E85 SN B48411001 & Above-301-400

TRAVEL MOTOR Figure 20-70-2
Removal And Installation

2
Lift and block the side of the track frame where the travel
motor will be removed.
Release the track tension and remove the track. (See

Track Removal And Installation on Page 30-20-4.)
Remove the drive sprocket. (See Sprocket Removal And

Installation on Page 30-20-34.)
1
Figure 20-70-1
P128250
Remove the hoses (Item 1) and bolts (Item 2) [Figure 20-

1 70-2] from the travel motor.
Installation: Apply thread lock (Loctite® 242) to the bolt

threads. Tighten the bolts to 265 N•m (195 ft-lb) torque.
Remove the travel motor from the track frame.
P133066
Page 301 - OSS# 6300732522 - All rights reserved by Bobcat Company - 01/20/2022 - 15:50:17 - Produced by Ken Cook Co. with media1off
Remove the bolts (Item 1) [Figure 20-70-1] from the

track frame cover.
Remove the cover.
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
Mark the hoses for correct installation.
20-70-1 E85 Service Manual

TRAVEL MOTOR (CONT'D)
Parts Identification
1
2
1 Spring
2 Piston Assembly 4 3
3 Pin 5
6
4 Pivot
5 Seal 7
6 Bearing 8
7 Shaft
8 Swash Plate
9 Piston 9
10 Retainer Plate 10
11 Thrust Ball
12 Washer
13 Pin
14 Cylinder
15 Snap Ring
16 Mating Plate
11
17 Friction Plate 12
18 O-ring 13
19 Valve Plate
20 Plug 14
21 Rear Flange 12
1 16
22 Spring Retainer 17
12
23 Filter 15
18
24 Ball
25 Valve 18
26 Spool
27 Bolt 1
28 Back-up Ring 20 20
29 Sleeve 18 18 19
1
30 Shim 21 6
22
31 Poppet 20 18
1 25
3
1 23
26 24
18 18 20
1 20 26
22
20 18 22
30 1
18 18
20
29 18 1
27
28 18
20
28
31 18
22 1
28
18 18
20
29
30
NA13664S

TRAVEL MOTOR (CONT'D)
Parts Identification Gear Reduction Hub
1 Bolt
2 Thrust Washer
3 Planetary Gear
4 Roller Bearing
5 Inner Ring
6 Collar
7 Nut
8 Ball Bearing
9 Hub
2 1
10 Seal 3
11 Spindle 4
12 Pin
5
13 O-ring 2
14 Plug
15 Snap Ring 7
16 Cover 8 6
17 Steel Ball
9
18 Sun Gear
19 Carrier
8
10
11
14
15 13
16
12 13
13
3 2 1 17
4
5
19
18
15
18
B-23946

TRAVEL MOTOR (CONT'D) Figure 20-70-4
Disassembly
Clean the outside of the travel motor before disassembly.
1
IMPORTANT
damage the system.
I-2003-0888
P129755
Drain the fluid from the travel motor.

Remove the snap ring (Item 1) [Figure 20-70-4] and
Recycle or dispose of the used fluid in an cover.
environmentally safe manner.
Figure 20-70-5
Figure 20-70-3
1
P129756
P129754
Remove the O-ring (Item 1) [Figure 20-70-5] from the

Remove the plug (Item 1) [Figure 20-70-3]. cover.
Remove and discard the O-rings from the plugs.
NOTE: The gear reduction side of the travel motor can

not be fully disassembled. The spindle will be
damaged when the nut is removed.

Disassembly (Cont’d)
Figure 20-70-6
1 1
P129759
2
Remove the gears (Item 1) [Figure 20-70-8].
P129757
Figure 20-70-9
Remove the steel ball (Item 1) [Figure 20-70-6] from the

sun gear.
Remove the sun gear (Item 2) [Figure 20-70-6].
Figure 20-70-7
P129778
Remove the bearings (Item 1) [Figure 20-70-9] and

2 races.
P129758
Remove the bolts (Item 1) and plates (Item 2) [Figure 20-

70-7].
NOTE: Do not reuse the bolts holding the planetary

gears to the carrier.

Figure 20-70-10
1
1
P129781
Remove the bolts (Item 1) and thrust washers (Item 2)

P129779 [Figure 20-70-12].
NOTE: Do NOT reuse the bolts holding the planetary

Remove the carrier (Item 1) [Figure 20-70-10]. gears to the carrier.
Figure 20-70-11 Figure 20-70-13
1
P129780 P129782
Remove the snap ring (Item 1) and sun gear (Item 2) Remove the planetary gears (Item 1) [Figure 20-70-13].
[Figure 20-70-11] from the carrier.

Figure 20-70-14
2
1
P129785
NOTE: The gear reduction side of the travel motor

P129783 should not be disassembled any farther than
shown. The spindle (Item 1) will be damaged if
the nut (Item 2) [Figure 20-70-16] is removed.
Remove the bearings (Item 1) [Figure 20-70-14] and
races. Figure 20-70-17
Figure 20-70-15
1
1
1
1
P129786
P129784
Remove the relief valves (Item 1) [Figure 20-70-17].
Remove the thrust washers (Item 1) [Figure 20-70-15].

2
Figure 20-70-18 1
6
7 7
4 3 2 1
6 5 P129789
Remove the spring (Item 1) and spring seat (Item 2)

P129787 [Figure 20-70-20] from both sides of the rear flange.
Figure 20-70-21
To disassemble the relief valve remove the plug (Item 1),
shims (Item 2), spring (Item 3), and spring seat (Item 4)
from the relief body (Item 5). Remove the O-rings (Item 6)
and back-up rings (Item 7) [Figure 20-70-18].
Figure 20-70-19 1
1
1
P129790
Remove the spool (Item 1) [Figure 20-70-21].
P129788
Remove the plugs (Item 1) [Figure 20-70-19].

Figure 20-70-22
1
P129793
Remove the plug (Item 1) [Figure 20-70-24].

P129791
Figure 20-70-25
Remove the plug (Item 1) [Figure 20-70-22] from both

sides of the rear flange.
2
Figure 20-70-23 1
2
P129794
1
Remove the spring (Item 1) and spool (Item 2) [Figure

20-70-25].
P129792
Remove the spring (Item 1) and valve (Item 2) [Figure

20-70-23] from both sides of the rear flange.

3
Figure 20-70-26
1 2
3
P129797
1 Remove the pin (Item 1) and bearing (Item 2) [Figure 20-

P129795 70-28].
Inspect the orifice (Item 3) [Figure 20-70-28].

Remove the bolts (Item 1) [Figure 20-70-26] from the
rear flange. Figure 20-70-29
Remove the rear flange. 1

Figure 20-70-27
1
1
P129798
1
2
Remove the O-rings (Item 1) [Figure 20-70-29].
P129824
Remove the springs (Item 1) and valve plate (Item 2)

[Figure 20-70-27].

Figure 20-70-30
1
P129801
2
Remove the mating plates and friction plates (Item 1)

P129799 [Figure 20-70-32].
Figure 20-70-33
Remove the piston (Item 1) by injecting low air pressure
into the access hole (Item 2) in the spindle [Figure 20-
70-30].
Figure 20-70-31
1
P129804
P-
1
Remove the cylinder block assembly (Item 1) [Figure 20-
1 70-33].
P129800
Remove the O-rings (Item 1) [Figure 20-70-31].

Figure 20-70-34
P129807
2
Remove the washer (Item 1) from the cylinder block (Item
P129805 2) [Figure 20-70-36].
Figure 20-70-37
Remove the pistons (Item 1) and retainer plate from the
cylinder block (Item 2) [Figure 20-70-34].
Figure 20-70-35
1
1
2
P129808
Remove the pins (Item 1) [Figure 20-70-37] from the

P129806 cylinder block.
Remove the thrust ball (Item 1) from the cylinder block

(Item 2) [Figure 20-70-35].

Figure 20-70-38 2 1
3
P-87617
Remove the top washer (Item 1), spring (Item 2) and

P-87615 bottom washer (Item 3) [Figure 20-70-40].
Figure 20-70-41
Using a press and an approximately sized spacer (Item
1), compress the spring in the cylinder block (Item 2)
[Figure 20-70-38].
Figure 20-70-39
1
1 P129809
Remove the swash plate (Item 1) and shaft assembly

(Item 2) [Figure 20-70-41].
P-87616
Remove the snap ring (Item 1) [Figure 20-70-39].

Remove the cylinder block from the press.

Figure 20-70-42 2
1 1 1
1
P129811
Remove the parallel pins (Item 1) [Figure 20-70-44].

P129810
Remove the two-speed piston (Item 2) [Figure 20-70-44]
and spring.
Remove the swash pivots (Item 1) [Figure 20-70-42]
from the bottom of the swash plate. Figure 20-70-45
Figure 20-70-43
1
2
P129813
P-89336
Remove the seal (Item 1) [Figure 20-70-45].
Place the shaft (Item 1) in a press and remove the

bearing (Item 2) [Figure 20-70-43].

Assembly
Clean all parts in solvent and dry with compressed air.

1
Inspect all parts and replace those that are damaged. If
any of the planetary gears are damaged, replace all the
planetary gears and the sun gear from that planetary.
One damaged gear can cause a microscopic fatigue

crack in the mating teeth and cause premature failure
after servicing.
2 2
Apply oil to all O-rings (as noted) and light grease to the
ball and roller bearings before installation.
P129811
Figure 20-70-46
Install the piston assembly (Item 1) and parallel pins

(Item 2) [Figure 20-70-48] into the spindle.
Figure 20-70-49
2
1
1
P129813
Install the oil seal (Item 1) [Figure 20-70-46] into the

spindle.
P-89069
Figure 20-70-47
Heat the bearing (Item 1) to 72° - 128°C (162° - 262°F)

and install the shaft (Item 2) [Figure 20-70-49].
P129812
Install the spring (Item 1) [Figure 20-70-47] into the

piston.

Assembly (Cont’d)
Figure 20-70-50 2 3
1
1 1
P-87617
Install the washer (Item 1), spring (Item 2) and top

P129810 washer (Item 3) [Figure 20-70-52].
Figure 20-70-53
Install the pivots (Item 1) [Figure 20-70-50] into the
swash plate.
Figure 20-70-51
1
2
1
2
P-87615
Using a press and an appropriate sized spacer (Item 1),

P129809 compress the spring in the cylinder block (Item 2) [Figure
20-70-53].
Install the shaft assembly (Item 1) and swash plate (Item

2) [Figure 20-70-51].
NOTE: Make sure the pivots mounted on the spindle

enter the pivot holes of the swash plate.

Assembly (Cont’d)
Figure 20-70-54
1
P129807
Install the washer (Item 1) [Figure 20-70-56] onto the

P-87616 cylinder block.
Figure 20-70-57
Install the snap ring (Item 1) [Figure 20-70-54]. Remove
the cylinder block from the press.
Figure 20-70-55
1
P129806
1
Install the thrust ball (Item 1) [Figure 20-70-57] onto the
P129808 cylinder block.
Install the pins (Item 1) [Figure 20-70-55] into the

cylinder block.

Assembly (Cont’d)
Figure 20-70-58
P129803
Prepare the mating and friction plates by laying them out

P129805 in the order as shown [Figure 20-70-60]. Note the
alternating order.
Install the piston and retainer assembly (Item 1) [Figure NOTE: Immerse the friction plates in hydraulic fluid
20-70-58] into the cylinder block. prior to installation.
Figure 20-70-59 Figure 20-70-61
P129804 P129801
Install the cylinder block assembly (Item 1) [Figure 20- Install the mating plate. Install the remaining friction
70-59] onto the shaft. plates and mating plates alternatively [Figure 20-70-61].

Assembly (Cont’d) 1
Figure 20-70-62 2
2
1
P129798
1
1
Install the O-rings (Item 1) and dowel pins (Item 2)
P129800 [Figure 20-70-64] into the rear flange.
Figure 20-70-65
Install the O-rings (Item 1) [Figure 20-70-62] onto the
piston.
Figure 20-70-63
1
P129797
1
Install the bearing (Item 1) and pin (Item 2) [Figure 20-

P129799 70-65] into the rear flange.
Install the piston (Item 1) [Figure 20-70-63].

Assembly (Cont’d)
Figure 20-70-66
1
P129794
1
Install the spool and spring (Item 1) [Figure 20-70-68].
P129824
Figure 20-70-69
Install the valve plate (Item 1) and springs (Item 2)

[Figure 20-70-66].
NOTE: Apply a small amount of assembly lube or 1

grease to retain the springs in the location.
Figure 20-70-67
1
P129793
Install the plug (Item 1) [Figure 20-70-69]. Tighten the

plug to 78 - 117 N•m (58 - 86 ft-lb) torque.
2
P129795
Install the rear flange (Item 1) [Figure 20-70-67] onto the

spindle. Make sure the dowel pins on the spindle align
with the holes in the rear flange.
Install and tighten the bolts (Item 2) [Figure 20-70-67] to

85 - 118 N•m (63 - 87 ft-lb) torque.

Assembly (Cont’d)
Figure 20-70-70
1
1
2 P129790
Install the spool (Item 1) [Figure 20-70-72].

P129792
Figure 20-70-73
Install the valve (Item 1) and spring (Item 2) [Figure 20-

70-70] on both sides of the rear flange. 1
2
Figure 20-70-71
1
P129789
Install the spring seat (Item 1) and spring (Item 2)

[Figure 20-70-73] on both sides of the rear flange.
P129791
Install the plug (Item 1) [Figure 20-70-71] on both sides

of the rear flange. Tighten the plug to 78 - 117 N•m (58 -
86 ft-lb) torque.

Assembly (Cont’d)
Figure 20-70-74
1
1
1
1
P129786
Install the relief valves (Item 1) [Figure 20-70-76].

P129788 Tighten the valves to 122 - 152 N•m (90 - 112 ft-lb)
torque.
Install the plugs (Item 1) [Figure 20-70-74]. Tighten the Figure 20-70-77
plugs to 313 - 392 N•m (231 - 289 ft-lb) torque.
1
Figure 20-70-75
2 2 6
1 1
3 4 5 1
1 1
P129784
P129787 Install the thrust washers (Item 1) [Figure 20-70-77].
To assemble the relief valve install the O-rings (Item 1)

and back-up rings (Item 2). Install the spring seat (Item
3), spring (Item 4) and shims (Item 5). Install the plug
(Item 6) [Figure 20-70-75].

Assembly (Cont’d)
Figure 20-70-78
2 1
P129781
Install the thrust washers (Item 1) and new bolts (Item 2)

P129783 [Figure 20-70-80].
Tighten the bolts to 49 - 68 N•m (36 - 50 ft-lb) torque.

Install the bearings and races (Item 1) [Figure 20-70-78].
Figure 20-70-81
Figure 20-70-79
1
1
P129780
P129782
Install the sun gear (Item 1) and snap ring (Item 2)

Install the planetary gears (Item 1) [Figure 20-70-79]. [Figure 20-70-81].

Assembly (Cont’d)
1
Figure 20-70-82
P129759
Install the planetary gears (Item 1) [Figure 20-70-84].

P129779
Figure 20-70-85
Install the carrier assembly (Item 1) [Figure 20-70-82].
Figure 20-70-83 1
2
P129758
Install the thrust washers (Item 1) and bolts (Item 2)

P129778 [Figure 20-70-85]. Tighten the bolts to 28 - 39 N•m (21 -
29 ft-lb) torque.
Install the bearings (Item 1) [Figure 20-70-83] and races.

Assembly (Cont’d)
Figure 20-70-86
P129755
2
Install the hub cover (Item 1) [Figure 20-70-88].
P129757
Install the snap ring (Item 2) [Figure 20-70-88].
Install the sun gear (Item 1) and steel ball (Item 2) Figure 20-70-89
[Figure 20-70-86].
Figure 20-70-87
1
P129754
1
P129756 Install the plug (Item 1) [Figure 20-70-89].
Tighten the plugs to 49 - 68 N•m (36 - 50 ft-lb) torque.

Install the O-ring (Item 1) [Figure 20-70-87] on the cover.

20-70-26
E85 Service Manual
SWIVEL JOINT Figure 20-80-3
Figure 20-80-1
P131657
Remove the hoses from the top and side of the swivel
P-92247 joint [Figure 20-80-3].
Figure 20-80-4
Block the excavator up as shown [Figure 20-80-1].
Remove the floor mat and floor panel. (See Removal And
Drain the hydraulic reservoir. (See Removing And

Replacing The Hydraulic Fluid on Page 10-130-4.)
Figure 20-80-2
2
1
1
1 P131656
1
Mark and remove the hoses from the bottom of the swivel
joint [Figure 20-80-4].
Remove the four bolts and nuts (Item 1) [Figure 20-80-4]

from the swivel joint.
P-92245
Lower the swivel joint at the bottom of the excavator.

Remove the four bolts (Item 1) and remove the cover
(Item 2) [Figure 20-80-2].

SWIVEL JOINT (CONT’D)
1. Rotor
2. Stop
3. O-ring
4. Plug
5. Seal 1
6. Nylon Washer 2
7. Crown Seal 8
8. Back-up Ring
9. Seal Assembly 9
10. Snap Ring
11. Cover 8
12. Bolt 8
13. Housing
9
8
8
3 9
4 8
9
5
8
7
8
13
9
8
9
8 6
8
9 10
8
8 3
9
8 11
12
NA13650S

SWIVEL JOINT (CONT’D) Figure 20-80-7
Disassembly And Assembly
Figure 20-80-5
P131140
1 1
2 Remove the snap ring (Item 1) [Figure 20-80-7].
P131138
Figure 20-80-8
Remove the bolts (Item 1) and cover (Item 2) [Figure 20-

80-5].
Figure 20-80-6
P131141
Remove the nylon washer (Item 1) [Figure 20-80-8]
P131139
Remove the O-ring (Item 1) [Figure 20-80-6]

Disassembly And Assembly (Cont’d)
Figure 20-80-9
1
P131152
1

P131142
Figure 20-80-12
Tap the rotor (Item 1) out of the housing. [Figure 20-80- 1

9].
Figure 20-80-10
1
P131145
Remove the crown seal (Item 1) [Figure 20-80-12].
P131151
Remove the nylon washer (Item 1) [Figure 20-80-10].


1
Figure 20-80-13
P131150
Remove the O-ring (Item 1) [Figure 20-80-15].

P131146
Remove the remaining seal / O-ring / back-up ring
assemblies from the rotor. Remove the top crown seal
Remove the seal (Item 1) [Figure 20-80-13]. assembly.
Figure 20-80-14 Assembly: Heat the crown seals and seals in hydraulic
oil for three minutes at 54°C (130°F) before installing the
1 seals on the rotor.
P131149
Remove the back-up ring and seal (Item 1) [Figure 20-

80-14].

20-80-6
E85 Service Manual
SWING MOTOR Figure 20-90-3
Remove the hydraulic reservoir. (See Removal And

Installation on Page 20-90-1.) 1
Figure 20-90-1
1
1
2 1
P131952
Remove the hoses (Item 1) [Figure 20-90-3] from the

swing motor.
P131950
IMPORTANT
Remove the cable tie strap (Item 1). Remove the bolt
(Item 2) [Figure 20-90-1]. When repairing hydrostatic and hydraulic systems,
Figure 20-90-2 parts clean. Always use caps and plugs on hoses,

damage the system.
I-2003-0888
NOTE: Mark all hoses before removal for ease of

installation.
Figure 20-90-4
1 1
P131951
Remove the bolt (Item 1) and remove the bracket (Item 2)

[Figure 20-90-2].
P131953
Remove the hoses (Item 1) [Figure 20-90-4].

SWING MOTOR (CONT’D) Figure 20-90-7
Removal And Installation (Cont’d)
Figure 20-90-5
P131956
Install a hoist on the swing motor and remove the motor

P131954 [Figure 20-90-7].
Figure 20-90-8
Remove the bolts (Item 1) [Figure 20-90-5].
Installation: Tighten the bolts to 85,7 - 117,7 N•m (63-

87 ft-lb) torque.
Figure 20-90-6
1
1
P131957
Remove the O-ring (Item 1) [Figure 20-90-8].
P131955
Install two bolts (Item 1) [Figure 20-90-6] (removed in

previous step) in the threaded holes in the swing motor.
Tighten the bolts evenly to separate the swing motor from
the swing motor drive carrier.

SWING MOTOR (CONT’D)
1. Relief Valve
2. Bolt
3. Plug
4. O-ring
5. Spring 3
1
6. Anti-Cavitation Valve
7. End Cap
8. Bearing 2
9. Valve Plate
10. Spring 6
11. Brake Piston 7 5
12. Separation Plate
13. Friction Plate 3
8
14. Snap Ring
15. Washer 4
9
16. Cylinder Block
17. Ball Guide 10
18. Piston Assembly 11
19. Piston Retainer
4
20. Thrust Plate 4
21. Pipe Plug 14
22. Dipstick Assembly 12
23. Brake Valve 15
13 10
15
16
15
17
18
19
2 20
21
23
22
8
14
NA-1044

Figure 20-90-9
2
2
1 1
P-87586
Remove the springs (Item 1) and spools (Item 2) [Figure

P-87584 20-90-11].
Figure 20-90-12
Remove the three bolts and remove the brake valve (Item
1) [Figure 20-90-9].
Figure 20-90-10
1
1 1
P-87587
Remove the plug (Item 1) [Figure 20-90-12] from both

P-87585 sides of the end cap.
Installation: Tighten the plugs to 79 - 98 N•m (58 - 72 ft-

Remove the O-rings (Item 1) [Figure 20-90-10]. lb) torque.

Figure 20-90-13
1
1
P-87590
Remove the spool (Item 1) [Figure 20-90-15] from both

P-87588 sides of the end cap.
Figure 20-90-16
Remove the O-ring (Item 1) [Figure 20-90-13] from both
plugs.
Figure 20-90-14
1
1
P-87591
Remove the relief valves (Item 1) [Figure 20-90-16].

P-87589
Installation: Tighten the relief valves to 148 - 167 N•m
(109 - 123 ft-lb) torque.
Remove the spring (Item 1) [Figure 20-90-14] from both
sides of the end cap.

Figure 20-90-17
1
P-87594
Remove the valve plate (Item 1) [Figure 20-90-19] from

P-87592 the end cap.
Figure 20-90-20
Remove the O-ring (Item 1) [Figure 20-90-17] from both
relief valves.
Figure 20-90-18
1
2
1
1
P-87596
1
Installation: The hole (Item 1) in the valve plate must

P-87593 engage the pin (Item 2) [Figure 20-90-20] on the end
cap.
Remove the four bolts (Item 1) [Figure 20-90-18] and

remove the end cap.
Installation: Tighten the bolts to 85 - 118 N•m (63 - 87 ft-

lb) torque.

Figure 20-90-21
1
P-87598
Installation: Do not install springs in the spring bores

P-87595 with threaded holes (Item 1) [Figure 20-90-23].
Figure 20-90-24
Remove the bearing (Item 1) [Figure 20-90-21].
Figure 20-90-22 1
2
P-87599
P-87597 Install two screws (Item 1) [Figure 20-90-24] in the

threaded holes of the brake piston. Pull up on the screws
and remove the brake piston.
Remove the O-ring (Item 1). Remove the sixteen springs
(Item 2) [Figure 20-90-22].


1
Figure 20-90-25
P-87602
Remove the second friction plate (Item 1) [Figure 20-90-

P-87600 27].
Figure 20-90-28
Remove the friction plate (Item 1) [Figure 20-90-25].
Figure 20-90-26
1
1
1
P-86577
P-87601 Remove the O-rings (Item 1) [Figure 20-90-28].
Remove the separation plate (Item 1) [Figure 20-90-26].

Figure 20-90-29 1
1
P-87605
Remove the piston assemblies (Item 1) [Figure 20-90-

P-87603 31] from the retainer.
Figure 20-90-32
Tip the housing and remove the rotating group (Item 1)
[Figure 20-90-29].
1
Figure 20-90-30
P-87606
Remove the ball guide (Item 1) [Figure 20-90-32].

P-87604
Remove the piston assemblies / retainer (Item 1) [Figure

20-90-30] from the cylinder block.
NOTE: It is not important that the pistons are

installed in the original bores.

Figure 20-90-33
2
1
P-87615
Using a press and an appropriately sized spacer (Item 1),

P-87607 compress the spring in the cylinder block (Item 2) [Figure
20-90-35].
Remove the washer (Item 1) [Figure 20-90-33]. Figure 20-90-36
Figure 20-90-34
1
1
1
P-87616
P-87608
Remove the cylinder block from the press.
Remove the three pins (Item 1) [Figure 20-90-34].

Figure 20-90-37
1
3 2
1
P-87611
Remove the snap ring (Item 1) [Figure 20-90-39] from

P-87617 the shaft.
Figure 20-90-40
Remove the top washer (Item 1), spring (Item 2), and
bottom washer (Item 3) [Figure 20-90-37].
Figure 20-90-38
1
P-87612
Remove the shaft (Item 1) [Figure 20-90-40].

P-87609
Remove the thrust plate (Item 1) [Figure 20-90-38].

SWING MOTOR (CONT’D)
Figure 20-90-41
P-87613
Figure 20-90-42
1
P-87614
Prior to assembly perform the following steps:
Check the components for wear and damage.
Always use new O-rings and seals.
Apply clean hydraulic oil to the components during

installation.

SWING MOTOR (DRIVE CARRIER) Figure 20-91-3
Remove the swing motor. (See Removal And Installation

on Page 20-90-1.)
Figure 20-91-1
1
P131962
Install two bolts (Item 1) [Figure 20-91-3] (removed in

previous step) in the threaded holes in the swing motor
2
drive carrier. Tighten the bolts evenly to separate the
swing motor drive carrier from the frame.
1 P131960
Figure 20-91-4
Remove the bolts (Item 1). Install lifting brackets (Item 2) 1

[Figure 20-91-1] on the carrier.
Installation: Tighten the bolts to 255 - 285 N•m (188 -

210 ft-lb) torque.
Figure 20-91-2
1
P131963
Install a sling (Item 1) [Figure 20-91-4] and hoisting

device to the swing motor drive carrier.
Remove the swing motor drive carrier.
P131961 Installation: Align the swing motor drive carrier with the
two alignment pins.
Remove the grease hose (Item 1) [Figure 20-91-2].
NOTE: Mark the swing motor drive carrier and frame

for proper installation.

SWING MOTOR (DRIVE CARRIER) (CONT’D)
1. Snap Ring
2. Thrust Washer
3. Bearing Race
1
4. Needle Bearing 2
5. Planetary Gear
6. Sun Gear 3
7. Carrier 4
8. Screw 5
9. Thrust Plate 6
2
10. Collar 2
11. O-ring
12. Bearing 7
13. Seal
14. Housing
15. Plug
16. Dust Seal 6 2
17. Pinion Shaft
8
3
9 4
5
7
2
10
12
11
13
14
15
12
16
17
NA-1043

SWING MOTOR (DRIVE CARRIER) (CONT’D) Figure 20-91-7

1
Figure 20-91-5 2
3
1 4
5
7 6
NA-1114
Remove the snap ring (Item 1), thrust washer (Item 2),
NA-1110 planetary gear (Item 3), bearing (Item 4) bearing race
(Item 5), and thrust washer (Item 6) [Figure 20-91-7].
Remove the sun gear (Item 1) [Figure 20-91-5]. Remove the sun gear thrust washer (Item 7) [Figure 20-
91-7].
Figure 20-91-6
Figure 20-91-8
1
1
NA-1111
NA-1112
Remove the carrier assembly (Item 1) [Figure 20-91-6].

Remove the sun gear (Item 1) [Figure 20-91-8].

Disassembly And Assembly (Cont’d) 1
Figure 20-91-9 2
1 4
3
NA-1116
Remove the thrust washer (Item 1), planetary gear (Item

NA-1113 2), bearing (Item 3), bearing race (Item 4), and thrust
washer (Item 5) [Figure 20-91-11].
Remove the carrier assembly (Item 1) [Figure 20-91-9]. Figure 20-91-12
Figure 20-91-10
1
1
1
2
NA-1117
NA-1115
Remove both halves of the collar (Item 1) [Figure 20-91-
12].
Heat the screws (Item 1) [Figure 20-91-10] to melt the
thread adhesive.
Remove the screws (Item 1) and remove the thrust plate

(Item 2) [Figure 20-91-10].


1
Figure 20-91-13
1 NA-1119

NA-1118
Figure 20-91-16
Remove the pinion shaft (Item 1) [Figure 20-91-13].

1
Figure 20-91-14
1
NA-1120

NA-1130
Remove the bearing (Item 1) and dust seal (Item 2)

[Figure 20-91-14] from the pinion shaft.

20-91-6
E85 Service Manual
CONTROL PATTERN SELECTOR VALVE Figure 20-100-2

1
Remove the tool box. (See Removal And Installation on
Page 40-210-1.)
Mark all hydraulic hoses for proper installation.
IMPORTANT
P131316
damage the system. Remove the bolts (Item 1) [Figure 20-100-2].
I-2003-0888
Remove the control pattern selector valve from the
Figure 20-100-1 excavator.
P131317
Remove the eight hydraulic hoses from the control

pattern selector valve (Item 1) [Figure 20-100-1].

CONTROL PATTERN SELECTOR VALVE (CONT’D)
1. Snap Ring
2. Nylon Washer
3. O-ring
4. Body
5. Ball
6. Spring
7. Spool
8. Handle
9. Plug
1
2
3 4
5
9
3
7
2
1
5
NA2118

CONTROL PATTERN SELECTOR VALVE (CONT’D) Figure 20-100-5
Clean the outside of the valve before disassembly.
Figure 20-100-3
P-92292
Wrap a shop towel around the spool and pull the spool
out of the valve [Figure 20-100-5].
P-92290 Figure 20-100-6
Figure 20-100-4
1
2
1 1
P-92293
Remove the detent balls (Item 1) and spring (Item 2)

[Figure 20-100-6].
P-92291
Remove the nylon washers (Item 1) [Figure 20-100-4].

CONTROL PATTERN SELECTOR VALVE (CONT’D)
Figure 20-100-7
P-92294
Remove the O-ring (Item 1) and nylon washer (Item 2)

[Figure 20-100-7].
Figure 20-100-8
1
P-92296
Remove the O-ring (Item 1) [Figure 20-100-8] from the

valve body.

RIGHT CONTROL LEVER (JOYSTICK) Figure 20-110-2
Testing
The following tools will be needed to do the procedure:

1
MEL1355 - Hydraulic Test Kit
Stop the engine.
Open the right side cover. (See Opening And Closing on

Page 10-60-1.)
Figure 20-110-1
P131643
From the test kit Install a 3447 kPa (35 bar) (500 psi)
1
gauge (Item 1) [Figure 20-110-2] on the pilot line. Start
the excavator, and warm the hydraulic oil to operating
temperature.
Engage the circuit to be tested. Record the operating

2 pressure.
The operating pressure should be approximately 2799 -

3103 kPa (28 - 31 bar) (406 - 450 psi).
P131642
If the operating pressure is correct, check the valve

section spool for proper operation. If the operating
At the control valve assembly, find the pilot line (Item 1) pressure is incorrect, remove the pressure reducing
[Figure 20-110-1] of the control lever (joystick) that is to valve, clean, install and retest. (See Testing And
be checked. (Boom, Arm, Slew, Bucket) Adjusting on Page 20-33-1.)
Disconnect the hydraulic fitting (Item 2) [Figure 20-110- If the pressure is still incorrect replace the pressure
1] from the control valve. reducing valve. (See Testing And Adjusting on Page 20-
33-1.)

RIGHT CONTROL LEVER (JOYSTICK) (CONT’D) Figure 20-110-5
Handle Removal And Installation
Remove the right console cover. (See Console Cover

Removal And Installation on Page 40-40-1.)
Figure 20-110-3
1
P129235
Raise the joystick and remove the wire harness (Item 1)

[Figure 20-110-5] from the console.
Figure 20-110-6
P129233
Disconnect the electrical connector (Item 1) [Figure 20-

110-3] from the excavator wiring harness.
Figure 20-110-4
1
1
2
P129236
Slide the grommet / wire harness (Item 1) [Figure 20-

110-6] out of the joystick body.
P-92090
Raise the boot (Item 1) and remove the bolts (Item 2)

[Figure 20-110-4].

RIGHT CONTROL LEVER (JOYSTICK) (CONT’D)
Handle Removal And Installation (Cont’d)
Figure 20-110-7
P-92091
Pull the boot down and pull the wire harness (Item 1) out
of the boot. Loosen the nut (Item 2) [Figure 20-110-7]
and remove the handle.
Figure 20-110-8
P-32521
Installation: Align the top of the dust boot (Item 1) with

the groove (Item 2) [Figure 20-110-8].

Joystick Assembly Removal And Installation

IMPORTANT
Remove the console cover. (See Console Removal And
Installation on Page 40-50-7.) When repairing hydrostatic and hydraulic systems,
Figure 20-110-9 parts clean. Always use caps and plugs on hoses,
damage the system.
I-2003-0888
Figure 20-110-11
1
1
P129233
2
2
Disconnect the wire harness (Item 1) [Figure 20-110-9].
Figure 20-110-10 2
P-92093
Pull the boot (Item 1) [Figure 20-110-11] up from the
mounting plate.

1
Remove the joystick assembly.
P129237
Mark and remove the hoses (Item 1) [Figure 20-110-10]

and tubelines.

1. Handle
2. Dust Boot
3. Coupler
4. Control Plate
5. U-Joint
6. Grommet 1
7. Plate
8. Plunger
9. Spool
10. Spring
11. Housing
12. Wire Harness 2
13. Lock
14. Connector
4
6
5
7
10
11
12
13
14
MS-1352

Disassembly
Remove the right handle. (See Handle Removal And

2
Clean the outside of the control lever before disassembly.
Figure 20-110-12
1
1
P-32576
Loosen the nut (Item 1) and remove the connector (Item

2) [Figure 20-110-14].
Figure 20-110-15
P-32560 1
Remove the boot (Item 1) [Figure 20-110-12].

2
Figure 20-110-13
3
2
3
P-32574
1
Mark the coupler (Item 1), control plate (Item 2), and
plate (Item 3) [Figure 20-110-15] for ease of assembly.
P-32568
Mark the coupler (Item 1), nut (Item 2), and connector
(Item 3) [Figure 20-110-13] for ease of assembly.

Disassembly (Cont'd)
1
Figure 20-110-16
1 2
P-32578
Mark the plate and housing for correct installation.

P-32574 Remove the U-joint (Item 1) [Figure 20-110-18].
NOTE: The plate (Item 2) [Figure 20-110-18] is spring

Remove the coupler (Item 1) from the control plate (Item loaded and will come up as the U-joint is
2) [Figure 20-110-16]. removed.
Figure 20-110-17 Figure 20-110-19
2
1
2
P-32577 P-32582
Remove the control plate (Item 1) from the U-joint (Item Remove the plate (Item 1) [Figure 20-110-19].
2) [Figure 20-110-17].

1
Figure 20-110-20
P-32588
Remove the spool assemblies (Item 1) [Figure 20-110-

P-32583 22].
Figure 20-110-23
Remove the plunger assemblies (Item 1) [Figure 20-110-
20].
Figure 20-110-21 1
1
2
3
P-32591
Compress the spring (Item 1) and remove the seat (Item

P-32587 2) [Figure 20-110-23].
Remove the O-ring (Item 1) and plunger (Item 2) from the

bushing (Item 3) [Figure 20-110-21].

1
Figure 20-110-24 1
2 1
P-32579
Clamp the housing in a vise that is equipped with padded

P-32590 jaws [Figure 20-110-26].
Remove the two bolts (Item 1) [Figure 20-110-26].

Remove the spring (Item 1) and shim (Item 2) from the
spool (Item 3) [Figure 20-110-24]. Figure 20-110-27
Figure 20-110-25 1
1
P-32593
P-32592
Remove the end cap (Item 1) [Figure 20-110-27].
Remove the springs (Item 1) [Figure 20-110-25] from the

housing.

Figure 20-110-28
P-32594
Remove the O-ring (Item 1) and seal (Item 2) [Figure 20-

110-28].

Assembly

1 1
Inspect all parts for wear or damage. Replace any worn
or damaged parts.
Always install new seals and O-rings. Lubricate all seals

and O-rings with clean hydraulic fluid before installation.
Figure 20-110-29
P-32580
1
2
Install the two bolts (Item 1) [Figure 20-110-31].
Turn the housing over.
P-32594
Clamp the housing in a vise equipped with padded jaws.

Install the O-ring (Item 1) and seal (Item 2) [Figure 20-
110-29].
Figure 20-110-30
P-32593
Install the end cap (Item 1) [Figure 20-110-30].

Assembly (Cont'd)
Figure 20-110-32 2
P-32591
Compress the spring (Item 1) and install the spring seat

P-32592 (Item 2) [Figure 20-110-34].
Figure 20-110-35
Install the springs (Item 1) [Figure 20-110-32].
Figure 20-110-33 1
1
2
P-32588
P-32590 Install the spool assemblies (Item 1) [Figure 20-110-35]

into the housing.
Install the shim (Item 1) and spring (Item 2) on the spool

(Item 3) [Figure 20-110-33].

Assembly (Cont'd)
1
Figure 20-110-36
P-32583
Install the plunger assemblies (Item 1) [Figure 20-110-

P-32586 38] into the housing.
Figure 20-110-39
Install the plunger (Item 1) [Figure 20-110-36] into the
bushing.
Figure 20-110-37 1
1
P-32582
Install the plate (Item 1) [Figure 20-110-39].

P-32584
NOTE: Spring pressure can dislodge the plunger
assemblies until the plate is secured in place.
Install the O-ring (Item 1) [Figure 20-110-37] on the
bushing.

RIGHT CONTROL LEVER (JOYSTICK) (CONT Figure 20-110-42
Assembly (Cont'd)
1
Figure 20-110-40
3 2
3
2
P-32574
Align the coupler (Item 1) with the control plate (Item 2)

P-32578 and plate (Item 3) [Figure 20-110-42]. Tighten the
coupler.
Press down on the plate (Item 1) keeping the plunger Figure 20-110-43
assemblies (Item 2) fully seated and install the U-joint
(Item 3) [Figure 20-110-40].
1
Figure 20-110-41 3
1
2
P-32573
2
Install the connector (Item 1) [Figure 20-110-43].

P-32577
Align the connector with the coupler (Item 2) and tighten
the nut (Item 3) [Figure 20-110-43].
Install the control plate (Item 1) until the plate makes light
contact with all four plungers (Item 2) [Figure 20-110-
41].

Assembly (Cont'd)
Figure 20-110-44
P-32560
Install the tabs of the boot (Item 1) in between the joystick

flange and mounting plate (Item 2) [Figure 20-110-44].
Install the handle. (See Handle Removal And Installation

on Page 20-110-2.)

20-110-16
E85 Service Manual
LEFT CONTROL LEVER (JOYSTICK) Figure 20-120-2
Testing
1
The following tools will be needed to do the procedure:
MEL1355 - Hydraulic Test Kit
Stop the engine.
Open the right side cover. (See Opening And Closing on

Page 10-60-1.)
Figure 20-120-1
P131643
From the test kit install a 3447 kPa (35 bar) (500 psi)
1 gauge (Item 1) [Figure 20-120-2] on the pilot line. Start
the excavator, and warm the hydraulic oil to operating
temperature.
Engage the circuit to be tested. Record the operating

2 pressure.
The operating pressure should be approximately 2799 -

3103 kPa (28 - 31 bar) (406 - 450 psi).
P131642
If the operating pressure is correct, check the valve

section spool for proper operation. If the operating
At the control valve assembly find the pilot line (Item 1) pressure is incorrect, remove the pressure reducing
[Figure 20-120-1] of the control lever (joystick) that is to valve, clean, install and retest. (See Testing And
be checked. (Boom, Arm, Slew, Bucket) Adjusting on Page 20-33-1.)
Disconnect the hydraulic fitting (Item 1) [Figure 20-120- If the pressure is still incorrect replace the pressure
1] from the control valve. reducing valve. (See Testing And Adjusting on Page 20-
33-1.)

LEFT CONTROL LEVER (JOYSTICK) (CONT’D) Figure 20-120-5
Remove the left console cover. (See Console Removal

And Installation on Page 40-50-7.)
Figure 20-120-3
P129225
Raise the joystick and remove the wire harness (Item 1)

[Figure 20-120-5] from the console.
1
Figure 20-120-6
P129220
Figure 20-120-4
1
2
1
P129226
Slide the grommet / wire harness (Item 1) [Figure 20-

120-6] out of the joystick body.
P-92043
Raise the boot (Item 1) and remove the bolts (Item 2)

[Figure 20-120-4].

LEFT CONTROL LEVER (JOYSTICK) (CONT’D)
Figure 20-120-7
P-92044
Pull the boot down and pull the wire harness (Item 1) out
of the boot. Loosen the nut (Item 2) [Figure 20-120-7]
and remove the handle.
Figure 20-120-8
P-32521
Installation: Align the top of the dust boot (Item 1) with

the groove (Item 2) [Figure 20-120-8].

Joystick Assembly Removal And Installation 1
Remove the left console cover. (See Console Removal

2
Figure 20-120-9
2
P-92046
Pull the boot (Item 1) [Figure 20-120-11] up from the

mounting plate.
1
P-92040
Remove the joystick assembly.
Figure 20-120-10
P-92045
Mark and remove the hoses [Figure 20-120-10].
IMPORTANT
damage the system.
I-2003-0888

1. Handle
2. Boot
3. Coupler
4. Control Plate 1
5. U-Joint
6. Grommet
7. Plate
8. Plunger
9. Spool
10. Spring
11. Housing
12. Wire Harness
13. Lock 2
14. Connector
5
6
7
10
11
12
13
14
NA1481

Disassembly
Remove the left handle. (See Handle Removal And 2

Clean the outside of the control lever before disassembly.
Figure 20-120-12
1
1
P-32576
Loosen the nut (Item 1) and remove the connector (Item

2) [Figure 20-120-14].
Figure 20-120-15
1
P-32560
2
Remove the boot (Item 1) [Figure 20-120-12].
Figure 20-120-13
2 3
3
1 P-32574
Mark the coupler (Item 1), control plate (Item 2), and
plate (Item 3) [Figure 20-120-15] for ease of assembly.
P-32568
Mark the coupler (Item 1), nut (Item 2), and connector
(Item 3) [Figure 20-120-13] for ease of assembly.

1
Figure 20-120-16
1 2
P-32578
Mark the plate and housing for correct installation.

P-32574 Remove the U-joint (Item 1) [Figure 20-120-18].
NOTE: The plate (Item 2) [Figure 20-120-18] is spring

Remove the coupler (Item 1) from the control plate (Item loaded and will come up as the U-joint is
2) [Figure 20-120-16]. removed.
Figure 20-120-17 Figure 20-120-19

1 1
P-32577 P-32582
Remove the control plate (Item 1) from the U-joint (Item Remove the plate (Item 1) [Figure 20-120-19].
2) [Figure 20-120-17].

1
Figure 20-120-20
P-32588
Remove the spool assemblies (Item 1) [Figure 20-120-

P-32583 22].
Figure 20-120-23
Remove the plunger assemblies (Item 1) [Figure 20-120-
20].
1
Figure 20-120-21
2
3
P-32591
Compress the spring (Item 1) and remove the seat (Item

P-32587 2) [Figure 20-120-23].
Remove the O-ring (Item 1) and plunger (Item 2) from the

bushing (Item 3) [Figure 20-120-21].

1
Figure 20-120-24 1
2
1
P-32579
Clamp the housing in a vise that is equipped with padded

P-32590 jaws [Figure 20-120-26].
Remove the two bolts (Item 1) [Figure 20-120-26].

Remove the spring (Item 1) and shim (Item 2) from the
spool (Item 3) [Figure 20-120-24]. Figure 20-120-27
Figure 20-120-25
1
1
P-32593
P-32592
Remove the end cap (Item 1) [Figure 20-120-27].
Remove the springs (Item 1) [Figure 20-120-25] from the

housing.

Figure 20-120-28
P-32594
Remove the O-ring (Item 1) and seal (Item 2) [Figure 20-

120-28].

Assembly

1
1
Inspect all parts for wear or damage. Replace any worn
or damaged parts.
Always install new seals and O-rings. Lubricate all seals

and O-rings with clean hydraulic fluid before installation.
Figure 20-120-29
P-32580
1 2
Install the bolts (Item 1) [Figure 20-120-31].
Turn the housing over.
P-32594
Clamp the housing in a vise equipped with padded jaws.

Install the O-ring (Item 1) and seal (Item 2) [Figure 20-
120-29].
Figure 20-120-30
P-32593
Install the end cap (Item 1) [Figure 20-120-30].

Assembly (Cont’d)
Figure 20-120-32
2
P-32591
Compress the spring (Item 1) and install the spring seat

P-32592 (Item 2) [Figure 20-120-34].
Figure 20-120-35
Install the springs (Item 1) [Figure 20-120-32].
1
Figure 20-120-33
2
P-32588
P-32590 Install the spool assemblies (Item 1) [Figure 20-120-35]

into the housing.
Install the shim (Item 1) and spring (Item 2) on the spool

(Item 3) [Figure 20-120-33].

Assembly (Cont’d)
1
Figure 20-120-36
P-32583
Install the plunger assemblies (Item 1) [Figure 20-120-

P-32586 38] into the housing.
Figure 20-120-39
Install the plunger (Item 1) [Figure 20-120-36] into the
bushing.
1
Figure 20-120-37
1
P-32582
Install the plate (Item 1) [Figure 20-120-39].

P-32584
NOTE: Spring pressure can dislodge the plunger
assemblies until the plate is secured in place.
Install the O-ring (Item 1) [Figure 20-120-37] on the
bushing.

Assembly (Cont’d) 1
Figure 20-120-40
3 2
2
3
P-32574
Align the coupler (Item 1) with the control plate (Item 2)

P-32578 and plate (Item 3) [Figure 20-120-42]. Tighten the
coupler.
Press down on the plate (Item 1) keeping the plunger Figure 20-120-43
assemblies (Item 2) fully seated and install the U-joint
(Item 3) [Figure 20-120-40].
1 3
Figure 20-120-41
1
2
P-32573
2
Install the connector (Item 1) [Figure 20-120-43].

P-32577
Align the connector with the coupler (Item 2) and tighten
the nut (Item 3) [Figure 20-120-43].
Install the control plate (Item 1) until the plate makes light
contact with all four plungers (Item 2) [Figure 20-120-
41].

Assembly (Cont’d)
Figure 20-120-44
P-32560
Install the tabs of the boot (Item 1) in between the joystick

flange and the mounting plate (Item 2) [Figure 20-120-
44].
Install the handle. (See Handle Removal And Installation

on Page 20-120-2.)

20-120-16
E85 Service Manual
HYDRAULIC FILTER MOUNT Figure 20-130-2

1
Drain the hydraulic reservoir. (See Removing And
Replacing The Hydraulic Fluid on Page 10-130-4.)
1
IMPORTANT
When repairing hydrostatic and hydraulic systems, 1 2
P131645
damage the system.
I-2003-0888
Remove the three hoses (Item 1) [Figure 20-130-2].
Remove the right upperstructure cover. (See Removal
And Installation on Page 40-70-1.) Installation: Tighten the hose clamps to 6,21 N•m (55 in-
lb) torque.
Figure 20-130-1
Remove the two bolts (Item 2) [Figure 20-130-2] and
remove the filter mount assembly.
1
P131644
Loosen the nut and remove the wire harness (Item 1)

[Figure 20-130-1].

20-130-2
E85 Service Manual
HYDRAULIC RESERVOIR Earlier Models
Removal And Installation Figure 20-140-3
Drain the reservoir. (See Removing And Replacing The 1

Hydraulic Fluid on Page 10-130-4.)
Remove the center cover. (See Removal And Installation 1

on Page 40-220-1.)
Remove the right side cover. (See Removal And

Remove the tailgate. (See Removal And Installation on

Page 40-180-1.) 2
Figure 20-140-1
P131659
Remove the hoses (Item 1), loosen the hose clamp (Item
1 2) [Figure 20-140-3] and remove the hose.
Installation: Tighten the hose clamp to 6,21 N•m (55 in-

lb) torque.
P131974
Figure 20-140-2
1
1
P131973
Remove the bolts (Item 1) [Figure 20-140-1] and [Figure

20-140-2] and remove the engine cover.

HYDRAULIC RESERVOIR (CONT’D) All Models
Removal And Installation (Cont’d) Figure 20-140-6
Later Models
Figure 20-140-4
1
1
1
1 P131969
Disconnect the wire harness (Item 1) [Figure 20-140-6]

C204956 from the pin grabber controller.
Figure 20-140-7
Figure 20-140-5
1
2 P131968
C204942
Disconnect the wire harness (Item 1) and hose (Item 2)

Remove the hoses (Item 1), loosen the hose clamp (Item [Figure 20-140-7] from the washer bottle.
2) [Figure 20-140-6] and [Figure 20-140-5] and remove
the hose.
Installation: Tighten the hose clamp to 6,21 N•m (55 in-

lb) torque.

HYDRAULIC RESERVOIR (CONT’D) Earlier Models
Removal And Installation (Cont’d) Figure 20-140-10
All Models (Cont’d)
Figure 20-140-8
1
2
1
1 2
P131966
Remove the nuts (Item 1) and the bracket (Item 2)

P131965 [Figure 20-140-10].
Later Models
Remove the nuts (Item 1) and reposition the fuse panel.
Remove the bolts (Item 2) [Figure 20-140-8]. Figure 20-140-11
Figure 20-140-9
1
1
1
2
C204955
P131975
Remove the nuts (Item 1) and reposition the bracket
(Item 2) [Figure 20-140-10].

HYDRAULIC RESERVOIR (CONT’D)
All Models
Figure 20-140-12
P131964
Figure 20-140-13
1
P131967
Remove the bolts and nuts (Item 1). Remove the center
cover frame (Item 2) [Figure 20-140-13] and remove the
reservoir.

OIL COOLER
The oil cooler and radiator are removed from the

excavator as a unit. (See Oil Cooler / Radiator Removal

20-150-2
E85 Service Manual
BLADE CONTROL LEVER Figure 20-160-3

Figure 20-160-1
1 1
P-91896
Remove the connector lock (Item 1) [Figure 20-160-3]

from the connector.
Figure 20-160-4
P-91899
Remove the cable tie strap (Item 1) [Figure 20-160-1].
Figure 20-160-2
P-91896
Depress the wire terminal tabs and remove the wires

1 from the back of the electrical connector [Figure 20-160-
4].
P-91897

BLADE CONTROL LEVER (CONT’D) Figure 20-160-7
Figure 20-160-5
1
P-92019
Route the harness (Item 1) [Figure 20-160-7] out

P-21668 through the top of the dust boot.
Figure 20-160-8
Installation: Re-bend the tab (Item 1) [Figure 20-160-5]
on each wire before installing the electrical connector.
Installation: The wires must be installed in the proper 2

locations in the wire connector, listed below:
A Green 1
B Brown
C Red
D Black
E White
Check each wire to be certain the tab locks into position.
Figure 20-160-6 P-92021
Loosen the locknut (Item 1) and remove the handle (Item

2) [Figure 20-160-8].
P-92022
Cut and remove the cable tie (Item 1) [Figure 20-160-6].


Figure 20-160-9
1
1
P-92000
Figure 20-160-12
P-91899
Cut and remove the cable tie (Item 1). Disconnect the
wire harness (Item 2) [Figure 20-160-9].
Figure 20-160-10
1
1
P-92001
Remove the bolts (Item 1) [Figure 20-160-11] and

1 [Figure 20-160-12].
1
1
P-91894
Mark and remove the four hoses (Item 1) [Figure 20-160-

10].

BLADE CONTROL LEVER (CONT’D)
Figure 20-160-13
1 1
P-92002
Tilt the control away from the console and remove the
two hoses (Item 1) [Figure 20-160-13].
Remove the control.

BLADE CONTROL LEVER (CONT’D)
1. Handle
2. Boot
3. Bushing
4. O-ring
5. Push Rod
6. Spring Seat
7. Spring 1
8. Shim
9. Spool
10. Cable Tie
11. Bolt
12. Detent Lock
13. Pivot Assembly
14. Plate
15. Body
16. Lock
17. Connector
3
2 4
4
6
10
7
3
8
4 11
10
12 9
5
4 11
13 7
6
7 14
10 8
16 15
17
NA2308S


1
Figure 20-160-14
P-21668
Installation: Re-bend the tab (Item 1) [Figure 20-160-

P-92005 16] on each wire before installing the electrical
connector.
Remove the connector lock (Item 1) [Figure 20-160-14]. Installation: The wires must be installed in the proper
locations in the wire connector, listed below.
Figure 20-160-15
A Green
B Brown
C Red
D Black
E White
Check each wire to be certain the tab locks into position.
Figure 20-160-17
1
P-92006
Depress the wire terminal tabs and remove the wires

from the back of the electrical connector [Figure 20-160-
15].
P-92021
Cut and remove the cable tie (Item 1) [Figure 20-160-

17].

E85 SN B48411001 & Above-301-400

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TRAVEL MOTOR Figure 20-70-2

Removal And Installation

Release the track tension and remove the track. (See

Remove the drive sprocket. (See Sprocket Removal And

Remove the hoses (Item 1) and bolts (Item 2) [Figure 20-

Installation: Apply thread lock (Loctite® 242) to the bolt

Remove the travel motor from the track frame.

Remove the bolts (Item 1) [Figure 20-70-1] from the

Remove the cover.

Mark the hoses for correct installation.

20-70-1 E85 Service Manual

20-70-2 E85 Service Manual

Parts Identification Gear Reduction Hub

20-70-3 E85 Service Manual

Clean the outside of the travel motor before disassembly.

Drain the fluid from the travel motor.

Remove the O-ring (Item 1) [Figure 20-70-5] from the

Remove and discard the O-rings from the plugs.

NOTE: The gear reduction side of the travel motor can

20-70-4 E85 Service Manual

Remove the steel ball (Item 1) [Figure 20-70-6] from the

Remove the sun gear (Item 2) [Figure 20-70-6].

Remove the bearings (Item 1) [Figure 20-70-9] and

Remove the bolts (Item 1) and plates (Item 2) [Figure 20-

NOTE: Do not reuse the bolts holding the planetary

20-70-5 E85 Service Manual

Remove the bolts (Item 1) and thrust washers (Item 2)

NOTE: Do NOT reuse the bolts holding the planetary

Figure 20-70-11 Figure 20-70-13

20-70-6 E85 Service Manual

NOTE: The gear reduction side of the travel motor

Remove the thrust washers (Item 1) [Figure 20-70-15].

20-70-7 E85 Service Manual

Remove the spring (Item 1) and spring seat (Item 2)

Remove the spool (Item 1) [Figure 20-70-21].

Remove the plugs (Item 1) [Figure 20-70-19].

20-70-8 E85 Service Manual

Remove the plug (Item 1) [Figure 20-70-24].

Remove the plug (Item 1) [Figure 20-70-22] from both

Remove the spring (Item 1) and spool (Item 2) [Figure

Remove the spring (Item 1) and valve (Item 2) [Figure

20-70-9 E85 Service Manual

1 Remove the pin (Item 1) and bearing (Item 2) [Figure 20-

Inspect the orifice (Item 3) [Figure 20-70-28].

Remove the rear flange. 1

Remove the springs (Item 1) and valve plate (Item 2)

20-70-10 E85 Service Manual

Remove the mating plates and friction plates (Item 1)

Remove the O-rings (Item 1) [Figure 20-70-31].

20-70-11 E85 Service Manual

Remove the pins (Item 1) [Figure 20-70-37] from the

Remove the thrust ball (Item 1) from the cylinder block

20-70-12 E85 Service Manual

Remove the top washer (Item 1), spring (Item 2) and

Remove the swash plate (Item 1) and shaft assembly

Remove the snap ring (Item 1) [Figure 20-70-39].

20-70-13 E85 Service Manual

Remove the parallel pins (Item 1) [Figure 20-70-44].

Place the shaft (Item 1) in a press and remove the

20-70-14 E85 Service Manual

Clean all parts in solvent and dry with compressed air.

One damaged gear can cause a microscopic fatigue

Install the piston assembly (Item 1) and parallel pins