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WO2009004593A2
WO2009004593A2
WO2009004593A2
(57) Abstract: The invention relates to efficient and cost effective processes for the preparation of pure (-)- epinephrine. More
particularly, it relates to processes for the resolution of racemic epinephrine.
Description
PROCESSES FOR THE PREPARATION OF EPINEPHRINE
[1] Field of the Invention
[2] The invention relates to efficient and cost effective processes for the preparation of
pure (-)-epinephrine. More particularly, it relates to processes for the resolution of
racemic epinephrine.
[3] Background of the Invention
[4] (-)-Epinephrine, also referred as adrenaline, is an endogenous catcholamine with
combined a- and b- agonist activity. It is chemically known as
4-[l-hydroxy-2-(methylamino) ethyl]- 1, 2-benzenediol having the structure as depicted
by Formula I.
[6] Formula I
[7] (-) -Epinephrine is available as injection and orally inhaled dosage forms. It is used to
relieve temporary shortness of breath, chest tightness, and wheezing due to bronchial
asthma. (-) -Epinephrine is also available as a prescription drug as injection in
emergencies, including acute asthma attacks and severe allergic reactions. The
synthesis of (-)-epinephrine is disclosed in U.S. Patent No. 6,218,575 and Tetrahedron
Letters 5 (1979), 425-428.
[8] Summary of the Invention
[9] In one general aspect there is provided pure (-)-epinephrine having a purity of greater
than about 99.0% when measured by HPLC and enantiomeric excess of more than
about 95.0% . In particular, there is provided pure (-)-epinephrine having a purity more
than 99.8% when measured by HPLC.
[10] In another aspect there is provided a process for the preparation of racemic ep i
nephrine. The process includes hydrogenation and debenzylation of
3',4'-dihydroxy-2-N-benzyl-N-methylamino acetophenone at atmospheric pressure.
[11] In another aspect there is provided a process for resolving the racemic epinephrine
using a chiral auxiliary to obtain (-)-epinephrine.
[12] In another aspect there is provided a process for the preparation of an intermediate
3,4-dihydroxyphenacyl chloride in high purity and yield. The process involves use of a
Lewis acid in a suitable organic solvent.
[13] In another aspect there is provided a process for the conversion of
3,4-dihydroxyphenacyl chloride intermediate into
3',4'-dihydroxy-2-N-benzyl-N-methyl amino acetophenone.
[14] In another general aspect there is provided a process for the purification of
(-)-epinephrine. The process may produce (-) -epinephrine having a purity of greater
than about 99.0% when measured by HPLC having enantiomeric excess of more than
95.0%. The process may produce (-) -epinephrine having enantiomeric excess of more
than 95.0 % and 3% or less (+)-epinephrine.
[15] In another aspect there is provided a pharmaceutical composition that includes a
therapeutically effective amount of pure (-)-epinephrine prepared by the process of the
invention having purity more than 99.0% by HPLC and enantiomeric excess of more
than 95.0%; and one or more pharmaceutically acceptable carriers, excipients or
diluents.
[16] The details of one or more embodiments of the inventions are set forth in the d e
scription below. Other features, objects and advantages of the inventions will be
apparent from the description and claims.
[17] Detailed Description of the Invention
[18] A first aspect of the invention provides a process for the preparation of pure
(-)-epinephrine of Formula I having a purity of greater than about 99.0% when
measured by HPLC and enantiomeric excess of more than 95.0%.
[20] Formula I
[21] The process includes the steps of:
[22] a) reacting catechol with chloroacetyl chloride in the presence of a Lewis acid to get
a compound of Formula II;
[24] Formula II
[25] 1. b) reacting the compound of Formula II with N-methyl benzyl amine to get
[26] a compound of Formula III;
[27]
[28] Formula III
[29] 1. c) converting the compound of Formula III to racemic epinephrine;
[30] 1. d) preparing a salt of the racemic epinephrine with a chiral auxiliary; and
[31] 1. e) isolating the (-) -epinephrine from reaction mixture thereof.
[32] A second aspect of the invention provides a process for the preparation of
3,4-dihydroxyphenacyl chloride of Formula II,
[34] Formula II
[35] The process includes the steps of:
[36] 1. a) reacting catechol in a suitable organic solvent with chloroacetyl chloride in
the presence of a Lewis acid; and
[37] 1. b) isolating the 3,4-dihydroxyphenacyl chloride from reaction mixture thereof.
[38] Suitable Lewis acids for the reaction may include one or more of aluminium
chloride, zinc chloride, ferric chloride, stannous chloride, boron triflouride, aluminium
bromide, and the like.
[39] Suitable organic solvents may include one or more of carbon disulphide, n i
trobenzene, halogenated solvent such as 1,2-dichloroethane, methylene chloride,
chloroform, carbon tetrachloride, and mixtures thereof. The reaction may be carried
out at a temperature in the range from about -2O 0C to about 5 O0C. The product may be
isolated by breaking the Lewis acid complex formed. The Lewis acid complex may be
treated with one or more acids to get 3,4-dihydroxyphenacyl chloride in 85% or more
yield. The acid used for breaking the complex may be diluted with water.
[40] Suitable acids which can be used include one or more of hydrochloride acid,
sulphuric acid, acetic acid, formic acid, and the like.
[41] A third aspect of the invention provides a process for the preparation of racemic ep i
nephrine. The process includes the steps of:
[42] 1. a) reacting 3,4-dihydroxyphenacyl chloride of Formula II with N-methyl
benzyl amine in a suitable aprotic solvent in the presence of a Lewis acid;
[44] Formula II
[45] 1. b) isolating 3',4'-dihydroxy-2-N-benzyl-N-methylamino acetophenone of
Formula III from reaction mixture thereof ;
Formula I
a) reacting catechol with chloroacetyl chloride in the presence of a Lewis acid to
get a compound of Formula II;
Formula II
b) reacting the compound of Formula II with N-methyl benzyl amine to get a
compound of Formula III;
Formula III
c) converting the compound of Formula III to racemic epinephrine;
d) preparing a salt of the racemic epinephrine with a chiral auxiliary; and
e) isolating the (-) -epinephrine from reaction mixture thereof.
[2] The process of claim 1, wherein the Lewis acid comprises one or more of
aluminium chloride, zinc chloride, ferric chloride, stannous chloride, boron
triflouride and aluminium bromide.
[3] The process of claim 1, wherein the chiral auxiliary comprises one or more
of D-tartaric acid, L-tartaric acid, D-camphor-10-sulfonic acid, L-
camphor- 10- sulfonic acid, D-dibenzoyltartaric acid, L-dibenzoyltartaric
acid, D-mandelic acid, L- mandelic acid, L-lactic acid, and L-malic acid.
[4] A process for the preparation of a compound of Formula II,
Formula II
the process comprising:
a) reacting catechol in an organic solvent with chloroacetyl chloride in the
presence of a Lewis acid; and
b) isolating the 3,4-dihydroxy phenacyl chloride from reaction mixture thereof.
[5] The process of claim 4, wherein the Lewis acid comprises of one or more
of aluminium chloride, zinc chloride, ferric chloride, stannous chloride,
Boron triflouride, and aluminium bromide.
[6] The process of claim 4, wherein the organic solvent comprises one or more
of halogenated solvents, carbon disulphide and nitrobenzene.
[7] The process of claim 6, wherein the halogenated comprises one or more of
chloroform, methylene chloride and 1,2,-dichloroethane.
[8] The process of claim 5, wherein temperature is from about -2O 0C to about
5 O0C.
[9] A process for the preparation of racemic epinephrine, the process comprising:
a) reacting 3,4-dihydroxyphenacyl chloride of Formula II with N-methyl ben-
zylamine in a suitable aprotic solvent in presence of a lewis acid;
Formula II
b) isolating 3',4'-dihydroxy-2-N-benzyl-N-methylamino acetophenone of
Formula III from reaction mixture thereof ;
Formula III
c) debenzylating and hydrogenating the
3',4'-dihydroxy-2-N-benzyl-N-methylamino acetophenone in the presence of a
catalyst; and
d) isolating the racemic epinephrine from reaction mixture thereof.
[10] The process of claim 9, wherein the catalyst comprises one or more of 5 to
10% palladium, platinum and ruthenium on carbon.
[11] The process of claim 9, wherein the aprotic solvent comprises one or more
of N,N-dimethyl acetamide; N,N-dimethyl formamide; dimethyl
sulphoxide; hexamethylphosphorotriamide, acetonitrile, dioxane, tetrahy-
drofuran or mixtures thereof.
[12] The process of claim 9, wherein pH of the hydrogenation reaction is 3 or
below.
[13] A process for preparing pure (-)-epinephrine, the process comprising:
a) reacting racemic epinephrine with a chiral auxiliary in one or more organic
solvents to form a mixture of diastereomeric salts of epinephrine;
b) separating the diastereomer of (-)-epinephrine from reaction mixture thereof;
c) converting the separated diastereomeric salt of (-)-epinephrine to
(-)-epinephrine; and
d) isolating the (-)-epinephrine.
[14] The process of claim 13, wherein the chiral auxiliary comprises one or more of
D-tartaric acid, L-tartaric acid, D-camphor-10-sulfonic acid, L-camphor-10-
sulfonic acid, D-dibenzoyltartaric acid, L-dibenzoyltartaric acid, D-mandelic
acid, L-mandelic acid, L-lactic acid, and L-malic acid.
[15] The process of claim 13, wherein the organic solvent comprises one or more of
methanol, ethanol, isopropanol, butanol, acetonitrile, dioxane, dimethyl-
formamide, dimethylsulphoxide, halogenated solvents, and mixtures thereof.
[16] A process for the preparation of pure (-)-epinephrine having a purity of greater
than about 99.0% when measured by HPLC and enantiomeric excess of more
than
about 95.0% , the process comprising:
a) obtaining a solution or suspension of (-)-epinephrine;
b) acidifying the solution or suspension of (-)-epinephrine;
c) basifying; and
d) isolating the pure (-) -epinephrine free base from reaction mixture thereof.
[17] The process of claim 16, wherein the acid used for acidifying comprises one or
more of hydrochloric acid, sulphuric acid, acetic acid and formic acid.
[18] The process of claim 16, wherein pH of reaction mixture at step b) is below
4.
[19] The process of claim 16, wherein the base used for basifying comprises one or
more of ammonia, sodium carbonate, sodium hydroxide, potassium carbonate
and potassium hydroxide.
[20] (-)-Epinephrine having a purity of greater than about 99.0% when measured by
HPLC and enantiomeric excess of more than about 95.0%.
[21] (-)-Epinephrine of claim 20, having less than 3% of (+)-epinephrine.
[22] A pharmaceutical composition that includes a therapeutically effective
amount of pure (-)-epinephrine prepared by the process of claim 13 or 16 a
purity of greater than about 99.0% when measured by HPLCand enan
tiomeric excess of more than about 95.0%; and one or more pharma
ceutically acceptable carriers, excipient or diluents.