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AQUAP Guideline For SPV
AQUAP Guideline For SPV
apave
191, rue de Vaugirard - 75738 PARIS Cedex 15 Conformity
tél. : 01.45.66.99.44 - télécopie : 01.45.67.90.47
assessment according
asap to Directive
Continental Square - BP 16757 - 95727 ROISSY CDG Cedex
tél. : 01.48.16.31.40 - télécopie : 01.48.16.31.47 2014/29/EU
bureau veritas
67/71, boulevard du Château - 92571 NEUILLY-SUR-SEINE "Simple Pressure
tél. : 01.55.24.70.00 - télécopie : 01.55.24.70.38
Vessels"
Revision 0
APAVE
JP. LONGIN
Name
2016/06/03
Date
Visa
ASAP
F. COLPART
Name
2016/06/03
Date
Visa
BUREAU VERITAS
C. BOCHATON
Name
2016/06/03
Date
Visa
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REVISION INDEX
Revision
Date Pages concerned Object
#
Recast according to new Directive
Rev. 0 2016/06/03 all
Cancels and replaces AQUAP 91/2
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1. OBJECT 4
2. REFERENCE DOCUMENTS 4
3. SCOPE 4
4. ABBREVIATIONS – DEFINITIONS 4
5. CONDITIONS OF APPLICATION 6
6. PERSONNEL QUALIFICATION 7
7. EU TYPE EXAMINATION – MODULE B 7
7.1. MODULE B, EU TYPE EXAMINATION – DESIGN TYPE 7
7.1.1. APPLICATION FOR EU-TYPE EXAMINATION 7
7.1.2. TECHNICAL DOCUMENTATION CONTENTS 7
7.1.3. DESIGN TYPE CONFORMITY ASSESSMENT 8
7.2 MODULE B, EU TYPE EXAMINATION – PRODUCTION TYPE 10
7.2.1 APPLICATION FOR EU-TYPE EXAMINATION 10
7.2.2 TECHNICAL DOCUMENTATION 10
7.2.3 USE OF A FRAMEWORK (CODE, NON-HARMONISED STANDARD OR SPECIFICATION) 11
7.2.4 EXPERIMENTAL METHOD 11
7.2.5 BODY’S MISSION ON THE MODEL REPRESENTATIVE OF THE PRODUCTION 11
8. EU TYPE EXAMINATION – MODULE C1 13
8.1 OBLIGATIONS OF THE MANUFACTURER 13
8.2 BODY’S MISSION 13
8.2.1 EXAMINATION OF A VESSELS BATCH 13
8.2.2 HYDRAULIC TEST 14
8.2.3 TESTS ON TEST-PIECES TAKEN FROM PRODUCTION 14
8.2.4 NON-COMPLIANCES 14
8.2.5 ISSUANCE OF THE CERTIFICATE OF CONFORMITY 15
9. EU TYPE EXAMINATION – MODULE C2 15
9.1 OBLIGATIONS OF THE MANUFACTURER 15
9.2 BODY’S MISSION 15
9.2.1 BEFORE MANUFACTURE IS COMMENCED 15
9.2.2 CERTIFICATE OF CONFORMITY OF THE DOCUMENTATION TO THE TYPE 15
9.2.3 SUPERVISED VESSEL CHECKS – RANDOM INTERVALS 16
9.3 NON-COMPLIANCE OF MANUFACTURING 16
9.4 NON-COMPLIANCE OF MARKING 16
9.5 RANDOM VISIT REPORT 17
10. ASSESSMENT PROCEDURE - MODULE C 17
10.1 OBLIGATIONS OF THE MANUFACTURER 17
10.2 BODY’S MISSION 17
10.2.1 BEFORE COMMENCING MANUFACTURE 17
10.2.2 CERTIFICATE OF CONFORMITY OF THE DOCUMENTATION TO THE TYPE 18
11. MARKING AND INSCRIPTIONS 18
12. MATERIALIZATION OF THE VESSEL’S VERIFICATION BY THE BODY 18
13. APPEAL PROCEDURE 18
14. INFORMATION TO MEMBER STATES AND OTHER NOTIFIED BODIES 19
15. CONSERVATION 19
15.1 DOCUMENTATION TO BE KEPT BY THE BODY 19
15.2 DURATION OF THE CONSERVATION 20
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1. OBJECT
The current procedure aims to define the general terms of intervention of Notified Bodies – members of
AQUAP – for the conformity assessment according to Directive 2014/29/EU on Simple Pressure Vessels.
The conformity assessment is performed according to one of the modules such as defined in Annex II of
Directive 2014/29/EU. These modules help to ensure that during the phases of design, manufacture, control,
inspection and testing, the vessels concerned are manufactured in accordance with the essential safety
requirements of Annex I to Directive 2014/29/EU.
2. REFERENCE DOCUMENTS
3. SCOPE
This procedure applies to simple pressure vessels such as defined in article 1 of Directive 2014/29/EU,
which meet the following criteria:
Series manufacture
Internal gauge pressure > 0,5 bar
Containing air or nitrogen (or a mix of both)
Made of non-alloy quality steel, aluminium or aluminium alloy
Made either of :
o a cylindrical part of circular cross-section closed by outwardly dished and/or flat ends which
revolve around the same axis as the cylindrical part
o two dished ends revolving around the same axis
Maximum working pressure PS ≤ 30 bar
Product PS x V ≤ 10 000 bar.L
Minimum working temperature ≥ - 50 °C
Maximum working temperature ≤ 300 °C (steel) and ≤ 100 °C (aluminium or aluminium alloy)
4. ABBREVIATIONS – DEFINITIONS
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5. CONDITIONS OF APPLICATION
NO YES
State of the art PS.V >
50 bar.l
Manufactured
YES in conformity
harmonized
EN
Manufacturer
choice NO or
partially
YES YES
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6. PERSONNEL QUALIFICATION
Qualification of personnel in charge of conformity assessment is defined by the Quality System of the Body.
The manufacturer (or its authorised representative) lodges an application for EU-type examination.
The application shall include:
a) the name and address of the manufacturer and, if the application is lodged by the authorised
representative, his name and address as well,
b) a written declaration that the same application has not been lodged with any other notified
body,
c) the technical documentation (see § 7.1.2),
d) not applicable for Design-Type,
e) the supporting evidence for the adequacy of the technical design solution. This evidence shall
mention any documents that have been used.
The technical documentation shall make it possible to assess the vessel’s conformity with the applicable
requirements of this Directive and shall include an adequate analysis and assessment of the risk(s).
It specifies the applicable requirements and covers, as far as relevant for the assessment, the design,
manufacture and operation of the vessel. The technical documentation shall contain, wherever applicable, at
least the following elements:
a general description of the vessel,
conceptual design and manufacturing drawings and schemes of components, etc.
descriptions and explanations necessary for the understanding of those drawings and schemes
and the operation of the vessel,
a list of the harmonised standards applied in full (reminder : for this module, design type, the full
application of the harmonised standard is required),
results of design calculations made, examinations carried out, etc.,
a document describing :
o the materials selected,
o the welding processes selected,
o the checks selected,
o any pertinent details as to the vessel design,
the instructions and safety information referred to in point 2 of Annex III.
Reminder : The manufacturer shall inform the notified body that holds the technical documentation relating to
the EU-type examination certificate of all modifications to the approved type that may affect the conformity of
the vessel with the essential safety requirements of this Directive or the conditions for validity of that
certificate.
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Reminder: The certificate shall contain the name and address of the manufacturer, the conclusions of the
examination, the conditions (if any) for its validity and the necessary data for identification of the approved type.
The EU-type examination certificate may have one or more annexes attached.
Note: It is necessary to precise the statute of former certificates.
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The Body monitors the hydraulic test of each vessel in the batch. This hydraulic test is performed at a
pressure Ph equal to 1,5 times the vessel’s design pressure.
On satisfactory completion of hydraulic test of each batch, a conformity certificate to the performed tests is
issued.
A pneumatic test of equivalent effect, performed at a pressure Ph equal to 1,5 times the vessel’s design
pressure can be undertaken to check its strength. The pneumatic test shall be subject to acceptance of the
test safety procedures by the Member State in which the test is performed.
8.2.4 Non-Compliances
If the results of examinations, controls and tests are unsatisfactory, the batch is rejected. The Body notified
to the manufacturer the rejection of this batch and the obligation to remove all assessment marks (CE
marking and Notified Body number) from the batch’s vessels. It is up to the manufacturer to eventually
resubmit the particular batch with justification of the corrective actions.
After ensuring the adequacy of these corrective actions and their implementation, the Body can proceed a
new assessment.
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a document describing the manufacturing processes and all of the predetermined systematic
measures taken to ensure conformity of the vessels with the type described in the EU or CE-type
examination certificate. This document includes :
o a description of the means of manufacture and checking appropriate to the construction of
the vessels,
o an inspection document describing the appropriate examinations and tests to be carried out
during manufacture, together with the procedures in respect thereof and the frequency with
which they are to be performed,
o an undertaking to carry out the examinations and tests in accordance with the inspection
document and to have a hydrostatic test or, subject to the agreement of the Member State,
a pneumatic test carried out on each vessel manufactured at a test pressure equal to 1,5
times the design pressure; those examinations and tests shall be carried out under the
responsibility of qualified staff who are independent from production personnel, and shall be
the subject of a report,
o the addresses of the places of manufacture and storage and the date on which manufacture
is to commence.
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15. CONSERVATION
Documents relating to the conformity assessment of containers listed below are kept.
B B
Documents \ Modules Production Design C2 C1 C
type type
Unique manufacturer’s application X X
Technical documentation (Design) :
- General description of the vessel,
- List of the codes, harmonised standards used or selected
solutions,
- Risk Analysis,
- Conceptual design and manufacturing drawings and
schemes of components, and descriptions and explanations X X
necessary for the understanding of those elements
- Model for the identification marking,
- List of selected materials,
- Calculation notes and/or test or control reports,
- List of welding processes,
- Instruction information
Assessment of design modifications X X
Technical documentation (Production) :
- Nomenclature of used materials (with traceability), X X
- List of Procedure Qualification Records, X X X
- List of personnel in charge of welding (with traceability), X X X X
- A control document describing the appropriate examinations
and tests carried out during manufacture with their terms and X X
execution frequencies
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