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9
DC-DC PWM Converters
Prepared by
Dr. Oday A Ahmed
Website: https://odayahmeduot.wordpress.com
Email: 30205@uotechnology.edu.iq
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
Linear Conversion
The simplest way to obtain a DC voltage by a
DC source with a different voltage level consists Fig.1
on using a voltage divider, as shown in Fig. 1.
R2
Vout Vs •
R1 R2
R2 V
out
The efficiency conversion is obtained: R1 R2 Vin
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
In general, the described circuit has the advantage of a regulation of the output
voltage; however, only a step down conversion is possible and the efficiency
remains low because all the power supplied by the source that it is not utilized by
the load have to be dissipated by the power BJT.
Linear converters are however, utilized, for example, for voltage sensing
applications where the power losses are negligible.
Switching Conversion
Switching conversion, on the contrary, is based on the use of a power electronic
switch used in switching operation, it means the presence of only two
fundamental states: the on state in which the voltage of the power switch is null
and its current is imposed by external circuitry and the off state in which the
current of the power switch is null and its voltage is imposed by external circuitry.
As mentioned earlier, the power electronic circuits that use this conversion
mode called: PWM DC-DC converters.
The output average voltage of PWM DC-DC converter is controlled by
controlling the turn-on ton and turn-off toff times of the switch S:
𝑡𝑜𝑛 𝑡𝑜𝑛
𝑉𝑜𝐴𝑉 = 𝑉𝑖𝑛 = 𝑉𝑖𝑛 = 𝑉𝑖𝑛 𝐷 where D is called a Duty Cycle
𝑡𝑜𝑛 +𝑡𝑜𝑓𝑓 𝑇
Vs
Vo
Fig.2
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
Fig.3
Choppers Types
Two of the most popular categories of DC-DC converters are:
❖ Transformerless DC-DC Converters
❖ Insulated DC-DC Converters.
Three basic types of non-isolated DC–DC converters are
❖ Step-down converter
❖ Step-up converter
❖ Step-up-down converter
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
The circuit can be studied in CCM as a succession of two linear circuits, one
corresponding to the on state in a time interval TON, and the other corresponding
to the off state in a time interval TOFF. It follows that TON + TOFF = Ts; the ratio
TON/Ts = D is indicated as the duty cycle of the circuit.
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
where
The output voltage ripple could be minimized by choosing fc << fs. It depends on
the duty cycle and it is maximum when D = 0.
DT (1 − D)T
T
Because the current consists of straight line segments, it is apparent that
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
Taking the derivative of above equation with respect to D and setting it to zero
shows that ΔI is maximum when D = 0.5. Thus,
where Lboundary is the value of L that causes the circuit to operate at the boundary
of continuous
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
conduction for the given values of Vout, Iout, D, and f. The maximum required value
of Lboundary
occurs when D → 0. Therefore, the value of L
Component Ratings
A. Inductor current Ratings
Max impact of ΔI on the rms current occurs at the boundary of
continuous/discontinuous conduction, where ΔI =2Iout
iL
2Iout
Iavg = Iout
ΔI
0
2
I Lrms I avg
2
1 2
12
I pp I out
2
1
12
I 2 2
I Lrms I out
2
1
12
2I out 2 4 I out
3
2
2
I Lrms I out
3
B. Capacitor current Ratings
Max rms current occurs at the boundary of continuous/discontinuous conduction,
where ΔI =2Iout
2
I Crms I avg
2
1
2I out 2 02 1 I out
2
12 3
I out
I Crms
3
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
For the transistor and diode, a conservative voltage rating is 2Vin because of the
oscillatory ringing transients that invariably occur with parasitic inductances and
capacitances
Impedance matching
+ +
DC−DC Buck V
Source Vin Vout = DVin Rload out
Converter Iout
− −
Iin
+
Equivalent from Requiv
Vin
source perspective
−
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
Vout
V Vout Rload
Requiv in D
I in I out • D I out• D 2 D2
So, the buck converter makes the load resistance look larger to the source
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
current ratings for the MOSFET and diode are when D is large
the rms current through
C, consider the
capacitor current in
Figure below
Max rms current
occurs at the boundary
of
As 1 → D , the width of the dotted area increases to fill almost the entire cycle,
and the maximum peak-to-peak ripple becomes
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
Impedance matching
Vin 1 D Vout
1 D out 1 D Rload
2 V
Requiv
2
I in I out I out
1 D
+ +
DC−DC Boost Vout
Vin V
Source Vin Rload out
Converter 1 D I out
− −
Iin
+
Equivalent from
Vin Requiv
source perspective
−
Vin-2 Vin-2
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
𝑡𝑜𝑛
𝑉𝑜𝐴𝑉 = (𝑉𝑖𝑛 − 2) = (𝑉𝑖𝑛 − 2)𝐷 = (230 − 2)×0.4 = 91.2𝑉
𝑇
RMS value of output voltage
1/2
𝑡
2 𝑜𝑛
𝑉𝑜𝑟𝑚𝑠 = [(𝑉𝑖𝑛 − 2) ] = (𝑉𝑖𝑛 − 2)√𝐷 = (230 − 2)√0.4 = 144.19𝑉
𝑇
b) Power delivered to the load
2
𝑉𝑜𝑟𝑚𝑠 1442
𝑃𝑜𝑑 = = = 2079.36𝑊
𝑅 10
c) Chopper efficiency
𝑃𝑜𝑑 2079.36 2079.36 2079.36
𝜂= = = = = 99.12%
𝑃𝑖𝑛 𝑉𝑖𝑛 ×𝐼𝑜 𝑉𝑜𝐴𝑉 91.2
230× 230×
𝑅 10
Example 2: A boost chopper has input voltage of 20 V with switching frequency
equal to 1 kHz. Calculate:
a) The required duty cycle that can be applied to the switch to boost the input
voltage to 60V.
b) The ON and OFF period for the constant switching frequency operation.
e) The maximum and minimum currents via the input inductor if the
inductance is 10mH.
Solution:
𝑉𝑖𝑛 𝑉𝑖𝑛 20
a) 𝑉𝑜𝐴𝑉 = ⟹𝐷 = 1 − =1− = 0.667
1−𝐷 𝑉𝑜𝐴𝑉 60
b) 𝑇 = 𝑡𝑜𝑓𝑓 + 𝑡𝑜𝑛
1 1
𝑇= = = 1𝑚𝑠𝑒𝑐
𝑓 1×103
𝑡𝑜𝑛
𝐷= ⟹ 𝑡𝑜𝑛 = 𝐷𝑇 = 0.667×1×10−3 = 0.667 𝑚𝑠𝑒𝑐
𝑇
⟹𝑡𝑜𝑓𝑓 = 𝑇 − 𝑡𝑜𝑛 = 1×10−3 − 0.667×10−3 = 0.333 𝑚𝑠𝑒𝑐
𝑉𝑜𝐴𝑉 60
c) 𝐼𝑜𝐴𝑉 = = = 6𝐴
𝑅 10
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
𝐼𝑜𝐴𝑉 6
d) 𝐼𝐿𝐴𝑉 = 𝐼𝑖𝐴𝑉 = = = 18𝐴
(1−𝐷) (1−0.667)
e) The maximum Imax and minimum Imin input currents via the inductor are
shown in the figure below
Imax
Imin
From the figure above Imax and Imin can be found as:
1
Imax = 𝐼𝑖𝐴𝑉 + ∆𝐼𝐿
2
1
Imin = 𝐼𝑖𝐴𝑉 − ∆𝐼𝐿
2
𝑉𝑖𝐴𝑉 20
∆𝐼𝐿 = 𝑡𝑜𝑛 = −3
×0.667×10−3 = 1.334 𝐴
𝐿 10×10
Thus,
1
Imax = 18 + ×1.334 = 18.667𝐴
2
1
Imin = 18 − ×1.334 = 17.33 𝐴
2
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
The switching frequency and inductor size must be selected for continuous-current operation. Let the
switching frequency arbitrarily be 40 kHz, which is well above the audio range and is low enough to
keep switching losses small.
The minimum inductor size:
Let the inductor be 25 percent larger than the minimum to ensure that inductor current is continuous:
The capacitor is
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Lecture Note 9: DC-DC PWM Converters
Instructure: Dr. Oday A Ahmed
► The maximum voltage across the switch and diode is Vs, or48 V. The inductor voltage when
the switch is closed is Vs - Vo = 48 - 18 = 30 V.
► The inductor voltage when the switch is open is Vo = 18 V. Therefore, the inductor must
withstand 30 V.
► The capacitor must be rated for the 18V output.
Exercises
1) A DC-DC converter used to step up the solar cell DC voltage from 12V to
24V.
a) Name the converter and draw its schematic circuit.
If the non-conducting time equal to 100µsec,
b) Determine the required on-time and switching frequency.
Also compute the average output current if the converter connected to resistance
load with R = 10Ω.
2) For a boost DC-DC Converter supplied by 100V, switching frequency
500Hz, on-period = 600μsec, and load resistance 1Ω. Compute
a) Average output voltage
b) Average output current
c) Input DC current
d) Average inductor current
e) The required input inductance L and output filter capacitance C so that
reduce the input ripple current to 20% of average input current and output
ripple voltage to 10% of output average voltage.
3)
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