1.

7 Process Flow Discussion

The cassava chips making process involves a series of meticulously executed steps. In the
initial phase of washing and peeling, the importance of thorough cleaning cannot be overstated,
as it ensures that the cassava roots are free from any contaminants. Equally crucial is the
precision in the peeling process, as it must be done carefully to avoid unnecessary waste of the
cassava flesh. The subsequent cutting stage necessitates uniformity in slice thickness and size to
ensure consistent cooking. Blanching, a pivotal step, requires precise timing to avoid
overcooking, which can result in undesirable mushiness. Frying demands well-regulated oil
temperature to achieve even and quick cooking, steering clear of burnt chips. Effective de-oiling
immediately after frying is essential to prevent sogginess. Flavoring offers versatility to cater to
various preferences, and an even distribution is crucial for uniform taste. Finally, the airtight
packaging process preserves the chips' freshness and quality, safeguarding them from moisture
and contamination. This process is facilitated by specialized equipment, such as washing and
peeling machines, cutters, blanchers, fryers, de-oilers, and filling and sealing machines, making
it a feasible option for both small and large-scale cassava chip production due to its efficiency
and cost-effectiveness.

The washing and peeling machine plays a pivotal role in ensuring the cleanliness of
cassava roots. It automates and streamlines the process, efficiently removing dirt and impurities.
The cutter machine contributes to precision in slice thickness and shape, ensuring uniformity for
consistent frying. The blancher machine controls the crucial blanching step, preventing
overcooking and enzyme activation by regulating the timing and temperature of the water. The
fryer machine maintains the oil at the right temperature, enabling quick and even frying,
preventing burning, and ensuring the desired crispiness. The de-oiler machine efficiently drains
excess oil from the chips, a vital step in maintaining their texture and quality. Lastly, the filling
and sealing machine guarantees that the flavored cassava chips are securely packed in airtight
packaging, preserving their freshness and extending their shelf life. The utilization of this
equipment not only enhances the efficiency of the process but also makes cassava chip
production a cost-effective and feasible option for businesses of varying scales, be it small or
large.
1.9 Plant Location Consideration

Establishing a cassava chips manufacturing plant in the Barangay of Bonbon Dahican,

Mati City, Davao Oriental offers a strategic location with several key considerations. First and
foremost, this location provides proximity to the primary source of raw materials, as cassava is
widely cultivated in the region, making it the ideal place for sourcing this essential ingredient.
The close proximity to cassava farms ensures a consistent and cost-effective supply of
high-quality raw materials, reducing transportation costs and promoting sustainability by
supporting local farmers. Furthermore, Bonbon Dahican's geographical advantage includes its
accessibility and connectivity. The area is well-connected with transportation networks, making
the movement of raw materials to the manufacturing facility and the distribution of finished
products efficient and cost-effective. The local infrastructure and road networks are conducive to
transporting cassava roots from the nearby farms to the processing plant.

Another vital consideration is the availability of a skilled labor force. The Barangay's proximity
to Mati City offers a diverse and skilled labor pool, ensuring access to a workforce experienced
in food processing and related industries. This availability of skilled labor is crucial for the
success of the manufacturing plant, as it guarantees efficient and high-quality production.
Furthermore, the presence of government support and incentives in Davao Oriental, such as
investment-friendly policies and programs, can significantly benefit the cassava chips
manufacturing plant. Local authorities may offer tax incentives, grants, or subsidies to encourage
investment in the region, further enhancing the feasibility of establishing the plant in this
location.
2.3 Plant Safety Considerations

General Safety Protocol

The plant will be well-lit and ventilated to prevent accidents and fires. All electrical
wiring will be properly insulated and grounded. All machinery and equipment will be properly
guarded to prevent accidents. All workers will be properly trained on safety procedures. Personal
protective equipment (PPE) will be provided to all workers and should be worn at all times.
Abide risk management strategies for the hazards identified in this cassava chips manufacturing
plant.
● Risk Management Strategies
● Safety Management System.
● Regular Safety Training to Employees.
● Safety Culture within the Plant
● Regular Safety Audits

Machine Safety Policy

All machines used in the manufacturing process will be properly guarded to prevent
workers from getting injured. This includes guards for moving parts, such as gears and belts, as
well as guards for electrical hazards.

Chemical Safety Policy

The plant will have a safe system in place for handling and storing chemicals, such as
cleaning agents and disinfectants. Workers will be properly trained on how to handle chemicals
safely and should be provided with personal protective equipment (PPE), such as gloves and
goggles.

Fire Safety Policy

The plant will have a fire safety plan in place and will be equipped with fire extinguishers
and other fire safety equipment. Workers will be trained on how to use fire safety equipment and
how to evacuate the plant safely in the event of a fire.
Electrical Safety Policy
All electrical wiring and equipment in the plant will be properly installed and maintained.
Workers will be trained on how to safely work with electricity.

Food Safety Policy

The plant will have a food safety plan in place to ensure that the cassava chips are
produced and packaged safely. This includes measures to prevent contamination of the cassava
chips with bacteria and other harmful substances.

Plant Design Protocol

Bonbon Dahican is located in a typhoon-prone area. It is important to design the plant to
withstand typhoons. The plant is considering having a place to evacuate workers and protect
equipment in case of a typhoon. The plant will also have a backup power generator in case of a
power outage. This will ensure that essential equipment, such as ventilation fans and water
pumps, can continue to operate during an emergency. The plant is also considering having a
water storage system in case of a water shortage.

Emergency Protocol
In the rural setting of Barangay Bonbon Dahican, Mati City, Davao Oriental, a cassava
chips manufacturing facility encounters distinct safety obstacles owing to the restricted access to
emergency services. To tackle these issues effectively, the plant will give paramount importance
to safety measures. This includes the establishment of a well-equipped first aid station staffed
with a trained first responder available round the clock. Additionally, a comprehensive transport
plan will be put in place to ensure swift and secure transportation of injured workers to the
nearest hospital. To further fortify readiness for emergencies, the plant will craft a contingency
plan that encompasses a range of potential crises such as fires, typhoons, and earthquakes.
3.5 Cassaca Chips Cutter Safety Considerations
Cassava chips cutter machines play a pivotal role in the cassava chips manufacturing
process, but their operation demands careful attention to safety. These machines can be
hazardous if not used properly, and thus, adherence to certain safety considerations is imperative.
Firstly, it is essential to don appropriate personal protective equipment (PPE) before operating
the machine, including gloves, safety glasses, and a dust mask. Ensuring that the machine is
adequately grounded and all safety guards are in place is equally crucial. Regular inspection for
signs of damage and wear is a fundamental precaution, while overloading the machine should be
avoided at all costs. Feeding cassava tubers into the machine should be done slowly and
carefully, keeping hands and body away from the moving parts. In the event of a machine
malfunction or jam, immediate shutdown and power supply disconnection are non-negotiable.
Additionally, maintaining a clean, debris-free machine, regular blade sharpening, proper storage
when not in use, and comprehensive employee training on safe usage are essential steps to
bolster safety. These measures, when strictly followed, serve to avert accidents and injuries
during the operation of cassava chips cutter machines.

It's equally important to recognize specific safety hazards associated with the cutter
machine. The sharp blades pose a risk of severe cuts, while the various moving parts can
potentially cause entanglement injuries. The high noise levels generated by cassava chips cutter
machines can lead to hearing loss if protective measures are not taken. The dust generated during
the cutting process can also be harmful when inhaled, necessitating dust masks and adequate
ventilation.

3.6 Cassaca Chips Cutter Machine Maintenance Requirements

Regular maintenance is a crucial aspect of ensuring the efficient and safe operation of
cassava chips cutter machines. Neglecting maintenance can not only lead to a decline in
performance but also increase the risk of accidents. To keep this cutter machine in good working
condition and prevent potential mishaps, a well-defined maintenance regimen is planned.
 First and foremost, daily maintenance routines are imperative. After each use, thorough
cleaning is scheduled, removing any cassava residue from the blades and feed conveyor. This
practice not only ensures hygienic production but also prevents wear and tear. Additionally, daily
inspections for signs of damage or wear are crucial, as are the regular lubrication of moving
parts. Weekly maintenance tasks involve blade sharpening, which is vital for clean and efficient
cassava tuber cutting. Inspecting the machine's electrical wiring and connections at this interval
ensures electrical safety. On a monthly basis, it is to delve into the more intricate parts of the
machine, such as inspecting bearings and seals. Tightening all bolts and screws contributes to the
overall structural integrity of the machine. Annual maintenance will never be skipped, as having
the machine inspected by a qualified technician guarantees a thorough evaluation of its
condition, making it possible to catch any underlying issues that might have gone unnoticed
during routine maintenance.

By diligently following these instructions and adhering to a well-structured maintenance

schedule, it will not only optimize the longevity and performance of the cassava chips cutter
machine but also prioritize the safety of everyone involved in its operation. The commitment to
these guidelines reflects the mutual dedication to the success and well-being of the valued
customers.