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Ingersoll Rand R37-45I IE
Ingersoll Rand R37-45I IE
80448095
Revision B
December 2012
Parts Information
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Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may
invalidate all warranties.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
TABLE OF CONTENTS
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 CONDENSATE NO M/S
PARTS ORDERING INFORMATION . . . . . . . . . . . . . . . . . . .3 ASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 142
DRIVE TRAIN FIXED SPEED CONTROLS ON/OFF & MODULATION
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . .4 ASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 143
DRIVE TRAIN VSD CONTROLS VSD
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 20 ASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 159
SEPARATOR TANK FOOD GRADE COOLANT/LUBRICANT
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 30 ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 175
STARTER BOX PORO ASSEMBLY DRAWING AND PARTS LIST . . . . . . 180
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 44 PHASE MONITOR FIXED SPEED
STARTER BOX FIXED SPEED ASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 183
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 56 DECAL ASSEMBLY DRAWING AND PARTS LIST . . . . . 185
STARTER BOX VSD DRYER SERVICE
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 63 ASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 196
COOLING AIR COOLED FROST/FREEZE PROTECTION
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 71 ASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 203
COOLING AIR COOLED WITH ERS RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 211
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 81 RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 212
CUSTOMER CONNECTION NO DRYER
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 98
CUSTOMER CONNECTION W/DRYER
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 102
AIR FILTER
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 109
ENCLOSURE
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 115
OUTDOOR MODIFICATION
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 122
PREFILTER STANDARD
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 123
PREFILTER HIGH DUST NO DRYER
ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 125
PREFILTER HIGH DUST W/DRYER
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3. Quantity required.
When the life of the product has expired, it is recommended that it be
disassembled, degreased and parts separated as to materials so that they
NOTICE
may be recycled.
• Continuing improvement and advancement of design may Refer all communications to the nearest Ingersoll Rand Office or Distributor.
cause changes to this equipment which are not included in
this manual. Manuals are periodically revised to incorporate
changes. Always check the manual edition number on the
front cover for the latest issue.
• Sections of this manual may not apply to your product.
• Using other than genuine Ingersoll Rand replacement parts
may invalidate the warranty.
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PARTS LIST
45 kW 200 PSIG
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PARTS LIST
Item Part No. Description Qty.
1 96739743 PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0 1
23689375 GEAR SET 1.039 RATIO CF90G6 1
23689391 GEAR SET 1:1RATIO 1
24170904 GEAR SET 1.213 RATIO CF90 AIREND 1
88101936 GEAR SET, 1.53658 RATIO CF90G6 1
88101944 GEAR SET 1.3636 RATIO CF90G6 1
88101985 GEAR SET 1.8108 RATIO CF90G6 1
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PARTS LIST
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PARTS LIST
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PARTS LIST
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PARTS LIST
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PARTS LIST
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PARTS LIST
NOTE:
1. INSTALL HAND TIGHT
2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 N-M/70 Ft-Lbs IS
REACHED.
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PARTS LIST
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PARTS LIST
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PARTS LIST
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PARTS LIST
3 22056279 SPACER, 44 mm OD 1
4 22059307 BOLT, HEX HEAD M24 x 90 mm 1
5 22504575 SCREW, M16 x 75 SOCKET HEAD CAP W/ EPOXY COATED THREADS 4
6 23753593 DEFLECTOR, MOTOR EXHAUST 1
7 SEE LIST MOTOR 1
8 39917489 SCREW, HEX HEAD FLANGE M6 x 16.0 LONG 2
9 54672001 GASKET, VITON 1
10 96705645 WASHER, PRODUCT GRADE A M16 4
ALTERNATE PARTS LIST
ITEM PART NO. DESCRIPTION
24064057 ASSEMBLY, STATOR (380 - 460V)
7 23753288 ASSEMBLY, STATOR (575V)
NOTE:
USE FEELER GAUGE TO CHECK CLEARENCE BETWEEN ROTOR AND STATOR.
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PARTS LIST
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PARTS LIST
NOTE:
1. ATTACH CLAMP TO SCAVENGE TUBE (P/N 23685043) BEFORE ASSEMBLING TUBE TO ADAPTER AND ORIFICE.
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PARTS LIST
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PARTS LIST
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PARTS LIST
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ALTERNATE PARTS LIST
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PARTS LIST
NOTES:
1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE BLOCKED
TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. ASSEMBLE COVERS (P/N 23546211) AFTER THE COOLERS HAVE BEEN SECURED.
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble Cooling Module Support Legs
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PARTS LIST
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble Plenum to the Blower Housing
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PARTS LIST
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble Blower Motor and Top Motor Cover
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PARTS LIST
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble Blower Cone to the Housing
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PARTS LIST
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble Oil Cooler to the Blower Housing / Plenum Assembly
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PARTS LIST
NOTES:
1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE
LOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. PLUG P/N 96757000 IS USED STANDARD ON/OFF AND MODULATION UNITS.
3. SENSOR P/N 23522238 & ORING P/N 96759295 ARE USED ON VSD UNITS ONLY.
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble Aftercooler and Cooler Access Covers
(Dwg. 23717192D7)
PARTS LIST
NOTES:
1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE
BLOCKED TO
2. ASSEMBLE EACH OTHER
COVERS ASSEMBLE
P/N 23546211 COOLERS
AFTER TO THE CENTER
THE COOLERS OF THE
HAVE BEEN SLOT.
SECURED.
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Assemble Plugs/Sensers to Aftercooler
(Dwg. 23717192D8)
PARTS LIST
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble Blower Housing to the Support Rails
(Dwg.23717192D9)
PARTS LIST
NOTE: 1. HAND TIGHTEN THE FIRST NUT AS MUCH AS POSSIBLE. THEN TIGHTEN SECOND NUT WITH A WRENCH.
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Assemble Fittings to the ERS Cooler
(Dwg. 23717192D10)
PARTS LIST
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble ERS Cooler and Water Inlet / Outlet Plate to the Base
(Dwg. 23717192D11)
PARTS LIST
NOTE:
1. ADAPTERS ARE ONLY USED FOR BSPT CUSTOMER CONNECTION OPTION.
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Assemble Water Inlet and Outlet Hoses
(Dwg. 23717192D12)
PARTS LIST
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Assemble ERS Thermal Valve to the Oil Cooler
(Dwg. 23717192D13)
PARTS LIST
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Assemble ERS Piping to the ERS Coolers
(Dwg. 23717192D14)
PARTS LIST
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COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST
Assemble Hose Runs to the HSTCV and the Fan Motor Cable to the Starter Box
(Dwg. 23717192D15)
PARTS LIST
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Assmble MPCV to the Separator Tank
(Dwg. 23717192D16)
PARTS LIST
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Assemble Hose from the MPCV to the Aftercooler
(Dwg.23717192D17)
PARTS LIST
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PARTS LIST
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Dwg. 23811524B3)
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(Dwg. 23811524B7)
PARTS LIST
(Dwg. 23811524B8)
PARTS LIST
(Dwg. 23809403E2)
PARTS LIST
(Dwg. 23809403E3)
PARTS LIST
(Dwg. 23809403E4)
PARTS LIST
(Dwg. 23809403E5)
PARTS LIST
(Dwg. 23809403E6)
PARTS LIST
. 23809403E7)
PARTS LIST
(Dwg. 23921000B2)
PARTS LIST
(Dwg. 23921000B3)
PARTS LIST
(Dwg. 23921000B4)
PARTS LIST
(Dwg. 23921000B5)
PARTS LIST
(Dwg. 23921000B6)
PARTS LIST
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(Dwg. 23921000B8
PARTS LIST
(Dwg. 23921018A2)
PARTS LIST
(Dwg. 23814692C2)
PARTS LIST
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(Dwg. 23814718B5)
PARTS LIST
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PARTS LIST
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(Dwg. 23813769B2)
PARTS LIST
(Dwg. 23813769B3)
PARTS LIST
(Dwg. 23814700B2)
PARTS LIST
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(Dwg. 23921034C3)
PARTS LIST
(Dwg. 23921042B2)
PARTS LIST
(Dwg. 23921042B3)
PARTS LIST
(Dwg. 23921042B4)
PARTS LIST
(Dwg. 23924376B2)
PARTS LIST
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(Dwg. 23921059C3)
PARTS LIST
NOTES:
ROUTE THE NYLON TUBE UNDER THE BASE AND DOWN THE SEPARATOR TANK AS SHOWN.
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
(Dwg. 23921059C4)
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(Dwg. 23921059C9)
PARTS LIST
NOTES:
ROUTE THE CABLES AS SHOWN.
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
(Dwg. 23921059C10)
PARTS LIST
NOTES:
(Dwg. 23921059C11)
PARTS LIST
NOTES:
ROUTE THE NYLON TUBE AS SHOWN.
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
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(Dwg. 23921059C13)
PARTS LIST
NOTES:
1. ROUTE THE CABLE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.
3. FOR NO MOISTURE SEPARATOR OPTION PLUG GLAND WITH PLUG P/N 39155353.
(Dwg. 23921059C14)
PARTS LIST
NOTES:
1. ROUTE THE CABLES, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN
ROUTED.
2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.
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(Dwg. 23921067B8)
PARTS LIST
NOTES:
ROUTE THE CABLES AS SHOWN.
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
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