1200.1500-EDII Program Flowchart

HCR1200-EDII
HCR1500-EDII
Program Flowchart
This program flowchart provides the process of the program (PLC) of the HCR1200-EDII and
HCR1500-EDII crawler drills.
Use this manual for electrical check or troubleshooting.
Symbol descriptions:
OFF (NO)
A diamond represents a decision. The process should flow
either YES or NO by describing conditions.
If the flow is described ON and OFF, make a decision by the
condition of input and output unit lamps of the PLC.
Part of the conditions are shown on another page for detail.
2
The number in () represents input and output channels of the
ON (YES) PLC.
A rectangle represents a setting condition or an action.

PLC outputs the solenoid valves or relays in the symbol. If
the setting condition, see the process flow on other pages.
2 The number in () represents input and output channels of
the PLC.
As input and output channels, refer electric schematics or I/O table for detail.
Contents
1. Setting Condition ................................................................................................................................. P.2

2. Emergency Control ............................................................................................................................. P.5
3. Boom Control
3-1 Remote Control 1 ......................................................................................................................... P.6
3-2 Remote Control 2 ......................................................................................................................... P.7
3-3 Boom Speed Control .................................................................................................................... P.8
4. Centralizer and Hood Slide Control ..................................................................................................... P.9

5. Hydraulic Oil Pre-heat Control ........................................................................................................... P.10
6. Boom and Rod Changer Pilot Control ................................................................................................ P.11
7. Rod Changer Control
7-1 Swing In Conditions .................................................................................................................. P.12
7-2 Swing Out Conditions ............................................................................................................... P.13
7-3 Adding, Swing In ....................................................................................................................... P.14
7-4 Adding, Swing Out .................................................................................................................... P.15
7-5 Collecting, Swing In .................................................................................................................. P.16
7-6 Collecting, Swing Out ............................................................................................................... P.17
7-7 Adding, Swing In with Rotator .................................................................................................... P.18
7-8 Adding, Swing Out with Rotator ................................................................................................. P.19
7-9 Collecting, Swing In with Rotator ............................................................................................... P.20
7-10 Collecting, Swing Out with Rotator ............................................................................................ P.21
7-11 Unscrewing by Rotator .............................................................................................................. P.22
7-12 Thread-tightening Control ......................................................................................................... P.23
7-13 Clamp Control when Unscrewing .............................................................................................. P.24
7-14 Control when Adjusting Thread-tightening Pressure ................................................................. P.25
7-15 Stand-by Control in Adding Process .......................................................................................... P.26
8. Impact Control ................................................................................................................................... P.27

9. Rotation Control
9-1 Normal Rotation ......................................................................................................................... P.28
9-2 Reverse Rotation ....................................................................................................................... P.29
10. Feed Control
10-1 Forward Feed ........................................................................................................................... P.30
10-2 Reverse Feed .......................................................................................................................... P.31
11. Flushing Control .............................................................................................................................. P.32

12. Anti-jamming Control ....................................................................................................................... P.33
13. Travel Control .................................................................................................................................. P.34
14. Auto Throttle Control ....................................................................................................................... P.35
15. Dust Collector Control
15-1 Dust Collector Operation .......................................................................................................... P.36
15-2 Pulse Jet Control ...................................................................................................................... P.37
16. Auto Grease Control
16-1 Grease the Shank Rod ............................................................................................................. P.38
16-2 Grease the Drill Steels ............................................................................................................. P.39
16-3 Manual Control ......................................................................................................................... P.40
17. Boom Swing Limitation Control ....................................................................................................... P.41

18. Reverse Percussion Control ........................................................................................................... P.42
1
1 Setting Condition
Set condition for each function.
Low Flushing No
Model Selection
Specification Auto Grease
NO NO
Model Selection Program Boot Program Boot

Switch (Vehicle Starting (Vehicle Starting
DS-S01 (0.15) Switch ON)
Switch ON)
ON OFF YES YES
OFF OFF
Dust Collector Grease Switch

HCR1200 HCR1500 SW-S06 (1.01) BP-R01 (9.07)
Set number of dust Set number of dust ON ON

collector pulse jet collector pulse jet
at 5. at 6.
Low Flushing No
Specification Auto Grease
2 2
2 2
During
Operating Feed
OFF OFF OFF OFF OFF

Proximity Switch Proximity Switch Proximity Switch Proximity Switch Proximity Switch
for Forward Feed for Reverse Feed for Regular Impact for Fast Forward Feed for Fast Reverse Feed
CLS-PF (0.00) CLS-PR (0.01) CLS-PH (0.02) CLS-FF (0.03) CLS-FR (0.04)
ON ON ON ON ON
During
Operating Feed
2
2
2
2
1 Setting Condition (Cont.)
During Operating
Drill Control Lever
OFF OFF OFF NO

Normal Reverse
Impact Switch Rotation Switch Rotation Switch During Operating
SW-PH (0.09) SW-RF (0.10) SW-RR (0.11) Feed
2
ON ON ON YES
During Operating
Drill Control Lever
2
Drilling Center No
During Drilling During Unscrewing
Position Fast Forward Feed
OFF OFF NO
Proximity Switch Proximity Switch

Drilling Center OFF OFF
for Forward Feed for Swing In
CLS-PF (0.00) CLS-SWI (9.08) Position
2
for Reverse Feed for Fast Reverse Feed
ON ON YES
CLS-PR (0.01) CLS-FR (0.04)
ON OFF OFF
ON ON
for Fast Forward Feed for Arm Slide Extension Front Clamp Close
CLS-FF (0.03) CLS-S21,22 (9.10) SOL-R11 (8.02)
OFF
OFF ON ON
Reverse
Rotation Switch
OFF SW-RR (0.11)
Impact ON
SOL-PH (2.10)
ON
Drilling Center No
During Drilling During Unscrewing
Position Fast Forward Feed
2 2 2 2

2 2
2 2
2
3
1 Setting Condition (Cont.)
Selection from Rotator Operation or No

Rotator operation.
Set MF rod specification.
Rotator Operation MF Rod Specification
OFF NO
Switch for Program Boot

Rotator Equipment (Vehicle Starting
DS-S06 (1.14) Switch ON)
ON YES
ON OFF
Switch for Roller Slide

Rotator Selection Forward
DS-S05 (1.13) SW-R27 (9.02)
OFF ON
2 2 2

2 2
2 2
4
2 Emergency Control
Activate relay ERZ and shut off the

engine.
The engine is not allowed to re-start
Emergency Control
for 40 seconds.
Even if 40 seconds have passed,
relay ERZ operates when input
signal continues.
Hyd. Oil Level Discharged Air

Switch OFF Temperature Sensor ON
SN-OFT (3.11) SN-AT (3.08)
ON OFF
Continuing Engine
Input for NO Starting Signal OFF
3 Seconds ENR1 (3.01)
YES ON
Continuing
Input for NO
3 Seconds
YES
Hyd. Oil Level Low Compressor Discharged

Air Temperature High
Under
Emergency Drive YES
NO
Emergency Drive
Emergency Relay
Operating Signal
ERZ (2.00)
NO
Emergency Relay
Operating Time:
40 Seconds
Passed
End
5
3-1 Boom Control Remote Control 1
Boom operation is not available if boom

remote control input signals have been
Boom Operation
detected when starter switch is turned on.
Program Boot Boom control with Boom Swing limitations.

(Vehicle Starting
Switch ON)
YES
Oscillating Oscillating
Up Down
Remote Control YES
Input
Booted Up Remote Control

NO Oscillating Up Oscillating Down
OFF OFF
Fault SW-C33 (7.00) SW-C43 (7.01)
ON ON
OFF
Boom Boom Swing Boom Swing

Main Switch YES YES
Limitation Limitation
SW-B01 (1.08)
2 2
NO NO
ON
Boom Operation
Oscillating Up Oscillating Down
Available SOL-C33 (6.00) SOL-C43 (6.01)
Boom Swing Boom Swing

Left Right
OFF
OFF
Boom Swing Left Boom Swing Right
SW-C37 (7.08) SW-C47(7.09)
ON
ON
Boom Swing
YES
Limitation
2 Boom
Swing Limitation
Cancellation Switch OFF
NO
PB-L01 (3.14)
ON
Boom Swing Left Boom Swing Right

SOL-C37 (6.08) SOL-C47 (6.09)
6
3-2 Boom Control Remote Control 2
Boom control without limitations.
Guide Swing Guide Swing Guide Slide Guide Slide

Left Right Forward Backward
OFF OFF OFF OFF
Guide Swing Left Guide Swing Right Guide Slide Forward Guide Slide Backward
SW-C34 (7.02) SW-C44 (7.03) SW-C35 (7.04) SW-C45 (7.05)
ON ON ON ON
Guide Swing Left Guide Swing Right Guide Slide Forward Guide Slide Backward
SOL-C34 (6.02) SOL-C44 (6.03) SOL-C35 (6.04) SOL-C45 (6.05)
Guide Tilt Guide Tilt Boom Lift Boom Lift

Down Up Down Up
OFF OFF OFF OFF
Guide Tilt Down Guide Tilt Up Boom Lift Down Boom Lift Up
SW-C36 (7.06) SW-C46 (7.07) SW-C38 (7.10) SW-C48 (7.11)
ON ON ON ON
Guide Tilt Down Guide Tilt Up Boom Lift Down Boom Lift Up
Boom Slide Boom Slide Guide Rotary Guide Rotary

Retraction Extension Left Right
OFF OFF OFF OFF
Boom Slide Retraction Boom Slide Extension Guide Rotary Left Guide Rotary Right
SW-C39 (7.12) SW-C49 (7.13) SW-C51 (7.14) SW-C61 (7.15)
ON ON ON ON
Boom Slide Retraction Boom Slide Extension Guide Rotary Left Guide Rotary Right
7
3-3 Boom Control Boom Speed Control
Boom speed selection and control.
Boom Speed Boom Speed

Low High
OFF
Boom Speed YES NO

Select Switch
SW-B02 (1.09)
Boom Speed Forced Boom Speed

ON Low High
2 2
NO
NO YES
During Operating
Boom YES
YES
Forced Boom Speed
Low
2
NO
Boom Speed
Boom Speed
High
Low
SOL-BS (5.11)
2
Forced Boom Speed

Low
OFF OFF OFF OFF NO

Centralizer Open Centralizer Close Hood Slide Up Hood Slide Down Rotation in
SW-R15 (1.10) SW-R25 (1.11) SW-SHU (0.13) SW-SHD (0.14) H Mode Condition
2
ON ON ON ON YES
NO
During Impact
YES
Forced Boom Speed

Low
2
8
4 Centralizer and Hood Slide Control
Centralizer Centralizer Hood Slide Hood Slide

Close Open Up Down
OFF OFF OFF OFF
Centralizer Close Centralizer Open Hood Slide Up Hood Slide Down

SW-R15 (1.11) SW-R25 (1.10) SW-SHU (0.13) SW-SHD (0.14)
ON ON ON ON
Centralizer Close Centralizer Open Hood Slide Up Hood Slide Down

SOL-R13 (6.14) SOL-R23 (6.15) SOL-SHU (2.14) SOL-SHD (2.15)
Boom Hydraulic
Command
2
9
5 Hydraulic Oil Pre-heat Control
Hyd. oil pre-heat is performed when the thermo

switch (L) is off.
Hyd. Oil Pre-heat
Continue it until the thermo switch (L) is on.
(Hyd. oil temperature is 25ࠑC [77ࠑF].)
Build pressure in the Boom/Rod changer line for
pre-heating.
Hyd. oil pre-heat command is performed only once

Hyd. Oil
Pre-heat Signal OFF after starting engine.
KT (3.12)
ON
Engine
Starting Signal OFF
ENR1 (3.01)
ON
Hyd. Oil
Pre-heating YES
Completion
2
NO
Under
Emergency Drive YES
NO
Thermo Switch (L) ON

T1 (3.09)
OFF
Hydraulic Oil Pre-heat
Completion
2
Hydraulic Oil Pre-heat

Command During
Operating Boom YES
2
NO
Travel Pilot YES
2
NO
Forced Boom Speed

High
2
10
6 Boom and Rod Changer Pilot Control
Boom and Rod changer can be operated 6

seconds after engine started.
1 second off delayed timer is programmed
in order to prevent surge pressure.
Boom and Rod Changer

Pilot Control
NO NO NO NO

During Boom During Operating Hydraulic Oil
Operating Boom Hydraulic Command Rod Changer Pre-heat
Command
2 2
YES YES YES YES
NO
6 seconds
After
Engine Started
Passed
Boom / Rod Changer

Pilot Pressure
SOL-BLO (5.10)
11
7-1 Rod Changer Control Swing In Conditions
Decision of Rod adding or Rod collecting.
Swing In
Swing In
OFF
SW-R20 (9.00)
ON

OFF for Drifter Position, Rear for Drifter Position, Front OFF
CLS-DR (9.11) CLS-DF (9.12)
ON ON
Proximity Switch
for Feed Reverse ON
CLS-FR (0.04)
OFF
Stand-by
Arm Slide Retraction YES
Completion
2
NO
Adding, Swing In Collecting, Swing In
2 2
2 2
12
7-2 Rod Changer Control Swing Out Conditions
Decision of Rod adding or Rod collecting.
Swing Out
Swing Out
OFF
SW-R10 (9.01)
ON
Stand-by
Arm Slide Retraction YES
Completion
2
NO
OFF

for Drifter Position, Front OFF for Drifter Position, Rear
CLS-DF (9.12) CLS-DR (9.11)
ON ON
Proximity Switch
for Fast Forward Feed ON
CLS-FF (0.03)
OFF
Adding, Swing Out Collecting, Swing Out
2 2
2 2
13
7-3 Rod Changer Control Adding, Swing In
Move the drill steel from the magazine

Adding, Swing In into the guide shell for addition.
NO
Adding, Swing In
2
YES
Front Clamp Close Rear Clamp Close

SOL-R11 (8.02) SOL-R12 (8.04)
NO
Clamp Close Time

0.8 Seconds
Passed
ON
Proximity Switch
for Swing In
CLS-SWI (9.08)
OFF
Arm Slide Retraction

SOL-R25 (8.09)
Proximity Switch
OFF OFF
Proximity Switch
for Arm Slide Retraction for Swing In
CLS-S11,12 (9.09) CLS-SWI (9.08)
ON
ON ON
Swing In Arm Slide Extension

SOL-R10 (8.00) SOL-R15 (8.08)
14
7-4 Rod Changer Control Adding, Swing Out
Swing out the rod changer from the drilling center

position after rod adding.
Adding, Swing Out
NO
Adding, Swing Out
2
YES
Front Clamp Open Rear Clamp Open

SOL-R21 (8.03) SOL-R22 (8.05)
NO OFF OFF

Clamp Open Time for Arm Slide Retraction for Swing Out ON
0.8 Seconds CLS-S11,12 (9.09) CLS-SWO (9.13)
NO
Passed ON ON
ON Clamp Open Time

0.8 Seconds
Proximity Switch
for Swing Out
CLS-SWO (9.13) Passed
NO
OFF
Magazine Rotation
ON Completion
Proximity Switch
YES
for Arm Slide Retraction
CLS-S11,12 (9.09)
Swing Out Arm Slide Extension

OFF SOL-R20 (8.01) SOL-R15 (8.08)
Arm Slide Retraction Magazine Rotation

SOL-R25 (8.09) Command
15
7-5 Rod Changer Control Collecting, Swing In
Move the rod changer into the guide shell

to collect the drill steel.
Collecting, Swing In
NO
2
YES
Front Clamp Open Rear Clamp Open OFF OFF

SOL-R21 (8.03) SOL-R22 (8.05)
for Arm Slide Retraction ON for Swing In
CLS-S11,12 (9.09) CLS-SWI (9.08)
ON
ON ON
Proximity Switch NO
for Swing In
CLS-SWI (9.08)
Clamp Open Time

OFF 0.8 Seconds
NO
Swing In Magazine Rotation Passed
Clamp Open Time
0.8 Seconds
Arm Slide Extension

Passed SOL-R15 (8.08)

SOL-R25 (8.09)
16
7-6 Rod Changer Control Collecting, Swing Out
Collect the drill steel and store it into the magazine.
Collecting, Swing Out
NO
2
YES

SOL-R11 (8.02) SOL-R12 (8.04)
ON OFF OFF
Proximity Switch Proximity Switch Proximity Switch

for Swing Out for Arm Slide Retraction for Swing Out ON
CLS-SWO (9.13) CLS-S11,12 (9.09) CLS-SWO (9.13)
OFF ON ON
NO
Magazine in Place
YES
Arm Slide Retraction Swing Out Arm Slide Extension

SOL-R25 (8.09) SOL-R20 (8.01) SOL-R15 (8.08)
17
7-7 Rod Changer Control Adding, Swing In With Rotator
Move the drill steel from the magazine

into the guide shell for addition.
Adding, Swing In
NO
Adding, Swing In
2
YES
Front Clamp Close Rear Clamp Close Roller Clamp Open

SOL-R11 (8.02) SOL-R18 (4.09) SOL-R29 (4.13)
NO
Clamp Close Time

0.8 Seconds
Passed
ON
Proximity Switch
for Swing In
CLS-SWI (9.08)
OFF
Rotator Slide Retraction Arm Slide Retraction OFF OFF

SOL-R22 (8.07) SOL-R25 (8.09) for Arm Slide Retraction for Swing In
CLS-S11,12 (9.09) CLS-SWI (9.08)
ON ON
ON
Swing In Arm Slide Extension

SOL-R10 (8.00) SOL-R15 (8.08)
18
7-8 Rod Changer Control Adding, Swing Out With Rotator
Swing out the rod changer from the drilling center

position after rod adding.
Adding, Swing Out
NO
Adding, Swing Out
2
YES
Front Clamp Open Rear Clamp Open Roller Clamp Open

SOL-R21 (8.03) SOL-R28 (4.08) SOL-R29 (4.13)
NO OFF OFF

Clamp Open Time for Arm Slide Retraction for Swing Out ON
0.8 Seconds CLS-S11,12 (9.09) CLS-SWO (9.13)
NO
Passed ON ON
ON Clamp Open Time

0.8 Seconds
Proximity Switch
for Swing Out Passed
CLS-SWO (9.13)
Magazine Rotation Swing Out NO
OFF Command SOL-R20 (8.01)
Magazine Rotation
Completion
Arm Slide Retraction Rotator Slide Retraction

YES
SOL-R25 (8.09) SOL-R22 (8.07)
Arm Slide Extension

SOL-R15 (8.08)
19
7-9 Rod Changer Control Collecting, Swing In With Rotator
Move the rod changer into the guide shell

to collect the drill steel.
NO
2
YES
OFF OFF

for Arm Slide Retraction for Swing In
CLS-S11,12 (9.09) CLS-SWI (9.08)
ON
ON ON
NO OFF
Proximity Switch
Clamp Open Time for Arm Slide Extension
Swing In Magazine Rotation
0.8 Seconds CLS-S21,22 (9.10)
Passed ON
NO
Arm Slide Extension

Delay Time
0.1 Second
NO
Front Clamp Open Rear Clamp Open Roller Clamp Open Passed
SOL-R21 (8.03) SOL-R28 (4.08) SOL-R29 (4.13)
NO
Rotator Operation
2
Rotator Operation
YES
ON
2
Proximity Switch YES
for Swing In
CLS-SWI (9.08) Rotator Slide Extension
Arm Slide Extension
SOL-R15 (8.08) SOL-R12 (8.06)
OFF
NO
Clamp Open Time

0.8 Seconds

Passed
SOL-R11 (8.02) SOL-R12 (8.04)
Arm Slide Retraction Rotator Slide Retraction Roller Slide Forward

SOL-R25 (8.09) SOL-R22 (8.07) SOL-R27 (4.11)
20
7-10 Rod Changer Control Collecting, Swing Out With Rotator
Collect the drill steel and store it into the magazine.
NO
2
YES

SOL-R11 (8.02) SOL-R18 (4.09)
NO ON OFF OFF

Clamp Close Time for Swing Out for Arm Slide Retraction for Swing Out ON
0.5 Seconds CLS-SWO (9.13) CLS-S11,12 (9.09) CLS-SWO (9.13)
Passed ON ON
OFF
NO
NO
Roller Clamp Open Magazine in Place
SOL-R29 (4.13) Roller Clamp
Open Time
0.8 Seconds
YES
Passed
Arm Slide Retraction Rotator Slide Retraction Arm Slide Extension

SOL-R25 (8.09) SOL-R22 (8.07) SOL-R15 (8.08)
Swing Out Roller Slide Forward

SOL-R20 (8.01) SOL-R27 (4.11)
21
7-11 Rod Changer Control Unscrewing by Rotator
Unscrew the drill steel by the Rotator.

Unscrewing, Rotator Roller Slide Forward and Backward control.
NO
Rotator Operation
2
YES
NO
Drilling Center
Position
2
YES
NO OFF OFF
Roller Slide Roller Slide

During Unscrewing Backward Forward
SW-R17 (9.03) SW-R27 (9.02)
2
ON ON
YES
ON
Roller Reverse Rotation

Roller Slide SOL-R19 (4.12) Front Clamp Close Rear Clamp Close
Backward SOL-R11 (8.02) SOL-R18 (4.09)
SW-R17(9.03)
NO
OFF NO
Roller Slide
Backward Delay Time
1.7 Seconds
Clamp Close Time
0.5 Seconds

SOL-R11 (8.02) SOL-R18 (4.09) Passed
Passed
Roller Clamp Open

Roller Slide Backward SOL-R29 (4.13)
SOL-R17 (4.10)
NO
Roller Clamp
Open Time
0.8 Seconds
Passed
Roller Slide Forward

SOL-R27 (4.11)
22
7-12 Rod Changer Control Thread-tightening Control
Rotate the shank rod twice to tighten

shank rod thread after completion of
Manual Thread- Automatic Thread-
Collecting, Swing In.
tightening Control tightening Control
OFF
Collecting, Swing In NO
Roller Slide
Forward
SW-R27 (9.02)
Completion
ON
YES
YES
Rotator Operation
2
NO
YES NO
ON
OFF
Swing In
Proximity Switch
SW-R20 (9.00)
for Swing In
CLS-SWI (9.08) 2 2
OFF NO YES
ON
NO
Clamp Close Time

0.5 Seconds
SOL-R11 (8.02) SOL-R12 (8.04)
Passed
Mode Change S
SOL-RFS (5.13)
Normal Rotation
Operating Time: NO
0.5 Sec.
Passed Normal Rotation

NO SOL-RF (5.03)
Rotation Stop Time

0.3 Seconds
Passed
NO
Completed Twice
YES
End
23
7-13 Rod Changer Control Clamp Control when Unscrewing
Both clamps close when disconnecting

the drill steels.
Clamp Control
when Unscrewing
Disconnect the shank rod from the
coupling sleeve.
Rotator Operation YES
2
NO
During Unscrewing NO
2
YES
Proximity Switch
for Drifter Position, Front ON
CLS-DF (9.12)
OFF
Proximity Switch
for Fast Forward Feed ON
CLS-FF (0.03)
OFF
Drilling Center NO
Position
2
YES

SOL-R11 (8.02) SOL-R12 (8.04)
24
7-14 Rod Changer Control Control when Adjusting Thread-tightening Pressure
Control when adjusting rotation pressure in

rod changer thread-tightening.
Tighten thread during switch(SW-R27) is on.
Control when Adjusting
Thread-tightening Pressure
OFF
Roller Slide
Backward
SW-R17 (9.03)
ON
YES
Rotator Operation
2
NO
OFF
Proximity Switch
for Swing In
CLS-SWI (9.08)
ON
Mode Change S Front Clamp Close

SOL-RFS (5.13) SOL-R11 (8.02)
NO
Clamp Close Time

0.7 Seconds
Passed
Normal Rotation
SOL-RF (5.03)
25
7-15 Rod Changer Control Stand-by Control in Adding Process
Boss slide arms will retract, and wait that

position until the proximity switch for drifter
position rear is on.
Stand-by Control
Forward Rod adding process.
OFF
Swing In
SW-R20 (9.00)
ON
ON
Proximity Switch
CLS-S11,12 (9.09)
OFF
ON
Proximity Switch
for Drifter Position, Front
CLS-DF (9.12)
OFF
Proximity Switch
for Drifter Position, Rear ON To Adding, Swing In P.14
CLS-DR (9.11)
OFF
NO
Clamp Close Time

1 second
Front Clamp Close Rear Clamp Close Passed

SOL-R11 (8.02) SOL-R21 (8.04)
Stand-by
SOL-R25 (8.09) Completion
2
2
26
8 Impact Control Impact is performed when the switch(SW-PH) is pressed once
and it stops when the switch is pressed again.
Collaring is performed when the drill control lever is in fast notch
of the forward feed position.
Regular impact is performed when the drill control lever is in
second notch of the forward feed position.
Impact
Cancellation of Impact
OFF
ON OFF
Proximity Switch
Impact Switch Thermo Switch (L) Thermo Switch (H) for Arm Slide Retraction ON
SW-PH (0.09) T1 (3.09) T2 (3.10) CLS-S11,12 (9.09)
ON OFF ON OFF
More than 0.1 second
NO
Continuing Proximity Switch

During Impact YES Input for for Swing In OFF
5 Seconds CLS-SWI (9.08)
YES ON
NO
Under
Emergency Drive YES
NO
Emergency Drive
Impact OFF
OFF OFF NO
AJ3 Switch Proximity Switch Rotation in

for Forward Feed H Mode Condition
CS-S03 (1.06) CLS-PF (0.00)
2
ON ON YES
ON
Proximity Switch
for Regular Impact
CLS-PH (0.02)
OFF
Impact Anti-jamming Collaring Impact

SOL-PH (2.10) SOL-AJ (2.12) SOL-PZ (2.11)
27
9-1 Rotation Control Normal Rotation
Normal rotation is performed when the switch (SW-RF) is

pressed once and it stops when the switch is pressed
again.
Normal Rotation
OFF
Normal
Rotation Switch
SW-RF (0.10)
ON
More than 0.1 second
During Rotating YES
NO Normal Rotation OFF

H Mode Control
YES
During
Operating Boom
NO
Rod Changer
Mode Change Switch OFF NO
H Mode Condition
SS-SH (1.12)
ON YES
Drilling Center Clamp Close YES

YES
Position Condition
2
NO NO
Normal Rotation H Mode Pilot Mode Change H Rotation in

SOL-RF (5.03) SOL-RFHO (5.09) SOL-RFH (5.12) H Mode Condition
2
2
28
9-2 Rotation Control Reverse Rotation
Reverse rotation
‫ޓ‬ is performed while
the switch (SW-RR) is pressed.
Reverse Rotation
OFF
Reverse
Rotation Switch
SW-RR (0.11)
ON
Reverse Rotation
SOL-RR (5.04)
29
10-1 Feed Control Forward Feed
Drilling pilot will be on by operating safety lock

lever.
Remote control pressure is cut by Fast Forward
Forward Feed Feed condition.
OFF OFF

for Safety Lock Lever for Fast Forward Feed
CLS-P (0.05) CLS-FF (0.03)
ON ON
NO YES
No
During Operating Fast Forward Feed
Feed
2 2
YES NO
Drilling Pilot Feed Pressure Fast Forward Feed

SOL-DP (5.00) SOL-FP (5.08) SOL-FF (5.05)
30
10-2 Feed Control Reverse Feed
Drilling pilot will be on by operating safety lock

lever.
Remote control pressure is cut by Reverse Feed
Reverse Feed and Fast Reverse Feed condition.
OFF OFF OFF OFF

for Safety Lock Lever for Reverse Feed Fast Reverse Feed for Fast Reverse Feed
CLS-P (0.05) CLS-PR (0.01) SOL-FR (5.06) CLS-FR (0.04)
ON ON ON ON
NO ON
Proximity Switch
During Operating for Drifter Position, Rear
Feed CLS-DR (9.11)
2
OFF
YES
ON
Reverse
Rotation Switch
SW-RR (0.11)
OFF
ON NO
Proximity Switch
for Swing In Rotator Operation
CLS-SWI (9.08)
2
OFF YES
Drilling Pilot Feed Pressure Fast Reverse Feed

SOL-DP (5.00) SOL-FP (5.08) SOL-FR (5.06)
31
11 Flushing Control
Flushing
OFF OFF OFF NO
Air Flushing High Air Flushing Low Low Flushing

Air Flushing High & Dust Collector & Dust Collector
SW-S05 (1.00) SW-S07 (1.02) SW-S08 (1.03)
Specification
2
ON ON ON YES
OFF
Dust Collector
SW-S06 (1.01)
ON
Air Flushing (H) Air Flushing (L)

SOL-SA2 (2.02) SOL-SA1 (2.01)
32
12 Anti-jamming Control
Perform Reverse Feed control.
Anti-jamming
NO
During Impact
YES
OFF OFF OFF
AJ3 Switch AJ2 Switch AJ1 Switch

CS-S03 (1.06) CS-S02 (1.05) CS-S01 (1.04)
ON ON ON
ON Mode Change Switch OFF OFF

SS-SH (1.12)
OFF Flow Switch

Blow Pressure Switch
PS-SF (0.08) SN-BF (3.05)
OFF OFF
ON ON
Pressure Switch Pressure Switch
for Rotation in H Mode for Rotation in N Mode
PS-H (0.07) PS-N (0.06)
ON ON
ON
Proximity Switch
for Reverse Feed
CLS-PR (0.01)
OFF
Anti-jamming
Feed Reverse
SOL-FRA (5.07)
33
13 Travel Control
Travel ready condition is set that the travel lever
is operated once.
Then operate the travel lever again, travel is
performed.
However, the travel ready condition is cancelled
if the travel lever was not operated for 5 seconds.
Travel
OFF
Proximity Switch
for Safety Lock Lever
CLS-P (0.05)
ON
Travel Ready
NO
Condition
YES OFF
Travel Input Travel Input

OFF
RD/FD (0.12) RD/FD (0.12)
ON ON
YES
NO
During Operating
Drill Control
Lever Travel Input Count
2 No Travel Input (Initial Input)
for 5 Seconds
NO
YES
Travel Pilot Travel Ready Condition Travel Ready Condition

Travel Pilot
SOL-TP (5.01) Reset Set
2
2
34
14 Auto Throttle Control
Auto throttle control is to rise the engine

speed to the maximum.
Throttle
NO ON
Flow Switch
During Impact
SN-BF (3.05)
YES OFF
Throttle Control
E.C.M (5.15)
35
15-1 Dust Collector Control Dust Collector Operation
Dust Collector
YES OFF OFF
Air Flushing High Air Flushing Low

Low Flushing
& Dust Collector & Dust Collector
Specification SW-S07 (1.02) SW-S08 (1.03)
2
NO ON ON
OFF
Dust Collector
SW-S06 (1.01)
ON
Dust Collector
Exhaust Shutter
Hydraulic Pressure
SOL-EXS (2.03)
SOL-DC (5.14)
36
15-2 Dust Collector Control Pulse Jet Control
The number of the dust collector filters and

solenoid valves differ by machine models.
Pulse Jet Interval of the pulse jet depends on the
conditions.
OFF
The pulse jet stops during traveling.
Compressor
Starting Signal
UT (3.00)
ON
YES
Travel Pilot
2
NO
During Drilling NO
2
YES
Solenoid Output Interval Solenoid Output Interval

6 Seconds 3 Seconds
Pulse Jet 1
SOL-PJ1 (2.04)
Pulse Jet 2
SOL-PJ2 (2.05)
HCR 1200
Pulse Jet Interval

Pulse Jet 3
During Drilling 㧩 6 Seconds SOL-PJ3 (2.06)
HCR 1500
Others 㧩 3 Seconds
Solenoid on time
On 㧩 0.3 Seconds Pulse Jet 4
SOL-PJ4 (2.07)
Pulse Jet 5
SOL-PJ5 (2.08)
HCR1200
HCR1500
Pulse Jet 6
SOL-PJ6 (2.09)
37
16-1 Auto Grease Control Grease the Shank Rod
Apply grease to thread of the shank

rod when disconnecting the shank
Grease
the Shank Rod
rod from coupling sleeves.
NO
During Unscrewing
2
YES
ON
Proximity Switch
for Drifter Position, Front
CLS-DF (9.12)
OFF
ON
Proximity Switch
for Drifter Position, Rear
CLS-DR (9.11)
OFF
NO
Delay Time
2.5 Seconds
Passed
YES
No
Auto Grease
2
NO
Grease Pump
SOL-RG (8.14)
NO
Grease
Operating Time:
2 Seconds
Passed
End
38
16-2 Auto Grease Control Grease the Drill Steels
Apply grease to thread of drill steels

when Rod adding.
Grease
the Drill Steels
Adding, Swing In ON
Proximity Switch
CLS-S11,12 (9.09)
OFF
YES
No
Auto Grease
2
NO
Grease Pump
SOL-RG (8.14)
NO
Grease
Operating Time:
1.5 Seconds
Passed
End
39
16-3 Auto Grease Control Manual Control
Activate the grease pump while the grease

switch (PB-R01) is pressed.
Grease
OFF
Grease Switch
PB-R01 (9.07)
ON
Grease Pump
SOL-RG (8.14)
40
17 Boom Swing Limitation Control ED model
Cancel Boom Swing when the proximity

switch is off.
Boom Swing
Limitation
OFF
Input for
ED Specification
DS-S08 (1.15)
ON
ON
Proximity Switch
for Boom Swing Position
CLS-B02 (3.04)
OFF
No
Boom Swing Oscillating Unlock
Limitation
Relay OLL (4.14)
2
41
18 Reverse Percussion Control
Activate the Reverse Percussion.

It stops after operating for 20 seconds.
Reverse Percussion
NO
During Impact
YES
OFF
Reverse Percussion
Switch
CS-RP (1.07)
ON
Reverse Percussion
SOL-RP (4.06)
NO
Reverse Percussion
Operating Time:
20 Seconds
Passed
End
42
Program Flowchart
HCR1200-EDII
HCR1500-EDII
Program version㧦NH45_8-3-3
Published 㧦Jun. 2008

Revised 㧦Dec. 2008
Aug. 2009
Aug. 2010
Address: 5- 3, 1-chome, Nihonbashimuromachi, Chuoku,
Tokyo, 103 - 0027, Japan.
Phone: 81-3-3231-6982
Fax: 81-3-3231-6993

1200.1500-EDII Program Flowchart

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1200.1500-EDII Program Flowchart

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HCR1200-EDII

A rectangle represents a setting condition or an action.

1. Setting Condition ................................................................................................................................. P.2

4. Centralizer and Hood Slide Control ..................................................................................................... P.9

8. Impact Control ................................................................................................................................... P.27

11. Flushing Control .............................................................................................................................. P.32

17. Boom Swing Limitation Control ....................................................................................................... P.41

Set condition for each function.

Model Selection Program Boot Program Boot

ON OFF YES YES

Dust Collector Grease Switch

Set number of dust Set number of dust ON ON

OFF OFF OFF OFF OFF

OFF OFF OFF NO

Proximity Switch Proximity Switch

2 2 2 2

Selection from Rotator Operation or No

Set MF rod specification.

Rotator Operation MF Rod Specification

Switch for Program Boot

Switch for Roller Slide

Rotator Operation MF Rod Specification

2 2 2

Activate relay ERZ and shut off the

Hyd. Oil Level Discharged Air

Hyd. Oil Level Low Compressor Discharged

Boom operation is not available if boom

Program Boot Boom control with Boom Swing limitations.

Booted Up Remote Control

Boom Boom Swing Boom Swing

Boom Swing Boom Swing

Boom Swing Left Boom Swing Right

Boom control without limitations.

Guide Swing Guide Swing Guide Slide Guide Slide

OFF OFF OFF OFF

Guide Tilt Guide Tilt Boom Lift Boom Lift

OFF OFF OFF OFF

Boom Slide Boom Slide Guide Rotary Guide Rotary

OFF OFF OFF OFF

Boom speed selection and control.

Boom Speed Boom Speed

Boom Speed YES NO

Boom Speed Forced Boom Speed

Forced Boom Speed

OFF OFF OFF OFF NO

Forced Boom Speed

Centralizer Centralizer Hood Slide Hood Slide

OFF OFF OFF OFF

Centralizer Close Centralizer Open Hood Slide Up Hood Slide Down

Centralizer Close Centralizer Open Hood Slide Up Hood Slide Down

Hyd. oil pre-heat is performed when the thermo

Hyd. oil pre-heat command is performed only once

Thermo Switch (L) ON

Hydraulic Oil Pre-heat

Travel Pilot YES

Forced Boom Speed

Boom and Rod changer can be operated 6

Boom and Rod Changer

Boom / Rod Changer

Decision of Rod adding or Rod collecting.

Proximity Switch Proximity Switch

Adding, Swing In Collecting, Swing In

Decision of Rod adding or Rod collecting.

2 2 2 2

2 2 2