LONTAR OPERATIONAL DISCREPANCY

S.NO SYSTEM DESCRIPTION OF PROBLEM DEPARTMENT TO CHECK ISSUE DATE REPAIRED DATE

1 CPP Magnetic Level Acid Day Tank not reading correctly and stuck at 0.6m I&C

2 CWP CWP B HPU not get closed limit due to still > 2 % I&C

3 Condenser waterbox 2 inlet temperature bad reading I&C

4 Condenser Conductivity Analyzer Bad Reading I&C

Condenser
5 Outlet Waterbox Several time not at setting position after stop 1 CWP, pressure>215 kpa and get Vibration High I&C

6 Waterbox 1 Backwash inlet MOV sometime closed feedback disappear I&C

TWS A&B will stop if we stop 2nd CWP due to Low suction pressure of wash pump.
7 TWS The cwp discharge pressure will drop to <100 kpa during shutdown of 2nd cwp. DCS, Electric, I&C
Suction of screen wash pump coming from cwp discharge

8 CEP CEP B temp Transmitter Bad Reading I&C

9 IDF B Temp Transmitter Bad Reading Motor DE Temperature I&C

IDF
10 IDF Damper Seal Air Heater ampere reading neeed to check, we got over range I&C

11 Fly Ash Dryer A Always Trip Electric, I&C

Fly Ash
ESP Fly Ash Transport 12 OUT CA VLV often get open fault and close fault,
12 I&C
therefore sequence of fly ash transport not work properly.
13 Service Air Compressor C get Alarm 1st stage discharge temperature I&C
Compressor
14 Instrument Air Dryer A Problem/fault due to refrigerant pressure I&C, Mechanic

15 Mill Mill A,C,D still have reading the flow even draft system already shutdown. I&C

16 Vacuum Pump Vacuum pump downstream Switch always active so the sequence not proper and always running manual method. I&C

Flash Tank DR Loop Seal Level always got low level.

17 Need to check but it was no access I&C

Condensate System
18 Flash Tank Level Transmitter and gauge several time not same the reading I&C

19 Deaerator Inlet Condensate flow tranmistter 1&2 showing reading >50tph while CEP Stop I&C

20 Boiler HRA LHS Wall Metal Temperature 2 alaways higher reading value during normal operationand always got high temperature alarm. I&C

21 MDBFP MDBFP mechanical seal water several time got H alarm due to tramsitter installed before cooler I&C

22 MOV Attemperator sometimes get Torque Close Alarm when auto closed after maintain steam temperature I&C

23 Aux.Boiler MOV Blowdown Drum Conductivity after shutdown aux boiler always cannot closed by command DCS, I&C

24 Local Level Blowdown Aux Boiler not working, so cannot maintain level blowdown as a design. I&C

25 Caustic Day Tank level often got spike reading/ different value with local I&C

26 CMU MBE Acid and Caustic concentration different reading between local and HMI I&C

27 Catridge filter DP H sometimes active even flow still oke and actual cartridge filter not to dirty I&C

28 Electrochlorination Transmitter Flow of Blower ECP not reading correctly I&C

3. Magnetic Level Acid Day Tank not reading correctly and stuck at 0.6m
1.CWP B HPU not get closed limit due to still > 2 %