Professional Documents
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Cutting Bot Planer
Cutting Bot Planer
RHINO PARTS
LONG-LIFE EJECTORS 20
RHINO TOOLS 25
2|3
THE ROTATION SYSTEM
Our re-designed Rhino Spring Clip and Rhino Ring improve rotation, reduce cutter
bit wear and make installation easier – all resulting in more savings for you.
The Rhino Spring Clip has a rounder shape, bi-directional retaining tabs, reduced
gap size and is made from thicker material. The Rhino Ring has a larger outside
diameter, smaller inside diameter and larger cone size.
Improved durability
due to optimized Faceted body design
carbide metal tips for efficient operation
WM1/13
8x15 LG
Application: Concrete and Hard Asphalt
Characteristics: Mini concrete cutter bit
28
- Cylindrical carbide tip
26 - 13 mm (1/2 inch) shank
55
- 200 bits per bucket
Machines: Small Class Milling Machines
13
Carbide Weight:
9.01 g
WM4/13
8.5 Application: Asphalt
16
13
Carbide Weight:
19.68 g
W1-10R
10x25 LG
Application: Concrete and Hard Asphalt
Characteristics: Concrete cutter bit
48
- Long sleeve
- D = 45 anti-wear plate
45 - 50 bits per bucket
4
W1-10-NR
10 x 25 LG
Application: Concrete and Hard Asphalt
Characteristics: Strong, ultra-high, penetrating
48
cutter bit
30 - Cylindrical carbide tip
88
- Puller Groove
- Long sleeve
45 - D = 45 anti-wear plate
- 50 bits per bucket
4
20
Carbide Weight:
24.59 g Machines: Small and Middle Class
Milling Machines
4|5
RHINO CUTTER BITS
W1-13R
13x25 LG
Application: Concrete and Hard Asphalt
Characteristics: Robust concrete cutter bit
48
- Large cylindrical carbide tip
33
- Heavy-duty body
88
- Long sleeve
- D = 45 anti-wear plate
45 - 50 bits per bucket
4
Carbide Weight:
20 Machines: Middle and Large Class
38.78 g Milling Machines
W4ER
8.5
16
16
Application: Asphalt
Characteristics: Universal cutter bit
48
- Long sleeve
- D = 45 anti-wear plate
45 - 50 bits per bucket
4
W5ER
9.5
16
17.5
Application: Asphalt
Characteristics: Universal cutter bit
48
- Long sleeve
- D = 45 anti-wear plate
45 - 50 bits per bucket
4
20
Carbide Weight: Machines: Middle and Large Class
23.40 g Milling Machines
W5LEHR
9.5
17.5
Application: Asphalt
17.2
49.5
- Long sleeve
- D = 45 anti-wear plate
45 - 50 bits per bucket
4
20
Carbide Weight: Machines: Middle and Large Class
26.50 g Milling Machines
W6R
10.5
17.5
Application: Asphalt
19
Characteristics: Universal cutter bit for high
48
horsepower requirements
34 - Robust carbide tip
88
- Puller groove
- Long sleeve
45 - D = 45 anti-wear plate
- 50 bits per bucket
7
20
Carbide Weight:
30.17 g Machines: Middle and Large Class
Milling Machines
W6AOCR
11.5
18
19
Application: Asphalt, Concrete, Asphalt Over
Concrete
49
20
Carbide Weight: - 50 bits per bucket
36.37 g Machines: Middle and Large Class
Milling Machines
W6AOCLR
11.5
Application: Asphalt
21
19
Characteristics: Universal cutter bit for high
50.5
horsepower requirements
35 - Robust extended carbide tip
90
- Puller groove
- Long sleeve
45
- D = 45 anti-wear plate
- 50 bits per bucket
7
20
Carbide Weight: Machines: Middle and Large Class
41.00 g Milling Machines
W6SR
10.5
17.5
19
Application: Stabilizing/Recycling, Abrasive
Asphalt
48
6|7
RHINO CUTTER BITS
W6SGR
10
19 Application: Stabilizing
Characteristics: Large, long-life body bit for
41
37 abusive “stabilizing” requirements
- Stout carbide tip
80
- Large, long-life body
- Long sleeve
45 - D = 45 anti-wear plate
7
20 - 40 bits per bucket
Carbide Weight:
22.89 g Machines: Stabilizers
W6ER
10.5
19.6
Application: Asphalt
19
Characteristics: Strong, high-penetration bit for
48
- Puller groove
- Long sleeve
45 - D = 45 anti-wear plate
- 50 bits per bucket
4
20
Carbide Weight:
32.87 g Machines: Middle and Large Class
Milling Machines
W7ER
11
20.5
Application: Asphalt
20.5
Characteristics: Strong, high-penetration bit for
48
- Puller groove
- Long sleeve
45 - D = 45 anti-wear plate
- 50 bits per bucket
4
20
Carbide Weight:
41.50 g Machines: Middle and Large Class
Milling Machines
W7HLL
11
20.5
Application: Asphalt
20.5
Characteristics: Strong, high-penetration bit for
48
- Heavy-duty body
- Long sleeve
45 - D = 45 anti-wear plate
- 50 bits per bucket
7
20
Carbide Weight:
41.50 g Machines: Middle and Large Class
Milling Machines
W8ER
11.5
Application: Asphalt
23
22
Characteristics: Large cutter bit for extreme,
48
high horsepower requirements
34
- Very large, extended carbide tip
88
- Heavy-duty body
- Long sleeve
45 - D = 45 anti-wear plate
- 50 bits per bucket
7
20
Carbide Weight:
48.37 g Machines: Large Class Milling Machines
W1-13/22R
13x25 LG Application: Concrete and Hard Asphalt
Characteristics: Large, long-life body bit for high
53
horsepower requirements
40
- Cylindrical carbide tip
92
22
Carbide Weight:
38.78 g Machines: Large Class Milling Machines
with 22mm holders
W1-17/22R
17x28.5 LG Application: Concrete and Hard Asphalt
Characteristics: Large, long-life body bit for high
51
horsepower requirements
40
- Very large cylindrical carbide tip
92
22
Carbide Weight:
73.69 g Machines: Large Class Milling Machines
with 22mm holders
8|9
RHINO CUTTER BITS
W6-22XR
10.5
17.4
Application: Stabilizing/Recycling
51 (Compressed)
19
Characteristics: Large, long-life body bit for high
horsepower requirements
91.5
- Robust carbide tip
- Body shield
44.5 - Long sleeve
- D = 45 anti-wear shield
22.5 - 40 bits per bucket
Carbide Weight:
30.17 g Machines: Stabilizers/Recyclers
W6SG-22XR 10
43.5 (compressed)
19 Application: Stabilizing
Characteristics: Large, long-life body bit for
abusive “stabilizing” requirements
- Stout carbide tip
84
- Body shield
44.5 - Long sleeve
- D = 45 anti-wear shield
22.5 - 40 bits per bucket
Carbide Weight:
22.89 g Machines: Stabilizers
W6AOC-22XR
11.5
18
51.5 (Compressed)
19
Application: Stabilizing/Recycling
Characteristics: Large, long-life body bit for
abusive “stabilizing” requirements
- Stout carbide tip
92
- Body shield
44.5
- Long sleeve
- D = 45 anti-wear shield
22.5 - 40 bits per bucket
Carbide Weight:
36.37 g Machines: Stabilizers
W8-22XR
11.5
20
Application: Stabilizing/Recycling
51 (compressed)
22
Characteristics: Large, long-life body bit for high
horsepower requirements
91.5
10
19
Application: Stabilizing
Characteristics: Large bit for abusive “stabilizing”
64
applications
113.1
43
- Stout carbide tip
- Large body
- 25 mm (1 inch) shank
60 - 20 bits per bucket
9.1
Carbide Weight:
25.5 Machines: Stabilizers
22.89 g
W8-25R
11.5
20
21.6
Application: Stabilizing/Recycling
Characteristics: Large bit for high horsepower
64
requirements
113.2
Carbide Weight:
25.5 Machines: Stabilizers/Recyclers
43.61 g
W1-15-25R
15
Application: Recycling
24
requirements
113.2
Carbide Weight:
25.5 Machines: Recyclers
47.82 g
W1-19-25R
19
Application: Recycling
29
requirements
113.2
43
- Robust cylindrical carbide tip
- Large body
- 25 mm (1 inch) shank
60 - 20 bits per bucket
9.1
Carbide Weight:
25.5 Machines: Recyclers
84.00 g
10 | 11
RHINO CUTTER DRUMS
12 | 13
RHINO CUTTER DRUMS
14 | 15
QUICK-CHANGE TOOLHOLDER SYSTEM
Top quality manufacturing
The operating costs of road milling
machines and recyclers are largely
determined by the service life of
the tools subject to wear, meaning
the bits and the toolholders.
Consequently, these parts must
meet the highest quality
requirements. Manufacturing by
the forging method makes it
possible to process quality
materials at relatively low cost and
achieve extremely high component
Forging process for the upper part of the quick-change toolholder.
strengths. Tight tolerances are
maintained by subsequent
machining to make the precision
components required for milling
applications such as fine milling.
Subsequent heat treatment and
hardening of the toolholders is of
critical importance. Special
methods are used for this step as
well, in order to obtain high
hardness for low wear, and the
necessary toughness. Only in this
way can a long service life be
achieved under the highly dynamic
loads generated by the milling High-precision, automatic machining of the upper part of the quick-change
toolholder.
process.
HT11 QUICK-CHANGE TOOLHOLDER SYSTEM
Convenient replacement, fast servicing Upper part HT11-R for improved tool rotation
With the HT11 quick-change toolholder system, Optimum rotation of the cutting tools is often
Wirtgen has engineered a field-proven solution impaired by material soiling the toolholder’s drill
for road milling machines and recyclers making hole. With the upper part type HT11-R, the fine
the operation and servicing of the machines particles of milled material are flushed from the
more convenient, faster and thus more drill hole via a recess at the back of the upper
profitable. Enlarging the contact surface of the part. The bit is essentially prevented from
upper part to completely cover that of the sticking in the bore and the bit can be used for
bottom part ensures a tight fit between the two. a significantly longer period of time due to the
A seal prevents dirt particles from entering the improved rotation. Easier access with the
gap between the upper part and the bottom Wirtgen ejector tools makes life even simpler.
part during the milling operation.
16 | 17
HT11 QUICK-CHANGE TOOLHOLDER SYSTEM
Strong Retaining Bolt:
The retaining bolt in the HT11 quick-
change system is significantly larger
than the one used in the HT3 quick-
change toolholder system. The
M30x2 thread is now combined with a
17 mm hexagonal socket drive which
reliably transfers the necessary
torque of 500 Nm. The conical stud
can transmit enormous clamping
forces and thus minimizes loosening
of the upper part.
HT11 HT3
18 | 19
LONG-LIFE EJECTORS
Long-Life Ejectors:
Strategically placed
ejectors on the milling
drum help to transfer
milled asphalt from the
cutter drum to the
conveyor. Specially
blended carbide
surfaces extend the life
of these ejectors.
Fabric
• 3 plies of a durable, synthetic fabric resulting in a 240 lb per inch of width working tension.
• Offers flexibility to operate on small pulleys at high speeds
• Provides increased resistance to gouging, puncturing, and impact at loading points
• Has excellent fastener holding ability
Covers
• Features a 3/16” thick top cover and a 1/16” thick bottom cover
• Made of a durable yet flexible rubber compound designed to withstand the harsh effects of
abrasion, gouging, and weathering
Cleats
• Fully molded into the belt cover: That is, the cleats and cover are one unit. This proven
production method prevents cleats from peeling away from the cover, which can take
place when uncured cleats are vulcanized to a cured belt cover.
• Aggressive 1” high cleats spaced at 10” apart increase production capacity, withstand
abrasion, enhance belt life, and protect the top cover of the belt.
• 1” high integrally molded rubber side curbs are available.
Splice
• Conventional styles of conveyor belting usually fail in the splice area, which is typically
the weakest part of the belt. Our special splicing techniques developed from years of
experience result in a virtually seamless joint that withstands even the toughest
applications.
• Tests show that the Rhino splice is up to 40% stronger than conventional splices in
standard rubber belting.
• Rhino’s one-piece construction, where cleats, cover, fabric, and splice are manufactured as a
single unit, provides the industry’s most durable and productive belt.
20 | 21
RHINO CONVEYOR BELTS
MACHINE BELT POSITION BELT DIMENSION PART NUMBER
CAT
PR450 PICK-UP 30” WIDE X 15’ 1” LONG 40000074
PR450 DISCHARGE 30” WIDE X 50’ 1” LONG 40000075
PM465 PICK-UP 30” WIDE X 18’ 5” LONG 40000118
PM465 DISCHARGE 30” WIDE X 49’ 9” LONG 40000119
PM565 PICK-UP 36” WIDE X 25’ 5” LONG 40000076
PM565 DISCHARGE 30” WIDE X 50’ LONG 40000077
PM565NEW & 201 PICK-UP 39” WIDE X 25’ LONG 40000203
PM565NEW DISCHARGE 36” WIDE X 55’ 6’ LONG 40000279
CMI
PR500 PICK-UP 30” WIDE X 28’ LONG 40000115
PR500 DISCHARGE 30” WIDE X 56’ LONG 40000116
PR525 PICK-UP 36” WIDE X 20’ 9” LONG 40000122
PR525 DISCHARGE 36” WIDE X 49’ 5” LONG 40000079
PR525/7 PICK-UP 36” WIDE X 23’ LONG 40000280
PR750B PICK-UP 36” WIDE X 20’ 4” LONG 40000185
PR750B DISCHARGE 36” WIDE X 58’ LONG 40000184
PR800 PICK-UP 36” WIDE X 28’ 1” LONG 40000080
PR800 DISCHARGE 30” WIDE X 54’ LONG 40000081
PR800 PICK-UP 42” WIDE X 28’ 1” LONG 40000082
PR800 DISCHARGE 36” WIDE X 54’ LONG 40000083
PR800 DISCHARGE 42” WIDE X 55’ 5” LONG 40000187
PR1000 PICK-UP 48” WIDE X 20’ 4” LONG 40000123
PR1000 DISCHARGE 48” WIDE X 57’ 6” LONG 40000124
PR1050 PICK-UP 48.5” WIDE X 30’ 11” LONG 40000084
PR1050 DISCHARGE 48” WIDE X 55’ 5” LONG 40000085
INGERSOLL-RAND
MT6520/PC2000 PICK-UP 24” WIDE X 26’ LONG 40000086
MT6520/PC2000 DISCHARGE 24” WIDE X 43’ 6” LONG 40000087
MT7500/PC2200 VANNER EDGE PICK-UP 39.38” WIDE X 23’ 2” LONG 40000088
MT7500/PC2200 VANNER EDGE DISCHARGE 31.5” WIDE X 52’ 6” LONG 40000089
ROADTEC
RX25D PICK-UP 24” WIDE X 22’ 9” LONG 40000106
RX25D DISCHARGE 24” WIDE X 41’ 5” LONG 40000107
RX45 PICK-UP 32” WIDE X 23’ LONG 40000090
RX45 DISCHARGE 32” WIDE X 49’ 1” LONG 40000091
RX50 PICK-UP 36” WIDE X 26’ 6” LONG 40000098
MACHINE BELT POSITION BELT DIMENSION PART NUMBER
RX50 DISCHARGE 36” WIDE X 48’ 11” LONG 40000093
RX50B PICK-UP 34” WIDE X 21’ 11” LONG 40000283
RX50B DISCHARGE 34” WIDE X 51’ LONG 40000414
RX50W/60/70 PICK-UP 42” WIDE X 26’ 4” LONG 40000092
RX50W/60/70 DISCHARGE 36” WIDE X 48’ 11” LONG 40000093
RX60B PICK-UP 42” WIDE X 26’ 4” LONG 40000092
RX60B DISCHARGE 42” WIDE X 50’ 5” LONG 40000099
RX100 PICK-UP 60” WIDE X 28’ 3” LONG 40000100
RX100 DISCHARGE 54” WIDE X 49’ 1” LONG 40000101
RX700 PICK-UP 36” WIDE X 24’ 9” LONG 40000397
RX700 DISCHARGE 36” WIDE X 53’ 3” LONG 40000398
RX900 PICK-UP 42” WIDE X 28’ 4” LONG 40000339
RX900 DISCHARGE 42” WIDE X 53’ 3” LONG 40000396
BITELLI
200 PICK-UP 31.5” WIDE X 17’ 8” LONG 40000094
200 DISCHARGE 30” WIDE X 54’ LONG 40000081
102C NA 21.5” WIDE X 21’ 8” LONG 40000252
BARBER GREENE
RX40 PICK-UP 24” WIDE X 16’ LONG 40000096
RX40 DISCHARGE 24” WIDE X 48’ LONG 40000097
BARTMILL
300BT - 1/2” CLEETS, MECH SPLICE REQU. N/A 24” WIDE X 17’ LONG 40000103
50B - 1/2” CLEETS, MECH SPLICE REQU. N/A 24” WIDE X 28’ LONG 40000105
CUSTOM
42” WIDE X 67’ LONG N/A N/A 40000188
42” WIDE X 54’ 5” LONG N/A N/A 40000186
36” WIDE X 22’ 9” LONG N/A N/A 40000183
36” WIDE X 28’ 9” LONG N/A N/A 40000128
30” WIDE X 17’ 2” LONG N/A N/A 40000129
30” WIDE X 48’ 4” LONG N/A N/A 40000130
39.5” WIDE X 23’ 5” LONG N/A N/A 40000449
31.5” WIDE X 19’ 4” LONG N/A N/A 40000457
31.5” WIDE X 20’ 2” LONG N/A N/A 40000450
48” WIDE X 30’ 11” LONG N/A N/A 40000195
42” WIDE X 55’ 0” LONG N/A N/A 40000196
42” WIDE X 26’4” LONG N/A N/A 40000197
42” WIDE X 54’ 8” LONG N/A N/A 40000198
22 | 23
RHINO CONVEYOR BELTS
MACHINE BELT POSITION BELT DIMENSION PART NUMBER
RHINO BELTING BY THE FOOT
23.5” WIDE N/A N/A 40000377
24” WIDE N/A N/A 40000378
30” WIDE N/A N/A 40000379
36” WIDE N/A N/A 40000380
42” WIDE N/A N/A 40000381
48” WIDE N/A N/A 40000382
FLEXCO 550 MEGALOY MECHANICAL SPLICE
24” LONG N/A N/A 40000383
30” LONG N/A N/A 40000284
36” LONG N/A N/A 40000384
42” LONG N/A N/A 40000385
48” LONG N/A N/A 40000386
SPLICE INSTALLATION TOOL KIT (TEMPLATE, BORING BIT, WRENCH, BOLT BREAKERS)
24” WIDE N/A N/A 40000387
30” WIDE N/A N/A 40000388
36” WIDE N/A N/A 40000389
42” WIDE N/A N/A 40000390
48” WIDE N/A N/A 40000391
*Add "B" to end of part number for belt with free ends and mechanical splice (550 Megaloy Mechanical Splice)
**Add "C" to end of part number for belt with free ends for vulcanizing in field (Length = Std Length + Width)
RHINO TOOLS
Rapid replacement of cutter
bits: Bit changes require
machine stoppages. Worn bits
must be driven out and
replaced. Rhino offers the 3/4” Extension
Part No: 40000259
highest quality tools designed
to minimize down time: manual
Hexagon Socket,
ejector drifts and extractors,
17 mm for HT2 & HT11
copper hammers for driving in
Part No: 40000260
the new bits, and pneumatic
tools for changing bits.
Adapter for
Thread Cutter
Assembly Pliers Safety Collars Part No: 40000267
for Safety Collar for Surface Miner Tools
Part No: 40000263 Part No: 40000264
Thread Cutter
for HT3 M 24 x 2
Part No: 40000265
for HT11 M 30 x 2
Part No: 40000266
24 | 25
RHINO TOOLS
Extractor for Ejector Drift for Ejector Drift for Copper Hammer
Cutter Bits Cutter Bits Miniature Cutter Bits for Driving
Part No: 40000268 Part No: 40000269 Part No: 40000270 in the Cutter Bits
Part No: 40000271
Pneumatic Driver
for Cutter Bits
Accessories Included Part No: 40000274
Torque Wrench
Part No: 40000245
Toolholder HT01
for shaft diameter D20
Part No: 40000458
Bucket: 20 pieces
Wirtgen Drum
Maintenance Manual
Part No: PTWA2001
Toolholder HT02
for shaft diameter D20
Part No: 40000459
Bucket: 25 pieces
26 | 27
Wirtgen America
6030 Dana Way
Antioch, TN 37013
Illustrations are without obligation. Subject to technical changes. – No. WI-PPRA 02/11 © by Wirtgen America. 2011 Printed in USA
Phone: (615) 501-0600
Fax: (615) 501-0691
www.wirtgenamerica.com
E-mail:
rhino@wirtgenamerica.com