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Anaerobic Treatment of Sulphate-Rich Wastewaters
Anaerobic Treatment of Sulphate-Rich Wastewaters
Anaerobic Treatment of Sulphate-Rich Wastewaters
Look W. Hulshoff Pol1,∗ , Piet N.L. Lens1 , Alfons J.M. Stams2 & Gatze Lettinga1
1 Sub-department of Environmental Technology and 2 Laboratory of Microbiology, Wageningen Agricultural
University, P.O. Box 8129, 6700 EV Wageningen, The Netherlands (∗ author for correspondence,
e-mail: look.hulshoff-pol@algemeen.mt.wau.nl)
Abstract
Until recently, biological treatment of sulphate-rich wastewater was rather unpopular because of the production
of H2 S under anaerobic conditions. Gaseous and dissolved sulphides cause physical-chemical (corrosion, odour,
increased effluent chemical oxygen demand) or biological (toxicity) constraints, which may lead to process failure.
Anaerobic treatment of sulphate-rich wastewater can nevertheless be applied successfully provided a proper treat-
ment strategy is selected. The strategies currently available are discussed in relation to the aim of the treatment:
i) removal of organic matter, ii) removal of sulphate or iii) removal of both. Also a whole spectrum of new
biotechnological applications (removal of organic chemical oxygen demand, sulphur, nitrogen and heavy metals),
recently developed based on a better insight in sulphur transformations, are discussed.
DISADVANTAGES ADVANTAGES
– Reduced COD-removal efficiency due to the – Removal of oxidised sulphur compounds (sul-
presence of H2 S in the effluent phate, sulphite and thiosulphate) from the
wastestream
– Corrosion – Heavy metal removal
– Accumulation of inert material in the sludge (e.g. – Precipitated metal sulphides (e.g. FeS) form
metal sulfides) good precursors for granulation
– Less methane formation
– Poor biogas quality + need for H2 S-removal
from the biogas
– Malodour
– Potential toxicity
– Deterioration of aerobic post treatment system
(activated sludge bulking; excessive growth of
phototrophs)
The presence of the sulphate ion in a wastewater Considering the potential problems related to the oc-
considerably increases the complexity of the biodegra- currence of sulphate reduction in the anaerobic diges-
dation routes (Widdel 1988). In principle, all process tion process (Table 1), a complete suppression of the
designs applied for the methanogenic treatment of sulphate reduction and a complete conversion of the
wastewaters can also be applied for sulphate contain- organic substrate into methane could be considered
ing wastewaters, provided proper preventive measures as the most optimal option. Therefore, attempts have
against corrosion are made and H2 S-removal from the been made to selectively suppress sulphate reduction
gas is included (Table 2). The selection of the reac- by using specific inhibitors, i.e. sulphate analogs (Ya-
tor type depends on the objective of the treatment, dav & Archer 1989), transition elements (Clancy et al.
which can be either the removal of organic matter, or 1992) or antibiotics (Tanimoto et al. 1989). However,
of sulphate or the removal of both. so far, no selective inhibitor of SRB has been found
that can be used in full scale anaerobic reactors. This
Abbreviations: UASB – upflow granular sludge bed reactor; EGSB – expanded granular sludge bed reactor; USSB – upflow staged sludge
bed reactor; MUSB – microaerophilic granular sludge bed reactor; AF – anaerobic filter; HYBRID – hybrid reactor; CAD – central activity
digester; NR: – Not reported.
Measure Reference
bic contact process (Gupta et al. 1994; Middleton & with the assimilatory metabolism of sulphur, while it
Lawrence 1977). However, the outcome of the compe- possibly may also affect the intracellular pH (Oude
tition is less predictable in modern high-rate anaerobic Elferink et al. 1994).
reactors with sludge retention based on sludge im- Studies under both mesophilic and thermophilic
mobilisation. Several studies reported that acetate is conditions showed that granular sludge is less inhib-
completely converted into methane, even in excess ited by H2 S than suspended sludges at low and neutral
of sulphate (Hoeks et al. 1984; Mulder 1984), while pH, whereas the inhibition is very similar at high pH
others report a predominance of ASRB (Omil et al. values (Visser et al. 1996). In suspended sludges, inhi-
1996). Recently, two new ASRB were isolated from bition is determined by the H2 S concentration both at
bioreactors (Oude Elferink et al. 1995; 1998a). Their low and high pH values (McCartney & Oleszkiewicz
growth kinetic properties are only slightly better than 1993) and 50% inhibition was found at H2 S concen-
those of Methanosaeta sp., the most abundant AMB trations ranging from 50 to 130 mg.l−1 . In sludge
in bioreactors (Oude Elferink et al. 1998b). Besides granules, inhibition is determined by the total-sulphide
growth kinetics, also many other factors influence the (TS) concentration (Visser et al. 1996) and 50% in-
competition between ASRB and AMB (Table 4). hibition was found at H2 S concentrations of 250 and
90 mg.l−1 at pH values of 6.4–7.2 and 7.8–8.0, re-
Toxicity spectively. The inhibition of MB is significantly higher
than the inhibition of SRB at higher pH values above
Inhibition by sulphide 7.8. At a lower pH range (pH < 7.0) there is not a
Sulphide is toxic at higher concentrations for many distinct difference in the degree of inhibition (Koster
bacteria. Its accumulation can result in a severe inhibi- et al. 1986).
tion of the purification process, and can even cause a Methanogens are more sensitive than acidogens
total process failure. The inhibitory effect of sulphide and acetogens to H2 S inhibition both in suspended
is presumed to be caused by unionised hydrogen sul- (Oleszkiewicz et al. 1989) and granular (Shin et al.
phide because only neutral molecules can permeate 1995) sludge, with the exception of syntrophic pro-
well through the cell membrane. H2 S may interfere pionate degrading bacteria, which are more sensitive.
Figure 3. Evolution of the performance and sludge activity of two reactors treating acetate as the sole substrate. In this experiment, the
COD/SO4 2− ratio was gradually decreased from 2 to 1 (reactor A1) and finally to 0.5 (reactor A2). (A) Organic loading rate and conversion
rates by AMB and ASRB and (B) Specific methanogenic and sulphidogenic activities (Adapted from: Omil et al. 1998).
Factor Reference
Inoculum composition
Type of seed sludge McCartney & Oleszkiewicz 1991
Bacterial composition Harada et al. 1994; Omil et al. 1998
Attachment properties of bacteria Isa et al. 1986a; 1986b
Experimental run time Harada et al. 1994; Omil et al. 1998
Inoculation with new bacterial species Omil et al. 1997a
Influent composition
Type of COD Polprasert & Haas 1995
Acetate concentration Yoda et al. 1987
Sulphate concentration Overmeire et al. 1994
Sulphide concentration Omil et al. 1996
Operational conditions
pH Visser et al. 1996
Temperature Visser et al. 1992
Future perspectives
Operation temperature
Because of the biological nature of the anaerobic
process, there is a strong dependency on the tem-
perature. There is, however, a continuous extension
of the temperature limits for anaerobic digestion of
sulphate-rich wastewaters. Rebac et al. (1996) showed
∗ Negative value means an increase in the share of the MB to the total COD removal.
SRB are present in anaerobic and even aerobic waste- Solid waste treatment
water treatment sludges (Lens et al. 1995a). The devel- Gypsum processes Deswaef et al. 1996
opment of treatment processes using their degradative
capacity to degrade a wide range of organic com-
pounds (Widdel 1988) opens promising perspectives
for environmental biotechnology (Table 6). SRB do sulphate-reducing reactor systems is their inefficient
not require balanced growth with acetogens, which acetate removal, as this fatty acid generally accounts
implies less sensitivity to organic overloads. More- for the majority of the residual COD in their efflu-
over, SRB are less sensitive to toxicants. Heavy metals ents (Lens et al. 1998b; Nedwell & Reynolds 1996;
are precipitated by sulphide, thus reducing their po- Omil et al. 1996). There are indications that ASRB
tential toxic effects (Hao et al. 1996). Moreover, have a poor affinity for sulphate. Hence, HSRB out-
SRB can metabolise organic inhibitors such as aro- compete ASRB for the available sulphate. Optimisa-
matics (toluene, ethylbenzene), alkanes, chlorinated tion of the performance of sulphate-reducing reactors
compounds (chloroform) and long chain fatty acids can be done by methods that integrate acetate scaveng-
(Widdel 1988). On the other hand, reactors based on ing processes, i.e. denitrification (Lens et al. 1998a)
organic matter removal by sulphate reduction lack one or the use of staged reactors, which allows the devel-
of the major advantages of methanogenic treatment: opment of primarily acetotrophic biomass in the last
the recovery of methane from organic compounds. stages (Lens et al. 1998b).
Sulphate-reducing reactors
Anaerobic reactors in which organic matter is com- Micro-aerobic treatment
pletely degraded by SRB might be an elegant alterna-
tive for methanogenic wastewater treatment. Sulphate- Another way to utilise the capacities of SRB to de-
reducing Upflow Anaerobic Sludge Bed (UASB) re- grade organic matter, is the use of reactors with com-
actors can be operated at sludge loading rates of 0.9 bined aerobic/anaerobic conditions. These conditions
to 1.0 g COD per g volatile suspended solids per day are needed for a complete mineralisation of certain
(Visser et al. 1993b). Nedwell & Reynolds (1996) xenobiotics (Field et al. 1995), where (facultative) aer-
reported that sulphate-reducing and methanogenic obic bacteria utilise the degradation products of the
hybrid reactors treating landfill leachates offered SRB.
equal organic removal efficiencies at low organic Micro-aerophilic conditions can be created in
loading rates (< 1 kg COD.m−3 .day−1 ). However, UASB reactors by dosing controlled amounts of oxy-
the sulphate-reducing reactor was less effective in gen to the sulphate-rich wastewaters. In hybrid re-
COD removal at higher loading rates. In contrast, actors, the upper reactor part with the biofilm can
mesophilic (30 ◦ C) volatile fatty acid fed sulphate- be aerated and spatially separated from the anaerobic
reducing UASB reactors (liquid upward velocity 0.65 granular sludge section (Tilche et al. 1994). Alter-
m.h−1) had a COD removal capacity comparable to natively, a single (Arora et al. 1995) or multiple
methanogenic systems at volumetric loading rates of (Takahashi & Kyosai 1991) sequence of aerated down-
7.5 kg COD.m−3 .day−1 (Alphenaar et al. 1993). flow and non aerated upflow (6 m.h−1 ) reactors can
Sulphate-reducing granular sludge can be obtained be applied. In the latter reactor type, a special type
by feeding a reactor, inoculated with methanogenic of granular sludge develops, composed of SRB in the
sludge, a wastewater with a COD/sulphate ratio of 0.5. inner anaerobic layers and sulphide-oxidizsing (Beg-
The population shift between MB and SRB proceeds giatoa sp.) bacteria in the oxygenated periphery of the
relatively slow (about 100 days) and after the start-up granules (Takahashi & Kyosai 1991).
phase, MB still consume 5% to 20% of the organic The close interaction between aerobic and anaero-
material (Omil et al. 1996). By treating the sludge bic conditions also prevails in highly loaded aerobic
with CHCl3 (5 mg.l−1 ) for 1–5 days during the start- fixed film reactors (Kuenen et al. 1986). Thus, a
up, MB were completely eliminated in the inoculum, sulphur cycle at micro-scale can develop in aerobic
thus creating a sulphate-reducing sludge already from rotating biological contactor (Alleman et al. 1982) or
the start-up (Visser et al. 1993b). trickling filter (Lens et al. 1995a) biofilms. Stimulation
Elimination of substrates by syntrophic associa- of the activity of SRB by decreasing the COD/sulphate
tions in methanogenic reactors requires a low H2 ratio of the wastewater from 20.0 to 0.5 resulted in a
partial pressure. In contrast, their degradation by sul- 50% reduction of the waste sludge production (Lens et
phate reducers does not depend on a low H2 partial al. 1995b). Practical applications to reduce the waste
pressure (Widdel 1988). Hence, high-rate sulphate- sludge production of aerobic bioreactors are, how-
reducing removal systems for substrates as propionate ever, limited by the lack of sulphate removal by these
and butyrate can be applied. The major draw-back of aerobic fixed film reactors.
Several sulphate-rich wastewaters, e.g. acid mine 1. The presence of sulphate (or sulphur compounds)
drainage, spoil leachates and landfill percolates often in a wastewater has to be considered when de-
are also contaminated with heavy metals (Tichy et al. signing an anaerobic treatment system. It re-
1998). The extreme low solubility of metal sulphides quires precautions to prevent sulphide toxicity in
that are formed in sulfidogenic bioreactors, allows methanogenic reactors, but also allows unique
the removal of heavy metals from the water stream process applications.
by precipitation (Gadd & White 1993). Hence, max- 2. Methanogenic treatment of sulphate-rich waste-
imisation of sulphide production in sulphate-reducing waters results in the competition between SRB
reactor units is an attractive way to remove both sul- and MB for the available electron donor. To date,
phate and heavy metals from a wastewater (Hao et limited practical methods exist to steer the com-
al. 1996). As these types of wastewater usually con- petition between these two bacterial populations.
tain little or no organic matter, an alternative electron This is, however, of utmost importance, as free
donor (e.g. synthesis gas) has to be added (see above). H2 S concentrations higher than 150 mg.l−1 can
Full scale processes are currently applied for heavy cause process failure due to toxicity. In general,
metal removal from a Zn and Cd (effluent concentra- wastewaters with a COD/sulphate ratio higher than
tions below the ppb range) contaminated groundwater 10 can be treated in a methanogenic system with-
at a long-standing smelter site (Scheeren et al. 1991). out any problem. For wastewaters with a lower
COD/sulphate ratio, methods to prevent the sul-
Nitrogen removal phide toxicity can be required.
3. The application of sulphate reduction in combi-
The nitrogen and sulphur metabolism interact at var- nation with sulphide removal techniques, and in
ious levels of the wastewater treatment process. Sul- particular partial sulphide oxidation to elemental
phide is toxic for nitrifiers (Hooper & Terry 1973) and sulphur, can be used for the removal of sulphate
thus can upset nitrification in the aerobic post treat- from wastewaters. In order to obtain complete sul-
ment. Besides, SRB can readily utilise most of the phate reduction, a wastewater COD/sulphate ratio
carbon sources added to denitrify a wastewater (e.g. of 0.67 is required. If the ratio is lower, extra
methanol and lower volatile fatty acids), thus lead- electron donor (i.e. methanol, ethanol, H2 or syn-
ing to loss of carbon source for the denitrification thesis gas) has to be dosed. Partial oxidation of
step. However, methanol utilisation by SRB can be sulphide to elemental sulphur requires dissolved
avoided by proper selection of the hydraulic residence oxygen concentrations below 0.1 mg.l−1 in the
time (van der Hoek et al. 1988). On the other hand, sulphide-oxidising reactor.
sulphide can also contribute to nitrogen removal. As
electron donor it can be re-oxidised to S◦ or sulphate
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