Instruction For HP-SCR

Introduction of HP-SCR
June. 2020
Planning section
Design department
Copyright © 2020 MAKITA CORPORATION All Rights Reserved.

contents
1. Outline of PBST SCR-HP
2. Components
3. Gas flow
4. Control System
5. Precautions at the time of outfitting
6. Maintenance
© 2020 MAKITA CORPORATION

© PBST – a brand of MAN Energy Solutions SE
2
2. Components
3. Gas flow
4. Control System
6. Maintenance

3
Principle of SCR system
Add ammonia (NH3) to nitrogen oxides (NOx) in the exhaust
gas and decomposes it into water (H2O) and nitrogen (N2).
【Decompose urea water into ammonia】

NH2CONH2→HNCO+NH3 ・・Thermal decomposition
HNCO+H2O→CO2+NH3 ・Hydrolysis
【Denitrification reaction】
4NO+ 4NH3+O2 → 4N2+6H2O
2NO+2NO2+4 NH3 → 4N2+6H2O
2NO2+4 NH3+ O2 → 3N2+6H2O
© 2020 MAKITA CORPORATION 4

SCR-HP outline
To Funnel
NOx
sensor
Scavenge air
MAIN
receiver
Air Compressed air module
compressor
pressure CBV EGB
reducing Air Reservoir T/C
device
Air Tank
RTV
Reactor
incl. RBV
Urea pump
module Mixing Unit
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Urea water concentration is 40%

Valves used in SCR system
RSV
Guides exhaust gas to the reactor
RBV
Cut the exhaust gas from the exhaust gas
receive to T/C.
RTV
Adjusting the exhaust gas flow rate
through the reactor

Valves used in SCR system
RSV
RBV
RTV
CBV
Open the valve in a low load to
raise the exhaust gas
temperature

SCR system fluid flow
Air compressor
Supply
Pump Supply
compressed Compressed air module
air for SCR
Module urea water
C3
P1
Catalyst
cleaning
Dosing unit Exhaust

gas Soot blower
D4 OUTLET
Urea injection lance
Urea tank リアクタ

Reactor
Adjust the amount of urea
water injection Exhaust incl.
and compressed air input gas Mixing Unit
INLET
SCR Control SCR system

Cabinet condition
monitoring
Air for SCR
Wall surface of hull 40% Urea water

2. Components
3. Gas flow
4. Control System
6. Maintenance

9
PBST SCR-HP components
SCR-Reactor incl. Mixing Unit
soot blowers
Catalyst
Mixer Urea Injection

lance
NOx Sensor SCR Stanby Compressed Air Urea Dosing Urea Pump
Auxiliary Heating Reservoir Unit Module
Cabinet Cabinet

Compressed Air Reservoir
・Supply of compressed air for Soot blower

・Supply compressed air for spraying urea water
Soot blower
Dosing Unit
Compressed Air
Uses air that meets
ISO8573-1︓2010
Particle class 3
Humidity class 4
Oil class 2

Pump Module
・Pressurize urea water to Dosing Unit
・Properly maintain the pressure of the urea water system(about 8 bar)
Operation status
can be confirmed
with a lamp
Dosing Unit
Pump
filter
Urea tank

Dosing Unit
Adjust the compressed air amount and urea water amount
according to the operating conditions of the main engine
Compressed Urea Injection

Air Module lance(Air)
(Air)
Urea Injection
lance(Urea)
Pump Module
(Urea)

Urea water is sprayed into the reactor (assisted by air)
Dosing Unit
(Air)
Use spiral gasket

and attach it to the
reactor
Dosing Unit
(Urea)
Reactor

Trace heating cabinet
Temperature adjustment is important for SCR system

denitration reaction! Keep the temperature inside the
reactor at about 200℃ when moored.
A heating wire is installed in the reactor

to maintain the internal temperature

SCR Reactor
Exhaust gas outlet

Urea water inlet
Exhaust gas inlet
Maintenance
manhole
Air inlet for

soot blower

NOx sensor & NOx Junction Box
Equipped in the stack after the turbocharger
exit in order to check the denitration rate
NOx Junction box
To SCR NOx Cabinet
Equipped with two

types of NOx sensors

Aux. Control cabinet
The interface between the electronic control system for
SCR and the equipment of SCR manufacturer
Compressed Air
Reservoir Module
Dosing Unit
Touch panel type
「SaCoS monitor」 Standby Heating Cabinet
Pump Module
Sensor for SCR
Soot blower
Monitor the status of SCR
manufacturer’s equipment
SCR-CU

2. Components
3. Gas flow
4. Control System
6. Maintenance

19
Operation image
General sea area→ECA (Tier II mode → Tier III mode)
General sea area ECA
・Change fuel oil Heating Start of SCR Finish of

using exhaust gas operation SCR
（VLSFO→ULSFO)
(1-2 hours)) operation
・Change cylinder oil
Start heating after the completion of switching fuel

Operation image
ECA→ General sea area (Tier III mode → Tier II mode)
General sea area ECA
Finish of Start of Heating Electric heating

(heat retention
・Change fuel oil SCR SCR Using while mooring)
（VLSFO→ULSFO) operation operation exhaust gas
(1-2 hours))
・Change cylinder oil

Operation-Tier II mode
Venting system
Prevents catalyst clogging
Supply fresh air to the reactor in order to
prevent exhaust gas from entering To Funnel
Scavenge air
MAIN the SCR line and clogging the catalyst
receiver
compressor
pressure CBV EGB
device
Fully closed
RTV
Fully closed
Reactor
incl. RBV
Urea pump
module Mixing Unit Fully open
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully closed

Operation-Tier II mode→Tier III mode
Heating mode
Warming up the SCR
To Funnel
Scavenge air
MAIN
receiver
compressor
pressure CBV EGB
reducing Air Reservoir Opening T/C
device adjustment
Air Tank
RTV
Slight opening
Reactor
incl. RBV
Urea pump
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully open

Operation-Tier III mode
SCR run mode
To Funnel
Scavenge air
MAIN
receiver
compressor
CBV
pressure EGB
device
Air Tank
RTV
Fully open
Reactor
incl. RBV
Urea pump
module Mixing Unit Fully closed
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully open

SCR run mode
Low load operation
Bypass a part of scavenging air from CBV valve
to exhaust gas line To Funnel
(Countermeasure to increase exhaust gas temperature) Scavenge air
MAIN
receiver
compressor
pressure CBV EGB
device
Air Tank
RTV
Fully open
Reactor
incl. RBV
Urea pump
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully open

SCR stop
When the SCR inlet temperature falls below

the required temperature, the SCR stops operating To Funnel
(When entering the port, the main engine Scavenge air
MAIN
will stop after the SCR stops) receiver
compressor
pressure CBV EGB
Fully closed
device
Air Tank
After the SCR operation RTV

is finished, the urea water Fully closed
line is flushed with air. Reactor
incl. RBV
Urea pump
module Mixing Unit Full open
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully closed

Mooring
Heating mode
Keep the reactor warm
To Funnel
Scavenge air
MAIN
receiver
compressor
pressure CBV EGB
Fully closed
device
Air Tank
RTV
Fully closed
Reactor
incl.
Electric heating RBV
Urea pump to keep the Reactor
at about 200℃
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully closed

SCR Shut down
SCR shut down
Stops SCR operation in case of abnormality
Valves other than CBV are fully opened

for abnormalities where exhaust gas To Funnel
may not flow to the T/C. Scavenge air
MAIN
receiver
compressor
pressure CBV EGB
device Fully closed
Air Tank
RTV
Fully open
Reactor
incl. RBV
Urea pump
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully open

contents
2. Components
3. Gas flow
4. Control System
6. Maintenance

29
Control System
Bridge RCS/BMS
C/R
ECS MOP EMS MOP ERCS MOP
Adjustment and monitoring Main engine Adjustment and monitoring

of ME System condition monitoring of SCR System
E/R ERCS Aux. Control

ME-ECS
Cabinet
SCR control
ME control
SCR monitoring

ECS-MOP screen (Control of the SCR system)
Heating is performed automatically (no urea injection).
Heating and dosing are performed automatically.

Engine Mode (TierⅡ → TierⅢ)
Select
Operation sequence (TierⅡ → TierⅢ)
Each valve open Heating Flushing Dosing
（RSV:Open, RTV:Open, （Heating of the reactor （Air flushing of the （Injection of urea
RBV:Close） by exhaust gas） injection lance） water）
Approx. 2 hours 5 mins

TierⅡ running TierⅢ running

Engine Mode (TierⅢ → TierⅡ)
Select
Operation sequence (TierⅢ → TierⅡ)
Dosing Flushing Each valve Close
（Injection of urea （Air flushing of the injection （RSV:Close, RTV:Close,

water） lance） RBV:Open）
5 mins
TierⅢ running TierⅡ running

Prepare SCR (Enable → Disable)
Select
Operation sequence (Enable → Disable)
Each valve open Heating Dosing Enabling
（RSV:Open, RTV:Open, （Heating of the reactor （Always ready for

RBV:Close） by exhaust gas） Dosing）
Approx. 2 hours
TierⅡ running

Prepare SCR (Disable → Enable)
Select
Operation sequence (Disable → Enable)
Each valve Close
（RSV:Close, RTV:CLose, RBV:Open）
TierⅡ running
contents
2. Components
3. Gas flow
4. Control System
6. Maintenance

36
1. Mounted with bolts and nuts

2. Install the lance carefully so that
it does not touch the inner wall
of reactor
Reactor

Mounting and wiring the sensor
※Regarding the TT6607, it is a sensor for ERCS,
so it is wired not on the JME of the reactor leg
but on the circuit board at the engine side.
Temperature sensor for SCR

TT6607
Handling
temperature sensor

Precautions for handling the SCR reactor
Exhaust gas temperature sensor
Do not turn the head part! The tip part
is delicate
Attach and detach at this part
1. The tip (temperature sensitive part) is extremely delicate

2. The head part will be damaged if it is accidentally turned.
3. Installed in 7 places of the main engine and 1 in 1 place of reactor

Precautions for handling the SCR sensor
Environmental sensor (combined sensor)
Detection unit
1. Installed under the Turbocharger silencer

2. Be careful of damage because the detector is exposed

Main sensor position for HPSCR
Temp. sensor
Temp. sensor Temp. sensor
Combined sensor

Handling of urea water
Urea water shelf life (ISO18611-3)
Storage Retention 40% urea water crystallizes
temperature period below 0℃, so store
0 ~ 25℃ 18months it above 5℃.
25 ~ 30℃ 12months Can be used if the alkalinity

is guaranteed even after
30 ~ 35℃ 6months the expiration date.
35 ~ 55℃
Inspection Landing disposal of urea water.
before use
Use of urea water production equipment

Can be used if the urea water produced by the urea water production
equipment meets the ISO18611 standard.

Handling of urea water
Safety/security device
At least, the following appropriate protective equipment/equipment

shall be provided to protect crews.
Chemical resistance coverall Face wash
Chemical resistance gloves Safety shower
Chemical resistant safety Self-contained breathing

apparatus (Those that fulfill the
shoes function of 30 minutes)
Face shield with chemical

Stretcher
resistance
※*Refer to Annex D1.3.1-5(1) of NK Rule

contents
2. Components
3. Gas flow
4. Control System
6. Maintenance

44
Catalyst replacement
Work image
Catalyst
Size:250x250x620mm
Weight︓25kg/1PC
Precaution
※When opening the SCR reactor and working insider or around….
After adequate ventilation, check with a carbon monoxide detector
before work and work with two or more people.
Provide adequate ventilation during internal work.
Possibility of accumulation of toxic carbon monoxide inside the SCR reactor

Handling of catalyst
Work around the catalyst
• There are toxic substances on the surface of the catalyst
and inside the reactor.
• Equipped with appropriate protective equipment to prevent

inhalation and direct skin contact.
Safety shoes Goggles
Helmet Hearing protection
Protective clothing Dust mask (DS3)
Gloves Carbon monoxide detector

State of catalyst removal
Step1 Step2
Set the tool and pull out Support with chain
block and pull out
●Extraction tool
Push the handle and then the back side opens
Surface Back
Thank you for your attention

Instruction For HP-SCR

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Instruction For HP-SCR

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Introduction of HP-SCR

Copyright © 2020 MAKITA CORPORATION All Rights Reserved.

1. Outline of PBST SCR-HP

5. Precautions at the time of outfitting

© 2020 MAKITA CORPORATION

5. Precautions at the time of outfitting

© 2020 MAKITA CORPORATION

【Decompose urea water into ammonia】

© 2020 MAKITA CORPORATION 4

Urea water concentration is 40%

© 2020 MAKITA CORPORATION 6

© 2020 MAKITA CORPORATION 7

Dosing unit Exhaust

Urea tank リアクタ

SCR Control SCR system

© 2020 MAKITA CORPORATION 8

5. Precautions at the time of outfitting

© 2020 MAKITA CORPORATION

Mixer Urea Injection

© 2020 MAKITA CORPORATION 10

・Supply of compressed air for Soot blower

© 2020 MAKITA CORPORATION 11

© 2020 MAKITA CORPORATION 12

Compressed Urea Injection

© 2020 MAKITA CORPORATION 13

Urea water is sprayed into the reactor (assisted by air)

Use spiral gasket

© 2020 MAKITA CORPORATION 14

Temperature adjustment is important for SCR system

A heating wire is installed in the reactor

© 2020 MAKITA CORPORATION 15

Exhaust gas outlet

Exhaust gas inlet

Air inlet for

© 2020 MAKITA CORPORATION 16

NOx Junction box

To SCR NOx Cabinet

Equipped with two

© 2020 MAKITA CORPORATION 17

Sensor for SCR

© 2020 MAKITA CORPORATION 18

5. Precautions at the time of outfitting

© 2020 MAKITA CORPORATION

General sea area ECA

・Change fuel oil Heating Start of SCR Finish of

Start heating after the completion of switching fuel

General sea area ECA

Finish of Start of Heating Electric heating

© 2020 MAKITA CORPORATION 21

© 2020 MAKITA CORPORATION 22

© 2020 MAKITA CORPORATION 23

© 2020 MAKITA CORPORATION 24

© 2020 MAKITA CORPORATION 25

When the SCR inlet temperature falls below

After the SCR operation RTV

© 2020 MAKITA CORPORATION 26

© 2020 MAKITA CORPORATION 27

Valves other than CBV are fully opened

© 2020 MAKITA CORPORATION 28

1. Outline of PBST SCR-HP

5. Precautions at the time of outfitting

© 2020 MAKITA CORPORATION

Adjustment and monitoring Main engine Adjustment and monitoring