Module 1: Introduction to Six Sigma

1.1 Overview of Six Sigma

History and origins

Key concepts: DMAIC (Define, Measure, Analyze, Improve, Control)

1.2 Benefits of Six Sigma

Improved quality

Increased efficiency

Cost reduction

Module 2: Six Sigma Methodology - DMAIC

2.1 Define Phase

Project identification and selection

Defining project goals and scope

Creating a project charter

2.2 Measure Phase

Process mapping and analysis

Data collection techniques

Measurement system analysis (MSA)

2.3 Analyze Phase

Identifying root causes of problems

Data analysis tools (Pareto charts, cause-and-effect diagrams)

Statistical analysis techniques

2.4 Improve Phase

Generating and implementing solutions

Design of experiments (DOE)

Implementation planning

2.5 Control Phase

Establishing control measures

Statistical process control (SPC)

Monitoring and maintaining improvements

Module 3: Six Sigma Tools and Techniques

3.1 Process Mapping and Flowcharts

Value stream mapping

SIPOC (Supplier, Input, Process, Output, Customer)

3.2 Statistical Tools

Basic statistics (mean, median, standard deviation)

Hypothesis testing

Regression analysis

3.3 Control Charts

Types of control charts

Interpretation and use

3.4 Failure Mode and Effects Analysis (FMEA)

Identifying and prioritizing potential failures

Risk assessment

Module 4: Lean Six Sigma Integration

4.1 Introduction to Lean Principles

Waste reduction

Value stream analysis

4.2 Lean Tools in Six Sigma

5S (Sort, Set in order, Shine, Standardize, Sustain)

Kanban

Poka-yoke (error-proofing)

Module 5: Project Work and Case Studies

5.1 Hands-on Project Work

Applying DMAIC to a real-world project

Data collection and analysis

5.2 Case Studies

Examining successful Six Sigma implementations

Learning from failures and challenges

Module 6: Six Sigma Certification Preparation

6.1 Review of Key Concepts

Refreshing DMAIC phases and tools

Practice exams and quizzes

6.2 Certification Exam Tips

Understanding the certification process

Test-taking strategies

Module 7: Advanced Topics (Optional)

7.1 Design for Six Sigma (DFSS)

Introduction to DMADV (Define, Measure, Analyze, Design, Verify)

7.2 Integration with Business Strategy

Aligning Six Sigma with organizational goals

Leadership and cultural aspects

Module 8: Continuous Improvement Culture

8.1 Creating a Culture of Continuous Improvement

Leadership's role

Employee engagement and empowerment

8.2 Sustaining Six Sigma Gains

Continuous monitoring and adaptation

Lessons learned and best practices

This structured course can be adapted to various formats, including in-person classes, online courses, or
self-paced study. It is essential to incorporate hands-on projects, case studies, and practical applications
to ensure participants can apply Six Sigma principles in real-world scenarios.