C175 16 2725KVA CAT Rebuild WYB00115

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TECHNICAL OFFER

1. CATERPILLAR PACKAGE OVERHAULED GENSET TYPE:


C175-16, 2725KVA Prime Power, Build 2007, Original, Serial
Number WYB00115, SMU 9725

1. Engine Technical Data:

Maker: Caterpillar Inc.


Type Of Engine: Four-Stroke, Diesel Fuel
Application: Power Generation, Prime Power.
Cylinders Arrangement: Vee Type
No. Of Cylinders: 16 Cylinder
No. Of Strokes: four Strokes
Bore: 175 mm
Stroke: 220 mm
Displacement: 84.67 L
Aspiration: Turbocharged Aftercooled
Compression Ratio: 16.7:1
Genset Output: 2725 KVA - 2180 eKW (Prime)
Revolutions Per Minute: 1500 RPM

Service Letters Completed at Overhaul by CUESI

PS43242 – Replace Water Pump


PS43256 – Removing Power Module for Fuel Control Valve
PS43279 – Rework Oil Sensing Hose Adapter
PS43366 – Rework Fuel Lines
PS52157 – Relocate Air Inlet Temperator Sensor
PS43399 – Inspect Cluster Gear Stub Shaft
PS43669 – Inspect / Rework / Replace components within Electronic Thermostat As.
PS43820 – Update Crankshaft, Damper Adapter, Damper, Connecting Rod
Bearing,Connecting Rod
PS53424 – Replace Oil Cooler
Install Updated Tube As-Fuel (Resolve CPI: 259299)
Complete 50Hz Conversion - Qty 16 – Cylinder Pack Gp / Qty 4 – Turbocharger Gp
Test Report Available
Complete Repaint

2. Air Inlet System:


• Air cleaner; 4x Dual element with service indicator
• Aftercooler core
• Turbocharger

3. Exhaust System
• Dry Exhaust Manifold

4. Fuel System
• Primary fuel filter w/integral water separator & secondary filter.
• Fuel cooler.
• Fuel priming pump.
• Flexible fuel lines.

5. Starting System
• Dual 24-volt starting motor
• Battery with rack & cables (dry);
• 24V, 75 amp charging alternator.

6. Cooling System:
• Coolant drain line with valve
• Coolant level sensor
• SCAC cooling
• Jacket Water and AC inlet/outlet flanges
• Caterpillar Extended Life Coolant (To be filled by customer)

7. Lubrication System:
• Oil cooler.
• Lubricating oil. (To be filled by customer)
• Gear type lube oil pump.
• Oil filter and dipstick.
• Oil drain lines with valve
• Fumes disposal
• Electrical 24V Pre Lube Pump

8. Governing System:
• CATERPILLAR® ADEM IV® governor.

9. Mounting System:
• Rails - Engine / generator

10. Generator Technical Data:

2725 kVA , 2180eKw @ 0.8 P.F.


Voltage: 400 Volts
Frequency: 50 Hz
Speed: 1500 RPM
Insulation: Class "H"
No. of Bearing: Double Bearing
Alignment: Flex coupled
Excitation: Permanent Magnet Excitation
Over Speed Capability: 150% of Synchronous speed
Wave Form: 003.00
Voltage Regulator: CAT digital voltage regulator (CDVR) with KVAR/PF
control, 3-phase sensing
Voltage Regulation: Less than ± 0.5% (steady state)
Less than ± 1% (from no load to full load)
TIF: Less than 50
THD: Less than 5%
Circuit breaker: Not installed. Bussbar connection in Right hand extention
box, or Rear
11. Control Panel:

EMCP3.3 (Electronic Modular Control Panel 3.3)

• EMCP 3.2 / EMCP 3.3 (Option)


• Single location customer connector point
• True RMS metering, 3-phase
• Controls
- Run / Auto / Stop control
- Speed Adjust
- Voltage Adjust
- Emergency Stop Pushbutton
- Engine cycle crank
• Digital Indication for:
- RPM
- Operating hours
- Oil Pressure
- Coolant temperature
- System DC volts
- L-L volts, L-N volts, phase amps, Hz
- ekW, kVA, kVAR, kW-hr, %kW, PF (EMCP 3.2 / 3.3 )
• Shutdowns with common indicating light for:
- Low oil pressure
- High coolant temperature
- Low coolant level
- Overspeed
- Emergency stop
- Failure to start (overcrank)
• Programmable protective relaying functions: (EMCP 3.2
& 3.3)
- Under and over voltage
- Under and over frequency
- Overcurrent (time and inverse time)
- Reverse power (EMCP 3.3)
• MODBUS isolated data link, RS-485 half-duplex (EMCP
3.2 & 3.3)
• Options
- Vandal door
- Local annunciator module
- Remote annunciator module
- Input / Output module
- RTD / Thermocouple Modules
- Monitoring software

12. Rating Information


PRIME 2180 ekW 2725 kVA
50 Hz 1500 rpm 400 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Prime - Output available with varying load for an
unlimited time. Average power output is 70% of the
prime power rating. Typical peak demand is 100% of
prime rated ekW with 10% overload capability for
emergency use for a maximum of 1 hour in 12. Overload
operation cannot exceed 25 hours per year. Prime power
in accordance with ISO3046. Prime ambients shown
indicate ambient temperature at 100% load which results
in a coolant top tank temperature just below the alarm
temperature.
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO3046 standard conditions.
Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
when used at 29º C (85º F) and weighing 838.9 g/liter
(7.001 lbs/U.S. gal.). Additional ratings may be available
for specific customer requirements, contact your Cat
representative for details. For information regarding Low
Sulfur fuel and Biodiesel capability, please consult your
Cat dealer.

13. Dimensions:

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