02 EngineCheckReport802

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ISO9001:2008 Certified FocusLab Ltd.

C Code : 28161 E Unit ID : OH Truck No 34 ENG No 20


U Q
S Name : U
T I
O
P Unit Type : Engine Diesel
M Address : 47/10 Soi Amornphan 4, M
E Unit Make : CUMMINS
E Vibhavadirangsit Rd. Chatuchak, N
R Bangkok Thailand 10900 T Unit Model : QST-30-C-1200
Site :
O Oil type / : SHELL RIMULA X SAE 15W40
Location : I Viscosity
L
Test code : E802
Oil System Capacity : 150 Liters

Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

Dirt (silicon) is present and resulting in abrasive wear. Recommend check air filtration system for leaks, proper operation, and source of dirt entry.
Recommend change oil and flush system with clean oil to remove contamination, if the oil from this sample is still in use in this component.

Somchai J.

Current Sample Previous Sample Baseline and Alarm Limit


Condition History Wear Oil Cont. Wear Oil Cont. Wear Oil Cont.
Alarm Limit
B
Lab ID 244455 238260 229548 A Alarm Limit Matrix -Set Name
S
Test Method

(Equipment type / oil type)


Bottle ID 1029535 1024433 1019643
E
Result

Date Sampled 24-Jan-14 30-Nov-13 16-Sep-13 L


Oil Hours (Kms) 500 500 500 I Engine Diesel Cummins
Unit Hours (Kms) 44083 43537 43063 N RIMULA X SAE 15W40 (ITD)
Oil Change E
Oil Added (Liters)
Filters Hours (Kms)
The New Fine Wear Coarse wear
Wear Condition Fine(small) Coarse(large) Fine(small) Coarse(large) Fine(small) Coarse(large) Oil
Wear Element Method Unit Wear Wear Wear Wear Wear Wear (TNO) U-Caution U-Warning U-Caution U-Warning

Iron D-6595 PPM 7.6 3.4 8.9 12.5 C 12.4 C 4.5 0 >12 >18 >8 >15
Chromium D-6595 PPM 0.6 0.2 0.4 0.3 0.8 0.2 0 >1 >2 >1 >2
Lead D-6595 PPM 1.3 1.6 0.4 0.0 4.1 2.0 0 >6 >8 >4 >7
Copper D-6595 PPM 3.1 0.4 7.7 0.8 36.8 W 5.6 W 0 >10 >17 >1 >2
Tin D-6595 PPM 0.0 1.9 0.0 1.4 0.0 2.8 0 >1 >2 >3 >5
Aluminum D-6595 PPM 1.6 3.7 W 1.9 1.5 C 4.4 W 1.3 C 0 >2 >3 >1 >2
Nickel D-6595 PPM 0.1 1.2 C 0.0 0.0 0.2 0.3 0 >1 >2 >1 >2
Silver D-6595 PPM 0.0 0.0 0.0 0.0 0.0 0.0 0
Molybdenum D-6595 PPM 36.3 0.5 26.8 0.3 28.9 3.7 37
Titanium D-6595 PPM 0.0 0.4 0.0 0.0 0.0 0.2 0
TNO L-Warning L-Caution U-Caution U-Warning
Oil Condition
Viscosity @ 40 O C D-445 cSt 166.4
Viscosity @ 100 O C D-445 cSt 13.8 13.4 C 13.8 15.1 <12.8 <13.6 >16.6 >17.4
Oxidation FTIR Abs 12.3 12.0 11.5 9.3 >13.9 >16.3
Nitration FTIR Abs 5.6 5.6 C 4.9 2.8 >5.6 >6.3
TAN D-974 mg KOH/g.

TBN D-4739 mg KOH/g. 8.8 <2.2 <4.4

Contamination TNO L-Warning L-Caution U-Caution U-Warning


Water FTIR % (Wt.) 0.050 0.078 0.069 0.060 >0.13 >0.22
Fuel SAW % (Wt.) 0.10 0.10 0.10 >3 >5
Glycol FTIR Abs 0 0 0
Soot FTIR % (Wt.) 0.52 0.71 0.69 >0.75 >1.5
Fine Wear Coarse wear
U-Caution U-Warning U-Caution U-Warning
Vanadium D-6595 PPM 0 0 1 0
Sodium D-6595 PPM 4 4 6 5 >50 >100
Silicon D-6595 PPM 10.8 3.6 C 8.9 7.1 W 13.4 4.7 C 16 >20 >25 >3 >5
Additive Element TNO L-Warning L-Caution U-Caution U-Warning
Boron D-6595 PPM 379 311 283 338
Magnesium D-6595 PPM 14 12 12 16
Calcium D-6595 PPM 3044 2785 2286 2974 >3717 >4461 <1487 <2230
Barium D-6595 PPM 0 0 0 0
Phosphorus D-6595 PPM 1105 1048 678 1099 >1373 >1648 <549 <824
Zinc D-6595 PPM 1462 126 1255 100 1250 136 1190 >1487 >1785 <595 <892
Additional Test TNO L-Warning L-Caution U-Caution U-Warning
Flash Point D-3828 O
C
Viscosity Index D-2270

Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
No Sign or : NORMAL , C or : CAUTION ( first level warning limit ) , W or : Warning ( second level warning limit )
U-Caution : Upper CAUTION Level L-Caution : Lower CAUTION Level First Level Alarm Alert Limit in Upper Level and/or Lower Level
U-Warning : Upper WARNING Level L-Warning : Lower WARNING required Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level
Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". TNO = The new oil , RO = Reference oil , OS = Oil Specification
Samutprakan 10280, Thailand.
Accuracy of interpretation and recommendation are based on representatives sample and information supplied. No warranty is expressed or implied for this report.

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6 Page 1/5
ISO9001:2008 Certified FocusLab Ltd.

C Code : 28161 E Unit ID : OH Truck No 34 ENG No 20


U Q
S Name : U
T I
O
P Unit Type : Engine Diesel
M Address : 47/10 Soi Amornphan 4, M
E Unit Make : CUMMINS
E Vibhavadirangsit Rd. Chatuchak, N
R Bangkok Thailand 10900 T Unit Model : QST-30-C-1200
Site :
O Oil type / : SHELL RIMULA X SAE 15W40
Location : I Viscosity
L
Test code : E802
Oil System Capacity : 150 Liters

Lab ID : 244455 Date sampled : 24-Jan-14 Hours on Oil : 500 Hours on Unit : 44083 Bottle ID : 1029535

สวนที่ 1 : หนาหลัก Section 1 : Main Page

พบฝุนละออง (ซิลิกอน) สงผลใหเกิดการสึกหรอแบบขูดขีด แนะนําใหตรวจสอบระบบกรองอากาศและอุปกรณตางๆ สภาวะการทํางานที่เหมาะสม และ


แหลงที่มาของสิ่งสกปรก
แนะนําใหถายน้ํามันและลางระบบดวยน้ํามันใหมเพื่อขจัดสิ่งปนเปอน ถาน้ํามันหลอลื่นนี้ยังคงใชงานในขณะนี้

สวนที่ 2 : หนาของ Particle Count Section 2 : Particle Count

สวนที่ 3 : หนาของ Ferrographic Analysis Section 3 : Ferrographic Analysis

สวนที่ 4 : หนาของ Varnish and Sludge Potential Section 4 : Varnish and Sludge Potential

สวนที่ 5 : หนาของ Gravimetric Analysis Section 5 : Gravimetric Analysis

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 2 / 5
Page 3 / 5
FocusLab Ltd.

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
14-01-24 14-01-24 14-01-24
13-11-30 13-11-30 13-11-30
13-09-16 13-09-16 13-09-16
13-08-16 13-08-16 13-08-16
Chromium - Coarse(large) Wear Particles in PPM

Copper - Coarse(large) Wear Particles in PPM

13-05-08 13-05-08 13-05-08

Lead - Coarse(large) Wear Particles in PPM

Tin - Coarse(large) Wear Particles in PPM


Iron - Coarse(large) Wear Particles in PPM

13-04-10 13-04-10 13-04-10


13-03-12 13-03-12 13-03-12
13-02-12 13-02-12 13-02-12
13-01-22 13-01-22 13-01-22
12-12-26 12-12-26 12-12-26
12-11-21 12-11-21 12-11-21
12-11-02 12-11-02 12-11-02
12-10-15 12-10-15 12-10-15
: OH Truck No 34 ENG No 20

12-09-07 12-09-07 12-09-07


12-08-10 12-08-10 12-08-10
12-07-06 12-07-06 12-07-06
12-06-21 12-06-21
12-06-05 12-06-05 12-06-21
12-04-24 12-06-05
: SHELL RIMULA X SAE 15W40

12-04-24 12-04-24
12-03-30 12-03-30
12-03-30
Oil System Capacity : 150 Liters

12-01-19 12-01-19
ISO9001:2008 Certified

11-12-17 11-12-17 12-01-19


11-11-19 11-11-19 11-12-17
Unit Model : QST-30-C-1200

11-10-25 11-11-19
Unit Type : Engine Diesel

11-10-25
11-10-25
Unit Make : CUMMINS

11-09-29 11-09-29
Wear Condition

11-09-29
100

0
80
60
40
20

0
15

10
3

8
6
4
2
0

0
Unit ID

14-01-24 14-01-24 14-01-24


Viscosity
Oil type /

13-11-30 13-11-30 13-11-30


13-09-16 13-09-16 13-09-16
13-08-16 13-08-16 13-08-16
M
Q

O
U

N
E

L
I

Chromium - Fine (small) Wear Particles in PPM


13-05-08 13-05-08 13-05-08

Copper - Fine (small) Wear Particles in PPM

Lead - Fine (small) Wear Particles in PPM

Tin - Fine (small) Wear Particles in PPM


13-04-10 13-04-10 13-04-10
Iron - Fine (small) Wear Particles in PPM

13-03-12 13-03-12 13-03-12


13-02-12 13-02-12 13-02-12
13-01-22 13-01-22 13-01-22
12-12-26 12-12-26 12-12-26
12-11-21 12-11-21 12-11-21
12-11-02 12-11-02 12-11-02
12-10-15 12-10-15 12-10-15
Vibhavadirangsit Rd. Chatuchak,

12-09-07 12-09-07 12-09-07


12-08-10 12-08-10 12-08-10
12-07-06 12-07-06
Bangkok Thailand 10900
Address : 47/10 Soi Amornphan 4,

12-07-06
12-06-21 12-06-21 12-06-21
12-06-05 12-06-05 12-06-05
12-04-24 12-04-24 12-04-24
12-03-30 12-03-30
12-03-30
: 28161

Test code : E802


12-01-19 12-01-19
11-12-17 12-01-19
11-12-17 11-12-17
: 11-11-19
11-11-19 11-11-19

:
Location :
11-10-25 11-10-25
11-09-29 11-10-25 11-09-29
Name
11-09-29
Code

Site

5
0
20
15
10

2.5

1.5

0.5
2

0
5

0
10

FL-6.6
3

0
50
40
30
20
10
M
O
C
U

R
S

E
T
Page 4 / 5
FocusLab Ltd.

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
14-01-24 14-01-24
13-11-30 13-11-30
13-09-16 13-09-16
13-08-16 13-08-16
13-05-08 13-05-08
13-04-10 13-04-10
13-03-12 13-03-12
13-02-12 13-02-12
13-01-22 13-01-22
Viscosity at 100 C in cSt

12-12-26 12-12-26
TBN in mg KOH/g

12-11-21
Nitration in Abs

12-11-21
12-11-02 12-11-02
12-10-15
: OH Truck No 34 ENG No 20

12-10-15
12-09-07 12-09-07
12-08-10 12-08-10
12-07-06 12-07-06
12-06-21 12-06-21
12-06-05 12-06-05
: SHELL RIMULA X SAE 15W40

12-04-24 12-04-24
12-03-30 12-03-30
Oil System Capacity : 150 Liters

12-01-19
ISO9001:2008 Certified

12-01-19
11-12-17 11-12-17
Unit Model : QST-30-C-1200

11-11-19 11-11-19
Unit Type : Engine Diesel

11-10-25
Unit Make : CUMMINS

11-10-25
11-09-29
Oil Condition

11-09-29
5
0

0
10
20
15
10

5
4
3
2
1
0
Unit ID

14-01-24 14-01-24
Viscosity
Oil type /

13-11-30 13-11-30
13-09-16 13-09-16
13-08-16 13-08-16
M
Q

O
U

N
E

L
I

13-05-08 13-05-08
13-04-10 13-04-10
13-03-12 13-03-12
13-02-12 13-02-12
13-01-22 13-01-22
Viscosity at 40 C in cSt
12-12-26 12-12-26

TAN in mg KOH/g

i-pH in mg KOH/g
12-11-21 12-11-21

Oxidation in Abs
12-11-02 12-11-02
12-10-15 12-10-15
Vibhavadirangsit Rd. Chatuchak,

12-09-07 12-09-07
12-08-10 12-08-10
12-07-06
Bangkok Thailand 10900

12-07-06
Address : 47/10 Soi Amornphan 4,

12-06-21 12-06-21
12-06-05 12-06-05
12-04-24 12-04-24
12-03-30 12-03-30
: 28161

Test code : E802


12-01-19 12-01-19
11-12-17 11-12-17
: 11-11-19 11-11-19

:
Location :
11-10-25 11-10-25
11-09-29 11-09-29
Name
Code

Site

150

100

0
50

FL-6.6
1.5

0.5

1.5

0.5
1

0
5
0
20
15
10
M
O
C
U

R
S

E
T
ISO9001:2008 Certified FocusLab Ltd.

C Code : 28161 E Unit ID : OH Truck No 34 ENG No 20


U Q
S Name : U
T I
O
P Unit Type : Engine Diesel
M Address : 47/10 Soi Amornphan 4, M
E Unit Make : CUMMINS
E Vibhavadirangsit Rd. Chatuchak, N
R Bangkok Thailand 10900 T Unit Model : QST-30-C-1200
Site :
O Oil type / : SHELL RIMULA X SAE 15W40
Location : I Viscosity
L
Test code : E802
Oil System Capacity : 150 Liters

Contamination Condition
Water by Co-Dis KF Water by FTIR
1.50 0.25
0.20
1.00 0.15
0.10
0.50
0.05
0.00 0.00

11-09-29
11-10-25
11-11-19
11-12-17
12-01-19
12-03-30
12-04-24
12-06-05
12-06-21
12-07-06
12-08-10
12-09-07
12-10-15
12-11-02
12-11-21
12-12-26
13-01-22
13-02-12
13-03-12
13-04-10
13-05-08
13-08-16
13-09-16
13-11-30
14-01-24
11-09-29
11-10-25
11-11-19
11-12-17
12-01-19
12-03-30
12-04-24
12-06-05
12-06-21
12-07-06
12-08-10
12-09-07
12-10-15
12-11-02
12-11-21
12-12-26
13-01-22
13-02-12
13-03-12
13-04-10
13-05-08
13-08-16
13-09-16
13-11-30
14-01-24

Fuel Contamination Soot Contamination


6.00 2.00
1.50
4.00
1.00
2.00
0.50
0.00 0.00
Silicon - RDE Fine Silicon - RFS Coarse
30.0 40.0
30.0
20.0
20.0
10.0
10.0
0.0 0.0
Aluminum - RDE Fine Aluminum - RFS Coarse
5.0 10.0
4.0 8.0
3.0 6.0
2.0 4.0
1.0 2.0
0.0 0.0
11-09-29

11-09-29
11-10-25

11-10-25
11-11-19

11-11-19
11-12-17

11-12-17
12-01-19

12-01-19
12-03-30

12-03-30
12-04-24

12-04-24
12-06-05

12-06-05
12-06-21

12-06-21
12-07-06

12-07-06
12-08-10

12-08-10
12-09-07

12-09-07
12-10-15

12-10-15
12-11-02

12-11-02
12-11-21

12-11-21
12-12-26

12-12-26
13-01-22

13-01-22
13-02-12

13-02-12
13-03-12

13-03-12
13-04-10

13-04-10
13-05-08

13-05-08
13-08-16

13-08-16
13-09-16

13-09-16
13-11-30

13-11-30
14-01-24

14-01-24

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 5 / 5

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