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Rochasaraiva 2019
Rochasaraiva 2019
Original article
Technological and sensorial properties of liquid nitrogen ice
cream enriched with protein from brewing waste (trub)
Bianka Rocha Saraiva,1 Lucas Henrique Maldonado da Silva,1 Fernando Ant^onio Anjo,1
Ana Carolina Pelaes Vital, 2
Jessica Bassi Da Silva,3 Marcos Luciano Bruschi3 &
Paula Toshimi Matumoto Pintro1,2,4*
1 Programa de Pos-Graduacß~ao em Ci^encia de Alimentos, Universidade Estadual de Maringa, CEP: 87020-900, Maringa, Brasil
2 Programa de Pos-Graduacß~ao em Zootecnia, Universidade Estadual de Maringa, CEP: 87020-900, Maringa, Brasil
3 Programa de Pos-Graduacß~ao em Ci^encias Farmac^euticas, Departamento de Farmacia, Universidade Estadual de Maringa, CEP: 87020-900,
Maring
a, Brasil
4 Departamento de Agronomia, Universidade Estadual de Maringa, CEP: 87020-900, Maringa, Brasil
(Received 23 September 2019; Accepted in revised form 11 December 2019)
Abstract Debittered trub (brewing waste) is an important source of protein source (70.26%). Trub and whey pro-
tein were used for 5% protein enrichment of ice cream frozen by liquid nitrogen. Three formulations were
elaborated: ice cream standard (ICS), ice cream with whey protein (ICW) and ice cream with trub (ICT).
Chemical composition, rheological properties, texture, overrun, melting rate, scanning electron microscopy
and a sensorial test were performed. Results showed that ICT presented a higher viscosity, obtained on
the upward curve up to 6.76 Pa s1, consistency index (22.96 (Pa s1)n), hysteresis area (140.40 mPa s1)
and hardness (31113.33 g) but a lower melting rate (0.38 g min1), overrun (13.92%) and sensorial
acceptability than the other formulations. The addition of trub debittered for protein enrichment
improved ice cream properties and demonstrated that it could be used as a food ingredient.
Keywords Dairy product, protein enrichment, trub, waste reuse.
doi:10.1111/ijfs.14484
© 2019 Institute of Food Science and Technology
The peer review history for this article is available at https://publons.com/publon/10.1111/ijfs.14484
2 Ice cream enriched with protein from trub B. R. Saraiva et al.
concentrates to processed food has been used to commercial sugar, 3.49% Icenow Sorvetes ArtesanaisÒ
improve the functional properties of food products. blend and 3.49% cocoa powder. Three formulations
Whey protein is widely used for its aeration/foaming were elaborated: ice cream standard (ICS; without pro-
ability and viscosity development in foods (El-magoli tein enrichment), ice cream with 5.92% whey protein
et al., 1996). When added to emulsions, the proteins (ICW) and ice cream with 7.34% debittered trub
and polysaccharides can alter the rheological beha- (ICT). DT and WP were used as an additional ingredi-
viour. In ice cream, proteins affect the structure in ent for protein enrichment. Both were added to their
terms of emulsification and water-binding in the sys- respective formulations to provide the same amount of
tem, increasing the viscosity of the mixture and slow- protein (5.25%) to give products that can be called
ing down the melting time (Tekin et al., 2017). ‘protein sources’.
The chemical and functional properties of proteins In the IC elaboration, all ingredients were homoge-
are dependent on their interaction with other compo- nised for 1 min (OSTER 2619 450 W) and stored at
nents present in the system, such as water, fat, carbohy- 5 °C for 16 h for hydration of the solids. Liquid nitro-
drates and other proteins (Li-Chan & Lacroix, 2018), gen was then added slowly while the mixture was fro-
potentially modifying the system’s structure, composi- zen in a professional mixer, and the IC was stored at
tion and processing mode. Therefore, in developing or 16 °C for 24 h before further analysis.
enriching products, it is important to understand how
food behaves when a new ingredient is included. Physicochemical properties of ice creams
The inclusion of trub as a protein ingredient in food
and the effects that its application may have on food Chemical composition was determined by moisture
properties have not yet been evaluated. A process to (AOAC, 2005), crude protein by Kjeldahl method (ni-
reduce the bitterness of trub has recently been pub- trogen-to-protein conversion factor of 6.38), and ash
lished. This process renders trub a protein source that content (AOAC, 2005), total fat (Bligh & Dyer, 1959),
may be an alternative to those currently used in the crude fibre (Ba 6a-05 – AOCS, 1996) and carbohy-
food industry, such as whey protein. drates were determined by difference. The results were
Fast freezing in liquid nitrogen generates a large expressed on wet basis. The pH was determined using
number of small ice crystals, an important characteris- a pH metre (Tecnopon, mPA-210) and the caloric
tic for ice cream products, maintaining excellent value (kcal/100 g) according to Li et al. (2014).
appearance, taste and texture (Scott, 1976). The objec-
tive of this study was to evaluate the functional and Overrun determination
technological properties of liquid nitrogen ice cream
A defined volume was weighed before and after the
enriched with the proteins from trub in comparison to
freezing process. The overrun was calculated according
made with whey protein, an ingredient already used
to Equation 1 (Marshall et al., 2003):
for foods enrichment.
Liquid mixtureðgÞ Ice cream ðgÞ
%Overrun ¼ 100
Materials and methods Ice creamðgÞ
ð1Þ
Materials and reagents
The ice cream (IC) formulations were prepared using
Melting properties
the blend provided by Icenow Sorvetes ArtesanaisÒ
(Maringa, PR, Brazil). Pasteurised whole milk (Lacto- Samples (15 g) were allowed to melt at 23 1 °C over
bom, Toledo, PR, Brazil), milk cream (Frimesa, Mare- a 5 mm mesh. Melted mass and time were observed.
chal Candido Rondon, PR, Brazil), commercial sugar Melting curves were linearised to determine melt rate
(DoceSucar, Ibipor~ a, PR, Brazil), cocoa powder (Du of each formulation (Tekin et al., 2017).
Porto, Porto Feliz, SP, Brazil) and whey protein (WP)
(88.62% protein and 1.51% fat) (Maringa, PR, Brazil) Rheological properties
were purchased in local commerce. Reagents utilised
were of analytical standard. The debittered trub (DT) Continuous shear rheology
was obtained as showed by Saraiva et al. (2019b) Flow rheograms of IC formulations were obtained
(70.34% protein and 9.24% fat). using a controlled shear rate/stress rheometer (MARS
II, Hacke Thermo Fisher Scientific Inc., Newington,
Germany) in the flow mode at 2 °C, with a parallel
Elaboration of liquid nitrogen ice cream steel cone-plate geometry (35 mm, separated by a fixed
The ice creams formulations contained 58.14% pas- distance of 0.052 mm). Samples were carefully applied
teurised whole milk, 23.26% milk cream, 11.63% to the lower plate, ensuring the minimum shear of the
International Journal of Food Science and Technology 2019 © 2019 Institute of Food Science and Technology
Ice cream enriched with protein from trub B. R. Saraiva et al. 3
formulation and allowing a 1-min relaxation of the ten- frozen by liquid nitrogen, then lyophilised in 50 mL
sion introduced before the analysis. The downward and tube (Christ Alpha 1-4 LD plus, Marin Christ, Ger-
upward flow curves were obtained over shear rates (_c) many). A small fraction of each ice cream with intact
of 0-2000 s1, increased over 150 s, held at the highest structure was removed, mounted on an aluminium
limit for 10 s, and decreased over 150 s. The selection stub using carbon tape and coated with a gold layer
of the shear range was determined by the consistency of (Sputter coater, Baltec SCD 050, Balzers, Liechten-
each formulation. Downward and upward curves were stein).
modelled using the Oswald–de Waele equation (Power
Law) (Eq. 2) (Bruschi et al., 2007):
Sensory analysis
s ¼ k:_cn ð2Þ
Sensory analysis was performed to evaluate the accept-
where s is the shear stress (Pa), k is the consistency ability of the samples. Each IC was stored at 18 °C
index ([Pa s1]n), c_ is the shear rate (s1 and n is the and before analysis, remained at 20 °C for 2 min in
flow behaviour index (dimensionless). plastic cups coded with random three-digit numbers.
The yield value was determined by the Herschel–Buck- The acceptability was evaluated by eighty potential
ley (Eq. 3) rheological model (Hemphill et al., 1993): consumers (untrained), who scored the attributes of
s ¼ so þ k:_cn ð3Þ colour, flavour, odour, texture and overall acceptance,
using a semi-structured nine-point hedonic scale
where s is the shear stress (Pa), so is the yield stress (1 = highly disliked to 9 = highly liked) (Meilgaard
(Pa), k represents the consistency index ([Pa s1]n), c_ is et al., 1999; Garcıa-Gomez et al., 2019). A medium
the shear rate (s1), and n is the flow behaviour index score was excluded, according to Font i Furnols et al.
(dimensionless). The areas of hysteresis and apparent (2008).
viscosity were calculated using RheoWin 4.10.0000 The profile of consumers who performed the sen-
(HaakeÒ) software. sory analysis consisted of 40% women and 60%
men. Most of the consumers were aged between 18
Oscillatory rheology and 39 (48.89% were aged 18–24, and 42.23% were
For the oscillatory mode, the same MARS II rheometer aged 25–39), while the consumers aged 40–54 and
and geometry, described above, were used, with analysis >55 years presented the same percentage (4.44%),
at 2 °C. Firstly, the linear viscoelastic region (LVR) and the lowest representation of the public. Although
was investigated by increasing the torque sweep at a fixed there is a growing interest among the population in
frequency for each sample. The LVR has been identified the relationship between health and food, most con-
as the region where tension and deformation are directly sumers still use the taste factor (84.44%) when choos-
proportional, and the storage modulus (G0 ) or loss modu- ing to buy a product, followed by price (6.67%),
lus (G″) remains constant. A deformation rate within the brand (5.56%) and, lastly, the nutritional value
LVR was selected for subsequent frequency sweep analy- (3.33%). Of the consumers approached, 43.33% fol-
ses from 0.1 to 10.0 Hz. G0 and G″ were calculated using lowed a diet plan, and 32.22% made use of protein
RheoWin 4.10.0000 (HaakeÒ) software. Experimentally, supplementation.
the first point of data collection generated by the rheome- This analysis was approved by the Research Ethics
ter at 0.1 Hz is subject to instrument artefacts and has Committee of the State University of Maringa
thus been treated with caution. (CAAE: 88903718.0.0000.0104).
© 2019 Institute of Food Science and Technology International Journal of Food Science and Technology 2019
4 Ice cream enriched with protein from trub B. R. Saraiva et al.
Results are expressed as mean standard deviation. Different letters Results are expressed as mean standard deviation. Different letters
in the same line are significantly different (P < 0.05). in the same line are significantly different (P < 0.05).
ICS, ice cream standard; ICT, ice cream with debittered trub; ICW, ice ICS, ice cream standard; ICT, ice cream with debittered trub; ICW, ice
cream with whey protein. cream with whey protein.
International Journal of Food Science and Technology 2019 © 2019 Institute of Food Science and Technology
Ice cream enriched with protein from trub B. R. Saraiva et al. 5
η′ τ
9
Viscosity (Pa.s)
60 0.05
Shear stress (Pa)
3
20 0.02
0
0 0.00 0 2.5 5 7.5 10
0 500 1000 1500 2000
ICW 40
ICW 120 0.08
η′ τ 30
Viscosity (Pa.s)
20
60 0.04
10
30 0.02
0
0 0.00 0 2.5 5 7.5 10
0 500 1000 1500 2000
Viscosity (Pa.s)
750 5.40
G', G'' (Pa)
6000
500 3.60
3000
250 1.80
0
0 0.00
0 500 1000 1500 2000 0 2.5 5 7.5 10
by promoting hydrophobic interactions that increase Ice cream with trub had a higher yield value than
the protein interactions, resulting in protein agglomer- ICS and ICW (Table 2). The higher the yield value,
ation. These proteins can interact with milk proteins, the higher the shear rate required to start the flow/de-
increasing the binding force between them, and the formation of the ice cream, indicating a higher product
force of binding protein was reflected by increased hys- resistance, which is related to its consistency and vis-
teresis area, g0 and k. As the result, ICT presented a cosity. Higher values of yield demonstrate the
382.66- and 255.11-fold higher k value than ICS and strengthening of the three-dimensional (3D) network
ICW, respectively, demonstrating that DT imparts of the mixture (Souza Ferreira et al., 2017).
greater consistency to the IC. Daw & Hartel (2015)
showed that k increased with increasing milk protein
Oscillatory shear rheology
concentration in IC. The comparatively higher k
exhibited by ICT is associated with the relatively The oscillatory shear rheology at 2 °C (Fig. 2) varied
higher g0 on this formulation (Fig. 1), increasing the among the ICs. For ICS, G″ was higher than G0 at all
flow resistance. In contrast, n decreased and was smal- frequencies, which was representative of elastoviscous
ler than that of ICS and ICW. The similar n values behaviour, while for ICW, there was a transition from
(P < 0.05) of ICS and ICW meant these formulations elastoviscous to viscoelastic behaviour at 3 Hz. ICT
also exhibited a similar flow behaviour to each other. presented a viscoelastic behaviour as the frequency
© 2019 Institute of Food Science and Technology International Journal of Food Science and Technology 2019
6 Ice cream enriched with protein from trub B. R. Saraiva et al.
varied, with G0 >> G’’, unlike from the other formula- Hardness (g)
tions where the difference between G0 and G″ was low. 35 000
The relatively higher G0 and G″ values for ICT a
demonstrated the difference in this formulation, and it
had a predominantly solid character, presenting a 26 250
strong gel and recoverable deformation. The viscoelastic
properties are important for IC because its structure is 17 500
affected when it is removed from packaging. In this
process, shear stress is applied, deforming the structure.
When this shear stress stops, it is possible to see the 8750
extent to which the ice cream recovers its structure. b
b
0
Texture profile
The higher hardness value of ICT compared to ICS Adhesiveness (J)
and ICW (P < 0.05) (Fig. 3) demonstrates that a
greater force is necessary to obtain a given deforma- 0.008 a
a
tion in this formulation. The air incorporation (over-
run) in the ICT was smaller than in the other 0.006
formulations (Table 1), which may have influenced the
texture because the hardness can be affected by air b
entrainment, ice crystal size and fat destabilisation 0.004
(Clarke, 2012).
As for the adhesiveness, ICT had a smaller value
0.002
(P < 0.05) than the other formulations, demonstrating
that it needed a smaller force to remove it from a
material after adhesion, as when removing IC from a 0.000
package, spoon or other receptacle. ICS ICW ICT
Overrun determination Figure 3 Texture profile analysis of ice cream formulations. ICS, ice
cream standard; ICT, ice cream with debittered trub; ICW, ice cream
The overrun values differed among the formulations with whey protein.
(P < 0.05), with ICT displaying the lowest value
(Table 1). Mixtures with high viscosity have difficulty
incorporating air, and ICT presented the highest vis- less binding force, and when melting begins, its viscosity
cosity. This air incorporation is also influenced by the decreased, melting faster.
ability of the fat globules to bind under conditions of The melting rate increased from 0.42 to
stirring and freezing and stabilise the air cells present 1.45 g min1 with the addition of 4%–10% milk pro-
in viscous mixtures (Udabage et al., 2005). The rela- tein concentrate in IC; and for IC with whey protein
tively smaller air incorporation influenced the increase isolate addition, the melt rates were approximately
in the hardness and is due to the 3D network fortifica- 0.24–1.00 g min1 (Daw & Hartel, 2015).
tions that increase the viscosity. This same behaviour was observed for ICW
(Table 1), which increase of melting rate in relation to
ICS, however, for the ICT that also had increased pro-
Melting properties
tein content, the melting rate reduced in relation to
Ice cream with trub took longer to start melting (19 min) ICS (P < 0.05). This trend can be explained by the dif-
than ICS (10 min) and ICW (8 min). The complete melt- ference between the type of protein used (animal and
ing of ICT took 32 min, while ICS took 25 min, and vegetable). According to Han et al. (2015), vegetable
ICW 23 min, respectively, resulting in a lower melt rate and animal proteins have different properties, such as
for ICT. Besides taking longer to start melting, ICT solubility, chemical and essential amino acid composi-
required less time to melt the entire sample than did to tion, pH and in vitro digestibility.
the other formulations. The ICT had a higher initial vis- A slow start to IC melting is a beneficial attribute
cosity (Fig. 1) but when a stress was applied, the bonded for the ice cream industry and consumers. Another
particles were aligned in the direction of the shear rate benefit for this industry is than DT is obtained by
resulting in a higher gradient in the viscosity curve (Abu- using water and heating only (Saraiva et al., 2019b),
Jdavil, 2003), which suggests that ICT particles may have the so debittering process tends to be low cost. As the
International Journal of Food Science and Technology 2019 © 2019 Institute of Food Science and Technology
Ice cream enriched with protein from trub B. R. Saraiva et al. 7
brewing industry already has equipment for large vol- Table 3 Sensory analysis of ice cream formulations
umes of water and heating, the process of extracting
ICS ICW ICT
bitterness could be performed on-site, resulting in a
low cost of obtaining the protein ingredient, which can Colour 7.98 1.21a
7.49 1.50ab
7.43 1.48b
be used not only in the ice cream industry but in many Odour 7.96 1.04 a 7.65 1.15a 6.35 1.57b
types of food. Texture 8.12 1.01a 7.74 1.22a 5.59 2.18b
Flavour 8.32 0.98a 7.84 1.37a 5.02 1.90b
Overall acceptance 8.20 0.93a 7.70 1.29a 5.31 2.01b
Scanning electron microscopy
Results are expressed as mean standard deviation. Different letters
The ICS structure had medium-sized voids, while for in the same line are significantly different (P < 0.05).
ICW, the voids were larger, showing a more branched ICS, ice cream standard; ICT, ice cream with debittered trub; ICW, ice
cream with whey protein.
ICS
network than the other formulations, as a showed in
Fig. 4. This branching demonstrated the comparatively
lower strength of the 3D network of ICW and may be
related to the foaming properties that serum proteins
possess (Panyam & Kilara, 1996). In comparison, ICT
possessed a network with small and more agglomer-
ated voids, which may be related to a greater interac-
tion force between molecules.
30 µm Sensory analysis
Ice cream standard received the highest scores in all
ICW
evaluated attributes (Table 3), with values between 7
and 9 (moderately tasty and extremely tasty, respec-
tively) and did not differ (P < 0.05) from ICW in any
attribute, while ICT differed from both formulations,
except for colour, where it was equal to ICW. With
scores above 5, ICT was accepted by the consumers
despite receiving the lowest score relative to the other
formulations. Consumers’ palate preferences are well
known to be associated with their personal past, such
as eating preferences that are developed in childhood
(Reverdy et al., 2010; Guerrero et al., 2014). In addi-
30 µm tion, whey protein is widely used in the manufacture
of proteic products and fat-mimetic products, and so
it has a familiar taste, whereas the use of protein of
ICT plant origin has not been widely addressed. The results
show that there is potential to use trub for the protein
enrichment of food, but improvements still need to be
made to increase its acceptance level. The bitterness
was reduced by the extraction process used. However,
the taste of the waste itself and the residual bitterness
may have influenced the taste of the product, and its
sandy texture might have deterred the consumers.
Conclusion
30 µm
The ice cream enriched with debittered trub protein
presented a higher viscosity, consistency index and
Figure 4 Scanning electron microscopy of ice cream formulations at hardness but a slower melting rate and a more com-
30 lm. ICS, ice cream standard; ICT, ice cream with debittered trub; pact structure than ICW, demonstrating the differences
ICW, ice cream with whey protein. in the functional properties between the type of
© 2019 Institute of Food Science and Technology International Journal of Food Science and Technology 2019
8 Ice cream enriched with protein from trub B. R. Saraiva et al.
protein added to the ice cream. The results showed the Daw, E. & Hartel, R.W. (2015). Fat destabilization and melt-down
high interaction of debittered trub with other ingredi- of ice creams with increased protein content. International Dairy
Journal, 43, 33–41.
ents in ice creamand improved important properties, El-magoli, S.B., Laroiab, S. & Hansed, P.M.T. (1996). Flavor and
such as the melting rate. The lower acceptability of texture characteristics of low fat ground beef patties formulated
ICT may be related to the taste of the waste itself and with whey protein concentrate. Meat Science, 42, 179–193.
consumers’ palate preferences, given that trub is still a Font i Furnols, M., Gispert, M., Guerrero, L. et al. (2008). Con-
sumers’ sensory acceptability of pork from immunocastrated male
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Gabbi, D.K., Bajwa, U. & Goraya, R.K. (2018). Physicochemical,
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Acknowledgments cessed ginger (Zingiber officinale). International Journal of Dairy
We thank Coordination of Improvement of Higher Technology, 71, 190–197.
Garcıa-G omez, B., Romero-Rodrıguez, A., Vazquez-Oderiz, L.,
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ship and the Financier of Studies and Projects consumer acceptance of skim yoghurt produced with transglutami-
(FINEP), who financed the rheometer. nase at pilot plant scale. International Journal of Dairy Technology,
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Conflict of interest tional Dairy Journal, 7, 363–373.
Gremski, L.A., Coelho, A.L.K., Santos, J.S. et al. (2019). Antioxi-
The authors declare no conflict of interest. dants-rich ice cream containing herbal extracts and fructooligossac-
charides: manufacture, functional and sensory properties. Food
Chemistry, 298, 125098.
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