PARTS LIST ATV110-M - DUAL A-ARM - CHAIN DRIVE Prive 14 cylinder 1 444 00 12 cylinder gasket 1 8.00 1-3 cylinder head i 346.72 1-4 stud M6x40 2 4.00 15 Gasket set 1 11.00 1-6 bolt M6x23 2 4.00 17 sleeve 1 4.00 18 Bush (014.514 3x1.8) 1 4.00 1-9 o-ting®Yx11 /x1.5 2 4.00 1-10 O-ring(@14.5x18.5x2.4) 1 4.00 14 O-ring(@11.5x15.7x2.4) 1 4.00 1-12 pin 8x12 2 4.00 13 pin 8x14 zZ 4.00er 24 cylinder head 22 right cover of cylinder head 23 left cover of cylinder head 24 Inspection valve cover 25 cylinder head gasket 26 gasket 27 28 gasket 29 iniet pipe 240 inlet pipe gasket ant washer 6 DAD washer 6 243 washer 6 214 Orting ©30.8x3.8 245 O-ring ©25%2.4 246 bolt M6x25 247 bolt M6x32 218 Cap nut Mg 2419 boil M6x446 2-20 bolt M6x20 2-21 spark pig FIG. 3 CAMSHAFT VALVE 8.32 10.56 10.40 2.88 6.00 3.75 4.60 40.96 6.00 4.00 ann 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 7.00‘ “0 S 4 34 seal valve stem 3-2 camshaft comp 3.3 valve rocker 3-4 rocker shaft 25 inlet valve 36 exhaust valve 37 outer valve epring 38 inner valve spring 39 spring retainer 3-10 spring retainer 3-11 valve cviter 3-12 FIG. 4 CAM CHAIN TENSIONER anwnnan aA anpnpe GEO 79 p/ 4.96 54.40 12.96 4.00 15.04 15.04 4.32 4.32 4.00 4.00 4.00 6.2449 410 44 412 4413 4414 415 Timing driven sprocket sprocket chain (84H) chain adjusting set chain roller pin spring (40.7) chain tensioner set guide chain roller sei guide chain roller j.'s Sprocket oil washer 8.5%15%1.5 FIG. § RIGHT GRANKCASE COVER 9.92 30.24 4.00 4.00 4.00 4.00 4.16 4.00 4.00 6.56 7.20 4.00 4.00 4.00 4.00 ete ete eaBA Cover comp,R,carankansae 1 166.72 5-2 Gasket R cover 1 8.00 53 Cover 1 10.56 5-4 Bolt, clutch adjusting 1 4.00 55 Lifting rod, ciutch 1 17.60 56 Oring 7.51.8 1 4.00 57 Washer 8 1 4.00 5-8 Nut M8 1 4.00 5-9 dipstick 1 4.00 5-10 O-ring 018x3.5 1 4.00 5-1 Bolt M6x40_ 5 4.00 512 Bolt M6x65 1 4.00 5-13 Bolt M6x86 2 4.00 514 Bolt M6x16 2 4.00 515 Pin 8xi2 2 4.00 5-16 Inspectics heie, oil level 1 4.64 FIG.6 CLUTCH6-9 6-10 6-41 612 613 6-14 6-15 616 Clutch comp. Friction plate(A) Friction plate) STEEL PLATE Down plate Up plate Plate,clutch Gasket Bush Washer Camdise, clutch Nut M14 Washer thurse 16 Washer lock 14 Bolt M5x10 Bearing 60°0 Primary drivers gear comp spring ‘uid wine tlicid tuve primary drive gear 18 circlip FIG. 7 LEFT CRANKCASE COVER BL et 262.00 10.40 15.36 10.40 8.16 8.16 6.08 4.00 5.76 2.08 12.48 4.00 4.00 4.48 4.00 10.56 260.00 4.00 4.00 18.56 4.00TH 72 73 4 75 TAR 77 78 79 7-10 TA 742 718 714 Front | crankease cover Left cover gasket lamp Uap B CapA Dowel pin 8x1? O-ring 13.825 Flange bolt MGx16 Flange bolt Mé Flange bolt Mev32 Flange bolt MSx5u1 Flange bolt M670 Flange bo't i Left side rear cover FIG. 8 CRANKCASE & OIL PUMP. oe eee eet 412.98 8.00 4.00 4.00 9.12 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 42.728-1 right crankcase block 1 8-2 gasket crankcase 1 8-3 left crankcase block 1 84 1 86 1 87 oil screen set 1 8-8 air pipe 1 89 clamp 1 810 botl A, jor stud 2 8-14 boll B, cylinder studi 2 8-12 washer 12 1 8-13 dower pin 13x14 2 B14 drain plug i839 1 8-15 screw NiGx ie 2 8-16 sorew MOx22 1 8-17 boit Méx5u 1 8-18 bolt M6x60 1 8-19 bolt M6x65 4 8.20 Gear indicator 1 oat SHOCK ABSORBOR BUSH A 3 6-22 i FIG. 9 CRANKSHAFT PISTONot 92 93 o4 95 96 crankshaft comp piston ring (1) piston Piston pin clip piston pin key FIG. 10 TRANSMISSION 10-1 10-2 10-3, 10-5 10-6 ws 10-8 10-9 10-10 10-11 10-43 Driven sud-shaft comp Driven shaft comp Oil seal Bearing 6201 Bearing 6001 later whee! snatt plate Idler pin Idler wheel Idler wheel shaft Bolt M62 Sprocket BMesees Bo ee ee oe 973.60 59.52 28.48 4.00 4.00 4.00 226.24 148.32 4.00 15.04 14.40 15.04 4.00 4.00 47.68 9.60 400 4.00 35.20W4 we 11-3 11-5 14-6 11-7 11-8 11-9 11-10 14-11 Wt 11-12 11-43 Bolt Shatt cam axle assy Plate gear snitt Spring,gearshift plate return al 11 Av2dw10 Rotor, gear switch Bolt M6x16 Locate plate Bolt M6x16 Lever assy, geet sinift Lover asay. gear shift Rubbe: Bolt M6x2 FIG. 12 GENERATOR 4.00 4.00 59.20 5.60 4.00 48.72 4.00 4.00 4.00 4.00 4.00 4.00 46.72 46.72 4.00 4.00124 122 12:3 12-4 Rotor assy. stator assy. Flange nut M10 Flange bolt M6x16 FIG. 13 STARTING CLUTCH 13-6 13-7 13.8 13-9 13-10 Disk insulator Chain,start 62T Guard,start chian Plate.start chain Compression plate, sproket Case comp,start clutch Seal ring 30+40«4.5 Seal ring 18.9x30x5 Orting 1072 wan od 92.64 96.00 4.00 4.00 0.00 12.80 14.72 ano 416 12.48 4.00 38.24 5.92 416 4.0013-11 Orting 5.71.9 2 4.00 13-12 Screw M6x16 2 4.00 13-13, Screw M6x16 3 400 FIG. 14 STARTING MOTOR 144 ‘Starting motor assy. 1 159.20 14-2 Bolt M6x50 3 1.28 FIG. 15 CARBURETOR , 3 as \ \ 8 i> ai r \ > \ \ 15-41 carburetor assy 1 234.08 15-3 Clamp, hose 1 4.80 FIG.16 EXHAUST MUFFLER16-1 EXHAUST PIPE 1 40.16 16-2 MUFFLER 1 262.88 16-3 CLAMP 1 12.48 FIG. 17 FRA a 17-4 Frame camp. 1 629.54 172 Bolt, flange Ni8x1 15 2 4.00 17-3 Nut, self- 2 4.00 17-4 1 4.00 175 1 4.00 17-6 1 4.00 17-7 2 4.00 17-0 1 4.00 FIG. 18 FRONT FENDER18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-8 18-9 18-10 18-11 18-12 18-13 18-44 18-15 18-16 18-17 18-18 18-20 18-21 18-22 18-23 Front fender comp. Pilot, air cleaner Plate Plate, element Guide Screw, tapping M4x16 Washer 5 Plug Hook Cap, cleaner case * Seal Bolt Méx16 Bolt, with washer M616 Nult, spring m5 Fr. Cover Bolt, hoxagon socket head Cover, top Rivet Stay, fender 1 Bolt, tlange M6x12 Serew, binding MBx18 Nut, self-locking MS Duct FIG. 19 REAR FENDER RE ESS DO ey Se ese ees VHVE 312.16 12.00 4.00 4.00 12.20 4.00 4.00 400 4.00 13.00 4.00 4.00 4.00 4.00 62.40 400 31.20 4.00 62.40 4.00 4.00 4.00 4.0019-4 19-2 19-3 19-4 19-5 19-6 19-7 Damper Hear tender comp. Stay, fender 4 Stay, fender 2 Grommet Bolt, flange Nisx72 Bolt, with washer M6x16 FIG. 20 REAR ARM RADA eo20-1 20-5 20-6 20-7 20-8 20-9 20-10 20-11 20-12 20-13 SHOCK ABSORBER ASSY.REAK REAR FORK COMP. BLOT M10~40 NUT MB PROTECTING RACK BUSH AXLE,REAR FORK BOLT M8x80 BOLT M8x16 CLIP BOLT M6xi2 CLIP, PROT! NUT Miexi.25 FIG. 21 DRIVE SHAFT pete ots rch ott 141.02 214.04 4.00 4.00 22.08 5.12 12.00 4.00 4.00 4.00 4.00 400 4.00a4 21-2 21-3 21-4 215 21-6 7 ae 219 Pa 21-11 21412 A413 atid 21-15 21-16 21417 2418 REAR AXLE REAR AXLE ASSY DRIVEN SPROCKET BRAKE DISC. SPHUUKE! SIAY BRAKE DISC STAY NUT NUT RACK, Rr.dise brake BULI M&x8> BUSH SCRFW BOLT Mx16 BOLT Max22 NUT M8 WASHER ¢@ CHAIN GASKET FIG. 22 - REAR BRAKE Ee ete ee tet eto 151.09 234.19 40.29 53.92 46.08 38.40 4.00 4.00 65.44 4.00 4.00 4.00 4.00 4.00 4.00 4.00 38.60 4.00rear brake assy rear brake disc boltM8x15 rear brake pump(upper) rear brake pump(down) rear brake pad vail 6x26Column, steering 1 240.32 Holder. handle under 1 12.48 Halder, handle 2 6.24 Bolt, flange M855 4 4.00 Plane bearing, sleering 2 9.28 Ull seal 2 4.00 Bracket, steering loeer 1 4.64 Balt 2 4.00 Washer, lock 1 1 4.00 Collar 2 4.00 Washer, plate + 1 4.00 Nut, self-locking Mii0 1 4.00 Cotter-pin 2410 1 4.00 Linkage conip 2 65.60 FIG. 24 FRONT SUSPENSION24-1 24-2 24-3 24-4 245 24-6 24-7 24-8 24.9 24-10 24-11 24-12 24-13 24-14 UPPER FRON LOWER FRONI A-ARM L UPPER FRONT A-ARM R LOWER FRONT A-ARM F SHOCK ABSORBER ASSY L FRONT LEFI SEA! UNIT FRONT RIGHT SEAT UNIT ROLT M10x60 BOLT M10x40: NUT M10x1.25 GOTTER PIN 92 5x30 NUT M12¥4.25 BUSH @14x0) 10x44 FIG. 25 FUEL TANK Hawea- OASFuel tank comp. Cap assy Hose (1340) Screw M6x16 Grommet Grommet Bush Bolt M6x30 Washer, plate 6 Hose(|145) Clip FIG. 26 SEAT | pos awoan 241.76 8.00 2.56 4.00 4,00 4.00 4.00 4.00 4.00 4.00 4.0026-1 Single seat assy 1 131.20 FIG. 27 FRONT WHEEL 236.00 Fr. brake assy 405.12 Seai, |. Fr. brane 90.04 Seat, r. Fr. brake 99.04 Fr 31.84 Fr. wheel comp 172.00 Nutflange M8 4.00 Tire front(197.8) 94.00 Valve, tubeless 3.20 Nut,castle M14. 4.80 Pin,cotter 2.5449 4.00 27-8 Dust-prsof, teot Fr. wheel 18.88 FIG. 28 REAR WHEELYU a 28-4 TIRE 2 120.00 28-2 REAR WHEEL RIM 2 96.00 28-3 COLLAR.WHEEL 2 60.48 28-4 COTTER PIN 92.5x30 2 4.00 285 NUT M16x1.5 2 4.00 28-6 WASHER 2 4.00 28-7 NUT M8x16 8 4.00 FIG.29 STEERING HANOLE & CABLE46.00 16.00 31.20 24.00 32.00 Handlebar Grip 290-1 29-2 37.76 25.12 25.12 Protector, handlebar Cable, throttle 1 Cable, r. Brake Accelerator 293 20-4 29-5 29-6 Lever, f. Brake 29-6-1 29-6-2 22.00 Cable. f. Bra! 29-7 OTHEST FIG. 30 STAND. FO!30-1 30-2 3U-3 30-4 30-5 30-6 30-7 30-8 30-9 30-10 30-11 3012 30-13 30-14 LEFT MAIN FOOTREST LEFT FOOTREST RIGHT FOOTREST RIGHT MAIN FOOTRESY WASHER 08 BOLT M8 BRAKE SHIFT LEVER. REAR BRAKE RGD COMP. BBAKE PEDAl BOLT M10x45x 1.25 TORSION SPRANG BOLT Me»: BOLT M8xbo BOLT M818 FIG. 31 GUARD. ees eee 60.44 47.85 47.85 60.44 4.00 4.00 13.09 54.14 47.85 4.00 4.00 4.00 4.00 4.0031-1 Fr. bumper 31-2 Bolt flange M8x16 FIG. 32 HANDLE SWITCH Switch, handle 2 Lever. L. comp Lever, RR. brake FIG. 33 - EL Front stop switch comp 62.95 4.00C.d.i. Unit assy Ignition coil assy Plug cap assy Stop switch Spring switch Reotifier&requistor assy Screw, par neey M6x 16 Starter ‘elay =ssy Nut M6 Washer, spring 6 Rolay assy Baiiery assy Band, battery Neutral indicator Gear indicator (14v-1.7w) Ignition switch Clamp, mi FIG. 34 REFLECTORS es tee teat ttt 65.00 44.00 7.36 6.24 4.00 37.44 4.00 18.72 4.00 4.00 29.20 4.00 8.60 7.00 32.803441 Reflector 1 12.00 34-2 Nut M6 1 4.00 343 Reflector, F. 2 9.00 34-4 Reflector, R. 2 9.00 FIG. 35 REAR LAMP. weet 35-1 Taillight 1 46.00 35-1-1 Taillight bulb 1 1.90 35-2 Nut M6 3 4.00 FIG. 36 WIRE HARNESS7a NN CZ Ba faa