THIRD ( 3RD ) TEST

FULL FORM

MOC - MANAGEMENT OF CHANGE

PSSR - PRE-STARTUP SAFETY REVIEW

DTCP - DEPARTMENTAL TRAINEE COMPETENT PERSON

E&P - ENGINEERING AND PROJECT

PFD - PROCESS FLOW DIAGRAM

FILL IN BLANKS

1 – Bihar and Jharkhand factory rule is 1950 used for incorporation of industry

related concern .

2 – Excavated material should be put 1 m away from pit edge .

3 – Name the safety device through which is hanging over confined space is

TRIPOL .

4 - Trial trench of 1.5 M meter depth shall first be cut, below the ground

Surface before starting mechanized excavation .

DEFINE

1 - Designated ( hot job work ) .

Ans - Job is executed in regular process .

Ex - slag , fabrication shop , ladder etc .

2 - Competent person .

Ans - A person who is

- Appointed by a chief inspector of factory

- Based on his qualification and experience

 - And facilities available at his disposal

- To certify a confined space as safe in enter based on examination

of atmospheric carried out by him .

3 - RIK ( Replacement in kind ) .

Ans - An item that meets the design specification for the item it is

replacing , This can be identical replacement on any other

alternative replacement and process is called replacement in kind .

4 - Oxygen deficiency .

Ans - Less than 19.5 % ( person can collapse and die ) .

5 - Adolescent .

Ans - Adolescent means a person who has completed his fifteenth ( 15 th )

Year of age but has not completed his eighteenth ( 18 th ) year .

6 - Factory .

Ans - It is a place where ten ( 10 ) or more workers are working

in any part where a manufacturing process is being carried on

with the aid of power .

OR

It is a place where twenty ( 20 ) or more workers are working

in any part where a manufacturing process is being carried on

without the aid of power .

WRITE OR EXPLAIN

1 - Write agencies clearance required before excavation ( 6 party clearance )

Ans - ( 1 ) - MEDE ( S & T )

Maintenance engineering department electrical

Service and transmission

( 2 ) – Engineering services

( 3 ) – ITS ( Information technology service )

( 4 ) – Telecommunication

( 5 ) – Consultant

( 6 ) – Executing agency .

2 – Write type of cave in hazards .

Ans - Tension crack ( vertical pressure of soil )

- Toppling
- Sliding
- Bulging
- Squeezing / Heaving
- Boiling

3 – Define with example , types of barricades .

Ans - Two types of barricades

( 1 ) – Indicative barricades - It is soft or temporary barricades

and having no fatality risk potential .

ex - safety tape , portable steel frame , road barricades like cones

drums , road runner .

 ( 2 ) – Protective barricades - It is hard or permanent barricades

Ex - Rail guard , concrete guard , steel fixed frame barricade ,

Permanent fencing etc .

4 – Different between inspection and observation .

Ans - Inspection Observation

- Things - People

- Passive - Interactive

- Experts - Everyone

- Negative - Positive + Negative

- Document / Follow up - Document / Follow up

5 – Write Responsibility of safety watcher .

Ans - Always ready with fire extinguisher / hydrant .

- Barricade the working area .

- SOP adherence .

- Thoroughly checks the site before and after job execution .

6 – Write criteria of confined space and types of confined space with example .

Ans - Confined space is a space that meet all three criteria

- Limited entry and exit

- Not for regular human occupancy

- Allows bodily entry

Severity Class Nature of hazard Clearance giving Example of

authority confined space
High A Gaseous CIF certified Gas holders ,
competent person boiler , drainage
manholes
Medium B Entrapment CIF certified Bins , hoppers ,
competent person cyclones ,
Dust catcher
Low C Others Department Cable tunnel ,
trained competent gallery ,
person (DTCP) Conveyor tunnel

7 – Write Duties of attendants .

Ans - Remove outside the confined space

- Monitors the entrants

- Know the hazards including SSC ( Sign symptoms consequences )

- Maintain the count of entrants

- Communicate with entrant

- Training of non entry rescue

- Summon emergency services .

8 – Write prevention from slip , trip and fall .

Ans - Design of workplace and work processes

- Good housekeeping

- Safe walking practices

- Wearing proper footwear

- Learn to fall ‘ properly ‘ .

9 – Write Implementation of MOC .

Ans - Identify change

- MOC initiator

- MOC reviewer

- Implementation

- Verification

- Documentation

10 – Write PSSR steps .

Ans - Identification of process / equipment

- Internal dept PSSR team formation

- Completing the PSSR checklist

- Report submission to head process safety with request to audit

- Audit by central cross functional team within 7 days

- Report submission by central cross functional audit team

- Approval from chief safety ( India and SEA )

- Energizing of the facility / equipment / process .

11 – Write safety observation categories .

Ans - The reaction of people

- The position of people

- Clothing and personal protective equipment

- Tools and equipment

- Rules and procedure

- Orderliness .

12 – Write impact of process safety incident ( PSM ) .

Ans - Damage to brand / reputation

- Cost of repair / replacing facilities

- Supply chain interruptions

- Lost sales , customers

- Human cost both on and off site

- Fines and penalties .