Sinus C User Manual Knuth C3000

Machine Tools OPERATING INSTRUCTIONS
OPERATING
INSTRUCTIONS
Sinus C
330/1500, 330/2000, 330/3000
400/2000, 400/3000
Part No.: 300027, 300028, 300029, 300428,

300429
Sinus C 1
Security instruction
Operation manual
For your own security read the operation manual before starting the machine. The
operation manual should be kept in a secure place. You should know about how to
handle the machine, it’s limits and it’s specific dangers.
Keep your working place clean

Disorder on your working place will result in danger. Take care that your working
place is free from chips and dirt. Use only the right tools to clean your machine from
chips. Keep your working place free from obstacles.
Check if there are any damages at the machine
Before you start the machine check the function of the security equipment. Check
the function of all movable parts. All parts have to be mounted correctly. Damaged
security parts should be repaired or exchanged by the after sales service.
Take care about outer conditions

Don’t use the machine in dangerous areas. Take care, that electrical parts don’t get
humid or wet. Work only with a good illumination.
Don’t use electrical parts near flammable fluids or gas.
Protect yourself from electric shock

Don’t remove mechanical or electrical security parts. Check if all security parts are
mounted and adequately functioning.
Wear only suitable clothes

Don’t wear large clothes, wristwatches or jewels. For your own security wear always
working shoes while working. If you have long hair always wear a hairnet. While
working with the machine you have to wear security glasses. If you work under dusty
conditions you have to wear a dust protection breathing mask.
Keep incompetent persons away from the working area

Take care, that there are no persons in your working area witch could be exposed to
danger. Children and visitors should be kept in a secure distance to the working
area.
Keep children away from the machine.

Don’t let other people touch the machine or the cable of the machine.
Make sure that only authorised persons can reach the workshop.
Take care about the Power supply cable

Before connecting the power supply cable to the wall socket ensure that the machine
is switched off. Don’t use the cable to pull the plug out of the socket. Take care, that
there is no tensile force on the cable. Beware the power supply cable from heat, oil
and sharp edges. Control the plug and the cable regular and in case of damage let it
repair by the after sales service. Please control also the extension cable. Never use
the machine without Protection Earth.
Unplug the machine
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If you don’t use and while servicing the machine pull off the power supply plug. This
is necessary because the machine should not run unintentionally and to protect you
from electric shock.
Beware of unintentional run

Confirm that the main power switch is off while you plug in the power supply plug.
Be careful with your tools

Keep your tools sharp and clean to work good and secure. Follow the instructions for
tool exchange and servicing.
Don’t forget tools inside the machine

Before starting make sure that there are no tools inside the machine which could be
hurled out of the machine. Make sure, that there are no loosen parts witch could be
dangerous.
Take care about your hands

Make sure, that tools and work pieces are securely fastened. Use only the right tools
to clamp and to fasten tools and work pieces. This is more secure than to fasten the
work piece with the hand, and you have two hands to handle the machine.
Pay attention to your balance

Take care about the position of your feed. Never climb on the machine, because
dangerous injury may result from falling down or contacting moving parts.
Accessories and accessory parts

Only use accessories and accessory parts witch are specified by the operation
manual or the supplier. The use of other accessories and accessory parts may result
in dangerous injury and damage the machine. Only use accessories and accessory
parts for the right tasks.
Electrical parts
The electrical parts confirm to the determinations of electrical security.
Mending may only be done by electric specialist to prevent accidents for the user.
Cleaning solvent
Before you work with cleaning solvent you should read the instruction of the fluid, to
prevent accidents.
Leaving the machine

Never leave the machine while it is running.
Alcohol, medicaments, drugs

Never use the machine under influence of alcohol, medicaments or drugs
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Danger of fire
Don’t use highly inflammable fluids.
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1 MACHINE PROFILE ..................................................................................................... 6
2 MAIN USES AND SCOPE OF USE .............................................................................. 7
3 MAIN TECHNICAL DATA ........................................................................................... 7
4 NOISE EMISSION VALUE ........................................................................................... 7
5 DRIVING SYSTEM ......................................................................................................... 8

5.1 ROLLING BEARINGS................................................................................................... 11
5.2 THE DRIVE ................................................................................................................. 13
6 COOLING SYSTEM ..................................................................................................... 13
6.1 COOLING SYSTEM DIAGRAM AND DESCRIPTION ......................................................... 13
6.2 TABLE OF COOLING COMPONENTS ............................................................................. 13
7 LUBRICATING SYSTEM ............................................................................................ 14
8 HOISTING AND INSTALLATION ............................................................................ 15

8.1 INSTALLATION AND ADJUSTMENT. ............................................................................. 15
9 A BRIEF INTRODUCTION TO FEATURE AND STRUCTURE........................... 18
9.1 CHANGE GEAR MECHANISM ....................................................................................... 22
9.2 FEED BOX .................................................................................................................. 22
9.3 FOOTBRAKE MECHANISM AND ELECTRIC BRAKING DEVICE ........................................ 22
10 TEST, ADJUSTMENT AND OPERATION ........................................................... 22
10.1 TEST .......................................................................................................................... 22
10.2 ADJUSTMENT............................................................................................................. 23
10.3 OPERATION ............................................................................................................... 23
11 MAINTENANCE AND TROUBLE SHOOTING .................................................. 27
12 ACCESSORIES.......................................................................................................... 27
13 EASY WORN PARTS ............................................................................................... 28
14 ELECTRIC SYSTEM ............................................................................................... 34

14.1 SINUS C 330 .............................................................................................................. 35
14.2 SINUS C 400 .............................................................................................................. 41
SPARE PARTS ....................................................................................................................... 45
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1 Machine Profile
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2 Main uses and scope of use
This machine can perform various turning operations of all types of parts. Such as
turning internal and external, face, special revolve and drilling, reaming or all types of
metric and inch thread. It can be applied extensively to mechanical and other
industries, especially in nonferrous metal to do various and batch turning operation.
3 Main technical data

Specifications 330/1500 330/2000 330/3000 400/2000 400/3000
Sinus C
center width mm 1500 2000 3000 2000 3000
max. turning mm 660 660 660 800 800
diam. over bed
max. turning mm 460 460 460 550 550
diam. over
support
max. turning mm 700 700 700 1000 1000
diam. w/o
bridge
gap bridge mm 280
length
bed width mm 400
spindle speed min -1
9 - 1275 (18)
forward
spindle speed min -1
16 - 816 (6)
reverse
spindle bore Ø mm 103
spindle mount D1-11 / MK 6
/taper Camlock
longitudinal mm/re (72) 0,073 - 4,066
feed v
transverse mm/re (72) 0,036 - 2,033
feed v
rapid feed m/min 5,5 / 2,35
(longit/transv)
max. cross mm 325
slide travel
max. top slide mm 110
travel
tapping-metric 180°
tapping -metric mm (72) 0,5-112
-Whitworth GPZ (72) 56-1/4
-module mm (36) 0,5-7
-diametric DP (36) 56-4
tailstock mm MK 6 / 90
spindle taper /
Ø
tailstock quill mm 150
stroke
tailstock cross mm 10
adjustment
motor rating / kW/V 7,5 / 400 7,5 / 400 7,5 / 400 10 / 400 10 / 400
voltage
dimensions mm 3033x1250x1360 3561x1250x1360 4542x1250x1360 3561x1250x1430 4542x1250x1430
(LxWxH)
weight kg 3250 3500 3900 3650 4050
4 Noise emission value

The work related emission value according to 3. Ordinance for GSG (Machine noise
information. Ordinance 3 GSGV) from 18.01.1991 is for Sinus 400 C less 82 dB (A)
and for Sinus 330 C less 80 dB (A).
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5 Driving system
Driving system is shown in Fig. 1- 2, detailed drive components are listed in
table 1-1.
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5.1 Rolling Bearings
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5.2 The drive
The drive V-belt is type (main motor 7.5Kw, 50Hz): B2150 (500mm/20"), B2235
(600mm/24"), B2311 (660mm/26"), B2438 (800mm/311/2”)
6 Cooling system
6.1 Cooling system diagram and description
As shown in Fig. 1- 4, cooling box was mounted on the middle bed foot of the lathe if
the max. length of workpiece is ≥2000. Open the side lid of the middle bed foot,
cooling box can be easily taken out. Cooling liquid usually should be 2/3 height of the
cooling box.
6.2 Table of cooling components

The detailed table of cooling components is listed in table- 3.
Table-3 The detailed cooling components
No. Name Type Specification Remarks
1 Cooling pump A0B2-25
L Wire knitting rubber A72-7/G74-1 13x21xL/M22x1.5 L=1700 (Max. distance

between centers 2000)
tube L=2100 (Max. distance
L=2100 (Max. distance
1 Internal screw cone L81-3 G 3 / 8"
value
4 External screw JR101 G3/8”x15x650
cooling tube
5 Transparent plastic A75-4 Ø23x3x1000 Qty: 2
rubber tube
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7 Lubricating system
The lathe should be lubricated and cleaned fully to keep it high accuracy and long
enough life.
All cups on the lead screw clutch, slide and tailstock can be lubricated by oil gun.
The high melting grease should be added to the bearing on lubricating position of the
exchange gear every <0 hours (type of recommendation: ZL-4/SY1412-75).The
screw rod should be cleaned, and injected oil with oil gun before cutting screw, So do
smooth rod and slide guide. The guide can also be lubricated pump on the slide box.
First oil replace is done after working approximate 300hrs. of the main spindle box,
feed box oil box and slide box .And afterwards do as specified in Fig. 1-5 and Table
1-4. But if oil cups of all the above boxes show no enough oil, the oil should be filled
in at once.
If you find the oil cup on the headstock lubricate improperly when you start the
machine, pls. Stop and check it immediately.
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8 Hoisting and installation

To hoist machine must do as specified in Fig. 1- 6.
The machine box unpacked should be left by using a round steel which diameter is
about 60 mm and length 1100mm to pierce "the slinger here" hole (take the lid on
the hole away). A collision should be avoided when the machine is moved.
Meanwhile, carrying rope should be chosen reasonably and it is forbidden absolutely
to tie the rope to protruding lever and axle (especially main spindle). The ragged
clothe or wood chip can be put on to prevent from keeping contact directly between
the carrying rope and lacquering avoided the lathe-damaged.
8.1 Installation and adjustment.

The foundation was shown in Fig.1-7. The washer (showing in the packing list) is
usually used to install and adjust the lathe directly. If necessary the anchor bolts of
chassis, nuts and washers as required in the foundation diagram may be used. The
level of the lathe can be made true by adjusting screw or anchor bolts of chassis,
(including screw under bed foot and screws between bed foot and bed.)The
accuracy data was shown in the certificate. If the measure results are less than that
of certificate, it was usually caused in transportation or installation and adjustment of
the machine. If the lathe was made true appropriately, the higher accuracy may be
obtained.
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9 A BRIEF INTRODUCTION TO FEATURE AND
STRUCTURE
It is of a type known as simple structure, fine feature and easy operation.
MAIN SPINDLE BOX: It is composed of drive system, feed change over mechanism.
16 times pitch control system and tape brake
Major drive system It was incorporated with branch drive chain. At high speed, the
chain is quite short (the main spindle components were balanced precisely). The
lathe makes little noise and small thermal deformation. Another remarkable feature
of the drive system is that to turn on or off the spindle running forward or reverse
through friction disk clutch what makes the rotation steady and reliable. To ensure
transmitting enough power of the friction disk clutch and not over heated itself, a
regular adjustment of the gap between fiction disks should be made. You can make
the adjustment with nut3 after the machine power being cut off. First insert pin2 into
sleeve 1, then turn au.t.3, when adjust to a proper position, let the pin2 jump back to
the slot of nut 3 (see fig. 1-8).
The major drive system is operated through lever 5 (A), 4 (B) and 3 (C) to obtain 18
steps speeds in forth and 6 steps speeds in reverse. Pis. See table 1-5
Feed-change over mechanism is operated by lever 2 in the left of spindle box

showing in fig. 1-12 and its motion direction is indicated by the symbol on lever.
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16 times pitch control system is operated through lever33 marked E which is covered
on the lever 3. When screw machining, let the lever at the position shown in Table 1-
6 or Table 1-7, and the spindle speed is 9, 16 or 25.
Action of spindle stop is obtained by tape brake. Loosen the friction disk clutch, the
tape brake will stop the drive system and spindle at once. If not, pis. Adjust the tape
with bolt5 nut6 (see fig. 1-9) to a proper condition, after it done, the tape must be in
loose position when the spindle turns on.
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9.1 Change gear mechanism

It was incorporated with slide gear. Turn off the power, loosen nut inside of the cover
and the nut fixed on the cover, push or pull the slide gear to the right position shown
in table 1-6 (the gap should not exceed to 0.1mm during gear turning). Refasten the
nut mentioned above, try to turn the change gear see it whether smoothly, if so, four
screws about metric system, inch system, module and diametric pitch can be
transformed each other.
9.2 Feed box
It is consisted of basic thread pitch changeover mechanism, multiplying mechanism
and metric, inch thread changeover mechanism. Basic thread pitch changeover
mechanism is operated through lever 32.(0, so do multiplying mechanism through
30(H), and metric, inch thread changeover through lever 34-(F).The thread was listed
in table 1-6, cutting feed volume was listed in table 1-7.
9.3 Footbrake mechanism and electric braking device
Action of footbrake mechanism is the same as that of electric braking device, user
can choose one in respond to the requirement. While the footboard cut off power,
electromagnetic brake on the axis of motor is for short spell active and the spindle
will quickly stop.
10 Test, Adjustment and Operation

10.1 Test
a. Preparation before test
First of all, read the .operation manual carefully.Before test, clean the lathe fully with
towel and cleaning oil, lubricate the whole smooth surface (except v-belt wheel slot)
as stipulated in chapter 6,
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b. Test
Make the lathe run from low to high speed step by step, and meanwhile, examine all
components, if nothing happens, the lathe just may be used.
10.2 Adjustment
Headstock
If the cylinder gauge doesn't conform to that of the certificate, examine the
parallelism between center line of headstock and the guideway, and adjust it as
follows: as shown in Fig.1-11, unfasten 4 bolts on the headstock, adjust two hexagon
head bolts on the part 1, revolve the headstock on the horizontal position, and adjust
its center line. After adjustment, refasten all bolts and nuts, examine again to be sure
it is pretty good.
Adjustment of main spindle bearings

As necessary, adjust the front and hind bearings of main spindle simultaneously and
also separately. The method was shown in Fig. 1-10. The front bearing adjustment:
unfasten screw, adjust nut 8 as required then refasten the screw. The hind bearing
adjustment: unfasten nut screw, adjust it as you need, and refasten it. After adjusting
the major bearings, examine its temperature increment. General temperature rise are
25°C-40°C. The temperature contrast between the front and hind bearings is usually
less than 10°C.
Pre-fastening and replace of the V-belt

General inspection should be made so as to keep the v-belt with some pre-fastening
tension. Otherwise, it will be worn out quickly. The method is: press down the v-belt
about 5 mm by thumb appropriately. When the V-belt is required to be replaced, so
do a couple of V-belt with same size and specification.
10.3 Operation
9.3.1 The diagram of operation position was shown in Fig. 1-12, the description of
action was listed in table 1-8.
9.3.2 Attention
9.3.2.1 Before starting the lathe, read the instruction carefully, clean and lubricate it
fully as specified.
9.3.2.2 Operated rod 23 should be placed on the middle position before the main
supply switch 1 and the main motor switch 9 is commenced. The emergency button
7, 24 and quick feeding button IS should be opened
9.3.2.3 To change main shaft speed should be done after the lathe stopped, feed
change, lead and smooth rod choice should be operated at low speed or after the
lathe stopped.
9.3.2.4 As the lathe was equipped with brake or treadle braking apparatus, don't
break it by reversing.
9.3.2.5 Brake braking frequency <5 time /min.
9.3.2.6 Face plate velocity <the number marked on head stock.. It is forbidden to use
the face -plate and chuck whose diameter is larger than stipulated in the packing list.
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Sinus C 24
Sinus C 25
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11 Maintenance and trouble shooting
10.1 Before doing work every day. lubricate the machine fully to ensure it can be
started under normal circumstances,
10.2 After finishing work every day. sweep up and remove cutting washer and clean
all part of the machine, daub rust protection oil on it.
10. 3 Must clean oil and waste store box regularly to put off impurity of the box,,
10.4 Examine and adjust drive V-belt in fixed time.
1.0.5 Lubrication oil should be often injected between slide block and work-piece
when steady rest and follow rest being used. To ensure satisfied accuracy, adjust the
slide block and work-piece at any time as required.
10.6 Take care of center, axle neck of main spindle which fixed chuck and guide to
keep the lathe have a high processing accuracy.
10.7 To prolong the working life of lead screw and half-nut, use the half-nut only in
screw cutting (lubricate the half-nut before use).
10.8 Examine electric apparatus fixed time and keep it cleaning.
10.9 Any damaged being found, maintenance should be done at once.
10.10 Something happen while the lathe work, stop to examine it.
12 Accessories
11.1 Standard accessories were shown in table 1-10
11.2 Special accessories was listed in table 1-11
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Table 1-11 Special accessories (price not included in the price of whole machine)
No. Name Marks Unit Qty- Remarks
1 Live center M6 PC.
2 Longitudinal stop Set. Mounted in

lathe
3 Taper turning attachment Set. Mounted in
lathe
4 Four position longitudinal Set. Mounted in
stop lathe
5 Cross feed stop Set. Mounted in
lathe
6 Inch thread cutting dial Set. for: Inch lathe
Metric thread cutting dial Set. for: Metric lathe
7 4-Jaw chuck Set.
8 Dog plate Set.
9 Face plate Set.
10 steady centre rest Set. Mounted in

lathe
11 follower rest Set. Mounted in
lathe
13 Easy worn parts

No. Name Specification Material City. Remarks
1 Brake belt CDB10701A Synthetic resin belt 1 Mechanical foot

brake
2 Steel belt CDB10201A 65Mn steel 0.7-P- 1 Mechanical foot
/1 BG-BQ-II brake
3 Outside friction CY22248 15 12
disk
4 Inside friction CY22249 15 14
disk
5 Brake tape CY22702 Synthetic resin belt 1
6 Steel belt CY22272/1 65Mn steel 0.7-P- 1

BG-BQ-II
7 Tailstock moving CY22203 40Cr 1
lever
8 Exchange gears CY31701 NyIon66 Mn=2.5, Z=66
2
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Table 4 Machine Parts and Documents Index
No. Descriptions Code No. Name of Drawing Code Page
1 Headstock +A 1 Mounting Position of machine Parts -Al 1
2 Feedbox +B 2 Mounting Position of installation Plate -A2 1
3 Left bedfoot +C 3 Mounting Position of +E-XT1 -A3 1
4 Middle bedfoot +D 4 Push buttons and mounting Position of operating -A4 1

switches
5 Electric box +E 5 Inter Connection diagram -B1 1
6 Apron +F 6 Circuit diagram -Dl 1
7 Carriage +G 7 Circuit diagram -D2 1
8 Circuit diagram -D3 1
9 Detailed list of electric equipment 2
10 Mounting Position of machine Parts and AO 1

documents index
Sinus C 33
14 Electric system
1. Machine Parts and Documents Index are listed in table 1.
2. Mounting Position of Electric System is shown in Fig 5.
3. Mounting Position of installation plate is shown in Fig 6.
4. Mounting Position of +D-XT1 is shown in Fig 1.
5. Push buttons and mounting position of operating switches are shown in Fig 8.
6. Operation Procedures
6.1 Starting Situation
Close doors of electric box and exchange gear cover tightly, switch on SQ1, SQ2,
emergency stop button should be opened, spindle operating rod should be placed in
the middle.
6.2 Operation Procedures
 Turn power switch QS1 in position "1". Power started and indicator lamp will
Lighted. Push button SB4, motor Ml moving.
 Push button SB3, motor Ml can be stopped at once.
 Turn Key SA6 can start or stop coolant motor M2
 Turn Auto, reversing switch SA5, can start rapid moving motor M3, apron
moved rapidly. Loosing SA5 and it reversed automatically M3 sloped. (Lathes
with rapid moving system have such function)
 Push button SB1, SB2, working stopped.
 Turn the power switch QS1 to position "0", power cut off and the indicator
lamp HL goes out.
6.3 Attentions:
 When the lathe is working ,open the door of exchange gears cover then the
control power will be turn off automatically, and the spindle stop running. If
you want to start the lathe again .you should fasten it up.
 When power switch QS1 is placed in position 'T (i.e. no power supply), the
electric box can be opened.
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14.1 Sinus C 330
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14.2 Sinus C 400
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Spare Parts
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No. Name Specification Norm
1-0 bed body
1-1 spindle forward-reverse oprated system
1-2 cooling system
1-3 change gear mask part
1-4 motor part
1-5 leads crew bearing
1-6 feed rod bearing
1-7 machine pedal brake
1-8 lubricating system
1-0-1 bed body CY12104

1-0-2 hexagon socket cap head screw M20 x 60 GB/T 70.1
1-0-3 washer 20 GB/T 97
1-0-4 Plug CDB117 32 A
1-0-5 two head stud M20 x 90 GB/T 898
1-0-6 washer 20 GB/T 97
1-0-7 hexagon nut M2 0 GB/T 6170
1-0-8 Pivot CDB11235A
1-0-9 gap CY10103
1-0-10 hexagon socket cap head screw M16 x 65 GB/T 70. 1
1-0-11 internal thread taper pin 16x90 GB/T 118
1-0-14 wire groove CY12244
1-0-16 rock CY10322
1-0-17 rock CDB10286A
1-0-18 hexagon head bolt M20M0 GB/T 5782
1-0-19 spring cylindrical pin 8x30 GB/T 879.1
1-0-21 rock CY10209
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1-0-22 cover board CY122G1

1-0-23 cover board CY11207
1-0-24 ; left foot CY12119
1-0-26 plate CY12241
1-0-27 plate CY12240
1-0-28 washer 6 GB/T 97
1-0-30 oil plate CY10220
1-0-31 hexagon socket semi-button head screw M6 x 20 GB/T 70.2
1-0-33 middle foot CT10106
1-0-34 washer 20 GB/T 97
1-0-35 oil plate CY10221
1-0-36 right foot CY10105
1-0-40 ornamental plate CY1-0218
1-0-41 ornamental plate CY10219
1-0-43 name plate CY10608
1-0-45 chip pan CY11215
1-0-46 spring washer 8 GB/T 9 3
1-0-49 overall chip guard plate CY12303
1-1-1 switch shaft CY12209

1-1-2 taper pin 8x20 GB/T 117
NO. Name Specification Norm
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1-1-4 sllot ted taper end set screw M8 x 16 GB/T 72
1-1-5 tie-in CY12205
1-1-6 s teeve CY122 07
1-1-7 support CY12109
1-1-8 shaft CY12206
1-1-9 shaft 10x50 GB/T 882
1-1-10 split pin 3.2x16 GB/T 91
1-1-11 fork drawing CY12105
1-1-12 hexagon socket cap head screw Ml Ox 14 GB/T 70. 1
1-1-14 pull rod CY12204
1-1-16 plate CY12247
1-1-20 handle rod CY12229
1-1-21 cylindrical pin 6h8 x 40 GB/T 119
1-1-22 handle sleeve Ml2 x 40 Z16-2
1-1-24 circlip for shaft 40 GB/T 894.1
1-1-25 circlip CY12203
1-1-26 handle seat CY12230
1-1-27 slotted taper end set screw M6 x 25 GB/T 72
1-1-28 steel ball 8 GB/T 308
1-1-2,9 spring YI-1 x 6 x 28 Q81-1
1-1-30 slotted socket flat end set screw Ml Ox 10 GB/T 7 3
1-1-32 hexagon socket cap head screw M6x20 GB/T 70.1
1-1-34 handle seat CY12210
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1-1-35 handle rod CY12211
1-1-37 button box CY12101
1-1-38 spring cylindrical pin 8 x 25 GB/T 879.1
1-1-40 press-fit o i L cup 8 GB/T 1155
1-2-1 cooling box CY11227

1-2-2 sifter CDB10226/9
1-2-3 washer CDB117 31
1-2-4 connecting tube CDB102 26/2,
10
1-2-5 neck ring 32 G31-7
1-2-6 trans parent plastic tube Ø25 x 3x1000 A75-4
1-2-7 cooling pump AYB-25 (GD)
1-2-8 tube join CDB112 59 A
1-2-9 steel wire woven glne tube joint 13 x 21 x A72-7/G74-1
2500/M22x 1.5
1-2-10 tube join CDB112 56 A
1-2-11 tube CDB112 5 5 A
1-2-12 tube clamp CDB112 5 7 A
1-2-14 external thread lathe cooling tube G3/8"x15x50 JR101
1-3-1 motor bottom board CY11206

1-3-2 hexagon nut M24 GB/T 6170
1-3-3 washer 24 GB/T 97.2
1-3-4 spring washer 10 GB/T 93
1-3-5 washer 10 GB/T 97. 2
1-3-6 adjust spiral rod CY11212
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1-3-8 adjust spiral rod CY11211
1-3-10 Locking back ring CDB10311A
1-3-12 sleeve CDB10313A
1-3-13 support rod CY112 2 9
1-3-14 hexagon socket cap head screw Ml0x16 GB/T 70. 1
1-3-15 hexagon head bolt M10 x 35 GB/T 5782
1-4-1 change gear mask CY12216

1-4-3 rivet for name plate 2x6 GB/T 827
1-4-5 semi-hinge CDB11208A
1-4-7 self-locking nut M8 DIN985
1-4-8 block CDB11252A
1-4-11 block CDB112 48 A
1-4-12 spring clamp plate GR2M16
1-4-13 handle 302 403
1-4-14 slotted socket cap head screw M4 x 8 GB/T 65
1-5-1 metric system feed screw CH0214

1-5-2 sleeve CY11217
1-5-4 column in form pin M8 x 40 GB/T 119
1-5-5 hexagon socket semi-button head screw M5x 6 GB/T 70. 2
1-5-6 shied board CY10227
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1-5-9 6006 bearing 30x55x13 GB/T 276
1-5-11 sleeve CY-11214
1-5-12 carrier CY11103
1-5-13 hexagon socket cap head screw Ml0 x 70 GB/T 70.1
1-6-1 feed rod CY10222

1-6-5 sleeve CY112 2 4
1-6-6 61908 bearing 40x62x12 GB/T 276
1-7-1 Pulley CY12120

1-7-2 hexagon socket cap head screw Ml2 x 40 GB/T 70.1
1-7-3 washer 12 GB/T 97.2
1-7-4 washer CDB10208A
1-7-12 pedal lever CDB11293A,
11294A
1-7-13 Plate CY10230
1-7-14 pull rod CDB112 9 5 A
1-7-15 ordinary cylindrical spiral spring L III - B3 x 18 x Q 81 -3
141
1-7-16 pull rod CDB11290A
1-7-17 support CDB11134A
1-7-18 hexagon socket cap head screw Ml 2 x 25 GB/T 70. 1
1-7-19 brake support shaft for the machine CY10226
1-7-20 plate CY10231
1-7-22 slotted taper end screw M8 x 12 GB/T 71
Sinus C 53
1-7-23 hexagon socket cap head screw Ml0 x 30 GB/T 70. 1
1-8-1 oil pump SNBYS/1.6

1-8-2 v-belt A1120 GB/T 1171
1-8-3 band pulley CDB10384A
1-8-6 connecting sleeve CDB10151A
1-8-7 6005-2RZ bearing 2 5x47x12 GB/T 276
1-8-8 spacing sleeve CDB10383A
1-8-9 circlip for shaft 25 GB/T 894. 1
1-8-10 seal washer 14 G52-5
1-8-11 tube joint CDB10380A
1-8-12 neck ring
1-8-13 oil pipe Ø10x2000 A72-7
1-8-17 nut CDB20232A
1-8-18 oil pipe
1-8-19 oil pipe
1-8-21 oil distributor CDB20235A
1-8-22 seal washer 10 G52-5
1-8-23 tube joint 44-0519-6521
1-8-24 oil pipe
1-8-25 oil pipe
1-8-26 oil pipe
1-8-27 oil pipe
1-8-28 oil pipe
1-8-29 oil pipe
1-8-30 oil pipe
Sinus C 54
1-8-31 oil pipe
1-8-32 oil filter 400
1-8-33 washer 12 GB/T 97.2
1-8-34 hexagon head bolt Ml2 x 20 GB/T 5782
Sinus C 55
Sinus C 56
2-0 head stock
2-1 spindle
2-2 gear shaft
2-3 gear shaft
2-4 input shaft
2-5 output shaft
2-6 Control lever A
2-7 Control lever B
2-8 control lever C
2-9 control lever D
2-0-1 box body CY22123

2-0-2 box cover CY22257
2-0-3 oil plug CDB21280A
2-0-8 circular oil leveler M27 x l. 5 GB1160.2
2-0-9 hexagonal head bolt Ml2 x 25 GB/T 5782
2-0-10 hexagonal nut M12 GB/T 6170
2-0-11 hexagonal head bolt M12 x 45 GB/T 5782
2-0-12 cylindrical pin 10 m 6 x 4 GB/T 119
2-0-13 adjusting block CY21276
2-0-14 Plug CY21286

2-1-2 flange CY11205
2-1-3 spindle CY11205/5
2-1-4 nut M120 x 2 YSR
2-1-5 throwaway oil ring CY22220
Sinus C 57
2-1-7 cover CY22104
2-1-8 roller bearing 120x 180x 38 GB/T 297
2-1-9 single row thrust ball bearing 12 0x155x25 GB/T 301
2-1-10 Z=50 gear CY22221
2-1-11 thin flat key 12x56 GB/T 1567
2-1-13 61286 roller bearing 13 0x165x18 GB/T 276
2-1-14 nut M14 0 x 2 YSR
2-1-15 Z=47 gear CY22 2 36
2-1-16 flat key CY22286
2-1-17 Z=80 gear CY222 37
2-1-18 spacing sleeve CY22235
2-1-19 NN3028K/P4 roller bearing 140x210x253
2-1-20 throwaway oil ring CY2 2 2 34
2-1-21 screw M8 x 6 GB/T 77
2-1-22 washer CY216 01
2-1-23 cover CY22108
2-1-24 hexagon socket cap head screw Ml0 x 30 GB/T 7 0.1
2-1-25 spindle CY22289
2-1-26 cam CY22288
2-1-27 screw CY22290
2-1-28 compressing spring CDB20208A

2-2-2 cover CY22103
2-2-3 6 208 roller bearing 40 x80 x 18 GB/T 276
2-2-4 Z=34 gear CY2122 0/1
2-2-5 ordinary flat key 8 x 40 GB/T 1096
2-2-6 Z=51 gear CY21220/2
2-2-7 Z=43 gear CY21220/3
2-2-8 slotted socket flat end set screw M8 x 10 GB/T 73
Sinus C 58
2-2-10 Z=53 gear CY22 229
2-2-11 6208 roller bearing 40 x 80 x 18 GB/T 276
2-2-13 Z=23 gear chaft CY22217
2-2-14 6004 roller bearing 20M2xl2 GB/T 276
2-2-15 spline shaft CY22233
2-2-17 Z=23, 45 gear CY22266/1
2-2-18 Z=76 gear CY22266/2
2-2-19 slotted socket flat end set screw M8 x 10 GB/T 7 3
2-2-21 6010 roller bearing 50x80x16
2-2-23 Z=54 gear CY22231/1
2-2-24 ordinary flat key 10x25 GB/T 1096
2-2-25 Z=21 gear CY22231/2
2-2-26 belt CY22232
2-2-27 62 08 roller bearing 4 0x80x18 GB/T 276
2-2-28 cover CY22107

2-3-2 cover CY22103
2-3-4 washer CY22213
2-3-6 Z=45 gear CY22216
2-3-7 Z=28 gear CY22215
2-3-8 Z=36 gear CY22214
2-3-9 washer CT22212
2-3-10 6208 roller bearing 40x80x18 GB/T 276
Sinus C 59
2-3-13 Z=70 gear CY22201
2-3-14 Z=30 gear CY22202
2-3-17 flange CY21211
2-3-18 shaft CY22230
2-3-19 cover CY22106
2-4-1 circualr nut M30 x 1. 5 GB/T 812

2-4-3 spline lip CY21217
2-4-4 belt CY21101
2-4-7 cover CY21214
2-4-9 bearing base CY22240
2-4-11 washer CY22242
2-4-12 Z = 36 gear CY22238
2-4-14 washer CY22243
2-4-16 rivet 4x9 GB 12618
2-4-17 ring CY22250
2-4-18 ring CY22251
2-4-19 outside friction disk CY22249
2-4-20 inside friction disk CY22248
2-4-21 pin shaft CY22246
2-4-22 compressing spring CJ2 02 66
Sinus C 60
2-4-23 sleeve CY22 24 5
2-4-24 nut CY222 47
2-4-25 Z=36 gear CY222 53
2-4-27 shaft CY22241
2-4-28 pin CJ20267
2-4-29 guide flat key 8x26 GB/T 1097
2-4-30 tailstock moving lever CY22203
2-4-31 columniform pin 12x80 GB/T 119
2-4-32 Sleeve CY22204
2-4-33 Shaft CY22211
2-4-34 Sleeve CY22208
2-4-36 Plate CY22105
2-4-38 shaft CY22209
2-4-39 sleeve CY22 2 56
2-4-40 brake tape CY22272
2-4-41 plate CY22271
2-4-42 hexagonal head bolt M6 x 20 GB/T 5782
2-4-43 clasp CY22270
2-4-45 nut CJ20279
2-4-46 spring cylindrical pin 4x25 GB/T 879
2-4-47 compressing spring YI-2.5x16 x 25 Q 81 -1
2-4-48 washer 16 GB/1 97.1
2-4-49 bolt CY22279
2-4-50 circlip for hole 80 GB/T 893.1

2-4-51 washer 30 GB/T 858
Sinus C 61
2-4-52 taper pins with internal thread 10x30 GB/T 118
2-4-53 belt B2311 GB/T 1171

2-5-2 cover CY21104
2-5-4 6305N roller bearing 25 x 62 x 17 GB/T 276
2-5-6 Z = 24 gear CY21226
2-5-8 Z=30 gear CY22226/1
2-5-10 ordinary fiat key 8x28 GB/T 1096
2-5-11 Z=38 gear CY21226/2
2-5-13 slotted pan head screw M6 x 10 GB/T 67
2-5-14 shaft CY22225
2-5-19 Z = 40 gear CY21227
2-5-21 shaft CY22227
2-5-26 coupling gear CY21229
2-5-27 circlip for shaft 25
Sinus C 62
2-5-29 guide fiat key 8 x 25 GB/T 894.1
2-5-30 spline shaft CY22223 GB/T 1097
2-5-31 hexagon socket cap head screw M8x25 GB/T 70. 1
2-5-32 cover CY21105
2-5-37 spacing sleeve CY212 33
2-5-39 Z=40 gear CY22224
2-6-1 slotted socket fiat end set screw M12 x 12 GB/T 7 3

2-6-2 compressing spring YI-1. 5x8 x 30 GB/T 2089
2-6-4 handle lever CY21284
2-6-7 0-ring 30x3.1 G51-2A
2-6-8 z = 30 gear CY21270
2-6-9 0-ring 18x2.4 G 51 - 2 A
2-6-10 shaft CY21281
2-6-14 jam CY21285
2-6-15 0-ring 25x2.4 G51-2A
Sinus C 63
2-6-16 spacing sleeve CT21257
2-6-17 fiat key 6x15 GB/T 1096
2-6-18 bevel gear CY22117
2-6-20 shaft CY22277
2-6-22 fork lever CY22275
2-6-24 shaft CY22276
2-6-25 sleeve CY21604
2-6-28 rack shaft CY22206
2-6-29 Z=34 gear CY22110
2-6-30 0-ring 38x3.1 G51-2A
2-6-31 pin shaft 10x50 GB/T 882
2-6-32 cover CY22228
2-6-34 shaft CY22305
2-6-35 cover CY22273
2-6-36 nut 1125x1.5 YSR
2-6-38 sleeve CY2213 5
2-6-39 0-ring 28x3.1 G51-2A
2-7-1 Z= 35 gear CY22258

2-7-2 Z=35 gear CY22283
2-7-3 Z=35 gear CY2228 3
2-7-4 shaft CY22265
Sinus C 64
2-7-6 Z=63 CY22115
2-7-8 0-ring 25x2.4 G51-2A
2-7-9 Plug CY21263
2-7-10 shaft CY22254
2-7-11 0-ring 20x2.4 G51-2A

2-8-2 hand wheel CY21250
2-8-3 compressing spring 1x5x20 Q81-1
2-8-4 ball 6 GB/T 308
2-8-5 flange CY212 54
2-8-6 handle lever CY21283
2-8-8 pin CY21251
2-8-9 seat CY21253
2-8-10 0-ring 40x3.1 G51-2A
2-8-11 seal ring 26.7xl.78
2-8-12 shaft sleeve CY21252
2-8-17 seal ring 14 x 1.78
2-8-18 shaft CY21284
2-8-19 Z = 41 bevel gear CY22116
2-8-20 Z = 42 gear CY22261
Sinus C 65
2-8-22 shaft CY21260
2-8-24 Z=42 gear CY22255
2-8-26 shaft CY22205
2-8-27 washer CY22210
2-8-29 slotted socket flat end set screw Ml 0 x 10 GB/T 73
2-8-30 compressing spring 1x6x20 Q81-1
2-8-31 ball 8 GB308
2-8-32 spring cylindrical pin 6x55 GB/T 879. 1

2-9-4 0-ring 18x2.4 G51-1A
2-9-5 shaft CY22280
Sinus C 66
Sinus C 67
3-0 feed gear box

3-1 drive shaft
3-2 feed screw input shaft
3-3 back gear shaft
3-4 slide key shaft
3-5 control lever F
3-6 control lever G
3-7 control lever H
3-8 control lever I
3-9 change gear quadrant
3-0-1 feed gear box CY31101

3-0-2 oil Ieveer M27x1.5 R51-2
3-0-3 screw plug G3/4"
3-0-4 washer 27 G52-1
3-0-5 hexagon socket cap head screw M10 x 18 0 GB/T 70. 1
3-0-6 taper pins with internal thread 10 x 50 GB/T 118
3-0-7 hexagon socket cap head screw M10 x HO GB/T 70. 1
3-0-10 supporting plate CY11201
3-0-11 cylindrical pin 6 x 18 GB/T 119
3-0-12 inch system name plate CY30601
3-0-12 metric system name plate CY30602
3-0-13 rivet for name plate
3-0-14 screw plug G3/4"
3-0-15 washer 27 G52-1
3-1-1 drive shaft CDB31294A

3-1-2 thin flat key 8x63 GB/T 1097
3-1-3 thin flat key 8x5x25 GB/T 1567
3-1-4 revolving seal ring B35x47x7 DIN3760
Sinus C 68
3-1-6 bearing base CDB31110A
3-1-7 6005 single row radial ball bearing 25x47x12 GB/T 276
3-1-10 Circlip for hole 47 GB/T 893. 1
3-1-11 Centre washer CDB31295A
3-1-12 Z=27 inch system gear CDC30201
3-1-12 Z= 30 metric system gear CDC30202
3-2-1 feed screw input shaft CY 31211

3-2-4 Z=60 gear CY31212
3-2-6 Z=45 gear CY31214
3-2-7 6206 single row radial bail bearing 30x62x16 GB/T 276
3-2-8 Z = 60 gear CY 31215
3-2-10 Z = 30 gear CY31216
3-2-12 circlip for hole 42 GB/T 893. 1
3-2-15 Shaft CY31221
3-2-17 Z = 45 gear CY 31218
3-2-19 51206 thrust ball bearing 30x52x16 GB/T 301
Sinus C 69
3-2-20 base CY31102
3-2-22 seal ring 30x3.1 GB/T 1235
3-2-23 51106 thrust ball bearing 30x47 x 11 GB/T 301
3-2-24 sleeve CY31219
3-2-25 sleeve CY31220
3-2-26 nut CY31264
3-3-1 Z=40 inch system clutch gear CDC30203/1

3-3-1 Z=60 metric system clutch gear CDC30204/1
3-3-3 6005 single row radial bail bearing 25x47 x 12 GB/T 276
3-3-6 Z=25 system gear CDC30203/2
3-3-6 Z = 27 metric system gear CDC30204/2
3-3-7 cylindrical pin A6 x 20 GB/T 119
3-3-10 Z=35 gear CY31201
3-3-11 Z=39 gear CY31202
3-3-12 Z=30 gear CY31203
3-3-13 Z = 22 gear CY31204
3-3-14 Z = 21 gear CY31205
3-3-15 Z = 30 gear CY31206
3-3-16 Z = 19 gear CY312 07
3-3-17 Z = 27 gear CY31208
3-3-18 Z=29 gear CY31209
3-3-19 6009 single row radial ball bearing 4 5x75x16 GB/T 276
3-3-20 ordinary flat key CI0 x 63 GB/T 1096
3-3-21 shaft CY31210
3-3-23 Z= 35 inch system slide gear CDB30209A
Sinus C 70
3-3-2 3 Z=29 metric system slide gear CDB30210A
3-3-24 shaft CY31227
3-3-25 circlip for shaft 28 GB/T 894, 1
3-3-26 Z=30 gear CY31226/1
3-3-27 Z=45 gear CY31226/2
3-3-29 6004 single row radial ball bearing 20M2xi2 GB/T 276
3-3-30 bearing base CY 31105
3-3-32 Z=30 gear CY31225/1
3-3-34 Z = 60 gear CY31225/2
3-3-35 circlip for shaft 45 GB/T 894,1
3-3-36 Shaft CY31223
3-3-38 Z = 45 slide gear CY31224
3-3-40 shaft CY31222
3-3-44 bearing base CY 31103
3-3-45 hexagon socket cap head screw M6xl6 GB/T 70. 1
3-3-46 revolving seal ring B42 x 58 x 9 DIN3760
3-4-1 Z = 45 inch system gear CDB30205A

3-4-1 Z = 34 metric system gear CDB30206A
Sinus C 71
3-4-7 Z = 40 gear CT31237
3-4-9 Z=48 gear CY31236
3-4-10 Z=40 gear CY31235
3-4-11 Z=32 gear CY 312 34
3-4-12 Z=32 gear CY31233
3-4-13 Z=48 gear CY 312 3 2
3-4-14 Z=32 gear C Y 312 31
3-4-15 Z=48 gear CY312 30
3-4-16 Z=58 gear CY31229
3-4-17 sleeve CDB312 20A
3-4-19 slide key shaft CY31238
3-4-20 spring support pin CDB31219A
3-4-21 pressure spring CDB31602A
3-4-22 slide key CY31228
3-4-23 thin flat key 8x5x32 GB/T 15 67
3-4-24 spring cylindrical pin 6x28 GB879
3-4-26 Z = 49 inch system gear CDB30207A
3-4-26 Z = 58 metric system gear CDB30208A
3-4-30 bolt CDB31222A
3-4-33 rack shaft CDB31223A
3-4-34 long slotted socket cap head screw M8 x 25 GB/T 75
Sinus C 72
3-4-36 base CI 31106
3-4-37 bed piece CDB31702A
3-4-38 cover 31104
3-4-40 hexagon socket cap head screw M6xU GB/T 70. 1
3-4-41 bearing cover CDB 312 04 A
3-4-42 bed piece CDB31701A
3-4-43 slotted taper end screw M10x30 GB/T 71
3-5-1 handle sleeve M10x32 Z16-2

3-5-2 handle base CDB31262A
3-5-3 slotted flat end set screw M8x12 GB/T 73
3-5-4 hexagon socket cap head screw CDB31801A
3-5-5 rubber seal O-ring 20 GB/T 1235
3-5-6 shaft CDB30222A
3-5-7 cylindrical pin 8m6 x 18 GB/T 119
3-5-8 pin CDB31260A
3-5-9 fork drawing CDB31607A
3-5-10 board CY312 39
3-5-11 rivet 5x18 GB/T 867
3-5-13 pressuer spring CDB31256A
3-5-14 slotted flat end set screw M10x12 GB/T 73
3-5-16 fork drawing CDB30604A
3-6-1 handle base CY31253

3-6-3 handle sleeve M10 x 32 Z16-2
Sinus C 73
3-6-5 rivet 2 xg GB/T 827
3-6-7 revolving seal ring A20 x 30x7 DIN3760
3-6-8 rubber seal 0-ring 20x2.4 GB/T 1235
3-6-11 Z=20 gear CY31252

3-7-4 pressuer spring CDB31256A
3-7-5 slotted flat end set screw M10 x 12 GB/T 73
3-7-8 rivet 2x8 GB/T 827
3-7-9 hexagon socket cap head screw M6 x 16 GB/T 70
3-7-10 washer CY31259
3-7-11 rubber seal 0-ring 40x3. 1 GB/T 1235
3-7-14 Z = 24 bever gear CY31243
3-7-15 bever gear shaft CY31244
3-7-17 cam shaft CY31240
3-7-20 sleeve CY31242
3-7-21 shaft CY31241
3-7-22 sleeve CY31262
3-7-23 threaded pin CY31247
Sinus C 74
3-7-2 5 thin flat key 5x3x10 GB/T 1567
3-7-26 washer CY31266
3-7-27 plug CY31267
3-7-30 sleeve CY31268
3-7-32 long slotted socket cap head screw M6x 10 GB/T 75

3-8-5 pressure spring CDB31256A
3-8-7 slotted fiat end set screw M8x 10 GB/T 73
3-8-9 shaft CY31250
3-8-10 lever CY31249
3-9-1 chang plate CY31257
3-9-2 washer 16 GB/T 97.2

3-9-3 hexagon nut Ml6 GB/T 6170
3-9-4 clamp bolt CDB31279A
3-9-5 Z=42 gear CY31256/1
3-9-6 slotted socket flat end set screw M10xl0 GB/T 7 3
Sinus C 75
3-9-7 spring YI-lx6x12 Q81-1
3-9-9 Z=72 gear CY31256/2
3-9-10 ordinary flat key 12x22 B/T 1096
3-9-11 Z = 66 gear CY31701
3-9-12 hexagon flat nut M2 0 GB/T 6172
3-9-13 washer 20 GB/T 97.2
3-9-16 cylindrical pin 6x25 GB/T 119
3-9-19 6005 RS 2 5x47x12 GB/T 276
single row radial ball bearing with dust-proof
mask
3-9-20 circlip for shaft 25 GB894.1
3-9-22 Z=36 gear CY31255
3-9-23 cover CDB31274A
3-9-25 Z=44 gear CY31254
3-9-26 shaft CY30202
3-9-28 cover CY30101
3-9-30 circlip for hole 47 GB893. 1
3-9-32 circlip for shaft 25 GB894.1
3-9-33 Z=44 gear CY30201
Sinus C 76
Sinus C 77
Sinus C 78
4-0 apron casign
4-1 pinion shaft
4-2 gear with pinion shaft
4-3 shaft
4-4 slipping clutch
4-5 worm shaft
4-6 longitudinal feed selection
4-7 rapid moving system
4-0-1 apron casign CY40111

4-0-2 circular oil leveler M27 x 1. 5 G51-2
4-0-3 rubber seal 0-ring 16x2.4 GB1235
4-0-4 spiral plug G1/4" DIN910
4-0-5 supporting shell CY41603
4-0-8 switch box CY41103
4-0-11 hand pump YCJB. J3.9

4-1-2 handle M12 x 100 Z13-1
4-1-3 nut M8 GB/T 923
4-1-4 nut CY41226
4-1-5 pressure spring 1x12x48 Q81-1
4-1-6 shaft CY41227
4-1-7 clutch CY41232
Sinus C 79
Sinus C 80
4-1-10 screw CDB41217 A
4-1-11 locking block CDB41601A
4-1-12 butterfly type spring B-50 x25.4 x 3 Q81-4
x4.1
4-1-13 suppout ring CY41228
4-1-14 longitudinal feed groduated ring CY40241
4-1-16 washer CY4122 9
4-1-17 name plate CDB40637 A
4-1-19 indication CDB41302A
4-1-20 rivests for name plate M4 x 6 GB/T 65
4-1-21 rubber seal O-ring 25x2.4 GB/T 1235
4-1-25 Z = l5 gear CY41230
4-1-26 sleeve CY41105
4-1-27 6005 single row radial ball bearing 25x47 x 12 GB/T 276
4-1-28 shaft CY412 31
4-1-29 slotted set screw with cone point M6x 8 GB/T 71
4-1-30 6003 single row radial ball bearing 17 x 35x10 GB/T 276
4-1-31 long slotted socket cap head seres M6 x 12 GB/T 75
4-1-32 cover CY41106
4-1-33 hexagon socket cap head screw M6x 12 GB/T 70.1
4-1-34 slotted set screw with cone point M5x 8 GB/T 71
4-2-1 bushing CDB41616 A

4-2-2 slotted set screw with cone point M6 x 8 GB/T 71
4-2-3 Z = 69 gear CY40207
4-2-4 bushing CDB41615A
Sinus C 81
4-2-7 gear shaft CY41203
4-3-1 handle CDB40297A

4-3-2 handle sleeve MlOx 32 Z16-2
4-3-4 rubber seal 0-ring 75.87x2.62 GB/T 1235
4-3-6 Z=70 gear CY41208
4-3-8 shaft CY41204
4-3-9 Z=20 gear CY41209
4-3-12 cam CY40202
4-3-13 pin CDB47214A
4-3-14 left iron piece CDB47227A
4-3-15 lock washers internal teeth 8 GB/T 861.1
4-3-20 screw CDB41805A
4-3-22 clamp board CY41224
4-3-24 long slotted socket cap head screw M8 x 25 GB/T 75
4-3-2 5 cylindrical pin B6 x 45 GB/T 119
Sinus C 82
4-3-26 nut supporting shell CY40205
4-3-28 hexagon socket cap head screw M6M0 GB/T 70.1
4-3-31 two-half nut (metric system) CY4060H
4-3-32 right iron piece CDB47228A
4-3-33 Pin CDB41603A
4-3-34 compression spring CY41214
4-3-35 lockpin CDB41604A
4-4-1 handie CY40214

4-4-2 hexagon socket cap head screw M8x 30 GB/T 70. 1
4-4-3 handle sleeve Ml 0 x 32 Z16-2
4-4-4 nut CY40216
4-4-5 spring cylindrical pin 5 x 12 GB/T 879
4-4-7 flange CY4Q215
4-4-8 51104 single row thrust ball bearing 20 x 35x10 GB/T 301
4-4-9 6004 bearing 20x42x12 GB/T 276
4-4-10 sleeve. CY41207
4-4-11 butterfly type spring 6- Q81-4
50x25.4x3x4.1
4-4-12 shaft sleeve CY41602
4-4-13 Z=31 gear CY41201
4-4-14 compression spring CDB40231A
4-4-15 shaft sleeve CDB40613A
4-4-17 51104 single row thrust ball bearing 20x 35x 10 GB/T 301
4-4-18 bearing sleeve CY41608
4-4-19 slotted cheese head screws M6 x 12 GB/T 65
Sinus C 83
4-4-20 worm gear shaft CY41205
4-4-23 Z=l7 worm gear CY41601
4-4-25 shield board CY41206
4-5-1 shaft packing ring 35x48x8 CRV1

(13942)
4-5-3 long slotted socket cap head screw CDB41804A GB/T 7 5
4-5-4 Z=2 worm shaft-double thread CY41217
4-6-1 slotted flat end set screw Ml 0 x 12 GB/T 73

4-6-2 pressuere spring CDB31256A
4-6-5 handle CY41222
4-6-6 handle sleeve Ml 0 x 32 Z16-2
4-6-9 shaft CY40245
4-6-10 sleeve CY41605
4-6-12 spring cylindrical pin 5x25 GB879
4-6-13 rubber seal 0-ring 20x2.4 GB1235
4-6-14 Z = 20 gear CY31252
4-6-15 shaft CY41223
Sinus C 84
4-7-1 rapid traverse motor YC-YOS56 34
4-7-3 shaft packing ring 25x35x7 HMSA7
(9709)
4-7-7 slotted set screw with cone point MS x 8 GB/T 71
4-7-8 Z=24 bevel gear CY40236
4-7-10 plug CY40249
4-7-12 cover CY40231
4-7-17 rubber seal 0-ring 40x3.1 GB/T 12 35
4-7-18 7002A angular contact ball bearing 15x32x9 GB/T 292
4-7-19 washer CY40250
4-7-20 Z=18 gear CY40238
4-7-21 Z=24 bevel gear CY40234
4-7-22 shaft CY40235
4-7-25 shaft CY40233
4-7-27 Z=40 gear CY40232
Sinus C 85
Sinus C 86
Sinus C 87
5-1 carrige
5-2 central lubrication
5-3 slide-cross
5-4 four-way toolpos t (standard)
5-5 cross feed rod
5-1-1 bed saddle CY50101

5-1-5 external hexagon oil plug Gl/4" DIN910
5-1-9 system thread square head screw CDB40463A
5-1-10 stop pin CY51225
5-1-11 iron piece CY51211
5-1-13 square set screws with long dog point M8 x 25 GB/T 83
5-1-14 slotted counter sunk head screws M5 x 10 GB/T 68
5-1-15 scrape board CY51703
5-1-19 screws M8 x l x 8 DIN551
5-1-21 stop pin CDB41266A
5-1-22 hexagon flat end set screw M10 x 16 GB/T 77
5-1-24 hexagon flat end set screw Ml6 x 20 GB/T 77
5-1-25 sleeve CY51215
5-1-26 supporting rolling wheel 6x19x12 NA 22/6.
2RS
Sinus C 88
5-1-28 butterfly type spring A16 x 8.2xl.25 GB/T 1972
5-1-29 spacing piece CY51216
5-1-30 sleeve CY51219
5-2-1 dis tr ibut ion uni t CDB40371A

5-2-2 screw plug
5-2-3 hexagon head bolts M6x 30 GB5782-86
5-2-4 packing ring 8 G52-5
5-2-5 straight male stud coupling 44-0519-6531
5-2-6 straight male stud coupling 44-0519-6551
5-2-7 oil pipe
5-2-8 oil pipe
5-2-9 oil pipe
5-2-10 oil pipe
5-2-11 oil pipe
5-3-1 slotted counter sunk head screw M5x 10 GB/T 68

5-3-2 mid-carrige scrap board CY517 01
5-3-3 adjusting screw CDB51225A
5-3-4 iron piece CY512 02
5-3-5 traverse slide board CY50103
5-3-6 graduated ring CY51601
5-3-7 location shaft CDB51243A
5-3-8 roundwire snap rings for hole 30 GB/T 895.1
5-3-10 T-nut CY51212
5-3-11 adjusting nut CY5060H
5-3-12 washer CY51220
Sinus C 89
Sinus C 90
5-3-13 wedge b Lock CDB51602A

5-3-14 locking screw CDB51239A
5-3-15 hexagon socket cap head screw Ml 0 x 40 GB/T 70.1
5-3-17 taper pins with internal thread 8x60 GB/T 118
5-3-19 protecting board CY50202
5-3-20 screw M6 x 10
5-3-21 handle (PS/D. Cr) Z42-2
12X40
5-3-23 nut M15 x l YSR
5-3-2 5 locking block CDB51603A
5-3-26 graduated ring base CY51213
5-3-29 51103 single row thrust bail bearing 17x30x6 GB/T 301
5-3-32 bearing base CY51204
5-3-36 feed screw CY50207
5-3-40 nut CY50603
5-3-41 lutter saddle turntable CY50106
5-3-42 iron piece CY51201
5-3-43 press-fit oil cup 8 JB/T7940.4
5-3-44 screw M8 x 20 GB/T 79
Sinus C 91
5-3-45 screw M8 x 10 GB/T 77
5-3-46 upperslide board CY50110
5-3-49 slotted set screws with long dog point M5 x 10 GB/T 7 5
5-3-51 indication CY51217
5-3-52 slotted counter sunk head screws M4 x 6 GB/T 68

5-4-2 spiral rod CY50204
5-4-3 location pin CDB51234A
5-4-4 spring CDB51233A
5-4-5 square cutter saddle CY50203
5-4-6 set screws with long dog point M16 x 5 0 GB/T 83
5-4-8 handle CY51221
5-5-1 handle (PS/D. Cr) Z42-1

14X63
5-5-3 circualr nut YSR M17X1
5-5-5 locking block CDB41601A
5-5-6 graduated ring base CY512 05
5-5-7 51104 single row thrust ball bearing 20 x 35x10 GB/T 301
5-5-8 graduated ring CDB40411A
5-5-10 graduated plate CY51206
5-5-11 indicator CDB41302A
Sinus C 92
5-5-13 hexagon socket cap head screw Ml 0X50 GB/T 70.1
5-5-14 flange base CY94109
5-5-15 press-fit oil cup 8 JB/T 7940.4
5-5-16 51204 single row thrust bail bearing 20x40x14 GB/T 301
5-5-18 Z=25 gear CY94206
5-5-19 sleeve CY94601
5-5-22 ordinary flat key 6^25 GB/T 1096
5-5-23 shaft CY94208
5-5-24 longitudinal feed screw CY94205
5-5-2 5 flat key A-6 x 25 J31-3A
5-5-26 6204 single row radial ball bearing 20x47 x 14 GB/T 276
5-5-28 support C Y 9 4110
5-5-32 circualr nut Ml 7X1 YSR
5-5-33 sleeve CY94215
5-5-13 hexagon socket cap head screw Ml 0X50 GB/T 70. 1
5-5-14 flange base CY50109
5-5-16 51204 single row thrust ball bearing 20x40x14 GB/T 301
5-5-18 Z=25 gear CY50209
5-5-19 sleeve CY50604
Sinus C 93
5-5-2 3 longitudinal feed screw CY50206
5-5-24 sleeve CY5G602
Sinus C 94
Sinus C 95
6-1 tailstock sleeve spindle hand wheel
6-2 tailstock clamping facility
6-3 tailstock sleeve clamping facility
6-4 gear change speed system
6-1-1 tail stock sleeve CY62201

6-1-3 cylindrical pin-type B 10m6 x 70 GB/T 119.2
6-1-4 circlip for hole-type A 45 GB/T 893. 1
6-1-5 metric system feed screw CY62202
6-1-6 ordinary flat key A 5x10 GB/T 1096
6-1-7 sping cylindrical pin 8x20 GB/T 119
6-1-8 metric system nut CY62601
6-1-9 thrust ball bearing 51205 2 5x47x15 GB/T 301
6-1-10 sliding key CY61202
6-1-12 cover CY6 02 02
6-1-13 indication CY60203
6-1-14 slotted counter sunk head screw M4 x 5 GB/T 68
6-1-16 circlip for shaft -type A 30 GB/T 894.1
6-1-17 butterfly type spring 146.5x30,5x0.6 GB/T 1972
6-1-19 turn handle Ml 2 JB/'T 7270.5
6-1-20 nut CY62207 (Ml7
x1)
6-1-22 tailstork center MT6 GB/T9204.1
6-2-1 tailstock CY63107

6-2-2 hexagon socket fiat end set screw M10 x 2 GB/T 7 7
6-2-3 ball 8 GB/T 308
Sinus C 96
6-2-5 name plate CDB61602A
6-2-6 hexagon fat nut M24 GB/T 56
6-2-7 plain washers —product greade A 24 GB/T 97.1
6-2-8 hexagon socket flat end set screw M12 x 50 GB/T 77
6-2-9 ordinary cylindrical pin 10x55 GB/T 119
6-2-11 tailstock slide board CY63111
6-2-12 hexagon socket fiat end set screw M10xl6 GB/T 77
6-2-13 internal thread cylindrical pin-type A 6x28 GB/T 120
6-2-14 roller bearing 6x19x120 NA22/6.2RS
6-2-15 slotted flat end set screw MIOxlO GB/T 73
6-2-16 hang arm CY60105
6-2-17 ordinary taper pin —type A 8x40 GB/T 117
6-2-18 plain washers—product greade A 10 GB/T 97.1
6-2-20 turnning bar CY60108
6-2-21 turn handle M12 JB/T 7270.5
6-2-23 gear shaft CY60220
6-2-24 pin CY60221
6-2-25 butterfly type spring A22.5xii. 2x1.75 GB/T 1972
6-2-26 clamp cover CY63202
6-2-27 spiral rod CY60212(ft)
6-2-28 lower clamp board CY63108
6-2-30 plain washers —product greade A 16 GB/T 97.1
6-2-31 pin CY63206
6-2-32 slotted counter sunk head screw M5 x 10 GB/ T68
Sinus C 97
6-3-1 locking block CY62106
6-3-2 locking block CY62105
6-3-4 handle base CY62203/1
6-3-5 handle lever CY62203/2
6-3-6 long handle sleeve - type A M12 x 60 JB/T 7271.5
6-4-1 gear box CY62103

6-4-2 hexagon socket cap head screw NM8 x 70 GB/T 70. 1
6-4-3 51104 thrust ball bearing 20x35x10 GB/T 301
6-4-4 Z=34 gear CY60224
6-4-5 Z=17 gear CY60219
6-4-8 guilde flat key CY60233
6-4-10 slotted cheese head screw M3 x 6 GB/T 65
6-4-11 sleeve CY60604
6-4-13 Z=17 gear CY60223
6-4-17 Z=34 gear CY60227
6-4-20 connecting rod CY60207
6-4-25 box cover CY62104
Sinus C 98
6-4-30 spring 1 x 5.5 x 25 Q 81 -1
6-4-31 s lotted flat end set screw M8 x 8 GB/T 73
6-4-32 sloct ted screw with big cap head M8 x 10 GB/T 833
6-4-33 name plate BL20602
Sinus C 99
Sinus C 100
Sinus C 101
9-0 toolpost guard
9-2 chuck cover
9-3 longitudinal automatic trip
9-4 taper copy ruler
9-6 steady rest
9-7 follower rest
9-8 attached support
9-9 thread dial
9-0-1 plate CY98226

9-0-2 fence plate CY98271
9-0-3 hexagon socket semi-button head screw M 6 x 12 GB/T 70.2
9-0-4 plate CY98227
9-0-5 spring washer 6 GB/T 93
9-0-6 hexagon thin nut M6 x 12 GB/T 6172
9-0-7 hexagon socket semi-button head screw M6x 10 GB/T 70.2
9-0-8 cross slotted head screw M4 x -6 GB/T 823
9-0-9 plate CY98223
9-0-10 shaft CY98221
9-0-11 base CY98225
9-0-12 plate CY98224
9-0-13 washer 5 GB/T 96
9-0-16 spring 0.8x4x8 GB/T 2089
9-0-18 hexagon thin nut Ml2 GB/T 6172
9-0-19 base CY98222
9-2-1 cover CY92221
Sinus C 102
Sinus C 103
9-2-3 switch cover CDB92427A
9-2-5 lange CDB92426A
9-2-6 1oog slotted socket cap head screw M6 x 10 GB/T 75
9-2-8 plate CDB9242 5A
9-2-9 plate CDB92433A
9-2-10 plate CDB92432A
9-2-11 hexagon socket cap head screw M 6 x 14 GB/T 70. 1
9-2-13 slotted taper end set screw M6 x 14 GB/T 72
9-2-14 pan head screw M6 x 10 GB/T 67
9-2-15 elliptical rod A-114 HY8315. 4
9-3-1 screw CY93123

9-3-3 block CY9 3121
9-3-5 flange CDB93124A
9-3-7 micrometer screw CDB93121A

9-4-2 hexagon socket cap head screw Ml Ox 30 GB/T 70. 1
9-4-5 guide sleeve CY94102
9-4-7 circular nut CY94203
9-4-8 7204AC/P4 DB B bearing 20x47x28 GB/T 292
9-4-9 sleeve. CY94202
Sinus C 104
9-4-10 nut Ml7 x 1 YSR
9-4-11 guide sleeve CY94201
9-4-13 block CY94101
9-4-15 clamp block CDB94225A
9-4-16 clamp block CDB94 224A
9-4-18 hexagon socket cap head screw M10 x 4 0 GB/T 70. 1
9-4-20 slide board CY94213
9-4-21 inserting pin CDB94 211A
9-4-22 bolt CDB94218A
9-4-26 hexagon socket flat end set screw M8 x 16 GB/T 77
9-4-27 graduated block CDB94207A
9-4-28 hexagon socket fiat end set seres M6 x 12 GB/T 70.1
9-4-29 cross slotted head screw M5 x 10 GB/T 818
9-4-30 graduated board CDB94603A
9-4-32 connect block CY94212
9-4-34 positioning rod CY94211
9-4-35 whorl sleeve CY94210
9-4-36 small shaft CDB94602A
9-4-38 round nuts M40 x l. 5 GB/T 812
Sinus C 105
Sinus C 106
Sinus C 107
Sinus C 108
Sinus C 109

9-4-42 taper pin 6 x 35 GB/T 117
9-4-43 spring cylindricai pin 8x30 GB/T 879.1
9-4-44 iron rod CDB94226A
9-4-45 si ide board CY94105
9-4-46 siide key CDB94219A
9-4-49 internal thread taper pin 8 x 40 GB/T 118
9-6-1 lower clamp board CY96724

9-6-2 down side of steady rest CY9671H
9-6-3 cylindrical pin 16 m 6 x 7 0 GB/T 119
9-6-4 washer 27 GB/T 97. 2
9-6-6 upper side of steady rest CY96412
9-6-7 braiding knot bolt 20x110 GB/T 798
9-6-8 washer 20 GB/T 97.2
9-6-10 screw plug CY96461
9-6-11 screw CY96421
9-6-12 hexagon thin nut M8 GB/T 6172
9-6-13 sleeve CY96423
9-6-14 shaft CY96422
9-6-15 side cover CY96413
9-6-16 star handle 63 Z64-3
9-7-1 follower rest CY97411

9-7-2 screw plug CY97161
Sinus C 110
9-7-3 screw CDB97225
9-7-5 shaft CY97123
9-7-7 cover CY97122
9-7-8 hexagon socket cap head screw M4xl2 GB/T 70. 1
9-7-9 clamping handle CY97121
9-7-11 washer 16 GB/T 97.1
9-8-1 pressing block CY98111

9-8-5 shaft CY98122
9-8-6 slotted socket flat end set sere* M5 x 6 GB/T 73
9-8-9 adjusting block CY98123
9-8-10 block CY98161
9-8-11 sleeve CY98121
9-8-12 block CY98114
9-8-13 hexagon socket cap head screw M8x 25 GB/T 70.1
9-9-1 indicating dial CY99121

9-9-3 thread dial shell CY99111
9-9-5 rivet for name plate 2 x6 GB/T 827
9-9-6 shaft CY99122
9-9-8 Z=12 gear CY99261
Sinus C 111
9-9-9 press-fit oil cup 8 GB/T 1155
9-9-10 spiral rod CY99124
9-9-11 washer 8 GB/T 97
Sinus C 112
Sinus C 113
Sinus C 114
Sinus C 115
Sinus C 116
Sinus C 117
Sinus C 118
Sinus C 119
Sinus C 120
Sinus C 121
Sinus C 122
Sinus C 123
Sinus C 124

Sinus C User Manual Knuth C3000

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Sinus C User Manual Knuth C3000

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Machine Tools OPERATING INSTRUCTIONS

Part No.: 300027, 300028, 300029, 300428,

Keep your working place clean

Take care about outer conditions

Protect yourself from electric shock

Wear only suitable clothes

Keep incompetent persons away from the working area

Keep children away from the machine.

Take care about the Power supply cable

Unplug the machine

Beware of unintentional run

Be careful with your tools

Don’t forget tools inside the machine

Take care about your hands

Pay attention to your balance

Accessories and accessory parts

Leaving the machine

Alcohol, medicaments, drugs

1 MACHINE PROFILE ..................................................................................................... 6

2 MAIN USES AND SCOPE OF USE .............................................................................. 7

3 MAIN TECHNICAL DATA ........................................................................................... 7

4 NOISE EMISSION VALUE ........................................................................................... 7

5 DRIVING SYSTEM ......................................................................................................... 8

8 HOISTING AND INSTALLATION ............................................................................ 15

13 EASY WORN PARTS ............................................................................................... 28

14 ELECTRIC SYSTEM ............................................................................................... 34

3 Main technical data

4 Noise emission value

6.2 Table of cooling components

1 Cooling pump A0B2-25

L Wire knitting rubber A72-7/G74-1 13x21xL/M22x1.5 L=1700 (Max. distance

8 Hoisting and installation

8.1 Installation and adjustment.

Feed-change over mechanism is operated by lever 2 in the left of spindle box

9.1 Change gear mechanism

10 Test, Adjustment and Operation

Adjustment of main spindle bearings

Pre-fastening and replace of the V-belt

11.2 Special accessories was listed in table 1-11

1 Live center M6 PC.

2 Longitudinal stop Set. Mounted in

Metric thread cutting dial Set. for: Metric lathe

7 4-Jaw chuck Set.

8 Dog plate Set.

9 Face plate Set.

10 steady centre rest Set. Mounted in

13 Easy worn parts

1 Brake belt CDB10701A Synthetic resin belt 1 Mechanical foot

6 Steel belt CY22272/1 65Mn steel 0.7-P- 1

1 Headstock +A 1 Mounting Position of machine Parts -Al 1

2 Feedbox +B 2 Mounting Position of installation Plate -A2 1

3 Left bedfoot +C 3 Mounting Position of +E-XT1 -A3 1

4 Middle bedfoot +D 4 Push buttons and mounting Position of operating -A4 1

6 Apron +F 6 Circuit diagram -Dl 1

7 Carriage +G 7 Circuit diagram -D2 1

8 Circuit diagram -D3 1

9 Detailed list of electric equipment 2

10 Mounting Position of machine Parts and AO 1