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LSQ5 - B - Bedienungsanleitung - V1 5 - EN
LSQ5 - B - Bedienungsanleitung - V1 5 - EN
Table of contents
INFORMATION
This operating manual is a translation of the original operating manual.
Safety instructions provided are not intended to inconvenience you, but for your protection.
Please read the entire operating manual and follow the instructions.
If you require information concerning the mode of operation of the overall system, please read the manual for
the overall welding system.
WARNING!
Denotes a potentially hazardous situation.
Failure to avoid this hazard may result in death or severe injury.
CAUTION!
Denotes a potentially hazardous situation.
Failure to avoid this hazard may result in minor injuries (full healing
without consequential injuries) or damage to property.
NOTE
Indicates general information associated with a risk of damage to
property and without the risk of physical injury. Disregarding this
information will interfere with product handling, which may lead to minor
material damage in some cases.
INFORMATION
General information and notes concerning the optimum use of the
product.
Signal words
Signal word Explanation
Signal word for identifying a hazard with medium risk, possibly resulting in death or severe
Warning
physical injury if it is not avoided.
Signal word for identifying a hazard with low risk which may result in slight or moderate
Caution
physical injury or material damage if it is not avoided.
Signal word for marking general information without the risk of physical injury. Disregarding
Please note the note will interfere with product handling, which may lead to minor material damage in
exceptional cases.
Information Signal word for general information and references for optimal use of the product.
Safety symbols
Component Explanation Example
2.6 Symbols
Symbols
Symbol Explanation
3 Warning information
WARNING!
Disregarding any of the safety instructions can result in significant
danger!
Disregarding the following safety instructions can lead to death.
Observe the accident prevention regulations.
The system must only be commissioned by persons who have appropriate knowledge in
the use of arc welding equipment. Wear the prescribed protective clothing, eye protection
and ear defenders as specified in UVV 26.0, VBG 15. Protect eyes and face with a safety
mask.
WARNING!
Electric shock from electrical voltage!
If the voltage selector switch is operated while the unit is switched on, it
may generate an electric shock.
Never operate the voltage selector switch when the unit is
switched on.
Always switch off the power source and wait for 3 minutes before
changing the voltage setting.
CAUTION!
Poor air circulation can cause welding power sources to overheat!
If the cooler is not supplied with sufficient air, the welding power sources
will overheat.
Always position welding power sources and surrounding objects in
such a way that the fan is not obstructed and able to take in
sufficient air and for this air to be able to flow through the heat sink
on the power source.
CAUTION!
The use of oppositely poled or different power sources can damage
the power sources!
Using power sources that are not of the same type will damage the
power sources.
When using Share Power and/or dual wire mode, it is therefore vital
to always use the same type of power source (2x LSQ5).
INFORMATION
The unit must only be commissioned by persons who have appropriate
knowledge in the use of arc welding equipment.
Wear the prescribed protective clothing, eye protection and ear
defenders as specified in UVV 26.0, VBG 15.
Protect eyes and face with a safety mask.
INFORMATION
Warning against unauthorised conversion or modification.
Unauthorised conversions or modifications are not allowed and will
result in the loss of any right to make warranty claims. The
manufacturer must always be informed of any unauthorised
conversions or modifications.
Always follow the instructions and prohibitions below to ensure that the unit is used safely and to its full
extent.
4.4.4 Design changes and modifications to the power sources LSQ5 are not
permitted
Unauthorized interference with the power source LSQ5 and unauthorized design changes of any kind to the
power source LSQ5 will result in the loss of any right to warranty and liability claims in the event of injuries or
material damage.
The power source LSQ5 complies with the relevant safety regulations.
4.4.5 Repair
Only authorised experts may carry out repairs on the unit. Contact your dealer.
When replacing parts, always use genuine spare parts.
When ordering spare parts, please indicate the type of unit, serial number and item number, and the type
description and item number of the spare part.
INFORMATION
If repair or maintenance work is carried out on the power source LSQ5 by
persons who are not trained and unauthorised for such work, the guarantee
will become void.
Any interference with the units or alterations will result in loss of warranty.
Please report faults and damage to us without delay so that our specialists can determine the cause of the
fault and rectify it immediately.
Certain details of the physical power source LSQ5 may differ from the illustrations in this manual. However,
this has no effect on the operation of the LSQ5 power source.
The data and information in this manual have been put together with the greatest care.
Although everything has been done to ensure that the information in this document was up-to-date and
correct at the time of delivery, there is no guarantee that it is absolutely free of errors.
If you should find any errors or mistakes when reading through this manual, please contact us:
If you resell the robotic welding system, please let us know the name and postal address of the new owner.
Please hand over the operating manual when you sell the product.
4.4.10 Copyright
The copyright of this operating manual remains with SKS Welding Systems GmbH.
These documents must neither be passed on to third parties nor copied, and their content must neither be
used nor communicated, even in part, unless by express agreement.
All rights reserved.
The information contained in this document is regularly checked, and corrections are included in subsequent
issues.
Since we work continuously on improvements, we reserve the right to make changes without prior notice.
5.2 Arrangement of the power source LSQ5 for double wire application
Unlike conventional inverter power sources, the LSQ5 with its Direct Control Technology controls the
switching transistors without a fixed clock frequency directly in accordance with the requirements of the
welding process. It therefore supplies the exact amount of energy that is required for the welding process
without a time delay.
The LSQ5 power source can be configured through a panel that contains just four LED’s and two buttons.
As well as the status indicator that is shown in welding mode and the expanded alarm indicator, this unit can
also display the current settings.
The operating voltage and the operating mode can be adjusted for worldwide use without opening the power
source.
CAUTION!
Poor air circulation can cause welding power sources to overheat!
If the cooler is not supplied with sufficient air, the welding power sources
will overheat.
Always position welding power sources and surrounding objects in
such a way that the fan is not obstructed and able to take in
sufficient air and for this air to be able to flow through the heat sink
on the power source.
Figure 3: Minimum amount of clear space required around the power source LSQ5
Figure 7: Side with main switch Figure 8: Side with operating panel
Figure 9: LSQ5 (Item no. 77-1185-00)_Front view with the required minimum distances
INFORMATION
Make sure that the power sources can be easily accessed from every
side. The gap between the back of the power source and any
neighbouring objects must be large enough to be easily able to reach
into with arms and hands and access the cables, switches and operating
panel inside it.
7.5 Technical Data
Technical data for the power source LSQ5
Component Contents
Welding current / voltage adjustment range for TIG: 10 A / 10,4 V – 510 A / 30,4 V
Welding current / voltage adjustment range for MIG/MAG: 15 A / 14,8 V – 480 A / 38 V
Duty cycle at an ambient temperature of 40°C 40% duty cycle 480 A
Duty cycle at an ambient temperature of 40°C 60% duty cycle 420 A
Duty cycle at an ambient temperature of 40°C 100% duty cycle 325 A
Duty cycle at an ambient temperature of 20°C 40% duty cycle 500 A
Duty cycle at an ambient temperature of 20°C 60% duty cycle 440 A
Duty cycle at an ambient temperature of 20°C 100% duty cycle 340 A
Duty cycle 10 min (60%: 6min ON, 4min OFF)
No load voltage 70V
Mains voltage (tolerances) 3x400 V (-10%, +10%)
Mains voltage (tolerances) 3x400 V (-10%, +10%)
Frequency 50/60 Hz
Mains fuse (slow-acting fuse) 35 A
Mains cable 4x4 mm²
max. connected power 25.8 kVA
Recommended generator power 32 kVA
cos / Efficiency >0.95 / 91%
Insulation class / Protection class H / IP23
Ambient temperature <45°C
Cooling Air
Workpiece cable 70 mm²
Dimensions L / W / H [mm] 450x400x540
Weight 49 kg
Complies with the following manufacturing standards: EN 60974 / IEC 60974 / VDE 0544
EN 50199 / VDE 0544 Part 206 /
SPW99
CE mark EN 60974 / IEC 60974 / VDE 0544
[S] mark EN 50199 / VDE 0544 Part 206
Connections
Electrical: 2x SPW system bus
LSQ Interconnect Bus (for using Share Power and dual wire)
Can be supplied with a field bus (type as per customer requirements)
2x 70mm² welding cable sockets
5pol 400V 32A 6h high voltage current mains connector
Mechanical: Wall mount
Set of connectors for stacked power sources
The power supply can be used for the following welding processes
MIG/MAG
I-pulse
U-pulse
KF-pulse
microMIG
TIG-DC
TIG-pulse with version LSQ5-PT
7.6 Dimensions
557mm
358mm
405mm
471mm
9 Mains voltage
The permissible mains voltages depend on the relevant mains voltage
± 10%, i.e. 360V – 440V for the setting of 400V and 432V – 528V for the setting of 480V.
The mains voltage selector switch is safeguarded against accidental operation.
WARNING!
Electric shock from electrical voltage!
If the voltage selector switch is operated while the unit is switched on, it
may generate an electric shock.
Never operate the voltage selector switch when the unit is
switched on.
Always switch off the power source and wait for 3 minutes before
changing the voltage setting.
NOTE
Make sure the voltage selector switch is set correctly and appropriately
before using the equipment.
If the welding power source is used on supplies with nominal voltages greater than 528V, a series
transformer must be used to reduce the input voltage to the power source.
WARNING!
Electric shock from electrical voltage!
The following steps must never be performed while the welding power
source is switched on, as doing so might result in an electric shock.
Wait for
minutes!
Figure 14: Switch off the power source Figure 15: Wait for 3 minutes Figure 16: Remove the retaining screw
Figure 20: Tighten the retaining screw Figure 21: Switch on the power source
11 Programming / Setting up
CAUTION!
The use of oppositely poled or different power sources can damage
the power sources!
Using power sources that are not the same type will damage the power
sources.
When using Share Power and/or dual wire mode, it is therefore vital
to always use the same type of power source (2x LSQ5).
The LSQ5 service panel has 2 buttons (ENTER [ENT], SELECT [SEL]), and 4 LEDs. These LEDs act as
status indicators in welding mode, as additional alarm indicators and indicate the current settings.
Figure 22: Side view of the DCT welding power source LSQ5
11.1 Markers
The welding power sources configuration settings comprise four markers (A - D).
These markers are successively indicated and can be successively adjusted with the four LEDs.
LED Explanation
Single welding power source
Master in a Share Power or dual wire system (only LSQ4 and LSQ5)
Slave in a Share Power or dual wire system (only LSQ4 and LSQ5)
Not used
LED Explanation
MIG/MAG or pulse process
all TIG processes (only LSQ4 and LSQ5)
Not used)
Not used
LED Explanation
The connected controller is LSP4 / Q4 / Q6pw / Q80 / Q8p / Q8pt / Q8pw / Q84s / Q84r
connected controller is Q8i
connected controller is Q8
connected controller is LSP
LED Explanation
Not used
Not used
Not used
Not used
Status indicator
If the LSQ5 is operating smoothly in welding mode, the LEDs will indicate the LSQ5's current
status.
Alarm indicator
If the system issues an alarm that is related to the power source during welding, the alarm code
will be provided through the LSQ5's LEDs.
1 2 3 4 LEDs
Mains voltage on
SPW connection on
START signal on
1 2 3 4 LEDs
ALARM 101
ALARM 102
ALARM 103
ALARM 104
ALARM 105
ALARM 106
ALARM 107
13 LSQ5 alarms
LSQ5 alarms
Alarm number Description Measure
Sensor fault or sensor defective
Switch controller off and on again. If the
The controller detected a defective sensor
101 fault is then still indicated again, please
when the power source was switched on.
contact customer services.
The controller will indicate "ALARM 20".
102 Not currently used
103 Marker C "SYSTEM" set incorrectly Switch Marker C to the setting appropriate
The transmission protocol selected for to the controller used
transmissions between the controller and
power source is wrong.
STOP due to message in alarm buffer
The power source has detected a critical
104 entry in the alarm buffer and will therefore
not start. The controller will indicate
"ALARM 20".
Marker A "STRUCTURE" not compatible
105 A "slave" controller is being used without Select Marker A accordingly
a "master".
106 Not currently used
107 Not currently used
WARNING!
Electric shock from electrical voltage!
If the following steps are performed while the power source is switched
on, it may generate an electric shock.
Only perform these steps with the power source switched off.
CAUTION!
The use of oppositely poled or different power sources can damage
the power sources!
Using power sources that are not the same type will damage the power
sources.
When using Share Power and/or dual wire mode, it is therefore vital
to always use the same type of power source (2x LSQ5).
Figure 27: Remove the eye bolts and buffer Figure 28: Screw in the long threaded bolts
Figure 29: Place the second power source on top of the first
Figure 30: Screw in the short bolts and secure with nuts
one
Figure 33: Switch on the master power source first, and then the slave power source.
WARNING!
Electric shock from electrical voltage!
Risk of electric shocks if touched.
Always disconnect the power source before performing any
maintenance work or changing parts, and protect it from being
reconnected.
Switching off or removing the fuse does not provide adequate electrical
protection.
NOTE
The cleaning, checking and repairing of welding units must only be
carried out by trained personnel. If a welding unit fails to pass one of the
inspections listed below, it must not be operated until the defect has
been repaired.
Power source: DISCONNECT THE MAINS PLUG FROM SOCKET OUTLET! Depending on the
amount of dust, blow the power source out with oil- and water-free compressed air.
Blow out the fan
Do not blow out electronics, printed circuit boards or electronic components with compressed air.
Use a vacuum cleaner.
INFORMATION
The description of the re-test provided below is only an excerpt of the
detailed test instruction.
The full test instruction can be obtained from specialist dealers.
We recommend inspecting your equipment at quarterly and annual intervals. Equipment also has to undergo
an annual inspection every time it has been repaired. Inspection sequence:
WARNING!
Electric shock from electrical voltage!
If the voltage selector switch is operated while the unit is switched on, it
may generate an electric shock.
Always switch off the power source before opening the welding
unit.
Wait for 3 minutes
Protect it from being reconnected
Switching off or removing the fuse does not provide adequate
electrical protection.
Figure 34: Disconnect connector A_Step 1 Figure 35: Disconnect connector A_Step 2
15.1.6 Measuring the open circuit voltage (to EN 60974-1 / VDE 0544-1)
NOTE
Repair and maintenance work must only be carried out by trained
specialists.
Contact your dealer.
When replacing parts, use only original spare parts.
When ordering spare parts, please indicate the type of unit, serial number
and item number, and the type description and item number of the spare
part.
If repair or maintenance work is carried out on this unit by persons who are
not trained and not authorised for such work, the guarantee will become
void.
Interfering with or changing the unit in any way will void the warranty.
16 CSA Mark
17 Index
Access to the power source .................................................................................................................................. 19
Arrangement of the system components for single-wire application .................................................................... 12
Cleaning ................................................................................................................................................................ 30
clear space required around power sources ......................................................................................................... 15
Definition of safety information ................................................................................................................................ 6
Definition of signal words ........................................................................................................................................ 6
Definition of warning information ............................................................................................................................. 5
Direct Control Technology ..................................................................................................................................... 14
Intended use ............................................................................................................................................................ 9
LEDs ...................................................................................................................................................................... 26
Liability .................................................................................................................................................................. 10
LSQ5 alarms ......................................................................................................................................................... 27
LSQ5 Service panel .............................................................................................................................................. 24
Mains voltage ........................................................................................................................................................ 22
Maintenance and care ........................................................................................................................................... 30
Organisation, personnel ........................................................................................................................................ 10
Overheating ........................................................................................................................................................... 15
Power source inverter ............................................................................................................................................. 9
Re-testing in accordance with VDE 0701-0702 .................................................................................................... 30
Safety instructions for operators ........................................................................................................................... 10
Safety symbols
Types of safety symbol ........................................................................................................................................ 7
Stacking and synchronising welding power sources ............................................................................................. 28
Storing the operating manual ................................................................................................................................ 10
Symbols ................................................................................................................................................................... 7
Technical Data ...................................................................................................................................................... 19
Wall-mounting the power source ........................................................................................................................... 18
Warning information ................................................................................................................................................ 8
Warranty ................................................................................................................................................................ 10
18 Table of figures
Figure 1: Arrangement of the power source for single-wire application ................................................................ 12
Figure 2: Arrangement of the power source for double wire application .............................................................. 13
Figure 3: Minimum amount of clear space required around the power source LSQ5 .......................................... 15
Figure 4: Minimum distance to wall: 53 mm .......................................................................................................... 15
Figure 5: Front view............................................................................................................................................... 16
Figure 6: View from the top ................................................................................................................................... 16
Figure 7: Side with main switch ............................................................................................................................. 16
Figure 8: Side with operating panel ....................................................................................................................... 16
Figure 9: LSQ5 (Item no. 77-1185-00)_Front view with the required minimum distances ................................... 17
Figure 10: 77-1180-01_Wall bracket for LSQ5 ..................................................................................................... 18
Figure 11: Wall bracket (Item no. 77-1180-01) dimensioned for welding power source LSQ5 ............................ 18
Figure 12: LSQ5 plus wall bracket ........................................................................................................................ 18
Figure 13: LSQ5 .................................................................................................................................................... 21
Figure 14: Switch off the power source ................................................................................................................. 23
Figure 15: Wait for 3 minutes ................................................................................................................................ 23
Figure 16: Remove the retaining screw ................................................................................................................ 23
Figure 17: Pull the switch slightly back ................................................................................................................. 23
Figure 18: Move the selector switch to the required setting ................................................................................. 23
Figure 19: Push the switch back in again.............................................................................................................. 23
Figure 20: Tighten the retaining screw .................................................................................................................. 23
Figure 21: Switch on the power source ................................................................................................................. 23
Figure 22: Side view of the DCT welding power source LSQ5 ............................................................................. 24
Figure 23: LED panel on welding power source ................................................................................................... 26
Figure 24: LSQ5 status ......................................................................................................................................... 26
Figure 25: LED panel on welding power source ................................................................................................... 26
Figure 26: LSQ5 status ......................................................................................................................................... 26
Figure 27: Remove the eye bolts and buffer ......................................................................................................... 28
Figure 28: Screw in the long threaded bolts ......................................................................................................... 28
Figure 29: Place the second power source on top of the first one ........................................................................ 28
Figure 30: Screw in the short bolts and secure with nuts ..................................................................................... 28
Figure 31: Switch off the power sources and wait for 3 minutes .......................................................................... 29
Figure 32: Connect the connector labelled 'Master' on the synchronising cable to the master power source.
Connect the second connector to the slave power source ................................................................................... 29
Figure 33: Switch on the master power source first, and then the slave power source. ...................................... 29
Figure 34: Disconnect connector A_Step 1 .......................................................................................................... 31
Figure 35: Disconnect connector A_Step 2 .......................................................................................................... 31
Figure 36: Measuring the open circuit voltage ...................................................................................................... 32
Figure 37: CSA Mark ............................................................................................................................................. 33
SKS Welding Systems GmbH | Marie-Curie-Straße 14 | 67761 Kaiserslautern | Tel. (+49) 06301/7986-0 | Fax. (+49) 06301/7986-119
Page 36 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5
© SKS Welding Systems GmbH | Reprinting only permitted with written permission | The names of products are trade marks belonging to the respective companies | We reserve the right to
make changes