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Corrosion Inhibition in 2.0M Sulfuric Ac
Corrosion Inhibition in 2.0M Sulfuric Ac
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a r t i c l e i n f o a b s t r a c t
Article history: The corrosion of high strength maraging steel after varied immersion times in concentrated solution,
Received 1 October 2013 2.0 M, of sulfuric acid has been investigated. The work was also extended to study the effect of 5-(3-
Received in revised form aminophenyl)-tetrazole (APTA) on the inhibition of the steel corrosion. The study has been carried out
17 November 2013
using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and scanning elec-
Accepted 20 November 2013
tron microscope (SEM) along with energy dispersive X-ray analyzer (EDX) investigations. EIS spectra
Available online 28 November 2013
showed that the corrosion and polarization resistances decrease with increasing the immersion time of
the steel before measurement and increase in the presence of APTA and the increase of its concentration.
Keywords:
5-(3-Aminophenyl)-tetrazole
Polarization data agreed with the EIS measurements and indicated that the increase of immersion time
Electrochemical impedance spectroscopy increases the corrosion of steel by increasing its corrosion current and corrosion rate and lowering its
High strength maraging steel polarization resistance. On the other hand, the addition of APTA and the increase of its concentration min-
Scanning electron microscopy imized the corrosion of steel through decreasing the corrosion current and corrosion rate and increasing
Sulfuric acid the polarization resistance at all exposure test periods. SEM and EDX investigations confirmed that the
inhibition of the maraging steel in the 2.0 M H2 SO4 solutions is achieved via the adsorption of the APTA
molecules onto the steel protecting its surface from being dissolved easily.
© 2013 Elsevier B.V. All rights reserved.
1. Introduction the surface of metals [5–8]. Scale and corrosion products have a
negative effect on performances and efficiencies of the equipment,
Iron and its alloys have been one of the most important and which is why periodic de-scaling and cleaning in acidic pick-
widely used materials in our daily life because of its so many appli- ling solutions are necessary. Therefore, corrosion of high strength
cations in industry. Maraging is a steel grade that has high nickel maraging steel grade and its inhibition in acidic pickling solutions
content and results from the ageing of martensite that is obtained have attracted the attention of numerous investigators [1,3,9–12].
at normal cooling rates [1]. This type of steel alloy has been widely The purpose of adding a corrosion inhibitor within the acidic pick-
used in many tooling applications in industry such as aircraft, ling solution is to eliminate the effect of acid in attacking the surface
aerospace, wind tunnel models, high performance shafting, gears, of steel, which in turn decreases the corrosion process [13].
fasteners, landing gear components, missile and rocket motor cases, There is a great economical incentive in developing methods
nuclear and gas turbine applications. In general, maraging steels are and materials to alleviate corrosion, which conies only from a
a class of ultra-high strength steels that are hardened by a metal- good understanding of the mechanisms and processes involved in
lurgical reaction in which carbon is not involved [2]. It has been this complex phenomenon [14,15]. The corrosion and corrosion
reported that these steels are composed from the precipitation of inhibition of maraging steels in sulfuric acid solutions have been
intermetallic compounds during the ageing process of martensite investigated by few scientists [1,3,9,10]. It was found [1,10] that
at about 480 ◦ C [3,4]. The use of acids as pickling solutions is quite maraging steels have higher corrosion resistance in acidic solu-
common to remove scales and corrosion products and to clean tions compared to tempered martensite alloy steels. Heterocyclic
compounds, especially nitrogen-based ones such as azole deriva-
tives are effective inhibitors for many metals and alloys [16–19].
∗ Corresponding author. Tel.: +966 1146 78938/966 5332 03238; This is because azole derivatives containing polar groups includ-
fax: +966 1146 70199/966 1467 0199. ing nitrogen, sulfur, and oxygen and heterocyclic compounds with
E-mail addresses: emsherif@gmail.com, esherif@ksu.edu.sa polar functional groups have been reported to be good corrosion
0169-4332/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.apsusc.2013.11.110
Author's personal copy
-Z" / Ω cm2
contact with the structure to be protected. 10
The present study aims to investigate the effects of exposure
5
time, namely 0, 90 and 180 min on the corrosion and corrosion
mitigation of high strength maraging steel in concentrated sulfuric 0 2
acid, 2.0 M H2 SO4 , pickling solutions using 5-(3-aminophenyl)- 1 3
-5
tetrazole (APTA) as a corrosion inhibitor. The work has been
performed using electrochemical impedance spectroscopy and -10
potentiodynamic polarization measurements along with scanning 0 10 20 30 40
2
electron microscopy and energy dispersive X-ray analyzer invesi- Z' / Ω cm
tations.
(b)
2. Experimental details
3
10
2
2
|Z| / Ω cm
2.1. Materials and electrochemical cell 1
Sulfuric acid (96% H2 SO4 , Merck) and 5-(3-aminophenyl)-
tetrazole (APTA, Alfa-Aesar, 96%) were used as received. A maraging 1
steel electrode with a square shape and surface dimensions of
1 × 1 cm was employed for the electrochemical tests. The chemi- 10
-2
10
-1
10
0
10
1
10
2 3
10
4
10 10
5
10
8 (a)
6
-Z" / Ω cm2
4
2
Fig. 4. The equivalent circuit used to fit the experimental EIS data obtained for
0
1 2 3 maraging steel after its immersion in the different concentrations of sulfuric acid.
-2
-4 and that effect increases with increasing time of contact between
0 4 8 12 16 20 the acid and the steel. While, the presence of APTA increases both
Z' / Ω cm2 the diameter of the obtained semicircle and values of |Z| and that
increases with the increase of APTA concentration, particularly with
(b) increasing immersion time.
10
3 The Nyquist spectra plotted in Figs. 1–3 were fitted to a best
2
0
1 2 3 Fig. 5 shows (a) the SEM micrograph obtained for the marag-
ing steel surface after its immersion in 2.0 M H2 SO4 for 90 min;
and (b) the corresponding EDX profile analysis. In order to inves-
-2
-2 0 2 4 6 8 10 12 tigate the effect of APTA molecules on the surface of the maraging
2 steel in the presence of 2.0 M H2 SO4 test solution, SEM micro-
Z' / Ω cm graph and EDX profile analysis were also collected for the steel
10 surface that was immersed for 90 min in a solution containing 2.0 M
(b) H2 SO4 + 1 × 10−3 M APTA and the SEM images are shown in Fig. 6a
3
2
|Z| / Ω cm
and b, while the EDX profile for the surface shown in Fig. 6b is
2 depicted in Fig. 6c. The SEM micrograph, Fig. 5a, indicates that the
1 surface of steel is totally corroded as a result of the aggressiveness
attack of the sulfuric acid solution. The EDX analysis, Fig. 5b, shows
that the surface has the main elements of the high strength marag-
1
ing steel in addition to carbon, sulfur and oxygen. The exact atomic
percentages for the elements found on the steel surface recorded
-2 -1 0 1 2 3 4 5 15.60% C, 36.28% O, 8.78% S, 29.95% Fe, 7.75% Ni, and 1.56% Cr. The
10 10 10 10 10 10 10 10
presence of C, O, and S on the surface was due to the effect of sulfuric
Frequency / Hz acid solutions.
The SEM images shown in Fig. 6a and b confirm that the surface
Fig. 3. EIS (a) Nyquist and (b) Bode impedance plots obtained for high strength
maraging steel after 180 min immersion in 2.0 M H2 SO4 solutions containing (1) of the steel is completely different from the SEM image shown in
0.0 M APTA, (2) 1 × 10−3 M APTA, and (3) 5 × 10−3 M APTA, respectively. Fig. 5a, where the surface in Fig. 6 is fully covered with an adsorbed
Author's personal copy
Table 1
EIS parameters obtained by fitting the Nyquist plots shown in Fig. 1a, Fig. 2a and Fig. 3a with the equivalent circuit shown in Fig. 4 for the maraging steel in 2 M sulfuric acid
pickling solutions.
Solution Parameter
Table 2
Corrosion parameters obtained from the potentiodynamic polarization curves shown in Fig. 7, Fig. 8, and Fig. 9 for maraging steel electrode that has been immersed for
different exposure 2.0 M H2 SO4 .
Medium Parameter
−1 −2 −1 −1
mV dec mV A cm mV dec cm 2
mm yr %
Fig. 5. (a) SEM micrograph obtained for the maraging steel surface after its immer- 2H+ + 2e– = H2 (2)
sion in 2.0 M H2 SO4 for 90 min; and (b) the corresponding EDX profile analysis.
The occurrence of these reactions leads to the rapid increase of
current with any increase of potential as seen from the polarization
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Fig. 6. SEM micrographs (a) and (b) that were obtained at different magnifications for the maraging steel surface after its immersion in 2.0 M H2 SO4 + 1 × 10−3 M APTA for
90 min; and (c) the corresponding EDX profile analysis for the SEM image (b).
100 Fig. 7 and Table 2 indicate that the highest values of jCorr and
RCorr and lowest value of Rp were recorded for the high strength
0 maraging steel in sulfuric acid alone due to the sever attack of the
acid. On the other hand, the presence of APTA and the increase of
-100
its concentration decrease the values of jCorr and RCorr and increases
E / mV (Ag/AgCl)
-200 Rp. This is due to the ability of APTA molecules in precluding the
3 corrosion of steel via their adsorption onto the steel surface. The
-300 2 adsorption of APTA leads to the formation of a protective layer that
1 blocks the active sites and leads in turn to decreasing the dissolution
-400 reaction of steel. This effect increases with the increase of APTA
concentration as confirmed by the increased values of IE%.
-500
In order to study the effect of elongating the immersion time on
-600 the corrosion and corrosion mitigation of high strength maraging
steel in 2.0 M H2 SO4 in absence and presence of APTA molecules,
-700 the polarization curves were performed after 90 min and 180 min
-2 -1 0 1 2 3
10 10 10 10 10 10 and the curves are shown in Figs. 8 and 9, respectively. The corro-
-2
j / mA cm sion parameters and IE% were also calculated and listed in Table 2.
It is absolutely seen from Figs. 8 and 9 and Table 2 that elongat-
Fig. 7. Potentiodynamic polarization curves for high strength maraging steel ing the time of exposure from 0.0 to 90 min and further to 180 min
after 0.0 min immersion in 2.0 M H2 SO4 solutions containing (1) 0.0 M APTA, (2) increases the corrosion of the steel in sulfuric acid that had no APTA
1 × 10−3 M APTA, and (3) 5 × 10−3 M APTA, respectively. molecules through increasing the values of anodic and cathodic
currents, jCorr and RCorr and decreasing the values of Rp. This is per-
haps due to the increased corrosiveness attack of the sulfuric acid
curves shown in Fig. 7, particularly in the absence of APTA towards the steel, which makes its surface always fresh and active
molecules (curve 1). The corrosion potential (ECorr ), corrosion cur- and thus corrodes easily and rapidly. The presence of APTA corro-
rent density (jCorr ), cathodic (ˇc) and anodic (ˇa) Tafel slopes, sion inhibitor with the acid certainly eliminates the effect of long
polarization resistance (Rp), and corrosion rate (RCorr ) that were immersion time by decreasing the values of anodic and cathodic
obtained from polarization curves are listed in Table 2. In addition, currents, jCorr and RCorr and increasing the values of Rp. This effect
the percentage of the inhibition efficiency (IE%) obtained for the was found to increase with increasing the concentration of APTA in
APTA different concentrations were also calculated from polariza- the solution. In fact, increasing the immersion time was in the favor
tion data and listed in Table 2. The values of these parameters were of increasing the efficiency of APTA as a corrosion inhibitor. This is
obtained as previously reported [11,28]. because the value of IE% recorded increased values with elongating
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100 and corrosion currents and corrosion rate, shifting the corrosion
potential, ECorr , towards the less negative values and increasing
0 the surface and polarization resistances. This effect was further
increased by adding 5 × 10−3 M APTA, which could minimize all
-100
E / mV (Ag/AgCl)
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