WATER APPLICATION VALUE ENGINE

WATER SOLUTIONS

WATER APPLICATION VALUE ENGINE

WATER SOLUTIONS
WAVE Program Version: 1.81.814

Calculation Engine Version: 01.11.19.00

Database Version: 23

Project Name:
Case Name: Case 1
Customer:

Prepared by: Wave Tango

Company: DuPont
Country:

Date Created: September 06, 2023

Project Notes:

Case #: 1 of: 1
Case Notes: Case 1

Keywords:

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly
release DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable
laws may differ from one location to another and may change with time, users of information set forth herein or generated during use of
WAVE are responsible for determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results
obtained or damages incurred from the use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY
DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. Users will not export or re-export any information or technology received from DuPont or its subsidiaries, or the
direct products or designs based upon such information or technology in violation of the export-control or customs laws or regulations of
any country, including those of the United States of America. DuPontŒDuPont Oval Logo, and all products denoted with ® or Œare
WUDGHPDUNVRUUHJLVWHUHGWUDGHPDUNVRI'X3RQWRULWVDIILOLDWHV࣯&RS\ULJKW‹'X3RQW'2:(;ŒDOWEX MONOSPHEREŒ
DOWEX MARATHONŒDOWEX UPCOREŒare a trademark of The Dow Chemical Company used under license by DuPont.

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 WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Detailed Report

UF System Overview
Module Type IntegraFlux SFD-2880XP
# Trains Online = 2 Standby = 1
Redundant = 0
# Modules Per Train = 1 Total = 3
System Flow Rate (gpm) Gross Feed = 38.0 Net Product = 35.2
Train Flow Rate (gpm) Gross Feed = 19.0 Net Product = 17.6
UF System Recovery (%) 93.04
TMP (psi) 6.54 @ 10.0 °C 4.46 @ 25.0 °C
Utility Water Forward Flush: Pretreated water Backwash: UF filtrate water
CEB Water Source: UF filtrate water CIP Water Source: UF filtrate water

UF Operating Conditions
Duration Interval Flux/Flow
Filtration: 35.0 min 37.9 min -
Instantaneous
2 Online Trains 55 LMH
3 Total Trains 37 LMH
Average 37 LMH
Net 35 LMH
Backwash 2.9 min 37.9 min 100 LMH
Acid CEB 15.7 min 72 h 100 LMH
Alkali CEB 15.7 min 24 h 100 LMH
CIP 310.9 min 60 d 6.60 gpm
Membrane Integrity Testing 12.0 min 24 h -

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 WATER APPLICATION VALUE ENGINE
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UF Water Quality
Stream Name Stream 1
Water Type Surface Water (10.0 - 40.0 °C)
Feed Expected UF Product
Water Quality
Temperature (°C) 25.0 25.0
Turbidity (NTU) 8.0 чϬ͘ϭ
TSS (mg/L) 25.0 -
TDS (mg/L) 817 817
pH 8.5 8.5

UF Configuration Options
Standby Option:
Storage Tank Option:
Forward Flush Water Source:
BW Water Source:
CEB Water Source:
CIP Water Source:
Constant filtrate flow, variable plant module
flux
Storage Tank sized for BW demand only
Pretreated water
UF filtrate water
UF filtrate water
UF filtrate water

UF System Size and Module Details

Trains Module Details
Name: IntegraFlux SFD-2880XP
Online Trains 2 Membrane Area 77 m² 829 ft²
Standby Trains 1 Length 2.360 m 92.9 in
Redundant Trains 0 Diameter 0.225 m 8.9 in
Total Trains 3 Weight (empty) 61 kg 134 lb
Max Offine Trains 1 Weight (water filled) 100 kg 220 lb
Modules/Train 1 Water Volume 39.0 L 10.3 gal
Total Modules 3

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UF Flow Details
Stream DĂdžŝŵƵŵ&ůŽǁ࣊ Average Flow
Feed (Gross) (gpm) 56.2 38.0
Feed Water Used for (gpm)
Pretreatment (gpm) 0.2
Forward Flush & Process Streams (gpm) 0.6
Feed (Net) (gpm) 37.5 37.2
Filtrate (Gross) (gpm) 37.5 37.2
Filtrate Used for Cleaning (gpm) 2.0
Filtrate (Net) (gpm) 35.2
Air (N m³/h) 12.0 1.0
Backwash (BW) (gpm) 33.9 1.9
Forward Flush Flowrate (gpm) 18.4 0.6
CEB 1 (Acid) (gpm) 33.9 0.0
CEB 2 (Alkali and/or Oxidant) (gpm) 33.9 0.1
CIP Recycle (gpm) 6.6 0.0
CEB HCl (32%) Metering Pump (L/h) 10.5
CEB NaOCl(12%) Metering Pump (L/h) 19.8
CIP HCl (32%) Metering Pump (L/h) 2.0
CIP Citric Acid(100%) Metering Pump (L/h) 18.0
CIP NaOH (50%) Metering Pump (L/h) 1.4
CIP NaOCl(12%) Metering Pump (L/h) 22.0
Footnotes:
࣊DĂdžŝŵƵŵƉŽƐƐŝďůĞĨůŽǁƌĂƚĞ

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UF Pump Hydraulics and Electrical Cost

Pump Peak Flowrate Average Mechanical Electrical Power Energy Cost
Pressure Power
(gpm) (psi) (kW) (kW) (kWh/d) ($/d)
Feed 56.17 18.96 0.31 0.43 10.22 0.92
Backwash 33.90 15.31 0.23 0.31 0.42 0.04
CEB 33.90 15.31 0.23 0.31 0.02 0.00
HCl (32%) Metering Pump 0.05 0.00 0.00
NaOCl(12%) Metering Pump 0.09 0.00 0.00
CIP 6.60 36.26 0.10 0.14 0.01 0.00
HCl (32%) Metering Pump 0.01 0.00 0.00
Citric Acid(100%) Metering 0.08 0.00 0.00
Pump
NaOH (50%) Metering Pump 0.01 0.00 0.00
NaOCl(12%) Metering Pump 0.10 0.00 0.00
CIP Solution Heating 5.42 0.06 0.01
Air Compressor 52.83 10.88 0.20 0.45 0.21 0.02
Electrical Valves 0.00 0.00 0.00
PLC and Instrumentation 0.30 7.20 0.65
Total Electrical Cost 18.14 1.63

UF Pressure Ratings
Process T dDW࣊ Fouling Piping ѐP Filtrate Feed Pres. K<͍ण
Max ѐP Pres. WƌĞƐ࣎͘ Rating
(°C) (psi) (psi) (psi) (psi) (psi) (psi)
Filtration
Minimum Temp. 10.0 6.54 0.00 10.64 7.25 24.43 90.65 я
Design Temp. 25.0 4.46 0.00 7.25 7.25 18.96 87.02 я
Maximum Temp. 40.0 3.27 0.00 5.32 7.25 15.84 68.89 я
BW 25.0 8.06 0.00 7.25 15.31 87.02 я
CEB 25.0 8.06 0.00 7.25 15.31 87.02 я
CIP 35.0 36.26 36.26 76.14 я
Footnotes:
࣊ƚĂĐƚƵĂů͕ĂǀĞƌĂŐĞĨůƵdž
࣎^ƵŵŽĨdDW͕ĨŽƵůŝŶŐѐP, piping ѐP and filtrate pressure. Does not include pressure drop at the strainer. Pressure drops are based on
user inputs. Default values should not be used for pump sizing
णŽŵƉĂƌŝƐŽŶŽĨ&ĞĞĚWƌĞƐƐƵƌĞƚŽWƌĞƐƐƵƌĞZĂƚŝŶŐͶa conservative comparison due to piping losses between the feed pump and
module inlet.

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UF Storage Tanks
Name Bulk Conc. Minimum Recommended Volume
(%) (m³)
tĂƚĞƌ࣊ 0.32
CIP Tank 0.078
ŚĞŵŝĐĂů^ƚŽƌĂŐĞ࣎
Citric Acid (CЋHЍOЌͿ 100% 0.001
Hydrochloric Acid (HCl) 32% 0.005
Sodium Hypochlorite (NaOCl) 12% 0.033
Sodium Hydroxide (NaOH) 50% 0.000
Footnotes:
࣊^ƚŽƌĂŐĞdĂŶŬƐŝnjĞĚƚŽŵĂŝŶƚĂŝŶĐŽŶƐƚĂŶƚŶĞƚĨŝůƚƌĂƚĞĨůŽǁ
࣎dŚĞŵŝŵŝŵƵŵƌĞĐŽŵŵĞŶĚĞĚǀŽůƵŵĞĨŽƌĐŚĞŵŝĐĂůƐƚŽƌĂŐĞƚĂŶŬƐŝƐƐŝnjĞĚĨŽƌϯϬĚĂLJƐŽĨƐƚŽƌĂŐĞ͘

UF Design Warnings
None

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 WATER APPLICATION VALUE ENGINE
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Filtration Mode and Backwash Parameters

Normal Operation Process Operation Backwash (B/W) Return to ^ƚŽƉ࣐
Mode of KƉĞƌĂƚŝŽŶ࣏
Operation
1 2 3 4 5 6 7 2 -
Operating Steps Steps Forward Filtration ŝƌ/ŶůĞƚण Drain Backwash Backwash Forward Filtration Stop
Flush at Mode 1 2 Flush Mode
^ƚĂƌƚͲƵƉ࣎ (FF)
Feed o o o o
Pump
Backwash o o
Pump
Chem.
Dosing
WƵŵƉ࣊
CEB
Dosing
Pump
CIP
Recycle
Pump
Feed Valve o o o o
Pump and Valve Filtrate o o
Conditions Valve
Conc. o o o o o
Valve
Backwash o o
Inlet Valve
Drain o o
Valve
Air Inlet o
Valve
Duration ~2.0-3.0 35.0 min. 20 s 30 s 30 s 30 s 35 s 35.0 min.
min.
Flow Rate 18.4 gpm 55 LMH 12.0 N By gravity 100 LMH 100 LMH 18.4 gpm 55 LMH
m³/h
1. The filtration mode follows Steps 2-3-4-5-6-7-8. Backwash can be repeated several times according to the fouling
degree of UF membrane modules.
Remarks 2. The valve opening and closing time for each process step should be considered when programming is designed.
3. "o" = valve or pump is opened or operating.
࣊hƐĞŽĨĐŚĞŵŝĐĂůĚŽƐŝŶŐƉƵŵƉĚƵƌŝŶŐďĂĐŬǁĂƐŚŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ
Guidelines.
࣎&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes णhƐĞŽĨĂŝƌƐĐŽƵƌĂŶĚĨƌĞƋƵĞŶĐLJŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘
࣐/ĨƚĂŬĞŶŽƵƚŽĨŽƉĞƌĂƚŝŽŶ͕ĂĚĚƉƌĞƐĞƌǀĂƚŝǀĞĂŶĚĐůŽƐĞĂůůǀĂůǀĞƐ͘^ƚŽƉƐŚŽƵůĚŽĐĐƵƌŽŶůLJĂĨƚĞƌďĂĐŬǁĂƐŚ͘

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CEB Parameters
CEB CEB Mode Operation Chemically Enhanced Backwash (CEB) Return to
of Operation
Operation ࣏
1 2 3 4 5 6 7 8 9 10 11 1
Operating Steps Filtration ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Soak ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Forward Filtration
Steps Mode 1 2 1 2 &ůƵƐŚ;&&Ϳण Mode
Feed o o o
Pump
Backwash o o o o
Pump
Chem.
Dosing
Pump
CEB o o
Dosing
WƵŵƉ࣊
CIP
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o
Valve
Backwash o o o o
Inlet
Valve
Drain o o o o
Valve
Air Inlet o o
Valve
Duration 35.0 min. 20 s 30 s 45 s 45 s 10.0 min. 20 s 30 s 30 s 30 s 35 s 35.0 min.
Flow Rate 55 LMH 12.0 N By gravity 100 LMH 100 LMH 0.0 gpm 12.0 N By 100 LMH 100 LMH 18.4 gpm 55 LMH
m³/h m³/h gravity
1. Frequency of CEB is based on feed water source and quality. Refer to DuPont UF Design Guidelines.
Remarks 2. For a CEB, follow Steps 2-3-4-5-6-7-8-9-10-11.
3. "o" = valve or pump is opened or operating.
࣊ŚĞŵŝĐĂůƐĂŶĚĐŽŶĐĞŶƚƌĂƚŝŽŶƐƵƐĞĚĚƵƌŝŶŐĂƌĞďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ'ƵŝĚĞůŝŶĞƐ͘
࣎ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes ण&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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CIP Parameters
CIP CIP Mode Operation ĂĐŬǁĂƐŚ;ͬtͿ࣎ /Wण ĂĐŬǁĂƐŚ;ͬtͿ࣎ Return to
of KƉĞƌĂƚŝŽŶࣔ
Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 1
Steps Filtration Air Drain Backwash Backwash Drain CIP ^ŽĂŬ࣐ CIP Drain Backwash Backwash Forward Filtration
Mode /ŶůĞƚ࣊ 1 2 ZĞĐLJĐůĞ࣏ ZĞĐLJĐůĞ࣏ 1 2 Flush Mode
;&&Ϳध
Feed o o o
Pump
o o o o
Backwash
Pump
Chem.
Dosing
Pump
CEB
Dosing
Pump
CIP o o
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o o
Valve
o o o o
Backwash
Inlet
Valve
Drain o o o o o
Valve
Air Inlet o
Valve
Duration 35.0 min. 20 s 30 s 30 s 30 s 30 s 30.0 min. 90.0 30.0 30 s 30 s 30 s 35 s 35.0 min.
min. min.
Flow Rate 55 LMH 12.0 By 100 LMH 100 LMH By 6.6 gpm 0.0 6.6 gpm By 100 LMH 100 LMH 18.4 55 LMH
N gravity gravity gpm gravity gpm
m³/h
1. Frequency of CIP is 1-3 months, adjusted according to operating conditions.
2. Start CIP with backwash sequence; complete CIP with backwash sequence.
Remarks 3. CIP is done manually.
4. "o" = valve or pump is opened or operating.
࣊ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣎dŚŝƐƐƚĞƉƐŚŽƵůĚďĞƌĞƉĞĂƚĞĚϮƚŝŵĞƐ͘
णdŚŝƐƐƚĞƉĂŶĚĚƵƌĂƚŝŽŶŝƐƐŚŽǁŶĨŽƌĂƐŝŶŐůĞĐŚĞŵŝĐĂůĐůĞĂŶŝŶŐ͘/ĨĂĐŝĚĂŶĚďĂƐĞĐůĞĂŶŝŶŐĂƌĞďŽƚŚƌĞƋƵŝƌĞĚ͕ƌĞƉĞĂƚ^ƚĞƉƐϲͲϭϯ͘
Footnotes ࣏/WƌĞĐLJĐůĞĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶĂƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣐dŚĞĚƵƌĂƚŝŽŶŽĨƚŚŝƐƐƚĞƉŵŝŐŚƚďĞůŽŶŐĞƌ͕ƵƉƚŽŽǀĞƌŶŝŐŚƚ;ϭϮŚŽƵƌƐͿ͕ŝĨƚŚĞĨŽƵůŝŶŐŝƐƐĞǀĞƌĞ͘
ध&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
ࣔDĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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UF Utility and Chemical Costs

Service Water
Average Flowrate Unit Cost Hourly Cost Daily Cost
(gpm) ($/m³) ($/h) ($/d)
Non-Product Feed Water 2.63 0.1400 0.08 2.01
Waste Water Disposal 2.63 0.6900 0.41 9.89
Total Service Water Cost 11.90

Electricity
Peak Power (kW) 7.31
Energy (kWh/d) 18.14
Electricity Unit Cost ($/kWh) 0.0900
Electricity Cost ($/d) 1.63
Specific Energy (kWh/m³) 0.09

Chemicals
Chemical Unit Cost Dose Volume Cost
($/kg) (mg/L) (L/d) ($/d)
Citric Acid (100%) 1.520 0.0 0.08
CIP 20000
HCl (32%) 0.100 0.2 0.02
CEB1 506
CIP 506
NaOCl (12%) 0.330 1.1 0.41
CEB2 350
CIP 2000
NaOH (50%) 0.258 0.0026 0.00
CIP 701
Total Chemical Cost 0.51

Utility and Chemical Cost ($/d) 14.05

Specific Water Cost ($/m³) 0.073

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly release
DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable laws may differ from
one location to another and may change with time, users of information set forth herein or generated during use of WAVE are responsible for
determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results obtained or damages incurred from the
use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Users will not export or re-export any information or
technology received from DuPont or its subsidiaries, or the direct products or designs based upon such information or technology in violation of the
export-control or customs laws or regulations of any country, including those of the United States of America. DuPontΡ͕DuPont Oval Logo, and all
products denoted with ® or ΡĂƌĞƚƌĂĚĞŵĂƌŬƐŽƌƌĞŐŝƐƚĞƌĞĚƚƌĂĚĞŵĂƌŬƐŽĨƵWŽŶƚŽƌŝƚƐĂĨĨŝůŝĂƚĞƐ͘෴ŽƉLJƌŝŐŚƚΞϮϬϮϬƵWŽŶƚ͘KtyΡ͕DOWEX
MONOSPHEREΡ͕DOWEX MARATHONΡ͕DOWEX UPCOREΡare a trademark of The Dow Chemical Company used under license by DuPont.

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