Amara Raja Power System Limited, Tirupati

Amara Raja Power Systems Limited, Tirupati

DRAWINGS
FOR

APPROVAL

Rating : 110V DC DISTRIBUTION BOARD

Customer : M/S SUMUKHA POWER SOLUTIONS

Project : B & BC for JSW

P.O. No. : SPS/ARPSL/JSW-SMS-4 – 017/2022-23, Date: 12/10/2022

SAP. No. : 40-5200006893

FG Code : DCDB110V060A-22DAC12

Qty. : 2 Nos.

Manufacturer : AMARA RAJA POWER SYSTEMS LIMITED

Renigunta - Kadapa Road, Karakambadi – 517 520
Tirupati, Andhra Pradesh, India
Ph: 0877-2265000, Email ID: amararaja@amararaja.com

REV.1

Dt. 13.04.2023

APL: 40_5200006893-Rev.0, Date: 09.11.2022 Page 1 of 4

Amara Raja Power System Limited, Tirupati

TABLE OF CONTENTS

SL. NO. DESCRIPTION

1. TECHNICAL SPECIFICATION OF THE DCDB

2. AMARA RAJA SUB VENDOR LIST

3. SCHEMATIC DRAWINGS

4. BILL OF MATERIALS

5. DIMENSIONAL DRAWINGS

SPECIAL NOTE

DRAWINGS/DOCUMENTS MAY UNDERGO FEW CHANGES/

MODIFICATIONS DURING DETAILED ENGINEERING STAGE
WHICH DOESN’T AFFECT THE CUSTOMER REQUIREMENT

APL: 40_5200006893-Rev.1, Date: 19.01.2023 Page 2 of 4

Amara Raja Power System Limited, Tirupati

TECHNICAL SPECIFICATION OF THE

110V DC DISTRIBUTION BOARD

 INCOMER : 100A DC MCCB - 1 No.

 OUTGOING FEEDERS : 19 Nos.

O/G FEEDERS : 32A DC MCCB - 9 Nos.

16A DC MCCB - 10 Nos.

METERS : The following Analogue Meters of size 96x96

Sq mm with 1.5% accuracy class will be
Provided:

a. DC Voltmeter at Incomer

b. DC Ammeter at Incomer

Indications : 22.5 5mm

mm LEDs will be provided for the following conditions:

a. DCDB Incomer ON

b. DCDB Incomer Trip

c. DCDB Incomer OFF

d. O/G FEEDERS ON

e. O/G FEEDERS TRIP

f. O/G FEEDERS OFF

APL: 40_5200006893-Rev.1, Date: 19.01.2023 Page 3 of 4

Amara Raja Power System Limited, Tirupati

 GENERAL

Cabinet : Free Standing Compartmental Cabinet, Floor

Mounted Type, Sheet Steel Construction, Easy for
Accessing, Installation & Commissioning and
Cable Entry at the Bottom of the Cabinet.

Protection : IP – 54

Paint Shade : RAL - 7035

CRCA Sheet Thickness : Refer the enclosed GA drawings

Busbar Rating Selection

25x6 Sq. mm Copper Busbar will be provided

Actual Required Busbar rating - 100A (Incomer rating)

Proposed rating is - 25x6=150 Sq. mm

Each Sq. mm Current Carries – 2A/Sq. mm

Proposed Busbar total Current rating is - 150x2 = 300A

Finally the selected Busbar rating is more than Circuit requirement.

APL: 40_5200006893-Rev.1, Date: 19.01.2023 Page 4 of 4

Amara Raja Power Systems Limited Date: 06.09.2022

AMARA RAJA STANDARD SUB-VENDOR LIST FOR MAJOR ITEMS

SL. NO. ITEM / COMPONENT SUB-VENDOR / SUPPLIER
ABB / SCHNEIDER / L&T / C&S / LS /
1. AC CONTACTOR (POWER & CONTROL)
CHINT/HAVELLS/HPL/EATON
ABB / SCHNEIDER / L&T / C&S / LS /
2. DC CONTACTOR (POWER & CONTROL) CHINT/HAVELLS/HPL/EATON/POWNIX/
ANDREW YULE/ALBRIGHT
3. ELECTROLYTIC CAPACITOR ALCON / SARADA /KENDEIL-INDFARAD
FUSE (HRC / HBC / SEMICONDUCTOR) C&S/BUSSMANN (EATON) /LAWSON
4.
& FUSE BASE LUCY
ALARM ANNUNCIATOR SUN INDUSTRIAL AUTOMATION &
5.
(FACIA DISPLAY UNIT) SOLUTIONS / SECO/PROTON POWER
SELECT/SALZER (L&T) / KAYCEE
6. HEAVY DUTY SWITCH
/SHIRKE ELECTRO
BEEMET / RISHABH / AE / ELMEASURE /
7. ANALOG / DIGITAL METER
MECO/YOKINS
8. INDICATING LAMPS SECO/SURDHI/C&S/ESBEE(L&T)

9. OLR (THERMAL OVER LOAD RELAY) ABB / L&T / C&S/SCHNEIDER

10. CONTROL CARD (POPULATED PCB) AMARA RAJA

11. PANEL / CABINET AMARA RAJA/REPUTED

BEEMET / RISHABH / AE / MECO /
12. SHUNT
YOKINS
13. THYRISTOR (SCR) SEMIKRON / HIRECT / RIR / NAINA/IRI

14. POWER DIODE SEMIKRON / HIRECT / RIR / NAINA/IRI

ELMEX /
15. TERMINAL BLOCK
CONNECTWELL/VINPAR/JAINSON
16. TRANSFORMER / CHOKE AMARA RAJA
ELMEASURE / RISHABH / SETO /
17. VOLTAGE & CURRENT TRANSDUCERS
MECO/ICD/YOKINS
18. SWITCH FUSE UNIT L&T / C&S / SCHNEIDER / LS / CHINT
KALPA / KAPPA / GILBERT&MAX
19. CURRENT TRANSFORMER (CT)
WELL/SURDHI/YOKINS
C&S / SCHNEIDER / L&T / ABB / LS /
20. MCCB (AC & DC)
CHINT/HAVELLS/HPL/EATON
LEGRAND / SCHNEIDER / C&S /
21. MCB (AC & DC) SIEMENS / LS /
CHINT/HAVELLS/HPL/EATON
22. TIMER GIC(L&T)/SELEC/OMRON

SPECIAL NOTE
1.AMARA RAJA SHALL SELECT THE VENDORS FROM ANY OF THE ABOVE
MAKES BASED ON THEIR AVAILABILITY & DELIVERIES
*****
Page 1 of 1
 1 2 3 4 5 6 7 8 9 10 11

DC DISTRIBUTION BOARD
A

32A-2P-DC-MCCB - 4 NOS. (O/G FEEDERS)

B B
-X2 -X3 -X4 -X5

+ + + +

DC1

DC2

DC3

DC4

DC5

DC6

DC7

DC8
D
+ D

-Q2

-Q3

-Q4

-Q5
-P2
: C:\Users\jsj\Desktop\APPROVALS\5200006893\110V-60A DCDB\Rev.1\

-F1

J16

J16
J10

J18

J18

J18
J18

J16
-Q1
J16
E
-X1 E
DCDB INCOMER
FROM CHARGER O/P

J5 J5 J16 J16
SHT:2/E2

J16

J16
- -SH1
J9 J10 J18 J18
SHT:2/E2
ITEM CODE:

F
:

F
VARIANT

(MCCB-100A)
PATH

-P1
A -LED1A
J10

J5

-R4
-R2

-R3

-R5
-Q2(AL SW) J16

I/C OFF
L2

J10

-Q3(AL SW)

-Q4(AL SW)

-Q5(AL SW)
L10

L14

L18
L6

-LED1
-Q2(AUX)

-Q3(AUX)

-Q4(AUX)

-Q5(AUX)
-R1 L1 L3
-Q1(AUX)
I/C ON
G J18 J18 J18 J18 J18 J18 J18 J18 G
J10 J10
L11

L13

L15

L17

L19
L5

L7

L9
Q2 TRIP

Q3 TRIP

Q4 TRIP

Q5 TRIP
-LED1B
Q2 OFF

Q3 OFF

Q4 OFF

Q5 OFF
-LED2B

-LED3B

-LED4B

-LED5B
-LED4
Q2 ON

Q3 ON

Q4 ON

Q5 ON
-LED2

-LED3

-LED5
-LED2A

-LED3A

-LED4A

-LED5A
I/C TRIP
L4

J10

L5 L8 L9 L12 L13 L16 L17 L20

J5 J10
-Q1(AL SW)
H
H

DATE 20.01.2023 SIGN PROJECT : JSW VPSA Blast Furnace-3 & 4 AM A R A R A J A DRG. NO : SCH-40-5200006893
DRAWN JSJ CUST : JSW STEEL LIMITED POWER SYSTEMS LTD
1 --- CUSTOMER COMMENTS 25.12.21 CHKD. PSA CONSULTANCY : SUMUKHA POWER SOLUTIONS (CONTRACTOR) Registered Office & Works. 110V DCDB REV : 0 THIS 1
P.O.NO. : SPS/ARPSL/JSW-00-TPH -016/2021-22, Dated: 29.10.21
Karakam badi-517520,Tirupati (AP) SALE ORDER NO : 5200006893
REV ECO REMARKS DATE APPD. APPD. JG Ph.(0877) 2265000 LOC. : NEXT 2

1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

A
32A-2P-DC-MCCB - 5 NOS. (O/G FEEDERS)

-X6 -X7 -X8 -X9 -X10

-X21
+ + + + +

+
H13 H11

FROM CUSTOMER SOURCE

-F2
B
DOOR LAMP FOR DCDB

B
-S1

230V AC SUPPLY
-S2

H14

-B1
H16

H15

DC14
DC10

DC11

DC12

DC13

DC15

DC16

DC17

DC18
DC9
-DL1

C
-E1

H12
-

-Q10
-Q6

-Q7

-Q8

-Q9
D
D
J18

J18

J18

J18
: C:\Users\jsj\Desktop\APPROVALS\5200006893\110V-60A DCDB\Rev.1\

SHT:1/E11 SHT:3/E2
J16

J16

J16

J16
E
E

SHT:1/F11 SHT:3/E2
J18

-R10
-R6

-R7

-R8

-R9

-Q10(AL SW)
-Q6(AL SW)

-Q7(AL SW)

-Q8(AL SW)

-Q9(AL SW)
L22

L26

L30

L34

L38
-Q10(AUX)
ITEM CODE:

F
:

-Q6(AUX)

-Q7(AUX)

-Q8(AUX)

-Q9(AUX)
F
VARIANT
PATH

J18 J18 J18 J18 J18 J18 J18 J18 J18 J18
L21

L31
L23

L25

L27

L29

L33

L35

L37

L39

Q10 OFF
Q6 TRIP

Q7 TRIP

Q8 TRIP

Q9 TRIP

Q10 TRIP
Q6 OFF

Q7 OFF

Q8 OFF

Q9 OFF
-LED6B

-LED7B

-LED8B

-LED9B

-LED10B
Q6 ON

Q7 ON

Q8 ON

Q9 ON

Q10 ON
-LED6

-LED7

-LED8

-LED9

-LED10
-LED6A

-LED7A

-LED8A

-LED9A

-LED10A
L21 L24 L25 L28 L29 L32 L33 L36 L37 L40

G
G

H
H

DATE 20.01.2023 SIGN PROJECT : JSW VPSA Blast Furnace-3 & 4 AM A R A R A J A DRG. NO : SCH-40-5200006893
DRAWN JSJ CUST : JSW STEEL LIMITED POWER SYSTEMS LTD
CHKD. PSA CONSULTANCY : SUMUKHA POWER SOLUTIONS (CONTRACTOR) Registered Office & Works. 110V DCDB REV : THIS 2
P.O.NO. : SPS/ARPSL/JSW-00-TPH -016/2021-22, Dated: 29.10.21
Karakam badi-517520,Tirupati (AP) SALE ORDER NO : 5200006893
REV ECO REMARKS DATE APPD. APPD. JG Ph.(0877) 2265000 LOC. : NEXT 3

1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

16A-2P-DC-MCCB - 5 NOS. (O/G FEEDERS) A

-X11 -X12 -X13 -X14 -X15

+ + + + +
B B

DC24
DC19

DC20

DC21

DC22

DC23

DC25

DC26

DC27

DC28
C
-Q11

-Q13

-Q15
-Q12

-Q14
D
D
J18

J18

J18

J18
: C:\Users\jsj\Desktop\APPROVALS\5200006893\110V-60A DCDB\Rev.1\

SHT:2/E11 SHT:4/E2
J16 J16

J16

J16

J16
E
E

SHT:2/E11 SHT:4/E2
J18 J18
-R11

-R14
-R12

-R13

-R15
ITEM CODE:

F
:

F
-Q11(AL SW)

-Q12(AL SW)

-Q13(AL SW)

-Q14(AL SW)

-Q15(AL SW)
VARIANT

L42

L46

L50

L54

L58
-Q11(AUX)

-Q12(AUX)

-Q13(AUX)

-Q14(AUX)

-Q15(AUX)
PATH

J18 J18 J18 J18 J18 J18 J18 J18 J18 J18
L41

L51
L43

L45

L47

L49

L53

L55

L57

L59
Q11 OFF

Q12 OFF

Q13 OFF

Q14 OFF

Q15 OFF
Q11 TRIP

Q12 TRIP

Q13 TRIP

Q14 TRIP

Q15 TRIP
-LED11B

-LED12B

-LED13B

-LED14B

-LED15B
-LED11
Q11 ON

Q12 ON

Q13 ON

Q14 ON

Q15 ON
-LED12

-LED13

-LED14

-LED15
-LED11A

-LED12A

-LED13A

-LED14A

-LED15A
G L41 L44 L45 L48 L49 L52 L53 L56 L57 L60
G

H
H

DATE 20.01.2023 SIGN PROJECT : JSW VPSA Blast Furnace-3 & 4 AM A R A R A J A DRG. NO : SCH-40-5200006893
DRAWN JSJ CUST : JSW STEEL LIMITED POWER SYSTEMS LTD
CHKD. PSA CONSULTANCY : SUMUKHA POWER SOLUTIONS (CONTRACTOR) Registered Office & Works. 110V DCDB REV : THIS 3
P.O.NO. : SPS/ARPSL/JSW-00-TPH -016/2021-22, Dated: 29.10.21
Karakam badi-517520,Tirupati (AP) SALE ORDER NO : 5200006893
REV ECO REMARKS DATE APPD. APPD. JG Ph.(0877) 2265000 LOC. : NEXT 4

1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

16A-2P-DC-MCCB - 5 NOS. (O/G FEEDERS) A

-X16 -X17 -X18 -X19 -X20

+ + + + +

B B

DC34
DC29

DC30

DC31

DC32

DC33

DC35

DC36

DC37

DC38
C

-Q18

-Q20
-Q19
-Q16

-Q17
D
D
J18

J18

J18

J18
: C:\Users\jsj\Desktop\APPROVALS\5200006893\110V-60A DCDB\Rev.1\

SHT:3/E10
J16

J16

J16

J16
E
E

SHT:3/E10
J18
-R16

-R17

-R18

-R19

-R20
-Q16(AL SW)

-Q17(AL SW)

-Q18(AL SW)

-Q19(AL SW)

-Q20(AL SW)
L62

L66

L70

L74

L78
-Q16(AUX)

-Q17(AUX)

-Q18(AUX)

-Q19(AUX)

-Q20(AUX)
ITEM CODE:

F
:

F
VARIANT
PATH

J18 J18 J18 J18 J18 J18 J18 J18 J18 J18
L61

L71
L63

L65

L67

L69

L73

L75

L77

L79
Q16 OFF

Q17 OFF

Q18 OFF

Q19 OFF

Q20 OFF
Q16 TRIP

Q17 TRIP

Q18 TRIP

Q19 TRIP

Q20 TRIP
-LED16B

-LED17B

-LED18B

-LED19B

-LED20B
Q16 ON

Q17 ON

Q18 ON

Q19 ON

Q20 ON
-LED16

-LED17

-LED18

-LED19

-LED20
-LED16A

-LED17A

-LED18A

-LED19A

-LED20A
L61 L64 L65 L68 L69 L72 L73 L76 L77 L80

G
G

H
H

DATE 20.01.2023 SIGN PROJECT : JSW VPSA Blast Furnace-3 & 4 AM A R A R A J A DRG. NO : SCH-40-5200006893
DRAWN JSJ CUST : JSW STEEL LIMITED POWER SYSTEMS LTD
CHKD. PSA CONSULTANCY : SUMUKHA POWER SOLUTIONS (CONTRACTOR) Registered Office & Works. 110V DCDB REV : THIS 4
P.O.NO. : SPS/ARPSL/JSW-00-TPH -016/2021-22, Dated: 29.10.21
Karakam badi-517520,Tirupati (AP) SALE ORDER NO : 5200006893
REV ECO REMARKS DATE APPD. APPD. JG Ph.(0877) 2265000 LOC. : NEXT

1 2 3 4 5 6 7 8 9 10 11
Amara Raja Power Systems Limited, Tirupati

BILL OF MATERIALS
PROJECT B & BC for JSW SMS 4 Project – Bellary REV.1, DATE: 18.01.2023

CUSTOMER M/S SUMUKHA POWER SOLUTIONS

S. O. NO. 5200006893
LINE NO. 40

Rating: 110VDC DISTRIBUTION BOARD

Line No. Rev. No. CKT Designation I/P Item Description Qty. UOM Variant Description

1 0 -B1 THERMAL SW-SET AT65`C-NC 2 NOS UTILITY APPLIACES

2 0 -DL1 Doorlamp-LED-7W-230VAC 2 NOS PHILIPS-7W LED

3 0 -DL1* BULB HOLDER 2 NOS Anchor

4 0 -E1 Space Heater-100W-240VAC with Gland 2 NOS Encore-ESH-01G-100W

5 0 -F1*,-F2* Fuse base-1A-6.3A-600V W/O fuse 2 NOS Connectwell-CF4U

6 0 -F1,-F2 Glass Fuse-fast-1A-250VAC-20MM 2 NOS PROTECTRON

7 0 -LED(1-20)A, -LED(1-20)B LED-RED-ROUND-5mm
22.5mm 40 NOS PROTECTRON
8 0 -LED(1-20),-LED(1-20)A,-LED(1-20)B LED Holder-5mm round-press fit-white 22.5mm 60 NOS PROTECTRON
9 0 -LED(1-20) LED-GREEN-ROUND-5mm 22.5mm 20 NOS PROTECTRON
10 0 -Q(1-20)AL SW SDE contact for MCCB with TMD/ETS 2.3/MA Trip Unit 20 NOS 29450

11 0 -P1 DC voltmeter-0-200V-1.5-90D (96) 1 NOS

12 0 -P2 DC Ammeter-0-100A/75mV-1.5-90D(96) 1 NOS

13 0 -Q(2-10) MCCB-3P-25KA-32A-415 VAC 9 NOS Schneider-LV510302

14 0 -Q(11-20) MCCB-16A-AC-25KA-415VAC-3P 10 NOS LV510300N

Page 1 of 2
Amara Raja Power Systems Limited, Tirupati

BILL OF MATERIALS
PROJECT B & BC for JSW SMS 4 Project – Bellary REV.1, DATE: 18.01.2023

CUSTOMER M/S SUMUKHA POWER SOLUTIONS

S. O. NO. 5200006893
LINE NO. 40

Rating: 110VDC DISTRIBUTION BOARD

Line No. Rev. No. CKT Designation I/P Item Description Qty. UOM Variant Description

15 0 -Q(11-20)AUX Auxillary switch(1NO/1NC)-CVS 100-630 20 NOS Schneider-29450

16 0 -Q1 MCCB-100A-25KA-3P-415VAC 1 NOS Schneider-LV510307

17 0 -Q(1-20) (Ext Rotary Handle) Extended rotary handle-CVS&NSX100-250AMC 20 NOS SCHNEIDER

18 0 -R(1-20) Resistor-10K-2W-5%-wire wound 20 NOS STD-Vendor

19 0 -S1,-S2 Toggle switch-pm-SPST-ON/OFF-10A 2 NOS RECOM-RT121B

20 0 -SH1 Shunt-100A/75mV-±0.5% 1 NOS Beemet

21 0 -X1,-X21 Terminal block-power-110A-single 4 NOS ELMEX-CBT M5

22 0 -X(2-20), SPARE Terminal Block-Power-76A-Single-M5 40 NOS ELMEX-CBT M5

As
23 0 Busbar Bus bar-copper-25x6sqmm KGS STD-Vendor
Req

Page 2 of 2
A
B
C
D
E
FRONT VIEW
SIDE VIEW REAR VIEW
CABINET DETAILS
F
LEGEND DETAILS
G BOTTOM VIEW
PROJECT : JSW VPSA Blast Furnace-3 & 4 TITLE : DRG. NO.:
H
Gotta be a better way GAD-40-5200006893
CUSTOMER : JSW STEEL LIMITED GENERAL ARRANGEMENT DRAWING
FOR
CONSULTANT : 110V DC DISTRIBUTION BOARD SALE ORDER No.:
PO No. : 5200006893
SMP
1 2 3 4 5 6 7 8 9 10 11
ENG-SFS-06 REV.01