TEST 6

The weak attractive force that results from random

polarization is called:

A Polarization effect
8. Buffer effect
C. Random effect
D. Dispersion effect

The answer is: D

2. When a crystal is subjected to an external force, it first undergoes it and returns to its original
shape when the load is removed.

A. Axial deformation
B. Thermal deformation
C. Elastic deformation
D. Plastic deformation

The answer is: C

3. The number and size of the grains developed in a unit volume of the metal depends on the
rate at which it takes place.

A Grain boundaries
B. Grain-boundary sliding
C. Polycrystals
D. Nucleation

The answer is: D

4. Large grains produce a rough surface appearance on the sheet metals, called:

A. Recrystallization
B. Grain growth
C. Diffusion
D. Orange peel

The answer is: D

5. If the specimen is loaded beyond its ultimate tensile strength, it begins to:

A. Fracture
B. Ductile
C. Break
D. Neck down

The answer is: D

6. The fracture at the center of the specimen has been utilized in the manufacture of

A Strain softening or work softening

B. Disk test
C. Seamless tubing
D. Torsion test

The answer is: C

7. Is defined as the maximum stress, in tension and compression, to which the specimen is
subjected.

A. Hot hardness
B. Cyclic stress
C. Fatigue failure
D. Stress amplitude

The answer is: D

B. In a polycrystalline metal under tension, the fracture appears. surface has a bright

A. Granular
B. Brittle fracture
C. Defects
D. Catastrophic failure

The answer is: A

9. Is used in many applications because of its high damping capacity.

A. Gray cast iron

B. Weldability
C. Fracture toughness
D. Manufacturing defects

The answer is: A

10. To alleviate some of the problems with thermal expansion, a family of iron-nickel alloys with
very low thermal expansion coefficients has been developed; they are called

A. Low-expansion alloys
B. Invar Effect
C. Conductors
D. Dielectric strength

The answer is: A

11. Corrosion can act in indirect ways.

A. Intergranular corrosion
B. Crevice corrosion
C. Galvanic corrosion
D. Stress-corrosion cracking

The answer is: D

12. Steels having less than the eutectoid amount of carbon (less than 0.77%) are called:

A. Alpha ferrite
B. Curie temperature
C. Hypoeutectoid
D. Delta ferrite

The answer is: C

13. Has properties consistent with its structure of irregular graphite spheroids in a ferrite matrix.

A. Nodular Iron
B. White Cast Iron

C. Malleable Iron
D. Ferritic malleable iron

The answer is: D

14. Is a heating process by which hardness is reduced and toughness is improved.

A. Retained austenite
B. Mechanical properties
C. Tempering
D. Hardenability

The answer is: C

15. Several aluminum alloys harden and become stronger over a period of time at room
temperature.
this process is called:

A. Artificial aging
B. Natural aging
C. Cryogenic treatment
D. Maraging

The answer is: B

16. Is the phenomenon in which alloys containing carbon lose carbon from their surfaces as a
result of heat treatment or a hot working in a medium, usually oxygen, that reacts with carbon.

A. Flame hardening
B. Induction hardening
C. Decarburization
D. Annealing

The answer is: C

17. The part is heated rapidly by the electromagnetic field generated by an induction coil
carrying alternating current, which induces eddy currents in the part.

A Continuous furnaces
B. Salt-bath furnace
C. Fluidized beds
D. Induction heating

The answer is: D

18. Flux means:

A. Flux
D. To flow as fluid
C. Fuel for plant operations
D. Slag

The answer is: D

19, is the newest and fastest steel making process

A. Open-hearth furnace
B. Electric furnace
C. Basic oxygen furnace
D. All of these

The answer is: C

20. Improves hardenability, strength, hardness, and wear resistance; it reduces ductility,
weldability, and toughness..

A. Boron
B. Calcium
C. Carbon
D. Cerium

The answer is: C

21: Slightly increases the strength of rimmed steels;

it severely reduces toughness

A. Hydrogen
B. Nitrogen
C. Oxygen
D. Tin

The answer is: C

22 Stainless steels are made by using:

A. Electric furnaces
B. Basic-oxygen process
C. A and B
D. None of these

The answer is: C

23. Typical applications are in water treatment plants and in heat-exchanger components

A Austenitic stainless steels

B. Ferritic stainless steel
C. Martensitic stainless steels
D. Duplex structure stainless steels

The answer is: D

24. Lightest metal; good strength to weight ratio.

A. Nonferrous metals and alloys

B Aluminum
C. Magnesium
D. Copper

The answer is: C

25. First produced in about 4000 BC and its alloys have properties somewhat similar to those of
aluminum and its alloys. In addition, they are among the best conductors of electricity and heat
and they have good corrosion resistance.

A. Porous Aluminum
B. Magnesium
C. Copper
D. Brass

The answer is: C

26. A silver-white metal discovered in 1751, is a major alloying element that imparts strength,
toughness and corrosion resistance.

A. Nickel
B. Superalloys
C. Nickel alloys
D. Monel

The answer is: A

27. Is used for electrical heating elements.

A. Nichrome
B. Sulfide and Oxide ores
C. Superalloys

D. Monel K-500

The answer is: A

28 The principal alloying elements for molybdenum

are:

A. Molybdenum
B. Titanium and Zirconium
C. Mineral molybdenite
D. Niobium
The answer is: B

29. The element is used in electronic components; in nuclear-power reactor applications, it is

used because of its low neutron absorption.

A. Unalloyed Beryllium
B. Zirconium
C. Lead
D. Zinc

The answer is: B

30. Is an alloy often, copper, and antimony.

A Cassiterite
B. Pewter
C. Gold, silver and platinum
D. Gold

The answer is B

31. Is the product of the reaction between acetylene and hydrogen.

A Ethylene
B. Acetylene
C. Polyethylene
D. Polymers

The answer is: A

32. Are added to polymers to impart flexibility and softness by lowering their glass-transition
temperature

A Plasticizers
B. Fillers
C. Fluorocarbons
D. Lubricants

The answer is: A

33. Possess good electrical insulating properties. impact resistance, and dimensional stability,
and they have low water absorption.

A. Alkyds
B. Aminos
C. Epoxies
D. Phenolics

The answer is: A

34. Other major raw materials for ceramics that are found in nature are:

A Corundum or emery
B. Flint
C. Feldspar
D. Alumina

The answer is: 8

35. Hardest substance known; available as single crystal or polycrystalline form; used as cutting
tools and abrasives and dies for fine drawing.

A. Diamond
B. Quartz
C. Silicates
D. High speed steel

The answer is: A

36. Was used for all glass products until the late

1600's.

A. Glass
B. Silica
C. Lampback
D. Buckyballs

The answer is: B

37. Are the channels that carry the molten metal from the sprue to the mold cavity, or connect
the sprue to

the gate.

A. Runners
B. Risers
C. Gating system
D. Sprue

The answer is: A

38. Carbon fibers are generally:

A 80% to 95% carbon

B. 80% to 96% carbon
C. 80% to 97% carbon
D. 80% to 98% carbon

The answer is: A

39. Advantages of a metal matrix over a polymer

matrix is/are:

A. Higher elastic modulus

B, its resistance to elevated temperatures
C. and its higher toughness and ductility
D. All of these

The answer is: D

40. A process whereby air is sucked in or entrapped

the liquid may take place.

A Aspiration
B. Choke
C. Castability
D. spiral mold

The answer is: A

41. To allow for the casting to shrink while cooling.

A. Silica sand
B. Collapsibility
C. Mulling machine
D. Bentonite

The answer is: B

42. Are two-piece patterns made such that each part forms a portion of the cavity for the
casting.

A. Parting agent
B. Split patterns
C. One-piece pattern
D. Match-plate patterns

The answer is: B

43. Patterns for plaster molding are generally made

A. Aluminum
B. thermosetting plastics
C. brass, or zinc alloy
D. All of these

The answer is: D

44. Is carried out at room temperature and compared to hot rolling, produces sheet and strip
with much better surface finish.

A. Wire rods
B. Cold rolling
C. Pack rolling
D. Skin pass

The answer is: B

45. Is a hot-working process for making long, thick walled seamless pipe and tubing

A. Ring-rolling
B. Thread rolling
C. Forming tap
D. Rotary tube piercing

The answer is: D

46. The part is then formed into a rough shape of a connecting rod by a process called:

A. Blocking
B. Flashless
C. Coining
D. Sizing

The answer is: A

47. Swaging is usually limited to a maximum workpiece diameter of about

A. 150 mm
B. 160 mm
C. 170 mm
D. 180 mm

The answer is: A

48. If there is no friction to overcome along the container walls

A. Drawing
B. Indirect extrusion
C. Hydrostatic extrusion
D. Lateral or side extrusion
The answer is: D

49. In scrap.

A Burr
B. Punching
C. Shearing
D. Blanking

The answer is: D

50. Is a modified shearing operation that is used to blank shapes from low-strength materials,
such as rubber, fiber, or cloth.

A. Nibbling
B. Shaving
C. Cutoff
D. Drinking

The answer is: D

51. Is one of the most common forming operations.

A. Bending
B. Anisotropy
C. Roll bending
D. Bending in a 4-slide machine

The answer is: A

52. This is an operation consisting of shallow or moderate draws, made with male and female
matching dies.

A. Drawbeads
B. Ironing
C. Redrawing
D. Embossing

The answer is: D

53. Consist basically of a core of honeycomb bonded to two thin outer skins.

A. Laser-assisted forming
B. Electrohydraulic forming
C. Honeycomb structure
D. Dents

The answer is: C

54. Is the process whereby green compacts are heated in a controlled-atmosphere furnace to a
temperature below the melting point, but sufficiently high to allow bonding of the individual
particles.

A. Pressureless compaction
B. Sintering
C. Coining and sizing
D. Impact forging

The answer is: B

55. A gob of molten glass is placed into a mold and pressed into shape with the use of a
plunger.

A. Blowing
B. Pressing
C. Spinning
D. Sagging

The answer is: B

56. Is an operation where the workpiece is rotated and a cutting tool removes a layer of material
as it moves to the left.

A. Chips
B. Cutting-off
C. Slab-milling
D. Chip compression ratio

The answer is: B

57. Occurs on the relief face of the tool and the side relief angle and is generally attributed to
rubbing of tool

A Flank wear
B. Crater wear
C. Chipping
D. Mechanical shock and Thermal fatigue

The answer is: A

58. Are made of pure aluminum oxide.

A. Ceramics
B. Tool steels
C. Ceramics
D. Coated tools
The answer is: C

59. Among the most important, versatile, and cost effective tool and die materials for a wide
range of applications.

A Carbide
B. cemented of sintered carbide
C. A and B
D. NONE of these

The answer is: C

60. is the process of machining external cylindrical and conical surfaces.

A. Turning
B. Facing
C. Form tools
D. Boring

The answer is: A

61. Are generally considered to be the oldest machine tools.

A. Lathes
B. Engine lathe
C. Engine lathe
D. Bed

The answer is: A

62. Have jaws that can be moved and adjusted independently of each other, they can be used
for square, rectangular, or odd-shaped workpieces.

A. Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
D. Collet chuck

The answer is: B

63. Are commonly used for water or gas pipes and plumbing supplies, which require a
watertight or airtight connection.

A. Screw thread
B. Tapered threads
C. Tapping
D. Solid threading dies

The answer is: B

64. Makes a beveled section at the end of a hole to provide a proper seat for a flat-head screw
or drill rivet.

A Counterboring
B. Countersinking
C. Spot facing
D. Reaming

The answer is: B

65 is a chip-producing threading tool with multiple cutting teeth.

A Finishing reamers
B. Tap
C Taper taps
D. Bottoming taps

The answer is: B

66. Flat surface as well as various profiles can be produced by It has either straight or tapered
shanks for smaller and larger cutter sizes, respective

A End milling
B. Straddle milling
C. Form milling
D. Circular cutters

The answer is: A

67. Is use to machine parts; it is much like planning except that the parts are smaller.

A. Planning
B. Shaping
C. Slotters or Vertical shapers
D. Broaching

The answer is: B

68. Power hacksaw blades are usually

A. 1.2 to 2.5 mm thick and up to 600 mm long

B. 1.2 to 2.5 mm thick and up to 610 mm long
C 1.2 to 2.5 mm thick and up to 620 mm long
D. 1.2 to 2.5 mm thick and up to 630 mm long

The answer is: B

69. May consist of polymer, metal, or ceramic-matrix with various reinforcing materials

A. Gray iron
B. Polymer concrete
C Ceramic
D. Composites

The answer is: D

70 Are thermosetting resins and are available in a wide range of composition and properties.

A. Grit number
B. Vitrified, resinoid, rubber and metal
C. Ceramic bond
D. Resinoid

The answer is: D

71, Is moved across the width of the grinding face of a rotating wheel and removes a small layer
from the wheel surface with each pass

A. Diamond-point tool
B. Star-shaped steel disks
C. Electrical discharge and Electrochemical
D. Crush dressing

The answer is: A

72. The workpiece is supported on a work rest blade and is ground between two wheels.

A. Thread grinding
B. Internal grinding
C. Centerless grinding
D. Through-feed grinding

The answer is: D

73. Has become an important production process, in some cases replacing conventional
grinding operations.

A. Sandpaper and emery cloth

B. Belt grinding
C. Wire brushing process
D. Honing

The answer is: B

74. Is used in the aerospace industry to remove shallow layers of materials from large aircraft
components, missile skin panels, and extruded parts for airframes.

A. Chemical machining
B. Chemical milling
C. Chemical blanking
D. Photochemical blanking

The answer is: B

75. This process is suitable particularly for heat sensitive materials that cannot be machined by
the process in which heat is produced.

A. Plasma-arc cutting
B. Abrasive water-jet machining
C. Abrasive-jet machining
D. Nanofabrication

The answer is: B

76. Arc welding produces temperatures of about:139

A. 30,300°C
B. 32,000 C
C. 31,000°C
D. 30,000°C

The answer is: D

77. Non-consumable electrode process typically use

a: A Electroslag Welding
B. Tungsten electrode
C. TIG welding
D. GTAW process

The answer is: B

78. Covers a number of processes in which the heat required for welding is produced by means
of electrical resistance across the two components to be joined.

A. Friction Stir welding

B. Resistance welding
C. Resistance spot welding
D. Spot welding

The answer is B

79. May occur in various locations and directions in the weld area.

A. Weld profile
B. Undercutting
C. Overlap
D. Cracks

The answer is: D

80. The source of heat is the electrical resistance of the components to be brazed.

A. Furnace brazing
B. Induction brazing
C Resistance brazing

D. Dip brazing

The answer is: C

81. is a very popular approach for attaching circuit components to their boards.

A Ultrasonic soldering
B. Solder pastes
C. Wave soldering
D. Soldering

The answer is: C

82. When applied, adhesive generally are about

A. 0.1 mm in thick
B. 0.2 mm in thick
C. 0.3 mm in thick
D. 0.4 mm in thick

The answer is: A

83. is the most commonly used process for thermoplastics, particularly amorphous polymers.

A Crimping
B. Snap-In fasteners
C. Shrink and Press Fits
D. Ultrasonic welding

The answer is: D

84. Is defined as the progressive removal of materia from a surface.

A. Ultrasonic vibrations
B. Forces or dimensional changes
C. Ring compression test
D. Wear

The answer is: D

85. Has been applied successfully to jet-engine fan blades and materials such as titanium and
nickel alloys.

A Molybdenum Disulfide
B. Oxalate
C. Shot peening
D. Laser peening

The answer is: D

86. The workpiece (cathode) is plated with a different metal (anode), while both are suspended
in a bath containing a water-based electrolyte solution

A Chemical vapor deposition

B. Ion implant
C. Diffusion coating
D. Electroplating

The answer is: D

87. The highest point on the stress-strain curve.

A. Ultimate stress
B. Yield strength
C. Yield point
D. Elastic limit

The answer is: A

88. Is the characteristic of exhibiting different properties when tested in different directions.

A. Anisotropy
B. Brittleness
C. Charpy test
D. Cold shortness

The answer is: A

89. Is a test in which a specimen, supported at one end as a cantilever beam, is broken by the
impact falling pendulum

A Free Carbon
B. Hard Drawn
C. Homogeneous Material
D. Izod test

The answer is: D

90. is the process of holding an alloy at a suitably high temperature long enough to permit one
or more constituents to pass into solid solution and then cool fast enough.

A Solution Heat Treatment

B. Stiffness
C. Strain Hardening
D. Temper

The answer is: A

91. Is any heating and cooling of steel that produces a rounded or globular form of carbide.

A. Spheroidizing
B. Stress Relieving
C. Tempering
D. Transformation range
The answer is: A

92. Has a squared-base, diamond pyramid pyramid innenter.

A. Brinell Hardness Test (BHN)

B. Rockwell test
C. Vickers test
D. Shore Sceleroscope

The answer is: C

93. Chromium steels with Medium chromium

A. 51XX B. 52XX

C. 53XX

D. 54XX

The answer is: A

94. Nickel 3.25%-molybdenum 0.25%

A. 46XX

B. 48XX C. 50XX

D. 51XX

The answer is: B

95. Medium Carbon Alloy Steels usually quenched and tempered to hardness between

A. 0.10 0.25%C

B. 0.25 -0.50%C

C. 250 and 400 Brinell

D. 0.50-0.70%C or more

The answer is: C

96. Is a stabilizer

A. Nickel
B. Selenium
C. Silicon
D. Tantalum
The answer is: D

97. Connecting rods, bolts, shapes; air hardens after welding

A. AISI 8630
B. AISI 8640, 8740
C. AISI 4340
D. 4640

The answer is: A

98. Consist heating a thin surface layer, preferably of annealed or normalized steel, above the
transformation range by electrical induction and then cooling, as required, in water, oil, air or
gas.

A. Carbonitriding
B. Induction Hardening
C. Flame Hardening
D. Work Hardening

The answer is: B.

99. The combination of highest strength and highest ductility in a cast ferrous metal is obtained
in cast steel.

A. Cast Steel
B. Stainless Steel
C. Malleable steel
D. Manganese steel

The answer is: A

100. An alloy of copper and tin.

A. Brass
B. Bronze
C. Manganese Bronze
D. Lead

The answer is: B