valvetrain.
4) Set the engine's timing with timing
components and attach accessories with
appropriate gaskets and seals.
5) Prime the oil system, verify clearances,
and torque values, and complete the
assembly.
6) Essential tools include a torque wrench
for precise fastener tightening, bearing
installation tools, a piston ring
compressor, cylinder hone, Plastigage for
bearing clearance checks, and a service
manual or assembly guide for specific
instructions and torque values tailored to
the engine model.
7) Additional tools may be required
depending on the engine and
manufacturer's recommendations.