CLUTCH AND TRANSMISSION HOUSING ASSY.

D1030300001ZY
 CLUTCH AND TRANSMISSION HOUSING ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 Q1701032 2
small hexagon bolt with hole in head
2 Q40310 2
spring washer
3 JS180-1701040 1
the 1st shaft bearing cover
4 Q150B1032 4
hexagon head bolt
5 Q40310 4
spring washer
6 F500A-1802191 1
skeleton oil seal assy.
7 14311 1
the 1st shaft bearing cover gasket
8 Q150B1290 2
hexagon head bolt
9 Q40312 2
spring washer
10 C01056 6
double-ended bolt
11 Q40116 6
washer
M16 1.5
12 GB889-80 6
hexagon lock nut for nylon ring
13 Q43125 2
elastic retainer ring for shaft
14 JS180-1601029-1 2
dust cover
15 Q43042 2
elastic retainer ring for hole
16 JS180-1601030-2 2
fork shaft sleeve
17 GB304-64 UC25 1
knuckle bearing
18 Q150B1235 4
hexagon head bolt
19 Q40312 4
spring washer
20 JS180-1601024-6 1
release fork bracket

21 JS180-1601021-5 1
fork

22 JS180-1601023-3 1
release fork spindle

23 J75-1601033 1
release bearing lubricating pipe assy.
 CLUTCH AND TRANSMISSION HOUSING ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

24 J75-1601031 1
pipe fitting

25 J75-1601035 1
grease cup seat

26 J75-1601034 1
grease cup cover

27 Q40310 1
spring washer

28 Q72310T3 2
sealing washer

29 15410-20 1
clutch housing

30 20822 1
clutch housing gasket

31 Q61304 1
square cone threaded plug

32 18686 1
transmission housing

33 Q150B1225 8
hexagon head bolt

34 16596 1
lower power take-off hole cover

35 16929 1
lower power take-off hole gasket

36 Q614B06 1
square cone plug

37 Q614B12 1
square cone threaded plug

38 14373 3
round magnet

39 Q1231630 2
double-ended bolt

Q40316 2
spring washer
M16 1.5
GB52-76 2
hexagonal nut

40 14334 2
rear cover positioning pin

41 C04004-6 2
hand-operated hole cover of clutch

42 Q150B0812 2
hexagon head bolt

Q40308 2
spring washer
 CLUTCH AND TRANSMISSION HOUSING ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 82423334 1
bearing seat

2 82423303 1
adjustment shim
30312
3 54100043 1
bearing

4 82589302 1
oil seal seat assembly

5 82794402 1
connecting flange assembly

6 82423338 1
locking nut
5X60
7 51210018 1
pin
32315
8 54100040 1
bearing
M12X30
9 50009018 12
bolt
12
10 52020004 12
washer
O
11 82423340 1
O-ring

12 82423329 1
adjusting shim

13 82423330 1
adjusting shim

14 82423325 1
main reducer housing assy.
8m6X20
15 51270017 4
pin

16 82423324 2
stop shim
M6X14
17 50009050 2
bolt
6
18 52020001 2
washer
4X30
19 51210009 4
pin

20 82469307 8
lock plate

21 82468442 1
round nut
 CLUTCH AND TRANSMISSION HOUSING ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

22 82468440 1
fixing engagement sleeve

23 82468443 1
locking shim
M16X1.5X35
24 50012022 16
bolt

25 82469303 1
differential assy.
32216
26 54100035 2
bearing

27 82423328 2
differential nut

28 82768301 1
main transmission gear pair
THE 2ND SHAFT ASSY.
D1030300001ZY
 THE 2ND SHAFT ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 JS150T-1701030B
the 1st shaft gear
2 16763
stop ring
3 JS130T-1701180
synchronizer assy. of the 3rd and 4th gear
4 12JS160T-1701122
spline pad of the 2nd shaft gear
5 JS150T-1701113B
the 2nd shaft in the 3rd gear
6 12JS160T-1701123
the 2nd shaft gear spacing shim
7 JS150T-1701112B
the 2nd shaft in the 2nd gear
8 JS150T-1701111B
the 2nd shaft in the 1st gear
9 JS150T-1701110B
the 2nd shaft in low gear
10 JS150T-1701108
lower reversing sliding sleeve
11 JS150T-1701109B
reversing gear of the 2nd shaft
12 12JS160T-1701125
reversing gear shim of the 2nd shaft
13 JS150T-1701105B
the 2nd shaft
14 Q5280310
elastic cylindrical pin
15 JS150T-1701121B
hexagon key of the 2nd shaft
16
gear washer of the main shaft
17
reverse gear snap ring
LEFT AND RIGHT INTERMEDIATE SHAFT ASSY.
D1030300001ZY
 LEFT AND RIGHT INTERMEDIATE SHAFT ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

M16 1.5 45
1 GB21-76 2
hexagon head bolt
2 19668 2
bearing retaining plate of intermediate shaft
3 Q5280514 4
elastic cylindrical pin
4 370309Y 2
single row radial ball bearing
5 C01021 2
stop ring
6 19198 2
stop ring of intermediate shaft
7 JS150T-1701056B 2
transmission gear of intermediate shaft
8 JS150T-1701055B 2
spacing sleeve

9 JS150T-1701051B 2
intermediate shaft in the 3rd gear

10 JS150T-1701050B 2
intermediate shaft in the 2nd gear
11 JS150T-1701049B 2
intermediate shaft in the 1st gear
12 19673 2
square key of intermediate shaft
13 X-6-E 2
semicircular key
14 JS150T-1701048B 2
intermediate shaft
15 102308E 2
short cylindrical roller bearing
16 14317 2
stop ring
LEFT AND RIGHT INTERMEDIATE SHAFT ASSY.
D1030300001ZY
 LEFT AND RIGHT INTERMEDIATE SHAFT ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 JS180A 1701036 1
nut of the 1st shaft
2 C01020 1
stop ring

3 150212K single row radial ball bearing with stop groove and dust cover in 1
one side
4 16463 1
gear spacing shim
5 14750 1
stop ring
6 JS180A-1701030 1
the 1st shaft
7 16566 1
guide sleeve of the 2nd shaft
REVERSING INTERMEDIATE SHAFT ASSY.
D1030300001ZY
 REVERSING INTERMEDIATE SHAFT ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

M16 1.5
1 GB890-80 2
hexagon nut for nylon ring
2 14283 2
reversing intermediate shaft washer
3 14282 2
reversing thrust washer
4 14287 2
needle roller bearing
5 JS150T-1701083B 2
reversing intermediate gear
6 16403 2
cup reversing washer
7 16405 2
reversing intermediate shaft
8 Q2821212 2
flat locking screw
UPPER COVER ASSY.
D1030300001ZY
 UPPER COVER ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 16136 1
the 3rd and 4th gear fork
2 16135 1
the 1st and 2nd gear fork
3 16134 1
the 3rd and 4th gear fork spindle
4 14659 1
the 3rd and 4th gear guide block
5 3220 5
locking screw of gearshift fork
6 Q614B10 1
square cone threaded plug
7 17177 1
slave rod
8 F99980-1 1
upper cover
9 1634 1
interlock pin of fork spindle
10 15899 1
starting pin for switch
11 15900 2
reversing switch gasket
12 791.00.71.0068 1
pressure switch
13 19.05G100bGB/T308 2
steel ball
14 12.7G100bGB/T308 3
steel ball
15 15918 3
compression spring
16 19870 1
control hole gasket
17 Q72318T3 1
sealing washer
18 990.12.71.0041-1 1
pressure switch
19 JS150T-1703000-1 1
cylinder assy.
20 T115-1702020 1
lower reversing fork assy.
21 14658 1
the 1st and 2nd gear guide block
22 16132-6 1
lower reversing fork spindle
23 JS130T-1702065B-1 1
the 1st and 2nd gear fork spindle
OPERATING DEVICE ASSY.
D1030300001ZY
 OPERATING DEVICE ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

H
1 F96194 1
double-H operating device housing
2 F91345 2
transversal gearshift lever bush
3 F99983 2
compression spring
4 F99673 2
spring seat
5 F99674 1
spacing sleeve of spring
6 F99675 1
positioning ring
7 F99666 1
side plate
M8 22
8 GB21-76 4
small hexagon head bolt
8
9 GB93-76 4
spring washer
10 F99679 1
transversal gearshift lever
11 F99585 1
plug
12 C03030 1
cylindrical pin
13 F99681 1
control block of the lower reversing switch swit
14 F91444 1
oil seal
15 F99669 1
sleeve
LRC
16 F96035-4 1
outer gearshift arm
M10 1
17 GB51-76 1
small hexagon nut
M10 1 50
18 GB21-76 1
small hexagon head bolt
10
19 GB93-76 1
washer
20 Q72224 1
bowl tabular plug
H
21 F91353 1
double-H air valve gasket
H
22 F99660 1
double-H air valve
6
23 GB93-76 2
spring washer
 OPERATING DEVICE ASSY.
D1030300001ZY
M6 18
24 GB70-76 2
inner hexagon screw
25 7935 2
ventilation plug
45
26 12880 1
elbow union
27 C03052 1
three-way pipe union
28 Q618B01 1
hexagon cone threaded plug
29 55519 1
gas pipe assy.
30 55519 1
gas pipe assy.
31 55518 1
gas pipe assy.
32 F99670 2
positioning pin
33 F96037 2
compression spring
34 F96141 2
spring gland
M8 12
35 GB21-76 4
small hexagon head bolt
8
36 GB859-76 4
spring washer
37 15276 1
ventilation plug
38 C03004 1
stop screw
6 36.5
39 GB879-76 1
pin
40 F99702 1
neutral-position switch pin
41 0041KS 1
pressure switch
42 Q72318T3 1
sealing washer
43 15899 1
starting pin for switch
44 C03015 1
sealing washer
45 0068DS 1
pressure switch
46 F99672 1
end cushion
47 F96140 2
gasket
 OPERATING DEVICE ASSY.
D1030300001ZY
48 F96036 1
compression spring

Note: assemble the outer gearshift arm upwards vertically.

UPPER COVER ASSY.
D1030300001ZY
 UPPER COVER ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 A-4740-1 1
air filter adjuster assy.
90
2 12845 1
elbow union
CA
3 54015 1
bowl tabular plug
4 Q150B0660 2
hexagon head bolt
Q40306 2
washer
5 55518 1
gas pipe assy.
6 Q618B01 2
hexagon cone threaded plug
MAIN SHAFT ASSY. OF AUXILIARY GEARBOX
D1030300001ZY
 MAIN SHAFT ASSY. OF AUXILIARY GEARBOX
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 12JS160T-1701124 1
bearing seat

2 50118 single row radial ball bearing with 1

stop groove
3 C01019 1
stop ring
4 JS150T-1707030B 1
drive gear of auxiliary gearbox
5 16138 1
positioning disc of auxiliary gearbox bearing
6 16763 2
stop ring
M10 22
7 GB25-76 6
small hexagon bolt with hole in head
8 1819
iron wire as required
LEFT AND RIGHT INTERMEDIATE SHAFT OF AUXILIARY GEARBOX
D1030300001ZY
 LEFT AND RIGHT INTERMEDIATE SHAFT OF AUXILIARY GEARBOX
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 42307E 2
short cylindrical roller bearing
2 JS150T-1707047B 1
extensional intermediate shaft welding assy. of auxiliary gearbox
3 JS150T-1707046B 1
intermediate shaft welding assy. of auxiliary gearbox
4 192310E 2
short cylindrical roller bearing
5 16723 2
stop ring
6 C01020 2
stop ring
2
7 17384
bearing washer
REAR COVER ASSY.
D1030300001ZY
 REAR COVER ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 14335 1
rear cover gasket
2 F99975 1
rear cover housing
3 17352 2
intermediate shaft bearing cover gasket of auxiliary gearbox
4 17376 2
extensional intermediate shaft bearing cover
5 A-C09008 8
bolt assy.
6 Q40310 19
spring washer
M10 45
GB21-76 13
small hexagon head bolt
M10 50
GB21-76 5
small hexagon head bolt
M10 38
GB21-76 1
small hexagon head bolt
7 717813 1
conical roller bearing
8 F99967 1
rear bearing cover of main shaft
9 15532 1
rear bearing cover gasket of the main shaft of auxiliary gearbox
M10 75
10 GB21-76 5
small hexagon head bolt
Q40310 5
spring washer
11 7992 1
driven gear shaft sleeve of odometer
12 A-C09009 1
bolt assy.
M10 75
GB32.1-88 1
small hexagon bolt with hole in head
Q40310 1
spring washer
13 F91005-1 1
odometer union
14 14334 2
rear cover positioning pin
15 X11412 1
odometer protective sleeve
16 F99900-5 1
output flange
17 F96119 1
dust cover
18 C01032 1
oil seal of main shaft rear bearing cover
 REAR COVER ASSY.
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

19 19109 1
oil seal
20 LF2-3802033 1
odometer drive gear
21 LF12-3802034 1
odometer driven gear
O 12 1.9
22 HG4-333-66 1
O-ring
23 F96005 1
shim
24 Q151B1450TF2 4
hexagon head bolt
CYLINDER ASSY. OF AUXILIARY GEARBOX
D1030300001ZY
 CYLINDER ASSY. OF AUXILIARY GEARBOX
D1030300001ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

M12 1.25 50
1 GB25-76 2
small hexagon bolt with hole in head
2 1819
iron wire as required
3 16775 1
auxiliary gearbox fork
4 14347 1
sealing washer
5 16778 1
range cylinder
10
6 GB93-76 spring washer 8
10
M10 32
7 GB21-76 8
small hexagon head bolt
O
8 14765 1
O-ring
9 16993 1
range fork spindle
10 14341 1
range cylinder piston
O
11 14345 1
O-ring
O
12 14344 1
O-ring
M16 1.5
13 GB890-80 1
hexagon locking jam nuts for nylon ring
14 14349 1
sealing washer of cylinder cover
15 F99857 1
gearshift cylinder cover of auxiliary gearbox
NPT1/8
16 C03052 1
three-way pipe union
NPT1/8
17 Q618B01 1
square cone threaded plug
45
18 12880 1
elbow union
19 X11511 4
corrugated copper washer
20 Q617B18 1
hexagon head threaded plug
 430MM
PULL DIAPHRAGM SPRING CLUTCH
D1030500000-21135ZY
 430MM
PULL DIAPHRAGM SPRING CLUTCH
D1030500000-21135ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 125481 release bearing assy 1
1 125693 release bearing assy 1
2 125479 retainer clip assy 1
3 16000-31 cover assy 1
4 17000-31 cover assy w/retainer 1
5 128769 driven disc assembly 1
PULL-TYPE CLUTCH COVER ASSY.
D1030500000-100005ZY
 PULL-TYPE CLUTCH COVER ASSY.
D1030500000-100005ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 1601-430L2-003 gland 1
2 1601-430L2-004 supporting ring 1
3 1601-430L2-008 bearing seat clamp 1
4 1601-430L2-007 release ring clamp 1
5 1601-430L2-005 diaphragm spring 1
6 1601-430L2-006 release ring 1
7 1601-430L2-002 pressure disc 1
8 1601-430L2-009 rivet 4
9 1601-430L2-019 transmission shim 12
10 11601-430L2-011 adjusting bolt 4
CLUTCH PRESSURE DISC AND COVER ASSY.
D1030500000-10006ZY
 CLUTCH PRESSURE DISC AND COVER ASSY.
D1030500000-10006ZY

NO. CODE DESCRIPTION & SPECIFICATION QTY.

1 DTP430-100 clutch pressure disc and cover assy. 1
2 DTP430-101 clutch gland 1
3 DTP430-102 1
4 DTP430-103 diaphragm spring 1
5 DTP430-104 supporting ring 1
6 DTP430-105 protective spacing sleeve 8
7 DTP430-106 transmission shim 4
8 DTP430-107 4
9 DTP430-108 4
10 DTP430-109 flat gasket 4