Professional Documents
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1 Alstomgrid & Transmission
1 Alstomgrid & Transmission
1 ALSTOM GRID
AND HVDC
TRANSMISSION
Alstom Grid has a long history in HVDC, having been one of the first
manufacturers to enter the HVDC market in the early 1960s. In this
chapter you will learn how Alstom Grid (as the then English Electric
Company) first entered this market. The chapter then goes on to
describe some of the many innovations in HVDC that have been
introduced by Alstom Grid and its predecessor companies, such as
the phase-locked oscillator that now forms the basis of all HVDC
control systems. Finally the chapter presents some brief facts and
figures about some of the HVDC schemes built by Alstom Grid up to
the time of publication.
Fig. 1.1a – An English Electric 15 kV Single anode glass bulb rectifier [5]. This was a rectifier developed by the English Electric Rectifier
Department, providing power for the BBC (British Broadcasting Corporation) radio transmitters in association with the Marconi Company,
which was a subsidiary of English Electric Co., Ltd
through a plug-board. The main purpose of the simulator was to investigate the interactions between
AC and DC systems and then to establish ways of optimizing the performance of the HVDC controller
within the AC system. Here, John Ainsworth, an engineer who was to have a major impact on HVDC
in future years (see section 1.2), was able to develop English Electric’s understanding of how to control
power conversion equipment.
Whilst English Electric and almost all other worldwide manufacturers had been involved in other
activities during World War II, ASEA of Sweden, under the guidance of the brilliant Uno Lamm, was
heavily involved in High Voltage DC transmission research. The concept used by ASEA of applying
power conversion equipment to create DC from AC and vice versa, had the advantage of being able to be
integrated into existing AC power systems. By the early 1950s, ASEA had developed a 100 kV mercury-
arc valve converter which they installed in a 20 MW interconnection between mainland Sweden and
the island of Gotland, a transmission distance of 96 km, which was too far for AC cable transmission.
In 1961 ASEA commissioned their second HVDC submarine cable link, which connected England
with France. This again operated at a voltage of 100 kV dc, but the power transmission capacity had
risen to 160 MW.
English Electric’s management and engineers had closely watched ASEA’s progress. Whilst the UK’s
Central Electricity Generating Board (CEGB) was discussing the link to France with ASEA, they were
also actively in discussion with English Electric engineers. Discussions ranged from the technical
issues of HVDC to the schemes they were considering for the future.
In 1960 the English Electric representative in Italy heard that a mining company, named Carbosada,
in Sardinia, was proposing to build a power station and were in discussion with ASEA for a HVDC
link in order to transmit the power to mainland Italy. English Electric approached Carbosada, who
were pleased to have competition for ASEA, but had strong reservations over English Electric’s lack
of proven technical experience. Circumstances were about to change this.
5 January 1962
Stafford Works General Notice no 1/62
A new specialised activity to be knows (sic.) as the
DC Transmission Department, responsible for
the Commercial and Engineering aspects of DC
Transmission of Power, is to be created in Stafford.
This new department comprised four people: Tom Calverley, Unit Manager, Denys Montgomery,
Manager (Sales and Contracts), Aleksa Gavrilovic, Chief Engineer and Mrs Clarke, Tom Calverley’s
Secretary.
Note: Tom Calverley was the son of the man who some years earlier had developed the Highfield-Calverley Transverter
(see section 1.1.1).
Work started in earnest on two fronts: firstly it was necessary to build up the resource capacity
of this new business unit and secondly, there was now a contract to be executed which had stiff
penalties attached. The work force was built up from existing employees of other business units in
English Electric and those completing their apprenticeship, all of whom wanted to be part of this new
technological adventure.
AESA probably thought that English Electric would simply act as a project supplier, purchasing valve
and control equipment from them. However, English Electric was determined to stand on its own
and saw the collaboration agreement as a way of accelerating their own development activities whilst,
at the same time, establishing itself in the market place. The research department focused on their
own ideas regarding the control of HVDC converters, something which would later revolutionize
the whole HVDC industry (see section 1.2.1.3). In parallel, developments in Stafford of the single-anode
mercury-arc valve technology, then state-of-the-art, was undertaken in a collaborative effort between
the DC Transmission Department and the Rectifier Department, leading to English Electric being the
first to market with a 133 kV dc mercury-arc converter for the CEGB’s Kingsnorth project. They later
developed the 150 kV valves for the Nelson River project in Canada.
Over the next ten years, English Electric and ASEA engineering departments were to closely
collaborate on both developments and problem solving, with the technology transfer agreement
only ending with the emergence of thyristor valve technology.
Fig.1.2a – One of Kingsnorth valve halls showing the English Electric ARAG/4 4-anode mercury-arc valves in service
Fig. 1.2b – A controllable Reactor used in a “self-tuning” filter, part of the Kingsnorth scheme
Fig. 1.2c – The ARBJ/6 mercury-arc valves for the Nelson River project
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had (and still have) voltage ratings that are very low compared
with the voltage ratings required for HVDC, new problems were
introduced as large numbers of thyristors had to be connected in
series. However this problem was also an opportunity, since it
offered the prospect of extending the range of operation to higher
voltages than were previously possible with mercury-arc valves.
Fig. 1.2i – H210 thyristor valves at the Sellindge converter station of the Cross-Channel HVDC scheme
Fig. 1.2j – Air-cooled thyristor valves for Les Mandarins converter station
Fig. 1.2m – H300 valves in Valve Group VG13 of the Nelson River Scheme
An additional objective of this development exercise was to ensure that the valve cooling system
could be cooled not only by pure de-ionized water, but also by de-ionized water/glycol mixtures, so
that valve cooling systems in cold climates could be provided with single-circuit cooling instead of
the dual-circuit cooling which was usual at the time.
Fig. 1.2o – View inside the valve hall at Lévis de-icer installation in Canada
Kuwait Al Zour
GCC Interconnection
Iran UAE System (ENG)
Arabian Gulf
Al Fadhili
Bahrain
Jasra
Oman
Ghunan
Qatar
Doha Gulf of Oman
Salwa
Al Wasset
Al Ouhah
Shuwaihat
Bulk power transfer between independent systems of Sardinia, Corsica & Italy by overhead line (292 km)
and submarine cable (121 km)
Bulk power transfer from Kingsnorth generating station to metropolitan London via an 82 km underground
cable. The scheme fed two receiving stations and supports the adjacent AC system without increasing short
circuit levels.
The main function of the link was urban network reinforcement within an AC interconnected system. Normal
transmission direction was from Kingsnorth to Beddington and Willesden, however transmission between
Beddington and Willesden was also possible (reversible) using an interconnection mode.
Many innovative features were incorporated into the design of this scheme, as described in section 1.2.1.
Bulk power transfer by 930 km overhead line from remote hydro-electric generation on Nelson River to
Winnipeg load centre.
The Nelson River flows north, down from the Canadian prairies to the Hudson Bay and this is where Mani-
toba Hydro developed its hydro generation plants, to supply power to the entire Province and its neighbors,
including the USA. As there is a long transmission distance involved, the potential for seasonal bush fires and
lightning strikes created the concern that an AC transmission system would suffer disconnection problems
causing poor reliability. DC transmission became the preferred option.
The HVDC link was installed in 1972, with a rating of 1,620 MW, transmitted on the 890 km of HVDC
overhead lines to Winnipeg. At 450 kV, created from three 150 kV bridges in series per pole, this is the
highest DC voltage ever used by mercury-arc valves.
The scheme transmits half the total generated power in Manitoba and is controlled to assist AC stability.
The bipole 1 project was implemented in three construction stages (810 MW in 1972, 270 MW in 1973 and
540 MW in 1977).
Replacement of mercury-arc valve with a thyristor valve in England – France 64 km submarine cable scheme
Bulk power transfer interconnection between Songo in Mozambique and Apollo, near Johannesburg, South
Africa, by 1420 km of overhead line.
The utilities involved were Hidroelectrica de Cahora Bassa, Mozambique (220 kV) and the Electricity Sup-
ply Commission, Eskom, Johannesburg, South Africa (275 kV)
The suppliers were the ZAMCO consortium, consisting of AEG-Telefunken, BBC and Siemens AG, Germany.
Commissioning dates were
Stage I: March 1977 (4 bridges)
Stage II: April 1978 (2 bridges)
Stage III: June 1979 (2 bridges)
The configuration is a bipole, 1920 MW at ±533 kV dc and 1800 A/pole, with no overload capability, and
earth return is available for monopole operation.
Single phase, 2-winding transformers are used at both terminals, rated at 96.7 MVA.
No DC filters were initially installed, but were added later by modifying the DC surge capacitors.
The thyristor valves were originally installed as a double valves, oil-insulated and oil-cooled
Stage I: (4 bridges) 280 thyristor levels in series connection per valve arm and 2 thyristors in parallel, giving
a total for one double valve of 560 thyristor levels or 1120 thyristors.
For a 6 pulse converter unit this makes 3360 thyristors for 133 kV dc and 1800 A.
Stages II and III: (4 bridges) 192 thyristor levels in series connection per valve arm, 2 thyristors in parallel,
giving one double valve a total of 384 thyristor levels or 768 thyristors.
For a 6-pulse converter unit this makes 2304 thyristors for 133 kV and 1800 A.
Each terminal has a total of eight 6-pulse bridges, giving a total of 11328 thyristor levels or 22656 thyristors.
AC Harmonic filters are provided at each terminal, designed as two identical filters with total ratings of 210
MVAr at Songo, and 195 MVAr at Apollo.
Replacement of mercury-arc valve with an air-cooled thyristor valve in Kingsnorth underground cable
scheme. This was a prototype of the valve to be later installed at the Sellindge converter station of the Cross-
Channel scheme.
The Kingsnorth scheme was decommissioned in 1987.
Bulk power interconnection of English and French electricity systems by 45 km submarine cable and 26 km
underground cable. Original construction was by GEC in the UK for the Sellindge terminal and CGEE in
France for the Les Mandarins terminal. CGEE used the GE (USA) valve design under license.
In the 1980s, CEGB (the Central Electricity Generation Board) had to be able to provide a power reserve, in
the form of stand-by generation, in times of high demand or in the event of power station outages. Plans were
drawn up for an auxiliary power station but delays in granting planning permission caused project delays and
costs to spiral.
Across the English Channel in France, Electricité de France (EdF) was operating under similar circumstances
and required a rapid solution to their predicament.
It was agreed that the two utilities would gain greater benefits by the exchange of power and by sharing
reserve sources of generation.
This could be achieved by a cross-channel link but, due to the imbalance in relative sizes of the two networks,
an AC link could not be used as it would be impossible to achieve synchronization.
Bulk power transfer between independent systems of Sardinia, Corsica and Italy by overhead line (292 km)
and submarine cable (121 km). The first stage was completed in 1967 using mercury-arc valves (see
section 1.3.2.1). In 1986, a 50 MW tap, using air-cooled thyristor valves, was added in Corsica to make the
scheme the first multi-terminal HVDC link in the world. In 1992 the original mercury-arc valves at the two
ends of the scheme were replaced by thyristor valves and the scheme rating increased to 300 MW.
The interconnection is between Codrongianos on Sardinia Island, Lucciana (Bastia) on Corsica Island and
Suvereto on the Italian Mainland, with a total route length of 385 km.
The three stations are connected in parallel on a line which is operated at rated voltage of 200 kV: earth and
sea return were used.
The converter stations are rated and configured as follows:
Codrongianos: 300 MW at 200 kV dc and 1500 A. Anode situated on the Sardinian coast.
Suvereto: 300 MW, at 200 kV dc and 1500 A. Cathode situated on the coast.
Lucciana: 50 MW, at 200 kV dc and 250 A. Earth electrode on the shore used as an anode or a cathode.
The purpose of the link included:
➙ Frequency support for the Sardinian AC network by power/frequency control
➙ Energy supply, frequency control and static spinning reserve on Corsica
The power flow direction between the two main stations (Codrongianos and Suvereto) dictates the polarity of
the DC line voltage. The direction of the flow on the Corsican network was made independent of this polarity
by reversing the connection of the Corsican converters by high-speed isolating switches.
Automatic power reversal between the main stations is possible by a sequence eliminating the Corsican
converters for 500 ms.
Bulk power transfer by 930 km of overhead lines from remote hydro-electric generation on Nelson river to
the Winnipeg load centre. Bipole 2 Project implemented in three stages.
Interconnection between Henday, near Gillam, and Dorsey, near Winnipeg, both in the Province of Manitoba,
Canada.
The bipole 2 rating is 2000 MW at ± 500 kV / 2000 A with a total route length of 930 km.
Each valve contains 16 thyristor modules and eight valve reactor modules and each thyristor module has six
thyristor levels in series and two in parallel connection.
Each valve therefore contains 96 thyristor pairs in series, including five redundant levels.
The thyristor modules are air-insulated and water-cooled.
Replacement of the 3rd 6-pulse valve group mercury-arc valves with thyristor valves.
After 20 years of service the original mercury-arc valves were nearing the end of their operational life span
and were becoming expensive to maintain. In addition, pressure on utility companies to be more efficient and
competitive, plus the opportunity of increased power sales to the USA, drove Manitoba Hydro to upgrade
pole 1 of bipole 1.
For the first upgrade Alstom added automatic switching to the station controls between two parallel lines for
when a fault occurs. This was later extended to bipole 2 and was the first time four-terminal DC transmission
was achieved on one transmission line. This feature proved its worth in 1996 when strong winds blew down
both transmission lines and the repair of one was sufficient to quickly resume full power.
The refurbishment was carried out in stages between 1990 and 1993 and included refurbishment of the valves
of pole 1 using 100 mm thyristors, and control system upgrades to achieve increased power rating of the three
series valve groups. This gave pole 1 of bipole 1 an increase in transmission ratings from 450 kV to 500 kV,
and in power from 810 MW to 1,000 MW.
Bulk power transfer by 100 km submarine cable from mainland grid at Haenam to Cheju island and replace
existing local generation.
The island of Cheju is 100 km off the coast of South Korea, it has no installed natural energy resource of
its own, and the energy costs are therefore very high. The expansion of tourism on the island caused a si-
gnificant growth in power demands, creating a need for additional power generation. However with tourism
a key driver for development, the use of traditional diesel and oil-fired steam generation did not match the
environmental and aesthetic restrictions.
This was the first time HVDC technology had been used in Korea. Two converter stations were needed for
the 300 MW HVDC interconnection: one at Haeman on the mainland and the other close to the coast on
Cheju island.
As the HVDC link was the sole source of power to the isolated island, innovative design features were needed
to ensure the minimum risk to supply. Due to the converter station’s proximity to the sea, it was essential
that the design of equipment took into consideration the extreme levels of salt contamination. As a further
precaution, at the Cheju terminal the AC filters are accommodated indoors for added protection against the
saline elements.
Since the aim of the project was to allow the local generation on the island to be shut down and the HVDC
station to supply the complete power consumption of the island, even in the absence of telecommunications
between the two ends, the scheme included a number of novel and innovative features, further details of
which can be found in section 1.2.
HVDC technical data
➙ 300 MW ±180 kV bipole
➙ Two 101 km 800 mm sea cables, single wire-armored
➙ 3-phase, 188 MVA star/star/delta converter transformers
Interconnection between the Western and Southern electricity networks of India. India’s Southern and Wes-
tern power regions had originally operated as separate power networks.
The Western region’s power reserves come from coal sources and are drawn upon all year round for power
generation.
The Southern region relies heavily on generation from hydro sources which are plentiful during the monsoon
but leave power shortages in other seasons.
The opportunity to trade energy and reserve power between the two regions would aid the South, by enabling
them to use the coal reserves of the West, and help the West conserve these valuable reserves during the ge-
neration surplus of the South in wetter periods.
The Power Grid Corporation of India Ltd. (PGCIL) was given the responsibility for establishing a connection
between the two networks and an AC tie was constructed.
This operated for some time but proved to be unreliable due to instability between the two differing transmis-
sion networks, causing frequent trips of the interconnection and power outages.
In 1993, following a competitive tendering process, Alstom was awarded the £140 million turnkey project
to design and build a new HVDC power connection between the two regions with a completion timescale of
just three years.
Alstom designed and supplied all the elements for the HVDC converter stations and AC switchyards and
managed the overall project, whilst units in India were employed for transportation and installation.
The back-to-back HVDC link is situated at Chandrapur in the state of Maharashtra. The scheme comprises
two 500 MW poles, each operating at 205 kV dc, 2475 A, together with conventional AC switchyards at each
end of the link.
At the heart of the HVDC link are the power electronic thyristor valves which control the level and direction
of power flow between the two regions. To operate at the required voltage and current levels it is necessary
to connect 54 thyristors in series to form each valve.
Interconnection between the Eastern and Southern electricity networks of India. The design details and func-
tion of this link are very similar to those of the Chandrapur Back-to-Back installation, except that the Vi-
sakhapatnam (Vizag) link is a single monopole installation.
The contract was for the replacement of the mercury-arc valves of pole 1 with thyristor valves. This link is the
interconnection of two systems (Sweden-Denmark) by a 90 km undersea cable and 25 km transmission line.
Svenska Kraftnät is the owner and operator of Sweden’s transmission network, with responsibility for the na-
tional electricity grid and the country’s 400 and 220 kV power lines. Energinet, its Danish counterpart, owns
and operates the 400 kV transmission network for Jutland and Funen in western Denmark and is responsible
for the overall security of the supply, including the connections to neighboring countries.
Originally built in the 1960s, the mercury-arc HVDC system of pole 1 of the Konti-Skan HVDC undersea
electricity transmission link was nearing the end of its design lifetime and was scheduled for replacement
and upgrading to match the power rating of the conductor circuit (which had been enhanced over the years),
and pole 2, built in the 1980s.
Alstom was selected to provide a cost-effective replacement, with our innovative HVDC thyristor valve
technology replacing the old mercury-arc system. The submarine cable link, co-operated by Svenska Kraftnat
and Energinet, spans the Kattegat seaway between Sweden and Denmark and allows the two countries to
exchange power.
Interconnection of Saudi Arabia (60 Hz) into the 50 Hz Gulf AC Interconnector scheme
The Gulf Cooperation Council Interconnection Authority (GCCIA) was created to provide an effective
means of exchanging energy between the six member states in the region (Bahrain, Kuwait, Oman, Qatar,
Saudi Arabia and the United Arab Emirates):
➙ Interconnect the member states’ electrical power networks by providing the necessary investments for
power sharing to anticipate power generation loss in emergency situations
➙ Reduce the spinning reserves of each member state
➙ Improve the economic power system efficiency throughout the member states
➙ Provide cost-effective power sharing capabilities amongst the member states and strengthen collective
electrical supply reliability
➙ Deal with the existing companies and authorities in charge of the electricity sector in the member states
and elsewhere in order to coordinate their operations and strengthen the efficiency of operation with due
regard to the circumstances relating to each state
➙ Apply modern technological developments in the field of electricity
Phase 1 of the Project is focused on the northern portion of the interconnection.
Saudi Arabia runs its electricity transmission network at 380 kV, 60 Hz, whereas the other five countries use
400 kV, 50 Hz. Based on the asynchronous nature of the states to be interconnected, the best solution which
would allow Saudi Arabia to participate in the exchange was to add a HVDC interconnection.
The Phase I system components linking the networks of Kuwait, Saudi Arabia, Bahrain and Qatar include:
➙ A double-circuit 400 kV, 50 Hz line from Al Zour (Kuwait) to Doha South (Qatar) via Ghunan (Saudi
Arabia), with an intermediate connection at Al Fadhili (Saudi Arabia) and associated substations
➙ A back-to-back HVDC interconnection to the Saudi Arabia 380 kV, 60 Hz system at Al Fadhili
➙ A double-circuit 400 kV interconnection comprising overhead lines and submarine link from Ghunan to
Al-Jasra (Bahrain) and associated substations
Asynchronous interconnection of the Northwest China and North China power grids. The scope of supply on
this project was for the valves and VBE of one converter only, the other converter being provided by others.
The converters on this valve are the first use of 150 mm (6”) thyristors rated at 4500 A dc.
Refurbishment of the bulk power interconnection of English and French electricity systems by 45 km subma-
rine cable and 26 km underground cable.
The original IFA2000 project was constructed in the mid-1980’s interconnecting the UK and France using
air-cooled valves (see section 1.3.4.2).
The link is highly utilized and has become an essential part of the National Grid and RTE networks for energy
trading between the two countries. The equipment at each end of the link is different and the owners were
experiencing increasing failure rates and difficulty locating spares for obsolete components. They decided
to replace the equipment in stages over 2 scheduled outages in 2010 and 2011, each outage with a scheduled
duration of only 42 days. This requires that, as much as possible, installation and testing work is carried out
prior to the outage while the link remains in service.
The normal mechanical configuration of the H400 valve is ceiling-suspended, which requires the building
structure for the valve hall to be capable of supporting the load. In the case of this project however, the
original valves were floor-standing, so to avoid having to redesign and strengthen the building, a specially
designed floor-standing version of the H400 valve was created.
The equipment replaced under this contract includes:
➙ Thyristor Valves
➙ Control Equipment
➙ Cooling Plant
All other equipment including the HVDC cables, AC harmonic filters, converter transformers, switchgear,
auxiliary power supplies, etc remains unchanged.
Asynchronous interconnection between Uruguay and Brazil, since Uruguay operates at 50 Hz and Brazil
operates at 60 Hz. UTE already has the Rivera HVDC 75 MW link in operation (see section 1.3.5.8)
The turnkey scope for this project includes:
➙ 500 MW Back-to-Back Station at Melo (leaving provision for a possible expansion to 1000 MW in the
future)
➙ 500 kV Switchyard and substation on the Uruguay side
➙ Design and supply of 500 kV equipment for the extension of the substation in San Carlos on the Brazi-
lian side, with civil works and installation being carried out by the utility
➙ Design, supply and installation of the new and replacement Control & Protection System (SCADA) of
the substation in San Carlos
The link is to be operated unmanned and under remote control similar to the previous Rivera HVDC link.
The second HVDC Interconnection between the mainland of South Korea at JinDo and Cheju island.
The future development of the AC network on the island of Cheju is planned to include significant levels
of renewable generation, especially wind, and there is a need for more flexibility in the transfer of power
between the mainland and the island. This second HVDC link between island and mainland is at a higher
rating and the scope of the contract includes the replacement of the control system on the first HVDC link,
and an additional control system to allow the power on both HVDC links to be automatically coordinated
and controlled.
This new 400 MW bipole HVDC link will be implemented using a third cable as metallic return conductor:
there will be no sea electrodes in this installation. The total cable route will be 120 km.
Sole supplier of thyristor valves and control cubicles at each station for bulk hydro power transfer on overhead
lines from Central China to the East Coast.
Sole supplier of thyristor valves and control cubicles at each station for bulk hydro power transfer on overhead
lines from Central China to the East Coast.
The transmission utility in Brazil (Furnas) already operates two 3100 MW / 600 kV HVDC links. These
take the hydro power from the Itaipu generation plant in SW Brazil to the Rio de Janeiro and Sao Paolo load
centers. The plan for developing hydro generation and HVDC transmission is being replicated in the Rio
Madeira project.
The project scope is for the turnkey supply of two Converter Stations rated at ±600 kV dc / 3150 MW (in
2 x 1575 MW poles), for bulk hydro power transfer over 2375 km overhead lines. The link will interconnect
the Rio Madeira Hydro-plants (at Santo Antonio and Jirau) in NW Brazil to the major load centers in South /
Southeast Brazil, and when completed will form the longest HVDC line in service in the World.