DEUTSCHE NORM August 1998 Rough castings of spheroidal graphite cast iron General tolerances and machining allowances oO (For replacement purposes only) ICs 77,140.80 Supersedes October 1980 edition. Descriptors: General tolerances, machining allowances, castings, spheroidal graphite cast iron. GuBrohteile aus GuBeisen mit Kugelgraphit ~ Allgemeintoleranzen, Bearbeitungszugaben (Nicht fr Neukonstruktionen) In keeping with current practice in standards published by the International Organization for Standardization (SO), a comma has been used throughout as the decimal marker. Dimensions in mm 1 Scope and field of application This standard specifies general tolerances and machining allowances for rough castings of spheroidal graphite cast iron which are subject to the technical delivery conditions laid down in DIN 1693-1 Users of this standard should note that it now only applies to castings used for repair and replacement Purposes. New designs are covered by ISO 8062 : 1994, ‘Owing to the lack of empirical data, general tolerances have not been specified here for angular dimensions. If angles are to meet accuracy requirements, these shall be indicated as individual tolerances. 2 Normative references This standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the titles of the publications are listed below. For dated references, subsequent amendments to or revisions of any of these publications apply to this standard only when incorporated in it by amendment or revision. For undated references, the latest edition of the publication referred to applies. DIN 1680-1 Rough castings ~ General tolerances and machining allowances ~ General DIN 1693-1 Spheroidal graphite cast iron - Unalloyed and low alloy grades DIN 7182-1 Sizes, deviations, tolerances and fits ~ Basic concepts ISO 8062 ; 1994 Castings ~ System of dimensional tolerances and machining allowances 3 Concepts See DIN 7182-1 and DIN 1680-1 for the terms ‘general tolerances’ and ‘tolerance grade’, and DIN 1680-1 {ot a definition of ‘machining allowance’. 4 Tolerance grades 4.1 Dimensional deviations For castings of spheroidal graphite cast iron, dimensional deviations are largely dependent on ) the dimensional accuracy of the pattern, the degree of shrinkage dependent on the material type and casting configuration, the care taken during moulding and casting, and the moulding and casting equip- ment used based on the batch size; b) the nominal sizes 4.2. Application of tolerance grades Limit deviations shall be specified on the basis of the tolerance grades given in tables 1 and 2. Linear dimensions and thickness shall be specified for the same grade; for exceptions see DIN 1680-1 Continued on pages 2 to 4. Translation by DIN-Sprachengienst. Incase of doubt, the German-iangusge orignal shoud be consulted as the euthortative text 5a porn ray borage won op poraoan Ref, No, DIN 1685-1 1998-08 faces na fy noun 8. Ba es a ‘auth Verog Gna O-10772 Be, ha thw exch hfs or Goman Standards (N-Nemen 1 Se Ne oePage 2 DIN 1685-1 ; 1998-08 4.3. Nominal size ranges ‘The nominal size ranges shown in the tables for each tolerance grade have been selected on the basis of reliable measurement data. For sizes outside the range for a given grade, the next coarsest grade applies. 5 Machining allowances ‘The machining allowance, BZ, is a function of the largest external dimension of the casting and is the same for all tolerance grades (cf. table 3); see DIN 1680-1 for exceptions. For sizes up to 500 mm, machining allowances may be reduced to approximately half the values specified in table 3 if the pattern equipment, casting procedure and machining procedure with regard to clamping surfaces and datum surfaces have been optimized, for example, for series production, as agreed between the customer and the foundry. These reduced values are shown in table 4. For castings with a mass greater than 1 000 kg or a wall thickness greater than 50 mm, the machining allow- ances shall be agreed between the manufacturer and client. 6 Designation Where both the tolerance grade and the machining allowance have been selected on the basis of the present standard, the designation of a grade GTE 17 tolerance (GTB 17) in conjunction with a machining allowance of 2,5 for bottom and side surfaces in the die and of 3 for top surfaces (BZ 2,5/3), for example, shall be designated a8 follows: Tolerance and machining allowance DIN 1685 ~ GTB 17 ~ BZ 2,5/3 See DIN 1680-1 for other examples of designations. Table 1: Limit deviations for linear dimensions (length, width, height, centreline distance, diameter, radius)*) Nominal size range ‘ver |Over| Qver| Over|Over| Over|Over| Over| Over| Over] Over| Over |Qver| Over | Over Over|Over|Over| Over] vee pre | 18" |e | So" Go" 130 | sa0 | 250 [318 | 400 | 800 | 830 | 800 |1000 1280 1600 |2000|2800|350|4000| 6300 Fe” | upto jupto|upto| uote [upto] uote |upto| up to| upto |upto| upto] upto [upto up to | upto] upto voto | to|upto| upto | "So" |"Eo"| "to | 120 | 180 | 280 [318 | 400 | 500 | 630 | 800 {1000 1250|1600|2000 2500/31 50| 4000 5300 | 10009} Gem 245 b7s bs paseo [stoi ki east fete [2 18 fe 19 fe 21 [2a [2 26 [27/2 38) 290 Gre 19 [245 247 fs f5se6 Foss? b7SES Fes ev biz fe13 Gta [229 fo bsdesdesTpaibaseeres bo526 26527 27.5[2 85) forea7 feta 19 2 feats 23fe25)= 2, 33|e35eaab ati 445 49 fete ie frit 12 eaale idler sls tale tele t.ofe2 fe 2.1) 2a) - |-|-1-|-|— Gre IS feos OS[et Lee tale tafe tsb tele t7feralets) — | —- | -|-)-1-[- [= * respective ofthe values given inthis table the actual deviation ofthe ner eimensions ofa casting shallin no case be greater than eepecrtactnominn 93g veondes te ane Social place: Tho ‘earetion of pertouarrawvence'whan apphing the vations in| ine boxes encoaed by thick nas | Table 2: Limit deviations for thicknesses (wall, web and rib thicknesses}"), “*) Nominal size range sol Over | Over | Over | Over | Over | Over | Over ‘lerance grade upto | 8 10 18 30 50 80 | 120 °° | upto | upto | upto | upto | upto | upto | upto 0 | 78 | 30 | 60 | | 120 | 180 GTB 20 = - = 275 | 21 +12 £13 214 {_ GBT 19 = =. #75 [+ 8 +85 |= 9 +10 cre 18 = [238 247 [25 [+55 [26 | + 65 ere vig pues [see [ea [soa [s3a]= 37] = Cte 16 ESE ai [22 [2 e)]223] = ore 15 2095 [| #1 a2 [2 iaf!ia] - | - *) Irrespective of the values given in this table, the actual deviation of the linear dimensions of a casting shall in no case be greater than 4:25 % of the nominal size, rounded to one decimal place. This restriction is of particular relevance when applying the deviations in the boxes enclosed by thick lines. )The values specified here are taken from the deviations specified for one full grade coarser in table 1Table 3: Machining allowances Pages DIN 1685-1 : 1998-08 caiaeaae T Position of (based on the largest upto so | Over 50 |Over 120 |Over 250 [Over 500 |Over 1000 ‘surface in mould overall dimension of ep up to 120 |upto 250 jupto 500 |up to 1000 |up to 2500 en | aes > fa ls fowls |. 7 a Table 4: Reduced machining allowancee, BZ foe clause 5) eae TJ rostionot | Reuedonineleest | yptogg [over 50 [Over 120 |over 220 ‘surface in die | overall dimension of pe up to 120 |up to 250 | up to 500 |sseens Baton, sce | Machiing rae eree ce a = in| sa ne 7 Indicating general tolerances on existing drawings If an existing drawing does NOT refer to the tolerance groups specified in the 1962 edition of this standard (which is no longer valid), then the tolerance grades given in tables 1 and 2 do not apply. It is recommended that a grade suitable for the casting in question be indicated on such drawings. If an existing drawing DOES refer to the previously valid tolerance groups, it is recommended that these be converted to the tolerance grades specified in tables 1 and 2 of the present standard. If this is not possible, the permissible limit deviations are to be taken from tables 5 and 6 below. Tables 5 and 6 do NOT apply to new drawings. Table 5: Limit deviations for year dimensions on existing drawings Nominal size range cers Over | Ove | Over | Over pea Upto] 18 | 50 | 180 | 500 Ba" | wo | upto | upto | upto | ‘ao | B00 | Yas0 Exematainensonel =? [23 [285/22 | 28 ‘A : Internal dimensions |* 3 | +2 |*3.5/+5 a te [te [ES [te Trizj+2_|*4 [re | +8 | erartnnae*17) Ea [28s [eas Ss internal dimensions |* 1, |*+ 1.5 1+25) +35 | +5 steal aimonsone | 842 |*2° | "2° | 83 | a dimensions shall be used. For cantreline distances, the limit deviations specified for internal Table 6: Limit deviations for thicknesses ‘on existing drawings Nominal size range Seren aren Over | Over | Over eee Upto} ¢ | 18 | 50 6 | upto | upto | upto 13 | 50 | 120 A 215 | 225 | 236 | 245 8 a1 [22 [225 | 235Page 4 DIN 1685-1 : 1998-08 8 Indicating machining allowances on existing drawings The machining allowances specified in this standard only apply to drawings on which general tolerances in accordance with clause 4 and tables 1 and 2 of this standard are indicated. U Previous editions DIN 1685-1: 1962-04, 1974-08, 1978-07, 1980-10. Amendments ‘As compared with the October 1980 edition, the standard now applies only to castings used for replacement purposes. Other relevant standards DIN 1680-2 Rough castings - General tolerances DIN 1680-1 Technical delivery conditions for castings of metallic materials ~ General es)