MEASURING

Original instructions
780 0 en 2010-12-14
TMS Data displaying unit, TMS-jumbo

Operation and Maintenance
Table of Contents
1. MOST OFTEN USED FUNTIONS .................................................................................................. 5
2. GENERAL INFORMATION ABOUT TMS ..................................................................................... 7

2.1. TMS versions ..................................................................................................................................................... 7
2.2. Power up ............................................................................................................................................................. 7
3. INTRODUCTION TO THE KEYBOARD ........................................................................................ 8
4. INTRODUCTION TO THE INDICATOR LIGHTS ........................................................................... 9
5. CALIBRATION OF THE DIRECTION TRANSDUCERS ............................................................... 11

5.1. Entering calibration mode .............................................................................................................................. 11
5.2. Calibrating .......................................................................................................................................................... 11
5.2.1. Levelling of carrier ......................................................................................................................................... 11
5.2.2. Aligning of boom ............................................................................................................................................ 12
5.2.3. Levelling of the feed ...................................................................................................................................... 12
5.2.4. Exit from calibrating mode ............................................................................................................................ 12
6. DISPLAYING DIRECTION ANGLES (ALL VERSIONS) ............................................................... 13
7. SELECTING BOOM (ALL VERSIONS) ......................................................................................... 14
8. SELECTING LOOK-OUT ANGLE UNIT (ALL VERSIONS) .......................................................... 15
9. SELECTING THE GROWTH DIRECTION OF THE DIRECTION ANGLES (ALL VERSIONS) .... 16
9.1. Horizontal angle ................................................................................................................................................ 16
9.2. Vertical angle ..................................................................................................................................................... 16
10. NAVIGATING (ALL VERSIONS) ................................................................................................... 17
11. CHANGING REFERENCE (ALL VERSIONS) ............................................................................... 18
12. CALIBRATING THE DEPTH TRANSDUCER (DD, DDS, DDSS) ................................................. 19

12.1. The calibrating state of the depth transducers is activated by keying .............................................. 19
12.2. Calibrating .......................................................................................................................................................... 19
13. DISPLAYING THE DRILLING DEPTH (DD, DDS,DDSS) ............................................................. 20
14. SETTING OF THE DRILLING DEPTH (ALL VERSIONS) ............................................................. 21
15. CUMULATIVE DRILLING DEPTH COUNTERS(DD,DDS,DDSS) ................................................ 22
16. DISPLAYING THE PENETRATION RATE (DDS,DDSS) .............................................................. 23
17. SETTING OF THE MINIMUM RATE LIMIT (DDS,DDSS) ............................................................. 24
18. AVERAGE SPEED COUNTERS (DDS,DDSS) ............................................................................. 25
19. RETURN AUTOMATIC (DDSS) ..................................................................................................... 26
20. APPENDIX A, QUICK REFERENCE ............................................................................................. 27

20.1. TMS D jumbo, TMS DD jumbo, TMS DDS jumbo, TMS DDSS jumbo ................................................. 27
20.2. Sensors numbering ......................................................................................................................................... 29
Copyright © Sandvik Mining and Construction 3 (40)

ID: 780 0 en 2010-12-14
21. APPENDIX B, TROUBLESHOOTING ........................................................................................... 32
21.1. Testing power feed ........................................................................................................................................... 32
21.2. Testing the display unit .................................................................................................................................. 33
21.3. Testing transducers ......................................................................................................................................... 33
21.4. Testing resolvers (inclinometers) ................................................................................................................ 34
21.4.1. Testing from keyboard .................................................................................................................................. 34
21.4.2. Testing by measuring .................................................................................................................................... 35
21.5. Testing drilling depth sensor installation .................................................................................................. 37
22. APPENDIX C, JUMPER SETTINGS OF MOTHER BOARD ......................................................... 39
4 (40) Copyright © Sandvik Mining and Construction

ID: 780 0 en 2010-12-14
1. MOST OFTEN USED FUNTIONS
Function Keying
Select boom
or
Show the drilling direction
Navigate boom (give reference)

SET REF or
SET REF or
Change reference
REF
Change look-out unit (degrees/meters)

m
Show depth and penetration rate
or
Zero cumulative drilling depth trip meter

0
Show cumulative drilling depth trip meter
1
Show cumulative drilling depth meter (rig’s life-
time) 2
Zero average penetration rate trip meter
0
Show average penetration rate trip meter
1
Show average penetration rate meter (rig’s life-
time) 2
Set hole depth (XX.XX = hole depth in meters)
SET XXXX
Set minimum penetration rate limit

SET XXXX
(XX.XX penetration rate in m/min)

ID: 780 0 en 2010-12-14
B1
B2 BOOM 1
B3 BOOM 2
B3 BOOM 3
DATA B3 B4
PROSESSING B5
TMS2 BOOM 1
UNIT S3 S1
S2
DPU
B4
OP1 B5
S3 TMS2 BOOM 2
S1
S2
TMS P B4
B5 BOOM 3
S3 TMS2 S1
S2
24 VDC 3
XK
IN NN BOX
1
4
2
S1, Hole depth sensors

S2
S3 Rear stopper sensors
B1, Carrier tilt sensor
B2
B3 Boom swing sensor
B4 Feed swing sensor
B5 Feed tilt sensor
1 Drifter rear limit (only if JUMBO/THF DD,DDS,DDSS)
2 Return automatic (only if JUMBO/THF DDSS)
3 JUMBO/CF: S1,S2,S3 only if DD,DDS
4 JUMBO/THF: S1,S2 only if DD,DDS,DDSS

ID: 780 0 en 2010-12-14
2. GENERAL INFORMATION ABOUT TMS
2.1. TMS versions
Hole depth is measured by two methods.

• THF = the hole depth is measured by the flow sensors.
• CF = the hole depth is measured by the flow sensors at the feed mechanism sprocket wheel.
TMS-DATA DISPLAYING UNIT IS DELIVERED IN FOUR VERSIONS:

TMS D JUMBO
• displays the direction angles of drilling (vertical and horizontal)
TMS DD JUMBO
• in addition to the direction angles, hole depth is displayed too.
TMS DDS JUMBO

• in addition to the direction angles and hole depth information penetration rate of drilling is displayed
too.
TMS DDSS JUMBO

• like DDS but with return automatics.
2.2. Power up
TMS system is always powered (24 VDC) if the rig itself is powered.
During power up all the indicator lights are on for about 4 seconds.
10 11 12
13 14 15
16 17 18
1 2
m 1 2 3
3
4 5
REF 4 5 6
6 7
SET 7 8 9
8
9
0
Fig 1. User’s panel

ID: 780 0 en 2010-12-14
3. INTRODUCTION TO THE KEYBOARD
Key Function TMS version

Display the angle of drilling direction D, DD, DDS, DDSS
(horizontal)
Display the angle of drilling direction D, DD, DDS, DDSS

(vertical)
Display hole depth DD, DDS, DDSS
Display penetration rate DDS, DDSS
Settings D, DD, DDS, DDSS

SET
Referents D, DD, DDS, DDSS

REF
Select look-out angle unit D, DD, DDS, DDSS

m
Select boom 1 D, DD, DDS, DDSS
Return to base state (display drilling an- D, DD, DDS, DDSS

gles)
Keys are used to input numbers to the TMS display-

0 1 1
, ... , and
ing unit.
When inputting numbers (editing), you can always back space (delete the latest
digit) by pressing.
If display is empty i.e there are no digits, the system returns to it’s base state (displaying direction
angles).

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4. INTRODUCTION TO THE INDICATOR LIGHTS
A C
No Meaning TMS-versions
1. The horizontal angle of the drilling direction is dis- D, DD, DDS, DDSS
played on the upper display.
1. This key can be pressed next.
2. The angle of the drilling direction is displayed. D, DD, DDS, DDSS
3. The length of the drilling depth is displayed by me- D, DD, DDS, DDSS
ters (look-out).
4. a) if indicator light 8 is also on, then the hole depth DD,DDS,DDSS

is displayed on the upper display.
b) If indicator light 7 is also on, the hole depth can
be set.
4. a) this key can be pressed next.
b) if text C 0.1.2. is displayed on the upper display,
then the service state of cumulative counters is on.
5. a) Navigation is expected. D,DD,DDS,DDSS
b) Direction angles are shown in relation to given
reference (navigation).
5. Direction angles are shown in relation to carrier.
6. Vertical direction angle is shown on lower display. D,DD,DDS,DDSS
7. a) Setting mode is on. D,DD,DDS,DDSS

b) If text C 0-5 is displayed on the upper display, the
calibration state of depth transducer is on.
7. Password is expected.
8. a) If light 4 is also on, penetration rate is displayed D,DD,DDS,DDSS

on the lower display.
b) If light 7 is also on then minimum penetration rate
value can be set.

ID: 780 0 en 2010-12-14
No Meaning TMS-versions
8. a) this key can be pressed next.
b) if text C 0.1.2 is displayed on the lower display,
the service state of the average speeds is on.
9 Not used.
10. Boom 1 is selected. D, DD, DDS, DDSS
13 -- 15 Hole is ready (separately for each boom). DD,DDS,DDSS
16 -- 18 The penetration rate of drilling is less than the mini- DD,DDS,DDSS

mum penetration rate limit. (separately for each
boom).

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5. CALIBRATION OF THE DIRECTION TRANSDUCERS
Calibration of direction sensors is required in the following

cases only:
1. When using the TMS system for the first time

2. When DPU is replaced.
3. When CPU board of DPU is replaced.
4. When memory circuit (permanent RAM) is replaced on CPU board.
5. When a direction sensor is replaced.
5.1. Entering calibration mode
Press the following keys to enter calibration mode:
SET 1 2 3 4
xt C 0-5 is displayed on the upper display
5.2. Calibrating
Before calibrating, make sure that

• the bolting cylinders of each boom are turned in
• the limiter of feed tilt sensor is in correct position. This is done by checking that the limiting screw
in end plate of the sensor units mounted to the feed cradle is pointing straight down when roll-over
is turned to the maximum position to the left or right.
• the Jumbo is on a level surface on which auxiliary lines can be drawn.
• the frame link of an articulating Jumbo is straight. To verify straightness, measure the distance of
the frame parts at suitable flat points on both sides of the link symmetrically. When the measured
distance is the same on both sides, the frame link is straight.
• the wheels of a Jumbo with wheel steering are straight.
5.2.1. Levelling of carrier
When levelling the carrier lengthwise and sideways into horizontal position, place a spirit level on the
boom swing sensor box.
The carrier lengthwise sensor can now be calibrated by typing
1
The carrier sideways sensor is calibrated separately for each boom. Select boom by typing I, II, or
III, and calibrate the sideways sensor by typing
3
Calibrate the sideways sensor for each boom.
If the sideways position of the booms as measured from the top of the sensor box differs more than
0.1° move the carrier into horizontal position separately for each boom before calibrating.

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5.2.2. Aligning of boom
Draw a line at the boom position on the ground surface. The line should be as long as the boom, and
parallel with the carrier. Refer to Fig. 2.
• Draw two long straight lines with the aid of, for instance, a string that is pulled straight along the
sides of the tyres at hub height.
• Measure two points on both lines at distances x and y from the front wheel hubs.
• Measure the distances l and m, and mark their centre points on the ground surface (divide the
measurements by two). Draw a straight line between the two points. This line should be reasonably
parallel with the carrier.
BOOM
y
x
l m
x
y
Fig 2. Determining a line parallel with the carrier

Select the boom to be calibrated by typing
, or
Move the boom parallel with the line. Use two plummet lines to check when the boom is parallel with
the line. Calibrate the boom by typing
4
Run roll-over to the most usual drilling position (90° degrees left for boom I, straight down (180° ) for
boom II, and 90 ° degrees right for boom III).
Move the feed (without moving the boom) parallel with the line that is parallel with the carrier. Check
parallelism with two plummet lines. Calibrate by typing
5
5.2.3. Levelling of the feed
Move the feed into horizontal position using a spirit level. Note that the same roll-over positions should
be used as for aligning of feeds, except for boom II that must be straight up (0°). Calibrate by
typing
2
Repeat procedures in 5.2.2 and 5.2.3 with the other booms as necessary.
5.2.4. Exit from calibrating mode
To exit calibrating mode, press , whereby the system returns to basic mode (display of direction
angles).

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6. DISPLAYING DIRECTION ANGLES (ALL VERSIONS)
You can always enter the direction displaying state by pressing
From the depth displaying state (indicator lights 4 and 8 on) you can enter the direction displaying
state by pressing or ( only versions DD and DDS, DDSS)
Direction angle is displayed in -30 - +30 (vertical) -90 - +90 (horizontal)

Both angles are displayed to an accuracy of 0.1 degrees.

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7. SELECTING BOOM (ALL VERSIONS)
To select boom
, or
respectively, and the indicator light in the upper left corner of the key will illuminate to indicate the
selected boom.

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8. SELECTING LOOK-OUT ANGLE UNIT (ALL VERSIONS)
Look-out angle (=drilling direction) can be shown in degrees or meters. When meters (distance) are
used, look-out angle is calculated according to given hole depth.
Unit of look-out angle can be changed by pressing
m
When indicator light 2 is on, direction angles are shown in degrees, with one decimal (0.1 degree’s
accuracy).
When indicator light 3 is on, direction angles are shown in meters, with two decimals (0.01 meter’s
accuracy).

ID: 780 0 en 2010-12-14
9. SELECTING THE GROWTH DIRECTION OF THE DIRECTION ANGLES

(ALL VERSIONS)
9.1. Horizontal angle
Growth direction of horizontal angle can be changed by pressing:
SET 0
NOTE! The direction of horizontal angle can be changed for each boom separately.
9.2. Vertical angle
Growth direction of vertical angle can be changed by pressing:
SET 0
NOTE! The direction of vertical angle is changed for each boom simultaneously.

ID: 780 0 en 2010-12-14
10. NAVIGATING (ALL VERSIONS)
Navigating means that a reference direction is given, and drilling angles are shown in relation to that
direction.
The jumbo is navigated by moving a boom (often boom 1) into the desired direction ( = reference
direction), and then the following keys are pressed:
or
SET REF SET REF

ID: 780 0 en 2010-12-14
11. CHANGING REFERENCE (ALL VERSIONS)
Drilling angles are shown in relation to either the jumbo’s carrier (indicator light 5 off) or the given
reference (indicator light 5 on).
Reference can be changed by pressing
REF
, whereby indicator light 5 goes on or off.

ID: 780 0 en 2010-12-14
12. CALIBRATING THE DEPTH TRANSDUCER (DD, DDS, DDSS)
Calibration is necessary only when using the TMS system for the very first time or when it is necessary
to re-calibrate transducers for some reason.
12.1. The calibrating state of the depth transducers is activated by keying
SET 1 2 3 4
after which you see the following characters on the upper display C 0 - 5
12.2. Calibrating
Select boom 1 press
Move rock drill of boom 1 to rear end position.

If the rig is fitted with impulse cylinders, connect the terminal strips in the DCM-box according to the
following table:
TABLE 1
72 and 51 (boom 1)
72 and 52 (boom 2)
72 and 53 (boom 2)
Press
0
Remove the (TABLE1) wiring from the DCM-box terminal strips

Move the drifter forward (at least 200 cm or 31 pulses). Measure the distance and type in the reading
in centimeters (shown on lower display), and press
Repeat the same procedure with other booms and then press exit from calibrating mode.

ID: 780 0 en 2010-12-14
13. DISPLAYING THE DRILLING DEPTH (DD, DDS,DDSS)
If the drilling direction display state is on (indicator lights 1 and 6 are on) you can enter drilling depth
display state by pressing
otherwise (if display unit is in some other state) press first
Indicator lights 4 and 8 are on in the drifter depth display state.

Drilling depth is displayed to an accuracy of 0.01 meters.

ID: 780 0 en 2010-12-14
14. SETTING OF THE DRILLING DEPTH (ALL VERSIONS)
Drilling depth can be entered by typing
SET
XX.XX
where XX.XX is the required hole depth in meters. When drilling depth is more than the given depth
limit, he indicator light (13, 14, or 15) in the lower right corner of the corresponding boom selector key
will go on.

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15. CUMULATIVE DRILLING DEPTH COUNTERS(DD,DDS,DDSS)
For the drilling depth counters to operate, correct drilling depth

must be set according to chapter 14!
To zero the drilling depth trip meter press (indicator light 4 has to be on)
0
To see the drilling depth trip meter press (indicator light 4 has to be on)
1
To see the drilling depth cumulative meter press (indicator light 4 has to be on)
2
To zero the drilling depth cumulative meter press.
SET 1 9 5 8
The string A00000 is displayed on the upper display.

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16. DISPLAYING THE PENETRATION RATE (DDS,DDSS)
If the drilling direction display state is on (indicator lights 1 and 6 are on) you can enter the penetration
rate display state by pressing
otherwise (if display unit is in some other state) press first
Indicator lights 4 and 8 are on in the drifter penetration displaying state.

Penetration rate is displayed to an accuracy of 0.01 meters/min.

ID: 780 0 en 2010-12-14
17. SETTING OF THE MINIMUM RATE LIMIT (DDS,DDSS)
The minimum permitted penetration rate is set by entering
SET
XX.XX
where XX.XX is the desired penetration rate (m/min). If penetration rate is more than this value the
indicator light below the selector key of the corresponding boom is flashing (indicator lights 16 to 18).

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18. AVERAGE SPEED COUNTERS (DDS,DDSS)
To zero the average speed trip meter press (indicator light 8 has to be on)
To see the average speed trip meter press (indicator light 8 has to be on)
To see the average speed cumulative meter press (indicator light 8 has to be on)
To zero the average speed cumulative meter press.
SET 8 2 1 6
The string "B00000" is displayed on the upper display.

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19. RETURN AUTOMATIC (DDSS)
Return automatic is connected into the logic. It works after the preset drilling depth is achieved. There
is no separate button for this. The automatics will always be on during drilling. If you want the drifter
to return from the limit switch at front the setting of the drilling depth must be more than the length of
the feed rail.
If the drilling depth is set up 0 the rock drill won’t start.

ID: 780 0 en 2010-12-14
20. APPENDIX A, QUICK REFERENCE
20.1. TMS D jumbo, TMS DD jumbo, TMS DDS jumbo, TMS DDSS jumbo
key Function
select boom
, or
Navigate boom
SET REF
Navigate boom
SET REF
Change direction of horizontal direction display

SET 0
Change direction of vertical direction display

SET 0
Change reference
REF
Change look--out angle unit (degrees/meters)

m
TMS DD JUMBO, TMS DDS JUMBO:
key Function
Display the drilling angles
(lights 4 and 8 on)

(lights 4 and 8 on)

Display the drilling depth
(lights 1 and 6 on)

Display the drilling speed
(lights 1 and 6 on)

(light 4 on) Zero the depth trip meter
0
(light 4 on) Zero the depth trip meter

1
(light 4 on) See the depth cumulative meter

2

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key Function
Set the drilling depth (m)
SET
XX.XX
Calibrate the drifter depth transducers

SET 1 2 3 4
Calibrate carrier tilt

SET 1 2 3 4
Calibrate feed tilt
SET 1 2 3 4
Calibrate carrier swing
SET 1 2 3 4
Calibrate boom swing
SET 1 2 3 4
Calibrate feed swing
SET 1 2 3 4
Test the transducers

SET

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20.2. Sensors numbering
1 -boom jumbo:
sensor no: Key:

Carrier swing 2
SET
Carrier tilt 3
SET
Boom swing 4
SET
Feed swing 5
SET
Feed tilt 6
SET
2 - boom jumbo:
sensor no: Key:

Carrier swing 3
SET
Carrier tilt 4
SET
• Boom 1
sensor no: Key:

Boom swing 5
SET
Feed swing 6
SET
Feed tilt 7
SET
• Boom 2
sensor no: Key:

Boom swing 8
SET

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Feed swing 9
SET
Feed tilt 10
SET
3 - boom jumbo:
sensor no: Key:

Carrier swing 4
SET
Carrier tilt 5
SET
• Boom 1
sensor no: Key:

Boom swing 6
SET
Feed swing 7
SET
Feed tilt 8
SET
• Boom 2
sensor no: Key:

Boom swing 9
SET
Feed swing 10
SET
Feed tilt 11
SET
• Boom 3
sensor no: Key:

Boom swing 12
SET

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Feed swing 13
SET
Feed tilt 14
SET
TMS DDS:
(lights 4 and 8 on)

(lights 4 and 8 on)

Display the drilling depth and the penetration rate.
(lights 1 and 6 on)

Display the drilling depth and the penetration rate.
(lights 1 and 6 on)

Set the minimum penetration rate limit (m/min)
SET 0
XX.XX
(light 8 on) Zero the average speed trip meter

0
(light 8 on) See the average speed trip meter

1
(light 8 on) See the average speed cumulative meter

2

ID: 780 0 en 2010-12-14
21. APPENDIX B, TROUBLESHOOTING
21.1. Testing power feed
If the display unit is not powered i.e none of the indicator lights are on, then
1. measure power (24 VDC) inside rig’s electric main box with a multimeter.
2. open the TMS control box (4 screws). Measure power (24 VDC) from terminal block by multimeter
(look figure 3).
THF - feed only

45 A 1 Hole depth sensor
46 A 1 ---”---
47 A 2 ---”---
48 A 2 ---”---
49 A 3 ---”---
50 A 3 ---”---
Fig 3. Terminal blocks

3. check fuse (in 24 VDC pin of terminal block)
4. check that all the four green indicator lights are on. These indicator lights are on the side of the
power card (uppermost card in the rack of the control box, figure 4). If all of these lights are off
then the control box is most likely unpowered, but if some of these indicator lights are on and
some are off then power card has to be replaced.
5. if one of the red indicator lights ( in CPU- and R/D-cards) is on, then switch power off and on again.
If one of the red indicator lights is still on then corresponding card(s) has to be replaced. See figure
4.

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Fig 4. Circuit card front covers
21.2. Testing the display unit
All the indicator lights can be tested by turning power off and on again. When switching on all the
indicator lights should remain on for about 4 seconds.
If the display unit is unpowered, check the cable and the connectors. If OK, then check the jumpers
on the motherhood (see electrical diagrams). Check if +15V / -15V voltage comes from the display
unit to the terminals of the central processing unit by measuring the voltage across the terminals 61
and 64. If the voltage is 30V and the display does not still work, the unit has to be changed.
21.3. Testing transducers
Digital inputs of the system can be shown on display by pressing:
SET
after which there are 6 digits on the upper display, and one digit on the lower display. Each digit
indicates the state of a transducer ( 0 = OFF, 1 = ON)
the meaning of the digits are
Boom 1 (upper display):
• 2 first digits on the upper display: Drilling depth pulses forwards and back, (CF-feed double-shape
pulse). Test by moving the drifter.
Boom 3 (upper display):

• 2 last digits on the upper display: Drilling depth pulses forwards and back, (CF-feed double-shape
pulse). Test by moving the drifter.
Lower display:
• 3 digits on lower display: Rock drill rear position sensors for booms 1, 2, and 3. Test by running the
rock drills to and from rear position.
If an input does not function correctly, check electric connections and the condition of the sensors.
Drilling depth sensors must be checked by measuring voltages at contacts 4 and 7 of pulse sensor
adapter at TMS- P box. (CF -feed must be checked by measuring voltages at contact 45,46,47,48,49
and 50 of pulse sensor adapter at DPU box). The signal must be approx. 22 V when the sensor is
activated, and 0 V when the sensor is not activated.

ID: 780 0 en 2010-12-14
21.4. Testing resolvers (inclinometers)
21.4.1. Testing from keyboard
You can test the inclinometer of inclination by pressing
SET
Press until the upper display shows the figure corresponding to the sensor. Refer to Appendix
A.
When the correct sensor display is chosen, the sensor can be tested by running the corresponding
movement. When tilt angle is changed, the figure on the lower display changes so that one degree
corresponds to 180. The figure varies between -32768 and 32768.

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21.4.2. Testing by measuring
Each of the resolvers (inclinometers) can be tested in the following way:

a) Open the cover of the control box ( 2 screws ). Remove the fuse. Remove the flat cable connector
from the terminal block.
b) Measure resistance between two of the following pins on terminal with multimeter. Resistance
values should be between (look figures 2 and 5)
cosine-channels:
1-2 225 - 650 Ω carrier swing

3-4 225 - 650 Ω carrier tilt
5-6 225 - 650 Ω boom swing (boom 1)
7-8 225 - 650 Ω feed swing (boom 1)
9 - 10 225 - 650 Ω feed tilt (boom 1)
11 - 12 225 - 650 Ω boom swing (boom 2)
13 - 14 225 - 650 Ω feed swing (boom 2)
59 - 60 225 - 650 Ω feed tilt (boom 2)
37 - 38 225 - 650 Ω boom swing (boom 3)
39 - 40 225 - 650 Ω feed swing (boom 3)
41 - 42 225 - 650 Ω feed tilt (boom 3)
sine - channels:
15 - 16 225 - 650 Ω carrier swing

17 - 18 225 - 650 Ω carrier tilt
19 - 20 225 - 650 Ω boom swing (boom 1)
21 - 22 225 - 650 Ω feed swing (boom 1)
23 - 24 225 - 650 Ω feed tilt (boom 1)
25 - 26 225 - 650 Ω boom swing (boom 2)
27 - 28 225 - 650 Ω feed swing (boom 2)
57 - 58 225 - 650 Ω feed tilt (boom 2)
31 - 32 225 - 650 Ω boom swing (boom 3)
33 - 34 225 - 650 Ω feed swing (boom 3)
35 - 36 225 - 650 Ω feed tilt (boom 3)
If the measured resistances are far from these values, then corresponding inclinometer or resolvers
has to be replaced. The resistance values might vary slightly, as shown on the above list, depending
on the various manufactures of the interchangeable resolvers.
See fig. 5 for the resolvers operation.

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RESISTANCE RESOLVER R/D CARD

TESTING
4 SIN 0I red 5
225...650 W COS II yellow 2 Sig-
5 nal
SIN II black 4 treat-
2 ment
225...650 W COS 0I blue 3
3
red/white 6
1 Sine--wave
80...225 W yellow/white 1 generator
6 400 Hz
Fig 5. Operating principle of the resolvers

It is also possible to test resolvers when power is on in the following way:
Measure the AC-voltage from all the connected sine- and cosine channels. When resolver (or
inclinometer) is rotated then AC- voltage should vary between about 0 VAC - 3.8 VAC. The voltage
in the connected 400 Hz feed should be about 3.8 VAC.
This is the best way to check that inclinometer is not stuck i.e
NOTE! the AC-voltage changes when the inclinometer is turned
around.
(Versions DD and DDS only). If the display of the drilling

directions does not change when inclinometer (or resolver) is
rotated, then check that the green indicator light ( in the R/D-
card ) flashes about 2 times a second i.e CPU-card reads angle-
values. If this light does not flash even if the drilling direction
NOTE!
displaying state is on and the resolver (or the inclinometer) is
moved then switch power off and on again. If this light still
doesn’t flash, you have to replace the R/D- or CPU-card or both.
With 3-boom jumbos, the indicator lights of both R/D boards
must be flashing if boom 3 is selected.
In D versions of one and two-boom jumbos the indicator light is

NOTE!
not flashing.

ID: 780 0 en 2010-12-14
21.5. Testing drilling depth sensor installation
If drilling depth counter does not work, although depth measuring is calibrated (chapter 12), an
oscilloscope or multimeter must be used to check the pulse form of the pulse sensors.
The pulse shape that the sensors should give is shown in Fig. 6.
a b
1
0
c d
1
0
a =b c =d
Fig 6. Ideal pulse-shape of the pair of the inductive switches
TF and THF feeder:
1. The pulses must be measured at contacts 4 and 7 (sensors 1 and 2 respectively) of sensor adapter
at TMS P box.
2. If pulse shape is not according to Fig. 6 with rapid movement, the connections from the pulse
sensor adapter to the DPU must be checked and the adapter must be replaced if faulty.
CF feed:
1. The pulses must be checked by measuring voltages at contact 45,46,47,48,49 and 50 of pulse
sensor adapter at DPU box.
2. If pulse shape is not according to Fig. 6, the sensors must be checked and faulty sensors replaced.
The pulse shape adjusted according to Fig. 6.
Fig. 7 shows the mounting principle of a pulse sensor pair at a flow sensor sprocket wheel. (CF -feed
pulse sensor pair is mounting at a feed mechanism sprocket wheel.)
1,0 mm
0,9mm
0,9mm 1,0 mm
Fig 7. Mounting principle of the pulse sensors

ID: 780 0 en 2010-12-14
Pulse sensors are screwed in position so that the clearance is approx. 0.9 -1mm, then the locking
nut is tightened and the clearance is checked. The depth sensors’ pulse shape is checked at rapid
movement. The final clearance is adjusted so that the pulse shape is according to Fig. 6.
When a pulse sensor is installed, the flow sensor must be
disconnected from the hydraulic circuit.
The clearance is checked with a feeler blade through the flow

opening of the flow sensor.
If the pulse sensor is mounted too deep between the teeth, the
flow sensor will be destroyed when pressure is connected to it.
CF -feed sensors mounting screw until it touches the wheel

tooth. After that, unscrew it about one turn (clearance is
maximum 1 mm). Then locking the nut.

ID: 780 0 en 2010-12-14
22. APPENDIX C, JUMPER SETTINGS OF MOTHER BOARD
3 4 5 6 7 8
1 2 9
R/D R/D
R/D J2 R/D J1
CPU CPU
TX RX
Fig 8. Jumper settings of mother board (view of underside)

ID: 780 0 en 2010-12-14

ID: 780 0 en 2010-12-14
www.sandvik.com

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Original instructions

TMS Data displaying unit, TMS-jumbo

1. MOST OFTEN USED FUNTIONS .................................................................................................. 5

2. GENERAL INFORMATION ABOUT TMS ..................................................................................... 7

3. INTRODUCTION TO THE KEYBOARD ........................................................................................ 8

4. INTRODUCTION TO THE INDICATOR LIGHTS ........................................................................... 9

5. CALIBRATION OF THE DIRECTION TRANSDUCERS ............................................................... 11

6. DISPLAYING DIRECTION ANGLES (ALL VERSIONS) ............................................................... 13

7. SELECTING BOOM (ALL VERSIONS) ......................................................................................... 14

8. SELECTING LOOK-OUT ANGLE UNIT (ALL VERSIONS) .......................................................... 15

10. NAVIGATING (ALL VERSIONS) ................................................................................................... 17

11. CHANGING REFERENCE (ALL VERSIONS) ............................................................................... 18

12. CALIBRATING THE DEPTH TRANSDUCER (DD, DDS, DDSS) ................................................. 19

13. DISPLAYING THE DRILLING DEPTH (DD, DDS,DDSS) ............................................................. 20

14. SETTING OF THE DRILLING DEPTH (ALL VERSIONS) ............................................................. 21

15. CUMULATIVE DRILLING DEPTH COUNTERS(DD,DDS,DDSS) ................................................ 22

16. DISPLAYING THE PENETRATION RATE (DDS,DDSS) .............................................................. 23

17. SETTING OF THE MINIMUM RATE LIMIT (DDS,DDSS) ............................................................. 24

18. AVERAGE SPEED COUNTERS (DDS,DDSS) ............................................................................. 25

19. RETURN AUTOMATIC (DDSS) ..................................................................................................... 26

20. APPENDIX A, QUICK REFERENCE ............................................................................................. 27

Copyright © Sandvik Mining and Construction 3 (40)

22. APPENDIX C, JUMPER SETTINGS OF MOTHER BOARD ......................................................... 39

4 (40) Copyright © Sandvik Mining and Construction

1. MOST OFTEN USED FUNTIONS

Show the drilling direction

Navigate boom (give reference)

Change look-out unit (degrees/meters)

Zero cumulative drilling depth trip meter

Set minimum penetration rate limit

Copyright © Sandvik Mining and Construction 5 (40)

S1, Hole depth sensors

6 (40) Copyright © Sandvik Mining and Construction

2. GENERAL INFORMATION ABOUT TMS

2.1. TMS versions

Hole depth is measured by two methods.

TMS-DATA DISPLAYING UNIT IS DELIVERED IN FOUR VERSIONS:

TMS DDS JUMBO

TMS DDSS JUMBO

Copyright © Sandvik Mining and Construction 7 (40)

3. INTRODUCTION TO THE KEYBOARD

Key Function TMS version

Display the angle of drilling direction D, DD, DDS, DDSS

Display hole depth DD, DDS, DDSS

Display penetration rate DDS, DDSS

Settings D, DD, DDS, DDSS

Referents D, DD, DDS, DDSS

Select look-out angle unit D, DD, DDS, DDSS

Select boom 1 D, DD, DDS, DDSS

Select boom 2 D, DD, DDS, DDSS

Select boom 3 D, DD, DDS, DDSS

Return to base state (display drilling an- D, DD, DDS, DDSS

Keys are used to input numbers to the TMS display-

8 (40) Copyright © Sandvik Mining and Construction

4. INTRODUCTION TO THE INDICATOR LIGHTS

1. This key can be pressed next.

2. The angle of the drilling direction is displayed. D, DD, DDS, DDSS

4. a) if indicator light 8 is also on, then the hole depth DD,DDS,DDSS

5. This key can be pressed next.