PART A

1. Heat treatment process used to soften the metals is….. Annealing

2. Melting point of pure Fe is……..1535 C
3. Brasses are the primary alloys of copper and…... Zinc
4. Bronzes are the primary alloys of copper and tin
5. Machine used for Tensile testing is ………Universal Testing Machine
6. The simplest repeating unit in a crystal is called a … Unit cell
7. The main constituents of stainless steel are iron and… Chromium
8. An infinite periodic array of points in a space is called__Space Lattice
9. Alloys___are mixtures of two or more metals formed together with other elements to create new
metals with improved properties.
10. Name the two fracture modes. Ductile & Brittle fracture
11. The science of measurement is……. Metrology
12. Span of a measuring instrument is the algebraic difference between the upper range value and the
lower range value.
13. Process to make the external surface of steel hard and inner core soft is called____Case cardening
14. The ratio of the change of instrument indication to the change of quantity being measured is termed
as____Sesnsitivity
15. Name the limit gauge used for checking internal dimension Plug gauge
16. Clinometer is used for measuring slope
17. A Vernier depth gauge is a precision instrument, used to measure the depth of holes
18. The smallest value that can be measured by a measuring instrument is called____Least count
19. Accuracy____is the degree to which the measured value of the quality characteristic agrees with the
true value.
20. Name a mechanical Comparator…dial guage, rack and pinion, sigma comparator,
21. Random errs can be assessed … Statistically.
22. The difference between the lower and higher values that an instrument is able to measure is called …
Range
23. Name any two types of limit gauges Plug gauge, Ring gauge, Snap gauge
24. Load cells are commonly used to measure _Weight___in an industrial environment.
25. Mention any two instrument f angular measurements - Universal Bevel Protract, Clinometer, Sine
Bar, Spirit Level, Autocollimat, Angle Gauges

Part B
Module 1
1. State the importance of TTT diagram with figure
 2. Name three types of steels based on the carbon content (Low-carbon steel consists of less than 0.30%
carbon. Medium-carbon steel consists of 0.30% to 0.60% carbon. High-carbon steel contains 0.60%
to 2.1% carbon)
3. Explain any four the purpose of alloying in steels
4. Give the applications of wrought Iron
5. Briefly explain the classification of Cast Iron
6. Give uses of cast iron.
7. Give the applications of wrought Iron
8. State any three application of stainless steel

Module 2
1. State any three objectives of case hardening
2. Compare Annealing and Normalising.
3. List any three types of non-destructive testing (NDT) techniques
4. Name different failure mechanisms in engineering materials (creep, ductile fracture, brittle fracture,
failure, thermal shock)

Module 3
1. Write short note on significance of metrology
2. Compare the terms precision and accuracy.
3. State the dynamic characteristics of a measurement system
4. Write notes on the static characteristics of a measurement system
5. Define threshold associated with measuring instrument.
6. Briefly explain direct and indirect method measurements

Module 4
1. List any three comparators.
2. Identify any three linear measurement instruments.
3. State the characteristics of comparator
4. Name any three angular measuring instrument used in metrology.

Part C
Module 1
1. List effects of any three alloying elements on steel
2. Draw Iron-Carbon binary diagram
3. Discuss about the classification of engineering materials
4. With the help of a neat sketch explain FCC and BCC crystal structure
Module 2
1. Discuss the procedure for radiographic testing with figure
2. Write the composition, properties and uses of duralumin.
3. Explain Rockwell Hardness Testing with figure
4. Briefly explain Brinell hardness testing with diagram.
5. Compare martempering and austempering
6. Compare brittle fracture with ductile fracture
7. State the advantages and applications of ultrasonic testing
8. Write notes on types of bronze

Module 3

1. Differentiate between systematic and random errors.

2. Illustrate with a neat sketch, determination of force using a load cell
3. Illustrate the working of spring balance with neat sketch
4. What are Errors in Measurement? Explain different types of errors in measurement
5. Explain the significance of measurement
6. Define Sensitivity and repeatability.
7. Explain calibration in measurement..
8. Explain the importance of force measurement

Module 4
1. Explain plug gauge with neat figure
2. Explain co-ordinate measuring machine (CMM) with neat figure
3. Write the working of an autocollimator with neat figure
4. Illustrate the working of vernier depth gauge with sketch
5. With the help of a diagram illustrate the procedure for straightness testing technique.
6. Describe the principle and working of sine bar
7. With neat sketch, illustrate the working of vernier depth gauge.