WELDING PROCEDURE SPECIFICATION (WPS )

In Accordance with API Std. 1104 21 th Edition 2013 and GS-EP-PLR 420 Rev. 10
THROUGH THICKNESS REPAIR PROCEDURE
WPS No. Supporting PQR No.
Contractor Name Welding Process (es )
Applicable Code (s) Date
Main WPS No.
Backing Type :
Design of Joint :
Backing Type : : GTAW SMAW Yes
Backing Material : GTAW SMAW
Back Gouging : Yes No
Method

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Metal Material Spec. Specified Minimum Yield Strength
Heated Width (mm )
Heating Method
T1
Time ( Min. )
Cooling Rate
T2
Others
Thickness Range GAS
Diameter Range Shielding
Gas Mixture Flow Rate
Group No
Heat Number T1
Argon
Heat Number T2
FILLER METALS Gas Cup Size
AWS Specification Tungsten electrode size Ø and type
AWS Classification
AWS Group
TECHNIQUE
Trade Name Electrode

LINE UP CLAMP No. Of Welder

Type N/A String or Weave Bead
Removal of Clamp N/A Initial & Interpass Cleaning
POSITION Others
Position of Groove REPAIR METHOD
Vertical Progression Method of Defect Removal By Grinding
PREHEAT Confirmation of defect Removal
Temperatur ( °C ) min TIMELAPSE BETWEEN PASS (ES )
Heated Width (mm)
Completion Root Pass & Start of Hot Pass
Heating Method
Measurement Method
Completion Hot Pass & 3rd Pass
Interpass Temperatur
WELDING PARAMETER
FILLER METAL ELECTRICAL CHARACTERISTIC
Welding AWS spec/ Ampere Voltage Travel Speed
Pass Size Head Input
Direction Electrode Trade Name Polarity Remark
group No. Electrode (mm) (A) (V) ( mm/min ) ( KJ/mm )
ROOT HORIZONTAL
HOT HORIZONTAL
FILL HORIZONTAL
CAP HORIZONTAL

Prepared by, Approved by, Reviewed and Witnessed By, Verified by,
PT. Modern Widya Tehnical PT. Modern Widya Tehnical TOTAL E & P INDONESIA MIGAS

Welding Engineer QA/QC Manager Project Manager ECP/QSE/OPS

 PROCEDURE QUALIFICATION RECORD ( PQR )
In Accordance with API Std. 1104 21th Edition 2013 and GS-EP-PLR 420 Rev. 10
THROUGH THICKNESS REPAIR PROCEDURE
1 of 2
WPS No. Supporting PQR No.
Contractor Name Welding Process (es )
Applicable Code (s) Date
Main WPS No.
Backing Type :
Design of Joint :
Backing Type : : GTAW SMAW
Backing Material :: GTAW SMAW
Back Gouging : Yes No
Method

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Metal Material Spec. Specified Minimum Yield Strength
Heated Width (mm )
Heating Method
T1
Time ( Min. )
Cooling Rate
T2
Others
Thickness GAS
Diameter
Gas Mixture Flow Rate
Group No
Shielding
Heat Number T1
Argon
Heat Number T2
FILLER METALS Gas Cup Size
AWS Specification Tungsten electrode size Ø and type
AWS Classification
AWS Group
TECHNIQUE
Trade Name Electrode

LINE UP CLAMP No. Of Welder

Type String or Weave Bead
Removal of Clamp Initial & Interpass Cleaning
POSITION Others
Position of Groove REPAIR METHOD
Vertical Progression Method of Defect Removal
PREHEAT Confirmation of defect Removal
Temperatur ( °C ) min TIMELAPSE BETWEEN PASS (ES )
Heated Width (mm)
Completion Root Pass & Start of Hot Pass
Heating Method
Measurement Method
Completion Hoot Pass & 3rd Pass
Interpass Temperatur
WELDING PARAMETER
FILLER METAL
Welding Heat Input
Pass Direction AWS spec/ Size Ampere Voltage Travel Speed
Electrode Trade Name Polarity Remark
group No. Electrode (mm) (A) (V) (mm/min) (KJ/mm)
 PROCEDURE QUALIFICATION RECORD (PQR)
In Accordance with API Std. 1104 - Edition 2008
THROUGH THICKNESS REPAIR PROCEDURE
PQR No. : 2 of 2
TENSILE TEST Report No. : Date :
Specimen Ultimate Ultimate Character of
Width Thickness Area
No. Total Load Unit Stress Failure & Location
(mm) (mm) (mm2) (kgf) kgf/mm2 (Mpa)

NICK BREAK TEST Report No. : Date :

Specimen Neck Width (mm) Thickness (mm) Area section (mm2) Result
NB-1
NB-2

GUIDE BEND TES Report No. : Date :

Specimens No. SB-1 SB-2 SB-3 SB-4
mm/width x thickness, mm
Pin diameter of bending
Bending angle
Test result

TOUGHNESS TEST Report No. : Date :

FUSION LINE + 2mm
WELD METAL
Specimen No. to X65 to X65 (BEND 900)
1 2 3 1 2 3 4 5 6
`
Width x Thickness

Under the notch (mm

Impact Energy
kgfm (Joule)
Average Impact
Energy kgfm (Joule)
Lateral Expansion,
mm ( mills )
Shear Fracture
Percentage, %

FUSION LINE FUSION LINE + 2 mm

Specimen No.
1 2 3 4 5 6 1 2 3

Width x Thickness

Under the notch (mm

Impact Energy
kgfm (Joule)
Average Impact
Energy kgfm (Joule)
Lateral Expansion,
mm ( mills )
Shear Fracture
Percentage, %

MACROETCH TEST Report No.: Date :

Specimen No.
Result

VICKERS HARDNESS TEST Report No.: Date :

0600

LINE 1

LINE 2

WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED AND TESTED IN ACCORDANCE WITH THE
REQUIREMENTS OF API 1104 - Edition 2008

Prepared by, Approved by, Reviewed and Witnessed By, Verified by,
PT. Modern Widya Tehnical PT. Modern Widya Tehnical TOTAL E & P INDONESIA MIGAS

Welding Engineer QA/QC Manager Project Manager ECP/QSE/OPS

 PROCEDURE QUALIFICATION RECORD (PQR)
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0420 Rev. 0
MAIN PROCEDURE
PQR No. : 45 - M/API/PQR/MWT/2020 3 of 3

WPS / Vickers Hardnes (HV) Test Load 5Kgf

Material
No PQR Tes Location Line 1 Line 2
Specification
No. No Result No
1 182 - -
Base Metal
2 186 - -
3 178 1 184
4 182 2 181
API 5L X65
5 180 3 190
HFW
HAZ 6 175 4 205
45-M/API/WPS/MWT/2020 - 45-M/AWS/PQR/MWT/2020

7 192 5 218
8 194 6 207
9 197 7 196
10 195 - -
11 209 8 174
12 192 9 185
13 198 10 172
Weld Metal
2 14 201 11 167
15 207 12 175

16 200 - -

17 185 13 181

18 196 14 203
19 193 15 195
API 5L Gr.X65 20 198 16 192
HAZ
SEAMLESS 21 187 17 180
22 189 18 175
23 195 19 167
24 197 - -
25 209 - -

WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED AND TESTED IN ACCORDANCE WITH THE
REQUIREMENTS OF API 1104 - Edition 2016

Welder Name : Abbas

Prepared by, Approved by, Reviewed By, Verified by,

PT. Modern Widya Tehnical PT. Modern Widya Tehnical Pertamina Hulu Mahakam MIGAS

KRISBIANTO NUR SUWITO ANWAR KHAIRI

QA/QC Manager Project Manager PRJ/EXE/QC

 PROCEDURE QUALIFICATION RECORD ( PQR )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0425 Rev. 0
MID - THICKNESS REPAIR PROCEDURE
1 of 2
WPS No. 46 - MID/API/WPS/MWT/2020 Supporting PQR No. 46 - MID/API/PQR/MWT/2020
Contractor Name PT. Modern Widya Tehnical Welding Process (es ) SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0425 Rev. 0 Date December 26, 2020
Main WPS No. 45 - M/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Modification Butt Weld - Single "V"
Remaining weld
Backing Type : : GTAW No SMAW No 16,5 mm metal 2mm
Backing Material :: GTAW NO SMAW No
Back Gouging : Yes X No √
Method : By Grinding and MPI after Excavation 6 mm

9,5 mm
3 mm Ø6" API 5L X65 HFW
Thk 9,5 mm Ø6" API 5L X65
2 3 4 SEAMLESS
1
Ø6" API 5L X65 HFW
Ø6" API 5L X65
SEAMLESS

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
Heating Method
PIPE API 5L X65 Ø 6" x
T1 SMYS ≥ API 5L Gr. X65
9,5 mm HFW
Time ( Min. )

PIPE API 5L X65 Ø 6" x Cooling Rate

T2 9,5 mm SEAMLESS (TAPER SMYS ≥ API 5L Gr. X65
FROM 12,7mm) Others
Thickness 9,5 mm GAS
Diameter 6"
Group No C Gas Mixture Flow Rate
Heat Number T1 K 52219, C : 0.06 %, CE : 0.32 %, PCM : 0.15 % Shielding

Heat Number T2 335202, C : 0.106 %, CE : 0.37 %, PCM : 0.19 % Argon N/A N/A

FILLER METALS Gas Cup Size N/A

AWS Specification A 5.5 Tungsten electrode size Ø and type N/A

AWS Classification E 7018-G Ø 3.2mm
AWS Group Group 3
TECHNIQUE
ESAB OK 48.08 ( Vacum Packed )
Trade Name Electrode
Lot No. PLU 17007
LINE UP CLAMP String or Weave Bead String & weave max 2x Ø electrode
Type N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
Removal of Clamp N/A Others N/A
POSITION
Position of Groove 5G (Fixed) REPAIR METHOD
Vertical Progression Up Method of Defect Removal By Grinding

PREHEAT Confirmation of defect Removal By MPI

Temperatur ( °C ) min 100 °C TIMELAPSE BETWEEN PASS (ES )
Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass N/A
Heating Method By LPG Burner
Measurement Method Digital Thermometer
Completion Hoot Pass & 3rd Pass N/A
Interpass Temperatur Max. = 130 °C
WELDING PARAMETER
FILLER METAL
Welding Heat Input
Pass AWS spec/ Trade Name Size Ampere Voltage Travel Speed
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) (mm/min) (KJ/mm)
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 112 - 124 21 - 25 61,75 2,29 - 3,01 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 113 - 118 21 - 25 105,25 1.35 - 1,68 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 113 - 118 21 - 25 130,37 1.09 - 1,36 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 113 - 118 21 - 25 109,62 1.30 - 1.61 SMAW
 WELDING PROCEDURE SPECIFICATION (WPS )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0425 Rev. 0
THROUGH THICKNESS REPAIR PROCEDURE
WPS No. 47 - TTR/API/WPS/MWT/2020 Supporting PQR No. 47 - TTR/API/PQR/MWT/2020
Contractor Name PT. Modern Widya Tehnical Welding Process (es ) GTAW & SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0425 Rev. 0 Date December 26, 2020
Main WPS No. 45 - M/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Modification Butt Weld - Single "V" Remaining weld
Backing Type : : GTAW No SMAW No metal 2mm
60⁰ (+10°,- 10°)
Backing Material : GTAW NO SMAW No
Back Gouging : Yes X No √
Method : By Grinding and MPI after Excavation Ø6" API 5L X65
9,5 mm SEAMLESS
Remaining weld 2 Ø6" API 5L X65
mm
HFW
3 mm
0,5 - 1 mm
6 7 8
2 - 3 mm
4 5
SMAW = 5,5 mm
3
2
GTAW = 4 mm 1

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
T1 PIPE API 5L X65 HFW Heating Method
SMYS ≥ API 5L Gr. X65
T2 PIPE API 5L X65 SEAMLESS Time ( Min. )

1. Pipe X65 (HFW) to Pipe X65 (SMLSS) Cooling Rate

Other Base Metal Qualification
2. Pipe X65 ( SMLSS) to Pipe X65 (SMLSS)
Coverage Others
3. Pipe X65 (HFW) to Pipe X65 (HFW)
Thickness Range 7 mm - 12 mm GAS
Diameter Range 100 ≤ OD ≤ 325 mm
Group No C
Gas Mixture Flow Rate
Heat Number T1 K 52219, C : 0.06 %, CE : 0.34 %, PCM : 0.17 % Shielding

Heat Number T2 3352021, C : 0.106 %, CE : 0.39 %, PCM : 0.21 % Argon 99.96% 12 -15 LPM

FILLER METALS Gas Cup Size 4,5,6,7

AWS Specification A 5.18 & A 5.5 Tungsten electrode size Ø and type 2,4 mm thoriated

AWS Classification ER 70S-6 Ø 2.4 mm & E 7018-G Ø 3.2mm TACK WELD

Temporary bridge on bevel use GTAW ER 70S-6
AWS Group Group 3 & 5b Direcly to use GTAW ER 70S-6 (Bridge material Pipe API 5L X65)

ESAB OK Tig Rod 12.64 & OK 48.08 Removal tack weld 70% Root Complete
Trade Name Electrode
( Vacum Packed )
TECHNIQUE
LINE UP CLAMP String or Weave Bead String & weave max 2x Ø electrode
Type N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
Removal of Clamp N/A Others N/A
POSITION
Position of Groove 5G (Fixed) REPAIR METHOD
Vertical Progression Up Method of Defect Removal By Grinding

PREHEAT Confirmation of defect Removal By MPI

Temperatur ( °C ) min 103 °C TIMELAPSE BETWEEN PASS (ES )

Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass Max. 4 Minutes
Heating Method By LPG Burner
Measurement Method Digital Thermometer
Completion Hot Pass & 3rd Pass Max. 6 Minutes
Interpass Temperatur Min = Preheat temperatur : Max. = 144°C
WELDING PARAMETER
FILLER METAL ELECTRICAL CHARACTERISTIC
Welding AWS spec/ Ampere Voltage Travel Speed
Pass Trade Name Size Head Input
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) ( mm/min ) ( KJ/mm )
ROOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 113 - 116 11 - 12 84.26 0.89 - 0.99 GTAW
HOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 113 - 116 11 - 12 104.21 0.72 - 0.80 GTAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 110 - 120 23 - 25 81.65 - 128.3 1.18 - 2.20 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 110 - 120 23 - 25 115.2 - 149.4 1.02 - 1.56 SMAW

Note : No welds on repairs shall be allowed to cool below preheat temperature prior to their completionNo welds shall be left partially completed overnight

Prepared by, Approved by, Reviewed and Witnessed By, Verified by,
PT. Modern Widya Tehnical PT. Modern Widya Tehnical Pertamina Hulu Mahakam MIGAS
 KRISBIANTO NUR SUWITO ANWAR KHAIRI
QA/QC Manager Project Manager PRJ/EXE/QC
 WELDING PROCEDURE SPECIFICATION (WPS )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0420 Rev. 0
MAIN PROCEDURE
WPS No. 51 - M/API/WPS/MWT/2020 Supporting PQR No. 51 - M/API/PQR/MWT/2020
Contractor Name PT. Modern Widya Tehnical Welding Process (es ) GTAW & SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0420 Rev. Date December 26, 2020
Main WPS No. 51 - M/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Butt Weld - Single "V"
60 ° ± 10 °
Backing Type : : GTAW No SMAW Yes
Backing Material : GTAW N/A SMAW Weld Metal
Back Gouging : Yes X No √ TEE EQUAL WPHY F65
Method : N/A 12,7 mm
MSS SP 75
PIPE API 5L X65 1,5 - 2 mm
SEAMLESS
Max = 3mm
6 7 8
4 5 Ø6" WPHY F65 MSS SMAW 8,7 mm
Ø6" API 5L X65 2 - 4 mm
3 SP 75
SEAMLESS
2 GTAW 4 mm
1

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
T1 PIPE API 5L X65 SMLSS Heating Method
SMYS ≥ API 5L Gr. X65
TEE EQUAL WPHY F65 MSS
T2 SP75 Time ( Min. )
1. Pipe X65 (SMLSS) to Pipe X65 (SMLSS) Cooling Rate
Other Base Metal Qualification 2. Pipe X65 (SMLSS) to TEE EQUAL WPHY F65
Coverage 3.TEE EQUAL WPHY F65 to TEE
EQUAL WPHY F65 Others
Thickness Range 9 mm - 16 mm GAS
Diameter Range 100 ≤ OD ≤ 325 mm
Gas Mixture Flow Rate
Group No C
Shielding
Heat Number T1 3352021, C : 0.106 %, CE : 0.39 %, PCM : 0.21 %
Argon 99.99% 15 - 18 LPM
Heat Number T2 941077, C : 0.130 %, CE : 0.41 %, PCM : 0.31 %
FILLER METALS Gas Cup Size 4,5,6,7
AWS Specification A 5.18 & A 5.5 Tungsten electrode size Ø and type 2,4 mm thoriated
AWS Classification ER 70S-6 Ø 2.4 mm & E 7018-G Ø 3.2mm TACK WELD
Temporary bridge on bevel use GTAW ER 70S-6
AWS Group Group 3 & 5b Direcly to use GTAW ER 70S-6 (Bridge material Pipe API 5L X65)

ESAB OK Tig Rod 12.64 & OK 48.08 Removal tack weld 70% Root Complete
Trade Name Electrode
( Vacum Packed )
TECHNIQUE

LINE UP CLAMP String or Weave Bead String & weave max 2x Ø electrode

Type N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
Removal of Clamp N/A Others N/A
POSITION
Position of Groove 5G (Fixed) REPAIR METHOD
Vertical Progression Up Method of Defect Removal N/A
PREHEAT Confirmation of defect Removal N/A
Temperatur ( °C ) min 104 °C TIMELAPSE BETWEEN PASS (ES )
Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass Max. 4 Minutes
Heating Method By LPG Burner

Measurement Method Digital Thermometer

Completion Hot Pass & 3rd Pass Max. 6 Minutes
Interpass Temperatur Min = Preheat temperatur : Max. = 130C
WELDING PARAMETER
FILLER METAL ELECTRICAL CHARACTERISTIC
Welding AWS spec/ Ampere Voltage Travel Speed
Pass Trade Name Size Head Input
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) ( mm/min ) ( KJ/mm )
ROOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 106 - 108 13 - 14 88.25 0.94 - 1.03 GTAW
HOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 106 - 108 13 - 14 69.78 1.18 - 1.30 GTAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 109 - 113 21 - 25 39.01 - 74.19 1.85 - 4.35 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 109 - 113 21 - 25 93.73 - 104.55 1.31 - 1.81 SMAW
Note : 1. No welds on fitting, tie in , repair and offshore weld shall be allowed to cool below pre heat temperature prior to their completion
2. No welds left partially complete over night

Prepared by, Approved by, Reviewed By, Verified by,

PT. Modern Widya Tehnical PT. Modern Widya Tehnical Pertamina Hulu Mahakam MIGAS
 KRISBIANTO NUR SUWITO ANWAR KHAIRI
QA/QC Manager Project Manager PRJ/EXE/QC
 PROCEDURE QUALIFICATION RECORD ( PQR )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0425 Rev. 0
MID - THICKNESS REPAIR PROCEDURE
1 of 2
WPS No. 52 - MID/API/WPS/MWT/2020 Supporting PQR No. 52 - MID/API/PQR/MWT/2020
Contractor Name PT. Modern Widya Tehnical Welding Process (es ) SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0425 Rev. 0 Date December 26, 2020
Main WPS No. 51- MID/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Modification Butt Weld - Single "V"
Backing Type : : GTAW No SMAW No
18 mm Remaining weld
Backing Material :: GTAW NO SMAW No metal 2mm
Back Gouging : Yes X No √
Method : By Grinding and MPI after Excavation
8 mm

12,7 mm
Ø6" API 5L X65
1,5 mm SEAMLESS Thk 12,7 mm
4 5 6 Ø6" TEE EQUAL WPHY
F65 MSS SP 75
2 3
Ø6" API 5L X65
SEAMLESS 1
Ø6" TEE EQUAL WPHY F65
MSS SP 75

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
Heating Method
PIPE API 5L X65 Ø 6"
T1 SMYS ≥ API 5L Gr. X65
SEAMLESS
Time ( Min. )

TEE EQUAL WPHY F65 MSS Cooling Rate

T2 SP 75 Ø 6" ( TAPERING FROM SMYS ≤ API 5L Gr. X65
18,26 mm) Others
Thickness 12,7 mm GAS
Diameter 6"
Group No C Gas Mixture Flow Rate
Heat Number T1 3352021, C : 0.106 %, CE : 0.37 %, PCM : 0.19 % Shielding

Heat Number T2 941077, C : 0.130 %, CE : 0.39 %, PCM : 0.299 % Argon N/A N/A

FILLER METALS Gas Cup Size N/A

AWS Specification A 5.5 Tungsten electrode size Ø and type N/A

AWS Classification E 7018-G Ø 3.2mm
AWS Group Group 3
TECHNIQUE
ESAB OK 48.08 ( Vacum Packed )
Trade Name Electrode
PLU 07013
LINE UP CLAMP String or Weave Bead String & weave max 2x Ø electrode
Type N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
Removal of Clamp N/A Others N/A
POSITION
Position of Groove 5G (Fixed) REPAIR METHOD
Vertical Progression Up Method of Defect Removal By Grinding

PREHEAT Confirmation of defect Removal By MPI

Temperatur ( °C ) min 105 °C TIMELAPSE BETWEEN PASS (ES )
Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass N/A
Heating Method By LPG Burner
Measurement Method Digital Thermometer
Completion Hoot Pass & 3rd Pass N/A
Interpass Temperatur Max. = 134 °C
WELDING PARAMETER
FILLER METAL
Welding Heat Input
Pass AWS spec/ Trade Name Size Ampere Voltage Travel Speed
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) (mm/min) (KJ/mm)
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 128 - 135 21 - 27 108,12 1,49 - 2,02 SMAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 128 - 135 21 - 27 142,06 1.14 - 1,54 SMAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 128 - 135 21 - 27 138,34 1.17 - 1,58 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 90 - 105 20 - 26 167,62 0,64 - 0,98 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 90 - 105 20 - 26 140,8 0,77 - 1,16 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 90 - 105 20 - 26 144 0,75 - 0,14 SMAW
 WELDING PROCEDURE SPECIFICATION (WPS )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0425 Rev. 0
THROUGH THICKNESS REPAIR PROCEDURE
WPS No. 53 - TTR/API/WPS/MWT/2020 Supporting PQR No. 53 - TTR/API/PQR/MWT/2020
Contractor Name PT. Modern Widya Tehnical Welding Process (es ) GTAW & SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0425 Rev. 0 Date December 26, 2020
Main WPS No. 51 - M/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Modification Butt Weld - Single "V"
Backing Type : : GTAW No SMAW No
Remaining weld
Backing Material : GTAW No SMAW No metal 2mm
Back Gouging : Yes No 60⁰ (+10°,- 10°)
X √
Method : By Grinding and MPI after Excavation
Ø6" WPHY F65
12,7 mm MSS SP 75
Remaining weld 2 mm Ø6" API 5L X65
Max 3 mm SEAMLESS
1,5 - 2 mm

SMAW = 8,7 mm 2 - 4 mm

GTAW = 4 mm

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
T1 PIPE API 5L X65 SMLSS Heating Method
TEE EQUAL WPHY F65 MSS SMYS ≥ API 5L Gr. X65
T2 SP75 Time ( Min. )
1. Pipe X65 (SMLSS) to Pipe X65 (SMLSS) Cooling Rate
Other Base Metal Qualification 2. Pipe X65 (SMLSS) to TEE EQUAL WPHY F65
Coverage 3.TEE EQUAL WPHY F65 to TEE
Others
EQUAL WPHY F65
Thickness Range 9,25 mm - 15,875 mm GAS
Diameter Range 100 ≤ OD ≤ 325 mm
Group No C
Gas Mixture Flow Rate
Heat Number T1 3352021, C : 0.106 %, CE : 0.39 %, PCM : 0.21 % Shielding

Heat Number T2 941077, C : 0.130 %, CE : 0.41 %, PCM : 0.31 % Argon 99.96% 12 -15 LPM

FILLER METALS Gas Cup Size 4,5,6,7

AWS Specification A 5.18 & A 5.5 Tungsten electrode size Ø and type 2,4 mm thoriated

AWS Classification ER 70S-6 Ø 2.4 mm & E 7018-G Ø 3.2mm TACK WELD

Temporary bridge on bevel use GTAW ER 70S-6
AWS Group Group 3 & 5b Direcly to use GTAW ER 70S-6 (Bridge material Pipe API 5L X65)

ESAB OK Tig Rod 12.64 & OK 48.08 Removal tack weld 70% Root Complete
Trade Name Electrode
( Vacum Packed )
TECHNIQUE
LINE UP CLAMP String or Weave Bead String & weave max 2x Ø electrode
Type N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
Removal of Clamp N/A Others N/A
POSITION
Position of Groove 5G (Fixed) REPAIR METHOD
Vertical Progression Up Method of Defect Removal By Grinding

PREHEAT Confirmation of defect Removal By MPI

Temperatur ( °C ) min 107 °C TIMELAPSE BETWEEN PASS (ES )

Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass Max. 4 Minutes
Heating Method By LPG Burner
Measurement Method Digital Thermometer
Completion Hot Pass & 3rd Pass Max. 6 Minutes
Interpass Temperatur Min = Preheat temperatur : Max. = 121°C
WELDING PARAMETER
FILLER METAL ELECTRICAL CHARACTERISTIC
Welding AWS spec/ Ampere Voltage Travel Speed
Pass Trade Name Size Head Input
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) ( mm/min ) ( KJ/mm )
ROOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 123 - 126 12 - 13 80.00 1.11 - 1.23 GTAW
HOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 123 - 126 12 - 13 69.47 1.27 - 1.41 GTAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 110 - 113 24 - 26 76.34 - 100.3 1.58 - 2.31 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 110 - 113 24 - 26 99 - 174.1 0.91 - 1.78 SMAW

Note : No welds on repairs shall be allowed to cool below preheat temperature prior to their completion No welds shall be left partially completed overnight

Prepared by, Approved by, Reviewed and Witnessed By, Verified by,
PT. Modern Widya Tehnical PT. Modern Widya Tehnical Pertamina Hulu Mahakam MIGAS
 KRISBIANTO NUR SUWITO ANWAR KHAIRI
QA/QC Manager Project Manager PRJ/EXE/QC
 WELDING PROCEDURE SPECIFICATION (WPS )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0420 Rev. 0
MAIN PROCEDURE
WPS No. 54 - M/API/WPS/MWT/2020 Supporting PQR No. 54 - M/API/PQR/MWT/2020
Contractor Name PT. Modern Widya Tehnical Welding Process (es ) GTAW & SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0420 Rev. Date December 26, 2020
Main WPS No. 54 - M/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Butt Weld - Single "V"
60 ° ± 10 °
Backing Type : : GTAW No SMAW No
Backing Material : GTAW No SMAW No
Back Gouging : Yes X No √ TEE EQUAL WPHY F65
Method : N/A 12,7 mm
MSS SP 75
PIPE API 5L X65 1,5 - 2 mm
Max = 3mm SEAMLESS
9 11 12
10
6 7 8 Ø6" WPHY F65 MSS SMAW 8,7 mm
Ø6" API 5L X65 4 5
SP 75 2 - 4 mm
SEAMLESS 3
2 GTAW 4 mm
1

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
T1 PIPE API 5L X65 SMLSS Heating Method
SMYS ≥ API 5L Gr. X65
TEE EQUAL WPHY F65 MSS
T2 SP75 Time ( Min. )
1. Pipe X65 (SMLSS) to Pipe X65 (SMLSS) Cooling Rate
Other Base Metal Qualification 2. Pipe X65 (SMLSS) to TEE EQUAL WPHY F65
Coverage 3.TEE EQUAL WPHY F65 to TEE
EQUAL WPHY F65 Others
Thickness Range 9 mm - 16 mm GAS
Diameter Range 100 ≤ OD ≤ 325 mm
Gas Mixture Flow Rate
Group No C
Shielding
Heat Number T1 3352021, C : 0.106 %, CE : 0.39 %, PCM : 0.21 %
Argon 99.99% 14 - 17 LPM
Heat Number T2 941077, C : 0.130 %, CE : 0.41 %, PCM : 0.31 %
FILLER METALS Gas Cup Size 4,5,6,7
AWS Specification A 5.18 & A 5.5 Tungsten electrode size Ø and type 2,4 mm thoriated
AWS Classification ER 70S-6 Ø 2.4 mm & E 7018-G Ø 3.2mm TACK WELD
Temporary bridge on bevel use GTAW ER 70S-6
AWS Group Group 3 & 5b Direcly to use GTAW ER 70S-6 (Bridge material Pipe API 5L X65)

ESAB OK Tig Rod 12.64 & OK 48.08 Removal tack weld 70% Root Complete
Trade Name Electrode
( Vacum Packed )
TECHNIQUE
LINE UP CLAMP String or Weave Bead String & weave max 2x Ø electrode

Type N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
Removal of Clamp N/A Others N/A
POSITION
Position of Groove 2G REPAIR METHOD
Vertical Progression N/A Method of Defect Removal N/A
PREHEAT Confirmation of defect Removal N/A
Temperatur ( °C ) min 101 °C TIMELAPSE BETWEEN PASS (ES )
Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass Max. 3 Minutes
Heating Method By LPG Burner

Measurement Method Digital Thermometer

Completion Hot Pass & 3rd Pass Max. 7 Minutes
Interpass Temperatur Min = Preheat temperatur : Max. = 152°C
WELDING PARAMETER
FILLER METAL ELECTRICAL CHARACTERISTIC
Welding AWS spec/ Ampere Voltage
Pass Trade Name Size Travel Speed Head Input
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) ( mm/min ) ( KJ/mm )
ROOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 106 - 108 12 - 13 89.49 0.85 - 0.94 GTAW
HOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 106 - 108 12 - 13 99.62 0.77 - 0.85 GTAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 109 - 114 25 - 27 75.79 - 150.14 1.09 - 2.44 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 109 - 114 25 - 27 166.74 - 184.19 0.89 - 1.11 SMAW
Note : 1. No welds on fitting, tie in , repair and offshore weld shall be allowed to cool below pre heat temperature prior to their completion
2. No welds left partially complete over night

Prepared by, Approved by, Reviewed By, Verified by,

PT. Modern Widya Tehnical PT. Modern Widya Tehnical Pertamina Hulu Mahakam MIGAS

KRISBIANTO NUR SUWITO ANWAR KHAIRI

QA/QC Manager Project Manager PRJ/EXE/QC
 WELDING PROCEDURE SPECIFICATION (WPS )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0425 Rev. 0
MID - THICKNESS REPAIR PROCEDURE

WPS No. 55 - MID/API/WPS/MWT/2020 Supporting PQR No. 55 - MID/API/PQR/MWT/2020

Contractor Name PT. Modern Widya Tehnical Welding Process (es ) GTAW & SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0425 Rev. 0 Date December 26, 2020
Main WPS No. 54 - M/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Modification Butt Weld - Single "V"
Backing Type : : GTAW No SMAW No
Backing Material : GTAW No SMAW No Remaining weld
metal 2mm
Back Gouging : Yes X No √
Method : By Grinding and MPI after Excavation
0.5 t

Thickness
Max = 3 mm Ø6" API 5L X65
SEAMLESS Thk 12,7 mm
Ø6" WPHY F65 MSS SP 75

Ø6" API 5L X65

SEAMLESS Ø6" TEE EQUAL

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
T1 PIPE API 5L X65 SMLSS Heating Method
SMYS ≥ API 5L Gr. X65
TEE EQUAL WPHY F65 MSS
T2 SP75 Time ( Min. )
1. Pipe X65 (SMLSS) to Pipe X65 (SMLSS) Cooling Rate
Other Base Metal Qualification 2. Pipe X65 (SMLSS) to TEE EQUAL WPHY F65
Coverage 3.TEE EQUAL WPHY F65 to TEE EQUAL
WPHY F65 Others
Thickness Range 9,25 mm - 15,875 mm GAS
Diameter Range 100 ≤ OD ≤ 325 mm
Group No C Gas Mixture Flow Rate
Heat Number T1 3352021, C : 0.106 %, CE : 0.39 %, PCM : 0.21 % Shielding

Heat Number T2 941077, C : 0.130 %, CE : 0.41 %, PCM : 0.31 %

FILLER METALS Gas Cup Size

AWS Specification A 5.5 Tungsten electrode size Ø and type

AWS Classification E 7018-G Ø 3.2mm
AWS Group Group 3
TECHNIQUE
Trade Name Electrode ESAB OK 48.08 ( Vacum Packed )

LINE UP CLAMP String or Weave Bead String & weave max 2x Ø electrode
Type N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
Removal of Clamp N/A Others N/A
POSITION
Position of Groove 2G (Fixed) REPAIR METHOD
Vertical Progression Up Method of Defect Removal By Grinding

PREHEAT Confirmation of defect Removal By MPI

Temperatur ( °C ) min 101 °C TIMELAPSE BETWEEN PASS (ES )
Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass N/A
Heating Method By LPG Burner
Measurement Method Digital Thermometer
Completion Hot Pass & 3rd Pass N/A
Interpass Temperatur Min = Preheat temperatur : Max. = 120°C
WELDING PARAMETER
FILLER METAL ELECTRICAL CHARACTERISTIC
Welding AWS spec/ Ampere Voltage Travel Speed
Pass Trade Name Size Head Input
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) ( mm/min ) ( KJ/mm )
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 114 - 128 21 - 28 90.0 - 117.3 1.22 - 2.39 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 114 - 128 21 - 28 165 - 175 0.82 - 1.30 SMAW

Note : No welds on repairs shall be allowed to cool below preheat temperature prior to their completion No welds shall be left partially completed overnight

Prepared by, Approved by, Reviewed and Witnessed By, Verified by,
PT. Modern Widya Tehnical PT. Modern Widya Tehnical Pertamina Hulu Mahakam MIGAS

KRISBIANTO NUR SUWITO ANWAR KHAIRI

QA/QC Manager Project Manager PRJ/EXE/QC
 WELDING PROCEDURE SPECIFICATION (WPS )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0425 Rev. 0
THROUGH THICKNESS REPAIR PROCEDURE
WPS No. 56 - TTR/API/WPS/MWT/2020 Supporting PQR No. 56 - TTR/API/PQR/MWT/2020
Contractor Name PT. Modern Widya Tehnical Welding Process (es ) GTAW & SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0425 Rev. 0 Date December 26, 2020
Main WPS No. 54 - M/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Modification Butt Weld - Single "V"
Remaining weld
Backing Type : : GTAW No SMAW No metal 2mm
Backing Material : GTAW NO SMAW No 60⁰ (+10°,- 10°)
Back Gouging : Yes X No √
Method : By Grinding and MPI after Excavation
Ø6" WPHY F65
12,7 mm MSS SP 75
Remaining weld 2 mm
Ø6" API 5L X65
Max 3 mm SEAMLESS
1,5 - 2 mm

2 - 4 mm
SMAW = 8,7 mm

GTAW = 4 mm

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
T1 PIPE API 5L X65 SMLSS Heating Method
TEE EQUAL WPHY F65 MSS SMYS ≥ API 5L Gr. X65
T2 SP75 Time ( Min. )
1. Pipe X65 (SMLSS) to Pipe X65 (SMLSS) Cooling Rate
Other Base Metal Qualification 2. Pipe X65 (SMLSS) to TEE EQUAL WPHY F65
Coverage 3.TEE EQUAL WPHY F65 to TEE
Others
EQUAL WPHY F65
Thickness Range 9,25 mm - 15,875 mm GAS
Diameter Range 100 ≤ OD ≤ 325 mm
Group No C
Gas Mixture Flow Rate
Heat Number T1 3352021, C : 0.106 %, CE : 0.39 %, PCM : 0.21 % Shielding

Heat Number T2 941077, C : 0.130 %, CE : 0.41 %, PCM : 0.31 % Argon 99.96% 15 -18 LPM

FILLER METALS Gas Cup Size 4,5,6,7

AWS Specification A 5.18 & A 5.5 Tungsten electrode size Ø and type 2,4 mm thoriated

AWS Classification ER 70S-6 Ø 2.4 mm & E 7018-G Ø 3.2mm TACK WELD

Temporary bridge on bevel use GTAW ER 70S-6
AWS Group Group 3 & 5b Direcly to use GTAW ER 70S-6 (Bridge material Pipe API 5L X65)

ESAB OK Tig Rod 12.64 & OK 48.08 Removal tack weld 70% Root Complete
Trade Name Electrode
( Vacum Packed )
TECHNIQUE
LINE UP CLAMP String or Weave Bead String & weave max 2x Ø electrode
Type N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
Removal of Clamp N/A Others N/A
POSITION
Position of Groove 2G REPAIR METHOD
Vertical Progression N/A Method of Defect Removal By Grinding

PREHEAT Confirmation of defect Removal By MPI

Temperatur ( °C ) min 101 °C TIMELAPSE BETWEEN PASS (ES )

Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass Max. 5 Minutes
Heating Method By LPG Burner
Measurement Method Digital Thermometer
Completion Hot Pass & 3rd Pass Max. 5 Minutes
Interpass Temperatur Min = Preheat temperatur : Max. = 121°C
WELDING PARAMETER
FILLER METAL ELECTRICAL CHARACTERISTIC
Welding AWS spec/ Ampere Voltage Travel Speed
Pass Trade Name Size Head Input
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) ( mm/min ) ( KJ/mm )
ROOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 136 - 140 10 - 14 51.59 1.58 - 2.28 GTAW
HOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 130 - 140 10 - 14 84.48 0.92 - 1.39 GTAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 121 - 133 21 - 27 81.2 - 126.2 1.21 - 2.65 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 121 - 133 21 - 27 196.8 - 251.4 0.61 - 1.09 SMAW

Note : No welds on repairs shall be allowed to cool below preheat temperature prior to their completion No welds shall be left partially completed overnight

Prepared by, Approved by, Reviewed and Witnessed By, Verified by,
PT. Modern Widya Tehnical PT. Modern Widya Tehnical Pertamina Hulu Mahakam MIGAS
 KRISBIANTO NUR SUWITO ANWAR KHAIRI
QA/QC Manager Project Manager PRJ/EXE/QC
 PROCEDURE QUALIFICATION RECORD ( PQR )
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0425 Rev. 0
THROUGH THICKNESS REPAIR PROCEDURE
1 of 2
WPS No. 56 - TTR/API/WPS/MWT/2020 Supporting PQR No. 56 - TTR/API/PQR/MWT/2020
Contractor Name PT. Modern Widya Tehnical Welding Process (es ) GTAW & SMAW
Applicable Code (s) API 1104 2016 & MHK-COMP-SPE-EP-PLR-0425 Rev. 0 Date December 26, 2020
Main WPS No. 54 - M/API/WPS/MWT/2020
Backing Type : Weld Metal
Design of Joint : Modification Butt Weld - Single "V"
Backing Type : : GTAW No SMAW No Remaining weld
Backing Material : : GTAW No SMAW No metal 2mm
60⁰
Back Gouging : Yes X No √
Method : By Grinding and MPI after Excavation
Ø6" WPHY F65
Remaining weld 2 mm 12,7 mm MSS SP 75
1,5 mm Ø6" API 5L X65
SEAMLESS
6 7 8
1,5 - 2 mm
SMAW = 8,7 mm 4 5
2 - 4 mm
3
2
GTAW = 4 mm 1

BASE METAL POST WELD HEAT TREATMENT (PWHT )

Base Temperatur (° C )
Material Spec. Specified Minimum Yield Strength
Metal Heated Width (mm )
Heating Method
PIPE API 5L X65 Ø 6"
T1 SMYS ≥ API 5L Gr. X65
SEAMLESS Time ( Min. )

TEE EQUAL WPHY F65 MSS Cooling Rate

T2 SP 75 Ø 6" ( TAPERING FROM SMYS ≥ API 5L Gr. X65
18,26 mm) Others
Thickness 12,7 mm GAS
Diameter 6"
Group No C
Gas Mixture Flow Rate
Heat Number T1 3352021, C : 0.106 %, CE : 0.37 %, PCM : 0.19 % Shielding

Heat Number T2 941077, C : 0.130 %, CE : 0.39 %, PCM : 0.299 % Argon 99.99% 15 - 18 LPM

FILLER METALS Gas Cup Size 4,5,6,7

AWS Specification A 5.18 & A 5.5 Tungsten electrode size Ø and type 2,4 mm thoriated

AWS Classification ER 70S-6 Ø 2.4 mm & E 7018-G Ø 3.2mm TACK WELD

Temporary bridge on bevel use GTAW ER 70S-6
AWS Group Group 3 & 5b Direcly to use GTAW ER 70S-6 (Bridge material Pipe API 5L X65)

ESAB OK Tig Rod 12.64 & OK 48.08

( Vacum Packed ) Removal tack weld 70% Root Complete
Trade Name Electrode
PVT 04579735 & PLU 07013 TECHNIQUE
LINE UP CLAMP
Type N/A String or Weave Bead String & weave max 2x Ø electrode
Removal of Clamp N/A Initial & Interpass Cleaning Power Grinding / wire Brushing
POSITION Others N/A

Position of Groove 2G REPAIR METHOD

Vertical Progression N/A Method of Defect Removal By Grinding

PREHEAT Confirmation of defect Removal By MPI

Temperatur ( °C ) min 101 °C TIMELAPSE BETWEEN PASS (ES )

Heated Width (mm) Aproximity 50 mm on either side of weld joint
Completion Root Pass & Start of Hot Pass Max. 5 Minutes
Heating Method By LPG Burner
Measurement Method Digital Thermometer
Completion Hoot Pass & 3rd Pass Max. 5 Minutes
Interpass Temperatur Max. = 121 °C
WELDING PARAMETER
FILLER METAL
Welding AWS spec/ Heat Input
Pass Trade Name Size Ampere Voltage Travel Speed
Direction Electrode Polarity Remark
group No. Electrode (mm) (A) (V) (mm/min) (KJ/mm)
ROOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 136 - 140 10 - 14 51,59 1,58 - 2,28 GTAW
HOT HORIZONTAL ER 70S-6 A 5.18/Gr 5 Esab OK 12.64 2.4 mm DCSP 130 - 140 10 - 14 84,48 0,97 - 1,39 GTAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 121 - 133 21 - 27 91,29 1,67 - 2,36 SMAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 121 - 133 21 - 27 126,22 1,21 - 1,71 SMAW
FILL HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 121 - 133 21 - 27 81,23 1,88 - 2,65 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 121 - 133 21 - 27 196,77 0,77 - 1,09 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 121 - 133 21 - 27 238,19 0,64 - 0,90 SMAW
CAP HORIZONTAL E 7018-G A 5.5/Gr 3 Esab OK 48.08 3.2 mm DCRP 121 - 133 21 - 27 251,43 0,61 - 0,86 SMAW
 PROCEDURE QUALIFICATION RECORD (PQR)
In Accordance with API Std. 1104 Edition 2016 and MHK-COMP-SPE-EP-PLR-0425 Rev. 0
THROUGH THICKNESS REPAIR PROCEDURE
PQR No. : 56-TTR/API/PQR/MWT/2020 2 of 2
TENSILE TEST Report No. : HT/JKT/1220/0234 Date : December 23, 2020
Specimen Ultimate Ultimate Character of
Width Thickness Area
No. Total Load Unit Stress Failure & Location
(mm) (mm) (mm2) (kN) (N/mm²)
BASE METAL AT WPHY
T-1 25.51 12.62 321.94 186.26 579.0 F65 MSS SP 75

NICK BREAK TEST Report No. : N/A Date : N/A

Specimen Neck Width (mm) Thickness (mm) Area section (mm2) Result
NB-1
NB-2

GUIDE BEND TES Report No. : HT/JKT/1220/02304 Date : December 23, 2020
Specimens No. FB-1 FB-2 RB-1 RB-2
mm/width x thickness, mm 25 x 12,7

Bend Angle 180⁰

Test result No discontinuity No discontinuity No discontinuity No discontinuity

TOUGHNESS TEST Report No. : HT/JKT/1220/0234 Date : December 23, 2020

V - Notch Specimen Size Test Temp Impact Value Specimen (J) Precent Shear (%)
Avarage (J) Avarage (%)
Position (mm) (⁰ C) 1 2 3 1 2 3
WCL 10x7,5x55 -29 167 185 150 167 89 91 85 88

FL+2 1A 10x7,5x55 -29 351 378 368 365 100 100 100 100

FL+2 2A 10x7,5x55 -29 429 380 340 383 100 100 100 100

FL+2 1B 10x7,5x55 -29 197 280 233 237 81 92 90 88

FL+2 2B 10x7,5x55 -29 178 107 235 173 82 78 100 87

Remark : A = API 5L X 65 SEAMLESS ; B = WPHY F65 MSS SP 75

MACROETCH TEST Report No. : HT/JKT/1220/0232 Date : December 23, 2020

Specimen No. Thickness (mm) Width ( mm) Result

1 12.7 10 Accepted

VICKERS HARDNESS Report No.: HT/JKT/1220/0232 Date : December 23, 2020

Vickers Hardnes (HV) Test Load 5Kgf

WPS /
Material
No PQR Tes Location
Specification
No. Line 1 Line 2
No Result No
1 170 - -
Base Metal
2 167 - -
3 185 1 184
4 189 2 196

5 206 3 208
API 5L X65
SEAMLESS
6 211 4 217
56-TTR/API/WPS/MWT/2020 - 56-TTR/AWS/PQR/MWT/2020

HAZ

7 194 5 229

8 190 6 195

9 215 7 213
10 212 - -
11 231 8 182
1 12 240 9 206
Weld Metal 13 209 10 211
14 197 11 184
15 189 12 219
16 202 - -
17 209 13 200
18 205 14 204
19 212 15 221
20 208 16 237
WPHY F65
HAZ 21 210 17 225
MSS SP75
22 206 18 218
23 198 19 213
24 205 - -
25 201 - -

WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED AND TESTED IN ACCORDANCE WITH THE
REQUIREMENTS OF MHK-COMP-SPE-EP-PLR 0425 Rev.0
WELDER : SUAIB
Prepared by, Approved by, Reviewed and Witnessed By, Verified by,
PT. Modern Widya Tehnical PT. Modern Widya Tehnical Pertamina Hulu Mahakam MIGAS
 KRISBIANTO NUR SUWITO ANWAR KHAIRI
QA/QC Manager Project Manager PRJ/EXE/QC
Bentuk : TIJL-2

1 of 3
Bentuk : TIJL-2

1 of 3