2022 - 06 - 13 - ZF - Metering For Machine Level

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PLANT ENTRANCE METERING STANDARD

Proposal:
Metering on Machine Level
13-JUN-2022
KAM - H.W. Dietz

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Plant Entrance Metering Standard | Metering on Machine Level
Overview | Power Distribution Network with Metering Structure on 3 Levels

Infeed Level

UMG 512 or UMG604


(metering on low voltage side of transformer station)

Distribution Level
UMG 96RM-E or UMG 96-PA

Machine Level

UMG 806 standalone (left)


UMG 806 Master-Slave-structure (right)

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© by Janitza electronics GmbH, 2018 Seite: 2
Plant Entrance Metering Standard | Metering on Machine Level
UMG 806 | Building Master-Slave-Structures

Ethernet (Modbus TCP) UMG 806 can be used in two different modes:
RS485 (Modbus RTU)  Standalone: one Ethernet module for each meter
 Master-Slave: one Ethernet module for up to 32
meters

In Master-Slave-mode up to 32 meters can be


connected to one master over a fieldbus cable
Master: Slave 1: Slave 2: Slave 3: Slave 4: Slave 5:
UMG 806 UMG 806 UMG 806 UMG 806 UMG 806 UMG 806
Advantages of Master-Slave-Structures:
with
Module EC1 • Only one IP address needed
(limited to 32 Slaves per • No additional Network devices (switches or routers)
Master without Repeater) needed
• Easy cabeling with twisted pair wires
(e.g. Lapp Unitronic Li2YCY(TP) 2x2x0,22

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© by Janitza electronics GmbH, 2018 Seite: 3
Plant Entrance Metering Standard | Metering on Machine Level
UMG 806| Master-Device with Ethernet Interface and Modbus Gateway

PERIPHERALS RESIDUAL CURRENT


•4 voltage / 4 current channels MONITORING
•Residual current measurement •RCM input on board
•Thermistor input •Optional: Type B measurement
•Pulse output with EI1 module and RCM 202-AB

COMMUNICATION UNIVERSAL RANGE


•Modbus-RTU Onboard OF APPLICATION
•Modbus-TCP – per Modul EC1 •Ideal for DIN rail
•Modbus Gateway– per Modul EC1 applications in industry

POWER QUALITY
•Harmonics current up to the
31st harmonic
•4 MB of internal data memory

ORDERING INFORMATION
Typ: UMG 806 + Modul 806-EC1
Art.-Nr.: 52.02.025 + 14.02.016
Downloads: https://www.janitza.com/modular-energy-measurement-device-umg-806-downloads.html

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© by Janitza electronics GmbH, 2018 Seite: 4
Plant Entrance Metering Standard | Metering on Machine Level
UMG 806| Slave-Device with Modbus Interface

PERIPHERALS RESIDUAL CURRENT


•4 voltage / 4 current channels MONITORING
•Residual current measurement •RCM input on board
•Thermistor input •Optional: Type B measurement
•Pulse output with EI1 module and RCM 202-AB

COMMUNICATION UNIVERSAL RANGE


•Modbus-RTU Onboard OF APPLICATION
•Ideal for DIN rail
POWER QUALITY applications in industry
•Harmonics current up to the
31st harmonic
•4 MB of internal data memory

ORDERING INFORMATION
Typ: UMG 806
Art.-Nr.: 52.02.025
Downloads: https://www.janitza.com/modular-energy-measurement-device-umg-806-downloads.html

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© by Janitza electronics GmbH, 2018 Seite: 5
Plant Entrance Metering Standard | Metering on Machine Level
Recommended Current Transformers for Nominal Currents from 35 to 64 A

All dimensions in mm
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© by Janitza electronics GmbH, 2018 Seite: 6
Plant Entrance Metering Standard | Metering on Machine Level
Recommended Current Transformers for Nominal Currents from 35 to 64 A

Dimensional Drawings

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© by Janitza electronics GmbH, 2018 Seite: 7
Plant Entrance Metering Standard | Metering on Machine Level
Recommended Current Transformers for Nominal Currents from 75 to 500 A

Additional types for higher currents and for larger conductor diameters are available on request.

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© by Janitza electronics GmbH, 2018 Seite: 8
Plant Entrance Metering Standard | Metering on Machine Level
Recommended Current Transformers for Nominal Currents from 75 to 500 A

Dimensional Drawings

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© by Janitza electronics GmbH, 2018 Seite: 9
Plant Entrance Metering Standard | Metering on Machine Level
UMG 806 | Installation of the Device

Mounting:
The UMG 806 can be mounted on a standard 35 mm DIN rail.

Power suppy:
The UMG 806 requires a fused power supply of 80…270 V AC/DC  10%.

Voltage measurement inputs:


The 3 phases of the network to be measured must be connected to the meter.
The voltage must be in the following range: (230 VLN / 400 VLL ± 10%)

Caution! Always follow the safety instructions.


Please refer to the UMG 806 manual:
https://www.janitza.de/modulares-energiemessgeraet-umg-806-downloads.html

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© by Janitza electronics GmbH, 2018 Seite: 10
Plant Entrance Metering Standard | Metering on Machine Level
UMG 806 | Installation of the Device
Current measurement:
The UMG 806 requires CTs with secondary currents of ../1A or ../5A.
The recommended types are listed in this document.
Current Inputs I1…3 are mandatory, I4 (Neutral Current) and I5 (RCM) can be used optionally.

Communication interface:
The Ethernet interface (only with module EC1) can be connected directly to ethernet.
Alternatively, the RS485 interface of the UMG 806 can be used to integrate the meter via
Modbus RTU.

Caution! Always follow the safety instructions.


Please refer to the UMG 806 manual:
https://www.janitza.de/modulares-energiemessgeraet-umg-806-downloads.html

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© by Janitza electronics GmbH, 2018 Seite: 11
Plant Entrance Metering Standard | Metering on Machine Level
Service & Support | Janitza Contact Persons Sales worldwide

A list of the responsible local contact persons for


each country is available on request, please ask

for ZF locations in Germany


Holger Dietz
Phone: +49 6441 9642-535
Mobile: +49 151 46730090
Mail: holger.dietz@janitza.de

for ZF locations outside Germany


Michael Schulte
Phone: +49 6441 9642-336
Mobile: +49 170 9295 820
Mail: michael.schulte@janitza.de

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© by Janitza electronics GmbH, 2018 Seite: 12
ZF Plant Entrance Metering Standard | Metering on Machine Level
Service & Support | Janitza Technical Service and Support worldwide

In addition to the respective local contact person,


technical support at Janitza in Lahnau is available to Janitza electronics GmbH (Technical Support)
assist you with technical questions via Tel.: +49 6441 9642-22
Mail: support@janitza.de
Web: https://www.janitza.com/technical-support.html
• phone
• Email or
• TeamViewer

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© by Janitza electronics GmbH, 2018 Seite: 13
Impressum

Copyright, responsibility and liability

© All rights reserved. Duplication may be carried out after expressed written permission of Janitza electronics GmbH
only. No liability can be assumed for correctness and completeness. In no case, there is a reliability for damage,
which can occur using the retrieved information.

Holger W. Dietz
Senior Key Account Manager
Janitza electronics GmbH
Vor dem Polstück 6 | D-35633 Lahnau
Tel. +49 6441 9642-535
Mobil: +49 151 46730090
Fax: +49 6441 9642-30
Mail: holger.dietz@janitza.de
Web: www.janitza.de

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© by Janitza electronics GmbH, 2018 Seite: 14

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