Guide To Milling Tools Mitsubishi To Milling Tools Milling Milling Classification

GUIDE TO MILLING TOOLS
aSection organization
zOrganized according to cutting mode for milling.
(Refer to the index on the next page.)
CUTTING MODE ICON

represents available cutting modes,
PHOTO OF PRODUCT such as face milling and shoulder milling.
TYPE GEOMETRY
PRODUCT FEATURES
SCOPE OF AVAILABLE WORK MATERIAL
APPLICATION CORNER ANGLE ICON provides a graph depicting the scope of the
available work material for machining.
PRODUCT APPLICATION ICON STANDARDS FOR

SECTION represents available APPLICABLE INSERTS
machining applications, indicates stock status, dimensions,
such as finishing etc. for applicable inserts.
and roughing.
MILLING
FACE MILLING
<GENERAL CUTTING> Finishing Roughing INSERTS WITH BREAKER
ASX445 P Steel Cutting Conditions :

Fig.1 Fig.2 M Stainless Steel : Stable Cutting : General Cutting
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel K Cast Iron : Unstable Cutting
Work Material
N Non-Ferrous Metal
S Heat-resistant Alloy, Titanium Alloy Honing :
E : Round F : Sharp S : Chamfer + Round T : Chamfer
H Hardened Materials
Coated Cermet Carbide Dimensions (inch)
Finish─ Light Application

a Precision molded
Honing
Class
F7010
F7030
VP30RT
Geometry
MC5020
VP15TF
NX4545
Shape
HTi10
Order Number
20° positive insert. D1 S1 F1 Re
a A wide range of chip
Fig.3
breakers. JL breaker SEET13T3AGEN-JL E E a a a a .528 .156 .075 .059
a Screw-on type.
Cutting
a High rigidity due to employment

of a carbide shim.
JM breaker SEMT13T3AGSN-JM M S
-Heavy Cutting
a a a a a a .528 .156 .075 .059

Medium─Heavy Light─ Semi
C H :45° Right hand tool holder only.

A.R :+20° ─+23° T :+4°49′ ─ +9°53′
y ARBOR TYPE R.R :-13°─ -10° I :+22°55′─ +23°02′
Stock Number Dimensions (inch) Max. Depth

Mass Type
Type
Order Number of Cut JH breaker SEMT13T3AGSN-JH M S a a a a .528 .156 .075 .059

(lbs) (Fig.)
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 ap
Cutting
ASX445R2504 a 4 2.500 3.009 1.575 .750 .748 .415 .313 .187 .236 1.5 1
0304C a 4 3.000 3.520 1.969 1.000 1.024 1.496 .375 .219 .236 2.4 2
Coarse Pitch
0405E a 5 4.000 4.518 1.969 1.500 1.378 2.362 .625 .375 .236 4.0 2
FT breaker SEMT13T3AGSN-FT M S a .528 .156 .075 .059
For Cast Iron
0506E 6 5.000 5.513 2.480 1.500 1.378 2.362 .625 .375 .236 6.6 2
Roughing
0607E a 7 6.000 6.511 2.480 1.500 1.378 2.362 .625 .375 .236 10.4 2
0808M a 8 8.000 8.509 2.480 2.500 1.378 5.512 1.000 .560 .236 14.6 3
1010M a 10 10.000 10.508 2.480 2.500 1.378 7.087 1.000 .560 .236 23.7 3
JP breaker SEGT13T3AGFN-JP G F .528 .156 .087 ─
For Aluminum
a
ASX445R0204 a 4 2.000 2.513 1.575 .750 .748 .415 .313 .187 .236 .9 1
Alloy
2505 a 5 2.500 3.009 1.575 .750 .748 .415 .313 .187 .236 1.5 1
0306C a 6 3.000 3.520 1.969 1.000 1.024 1.496 .375 .219 .236 2.2 2
Fine Pitch
0407E a 7 4.000 4.518 1.969 1.500 1.378 2.362 .625 .375 .236 3.7 2
0508E a 8 5.000 5.513 2.480 1.500 1.378 2.362 .625 .375 .236 6.2 2
0610E a 10 6.000 6.511 2.480 1.500 1.378 2.362 .625 .375 .236 10.1 2
0812M a 12 8.000 8.509 2.480 2.500 1.378 5.512 1.000 .560 .236 14.6 3 WIPER INSERTS
Coated
1014M a 14 10.000 10.508 2.480 2.500 1.378 7.087 1.000 .560 .236 23.7 3 Coated Cermet Cermet Carbide CBN PCD Dimensions (inch)
Honing
VP25N
MC5020
VP15TF
Shape Order Number Geometry

NX2525
HTi05T
MB710
MD220
ASX445R0205 a 5 2.000 2.513 1.575 .750 .748 .415 .313 .187 .236 .9 1 L1 L2 S1 F1 Re
MILLING
MILLING
0308C a 8 3.000 3.520 1.969 1.000 1.024 1.496 .375 .219 .236 2.2 2
Extra Fine Pitch
0410E a 10 4.000 4.518 1.969 1.500 1.378 2.362 .625 .375 .236 3.8 2 WEEW13T3AGER8C E a a a .649 .654 .156 .295 .059
0512E a 12 5.000 5.513 2.480 1.500 1.378 2.362 .625 .375 .236 6.4 2 13T3AGTR8C T a a .649 .654 .156 .295 .059
0616E a 16 6.000 6.511 2.480 1.500 1.378 2.362 .625 .375 .236 10.3 2
0820M a 20 8.000 8.509 2.480 2.500 1.378 5.512 1.000 .560 .236 14.6 3
1024M a 24 10.000 10.508 2.480 2.500 1.378 7.087 1.000 .560 .236 23.7 3 NP-WEEW13T3AGFR3C F a .649 .654 .156 .118 .059
13T3AGTR3C T a .649 .654 .156 .118 .059
SPARE PARTS
z
Tool Holder
z x
*c *
Number
Shim Shim Screw Insert Screw Wrench (Insert) Wrench (Shim)
x Insert
ASX445 Type STASX445N WCS503507H TPS35 TIP15T HKY35R
c
* Clamp Torque (lbf-in) : WCS503507H=44, TPS35=31
SPARE PARTS M001

K008 a : Inventory maintained. s : Inventory maintained in Japan. TECHNICAL DATA N001 K011
LEGEND FOR STOCK STATUS MARK PAGE REFERENCE

is shown on the left hand page of · SPARE PARTS
each double-page spread. · TECHNICAL DATA
indicates reference pages, including the above,
INSERT SEAT LOCATION on the right hand page of each double-page spread.
PRODUCT STANDARDS
indicates tool types, order numbers, stock SPARE PARTS FOR FACE MILL
status (per right/left hand), dimensions, etc. indicates part numbers of the applicable
spare parts.
CUTTING EDGE ANGLE FOR

FACE MILLING
aTo Order: For title product, please specify order number and hand of tool (right/left).
For insert, please specify insert number and grade.
K000
ROTATING TOOLS
MILLING TOOLS
CLASSIFICATION................................. K002
STANDARD OF MILLING
aFACE MILLING
ASX445........................................... K008
AHX640S......................................... K014
AHX640W........................................ K019
AOX445........................................... K022
aSHOULDER MILLING
VOX400........................................... K023
ASX400........................................... K028
aDEEP SHOULDER MILLING
APX4000 (Long Cutting Edge)........ K050
SPX. ................................................ K072
*Arranged by Alphabetical order VFX5................................................ K078
K014 AHX640S VFX6................................................ K082
K019 AHX640W LER. ................................................ K086
K096 AJX aMULTI FUNCTION MILLING
K022 AOX445
APX3000......................................... K034
K034 APX3000
K042 APX4000
APX4000......................................... K042
K050 APX4000 (Long Cutting Edge) AXD4000......................................... K054
K088 AQX AXD7000......................................... K062
K108 ARX BXD4000......................................... K068
K028 ASX400 AQX................................................. K088
K008 ASX445 AJX.................................................. K096
K054 AXD4000 ARX................................................. K108
AXD7000
K062
BRP................................................. K112
K116 BOE
K112 BRP BOE................................................. K116
K068 BXD4000 ECMP.............................................. K120
K121 CFSP aRADIUS MILLING
K120 ECMP MBD/MBF........................................ K132
K086 LER aCHAMFER MILLING
K147 LONG ARBORS CFSP............................................... K121
K132 MBD/MBF aBALL NOSE END MILL
K131 MBN
K143 PMC
SRF. ................................................ K122
K146 PMF MBN. ............................................... K131
K145 PMR SRM2............................................... K135
K148 SCREW-IN ARBORS SRM2 &40/ &50............................... K141
K072 SPX aVERTICAL FEED MILLING
K122 SRF PMC................................................. K143
K135 SRM2 PMR................................................. K145
K141 SRM2 & 40/ & 50
PMF................................................. K146
K078 VFX5
K082 VFX6 LONG ARBORS.............................. K147
K023 VOX400 aSCREW-IN ARBORS. ..................... K148
K001
MILLING
CLASSIFICATION (ARBOR TYPE)

*Arranged by corner angle.
Cutting Corner Appli- Corner Angle, Cutter Work Material
Product Name · Shape Features
Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel
ASX445 a Precision molded 20° positive

General Cutting General Cutting
·Ø2.000"
insert. ·Ø2.500"
a A wide range of chip breakers. ·Ø3.000"
a Screw-on type. ·Ø4.000"
45° ·Ø5.000" (Max. Depth of Cut : .236")
a High rigidity due to
employment of a carbide ·Ø6.000" K008
shim. ·Ø8.000"
·Ø10.000"
AHX640S a Heptagonal
double-sided insert. ·Ø2.500"
a Economical 14 ·Ø3.000"
corner use. ·Ø4.000"
40° a Fine pitch design ·Ø5.000" (Max. Depth of Cut : .236")
allows high feed ·Ø6.000" K014
milling. ·Ø8.000"
AHX640W a Heptagonal
Multi Functional Multi Functional Multi Functional High Efficiency High Feed Cutting
double-sided insert. ·Ø3.000"

for Cast Iron
a Economical 14 ·Ø4.000"
·Ø5.000"
corner use.
40° a Fine pitch design
·Ø6.000" (Max. Depth of Cut : .236")
·Ø8.000"
allows high feed ·Ø10.000" K019
milling. ·Ø12.000"
Face Milling
AOX445 a Octagonal double-sided

Cutting for Cast Iron
solid CBN insert.

a Economical 16 corner use. ·Ø63
·Ø80
(when depth of cut is 3mm)
45° a High efficiency machining
·Ø100 (Max. Depth of Cut : 8mm)
·Ø125
from roughing to finishing. ·Ø160 K022
a Easy operation and
cleaning.
AJX a 15° positive insert.
a Air / coolant through. ·Ø2.000"
a High rigidity due to double ·Ø2.500"
Milling
clamp structure. ·Ø3.000"

─ a Suitable for high feed ·Ø4.000" (Max. Depth of Cut : .039", .059", .079")
cutting. ·Ø4.921" K097
a Special insert design with ·Ø6.299"
the use of 3 cutting edges.
BRP a 11° positive insert.

a Round shape insert
gives strong cutting ·Ø1.500"
Milling
·Ø2.000"
edge.
─ a A wide variety of
·Ø2.500" (Max. Depth of Cut : .240", .302")
·Ø3.000"
lengths available. ·Ø4.000" K113
a Suitable for machining
of die and mold.
BOE a 20°positive insert. ·Ø1.250"
·Ø1.500"
a Compatible with ·Ø2.000"
8-corner use insert ·Ø2.480"
Milling
·Ø2.500"
─ and round type insert. ·Ø3.000" (Max. Depth of Cut : .276", .354")
a Multi functional ·Ø3.150"
milling.
·Ø3.937"
·Ø4.921"
K117
MILLING
·Ø6.300"
·Ø8.000"
K002
*Arranged by No. of available corners.
Cutting Corner Appli- Corner Angle, Cutter Work Material
Product Name · Shape Features
Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel
VOX400 aVertical inserts with ·Ø2.000"

Multi Functional Multi Functional Multi Functional Multi Functional General Cutting For Cast Iron
high strength cutting ·Ø2.500"

edge. ·Ø3.000"
VOX400
10
0° aEconomical 8 corner ·Ø4.000"
use. ·Ø5.000" (Max. Depth of Cut : .394")
aScrew-on type. ·Ø6.000" K023
·Ø8.000"
90° ·Ø10.000"
a Economical due to the
ASX400 use of 4 cutting edges.
·Ø2.000"
·Ø2.500"
a Low resistance due to ·Ø3.000"
the 3D design of the ·Ø4.000"
0° ·Ø5.000" (Max. Depth of Cut : .394")
curved cutting edge.
a Curved cutting edge ·Ø6.000" K028
·Ø8.000"
and high rigidity holder. ·Ø10.000"
a Air / coolant through.
APX3000 a Low resistance insert and
high rigidity body.
Milling
a Ideal chip control. ·Ø2.000"

0° a High wall accuracy can be ·Ø2.500" (Max. Depth of Cut : .394")
produced by using this ·Ø3.000"
K035
Shoulder Milling
cutter and unique insert

geometry.
APX4000 a Low resistance insert and
high rigidity body. ·Ø2.000"
Milling
.591"
a Ideal chip control. ·Ø2.500"

0° a High wall accuracy can be ·Ø3.000" (Max. Depth of Cut : .591")
produced by using this ·Ø4.000" K043
90° geometry.
AXD4000 a Low resistance ·Ø1.500"
15.5
inserts. ·Ø2.000"
AXD4000
Milling
a High balance quality. ·Ø2.500"

0° a Excellent wall ·Ø3.000" (Max. Depth of Cut : .610")
accuracy. ·Ø4.000" K055
a Multi functional ·Ø5.000"
90° milling.
AXD7000 a Low resistance
inserts.
Milling
a High balance quality. ·Ø2.000"

0° a Excellent wall ·Ø3.000" (Max. Depth of Cut : .803", .827")
accuracy. K062
a Multi functional
milling.
BXD4000
Difficult-to-cut Material Cutting
a Low resistance inserts

·Ø1.500"
Aluminum Alloy for
& high rigidity body. ·Ø2.000"

a The Anti Fly Insert
0° ·Ø2.500" (Max. Depth of Cut : .591")
mechanism guarantees ·Ø3.000"
secure high-revolution ·Ø4.000" K069
milling.
MILLING
K003
MILLING
CLASSIFICATION (SHANK TYPE)

Corner Angle, Corner Angle,
Product Name · Shape Features Product Name · Shape Features
Max. Depth of Cut Max. Depth of Cut
ASX400 a Economical
due to the SPX a The wavy cutting edge
use of 4 cutting edges. helps to reduce cutting
2.835"─8.100"
a Low resistance due to the resistance.
3D design of the curved a Suitable for heavy
.394"
cutting edge. machining due to holder
a Curved cutting edge and rigidity.
high rigidity holder. &1.969" ─&2.000"
a Max. depth of cut .394".
90° &1.250" ─ &2.000" 90°

^ K029 ^ K072
APX3000 a Air / coolant through. LER a Differenthelical flute
.394"(APX3000)
.591"(APX4000)
a Low resistance insert and angles prevents

APX4000 high rigidity body. chattering.
a Ideal chip control. a Suitable for heavy cutting
a High wall accuracy can be due to holder rigidity.
produced by using this &1.000" ─&2.000"
geometry.
^ K034 90° &.500" ─ &1.500"
^ K042 ^ K086
AXD4000 a Air / coolant through. ASX445 a Precision molded 20°
a Low resistance inserts. positive insert.
.610"
a High balance quality. a A wide range of chip

a Excellent wall accuracy. breakers.
a Multi functional milling. a Screw-on type.
a High rigidity due to
&1.000" ─ &1.500"
employment of a carbide
shim.
90 &50 ─&80mm
^ K054 ^ K009
AXD7000 a Air / coolant through. AOX445 a Octagonal double-sided
a Low resistance solid CBN insert.
.827"
inserts. a Economical 16 corner use.

a High balance quality. (when depth of cut is 3mm)
a Excellent wall a High efficiency machining
accuracy. from roughing to finishing.
a Multi functional a Easy operation and
milling. cleansing.
90° &1.250" ─ &1.500" &50─&63mm
^ K062 ^ K022
BXD4000 AQX a Air / coolant through.
.750" ─ 1.500" (STANDARD EDGE TYPE)
.281" ─ .688" (SHORT EDGE TYPE)
a Low resistance inserts & a The center bottom cutting

high rigidity body. edge enables drilling and
.591"
a The Anti Fly Insert end milling without

mechanism guarantees prepared hole.
secure high-revolution a Max.depth of cut .281"─
milling. 1.500".
&1.000" ─ &1.500" &.625" ─&1.500"
90°
MILLING
^ K068 ^ K088
a 13°, 15° positive insert.
VFX5 a Vertical inserts with high AJX
strength cutting edge. a Air / coolant through.
a Screw-on type clamping. a High rigidity due to double
a High efficiency milling of clamp structure.
1.000''–2.900''
.079"
titanium alloys. a Suitable for high feed

&2.000" ─ &3.000" cutting.
a Special insert design with
the use of 3 cutting edges.
&.625"─&2.000"
^ K078 ^ K096
a Precision M-class
VFX6 a Vertical inserts with high ARX
strength cutting edge. 15°positive insert.
a Screw-on type clamping. a Effective for various
a High efficiency milling of machining applications.
1.200''–3.500''
titanium alloys. a Air / coolant through.
&2.000" ─ &4.000" &10─&25mm
^ K082 ^ K108
K004
Corner Angle, Corner Angle,
Product Name · Shape Features Product Name · Shape Features
Max. Depth of Cut Max. Depth of Cut
a 11° positive insert.
BRP PMF a2 directional cutting with
a Round shape insert gives large overhang.
strong cutting edge. a No burring so no need for
a A wide variety of lengths hand finishing.
available. a High precision multi
a Suitable for machining of directional insert ensures
die and mold. highly accurate surfaces.
a Max.depth of cut .146"─
&50 ─&80mm
.302".
&.500"─ &2.500"
^ K112 ^ K146
BOE a 20°positive insert. SRM2
a Compatible with 8-corner a Suitable for roughing to
use insert and round type semi-finishing of small
.354"
insert. and medium molds.

a Multi functional milling. a High rigidity body design.
a Low resistance
&1.250" ─ &3.125"
chipbreaker.
3° a Key type clamp.
a Shrink fit ready.
&.625" ─& 1.250"

^ K116 ^ K135
ECMP a Unique insert seat SRM2 & 40/&50 a Best for roughing of
position facilitates smooth (&1.575"/& 1.969") molds.
initial cutting and stable a Low resistance
machining. chipbreaker.
.433"
a Excellent chip disposal. a Highly rigid body.

a 86°rhombic shape
&40, &50 mm
11°positive insert.
(&1.575", &1.969")
&1.000"─&1.500"
^ K120 ^ K141
a S-shaped cutting edge
CFSP a Excellent sharpness with SRF
11°positive inserts. provides sharpness similar
a 45°chamfer series. to that of solid ball nose
end mills.
.327"
&.313"─ &1.250" a Highly accurate corner

radius tolerance allows for
high precision finishing.
a Carbide shank type
available.
45° &.375"─&1.250"
^ K121 ^ K122
a Insert with two edges.
PMC a For undercutting trimmed MBN
part of press mould. a Simple clamp system with
a 2 directional cutting with one clamp screw.
large overhang. a Sharp cutting edge.
&25─ &40mm &.312"─&1.250"
MILLING
^ K143 ^ K131
PMR a1 directional cutting with MBD a Insert with two edges.
large overhang. a Simple clamp system with
a Unique shape of curved one clamp screw.
edge gives high rigidity a Sharp cutting edge.
and low resistance. & .500"─&1.000"
&50─ &80mm
^ K145 ^ K132
K005
MILLING
SELECTION CHART (SHANK TYPE)

ASX400 APX3000 AXD4000 BXD4000 VFX5 SPX LER ASX445 AOX445
Product Name APX4000 AXD7000 VFX6
Cutting Mode ^ K034 ^ K054 ^ K078

^ K028 K042 K062 ^ K068 K082 ^ K072 ^ K086 ^ K009 ^ K022
Slot
Milling
Shoulder
Milling
Spot
Milling
Contour
Milling
Chamfer
Milling
Radius
Milling
MILLING
Drilling
Copy
Milling
Face
Milling
K006
AQX AJX ARX BRP BOE ECMP CFSP PMC SRM2 SRF
MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL PMR MBN
TYPE TYPE TYPE TYPE TYPE PMF MBD
^ K143 ^ K122
K145 ^ K135 K131
^ K088 ^ K096 ^ K108 ^ K112 ^ K116 ^ K120 ^ K121 K146 K141 K132
MILLING
K007
MILLING
FACE MILLING
<GENERAL CUTTING> Finishing Roughing
ASX445
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel
Fig.1 Fig.2
a Precision molded
20° positive insert.
a A wide range of chip
Fig.3
breakers.
a Screw-on type.
a High rigidity due to employment
of a carbide shim.
C H :45° Right hand tool holder only.

A.R :+20° ─+23° T :+4°49′─+9°53′
y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─+23°02′

Mass Type
Type
Order Number of Cut (lbs) (Fig.)

ASX445R2504 a 4 2.500 3.009 1.575 .750 .748 .415 .313 .187 .236 1.5 1
0304C a 4 3.000 3.520 1.969 1.000 1.024 1.496 .375 .219 .236 2.4 2
Coarse Pitch
0405E a 5 4.000 4.518 1.969 1.500 1.378 2.362 .625 .375 .236 4.0 2
0506E a 6 5.000 5.513 2.480 1.500 1.378 2.362 .625 .375 .236 6.6 2
0607E a 7 6.000 6.511 2.480 1.500 1.378 2.362 .625 .375 .236 10.4 2
0808M a 8 8.000 8.509 2.480 2.500 1.378 5.512 1.000 .560 .236 14.6 3
1010M a 10 10.000 10.508 2.480 2.500 1.378 7.087 1.000 .560 .236 23.7 3
ASX445R0204 a 4 2.000 2.513 1.575 .750 .748 .415 .313 .187 .236 .9 1
2505 a 5 2.500 3.009 1.575 .750 .748 .415 .313 .187 .236 1.5 1
0306C a 6 3.000 3.520 1.969 1.000 1.024 1.496 .375 .219 .236 2.2 2
Fine Pitch
0407E a 7 4.000 4.518 1.969 1.500 1.378 2.362 .625 .375 .236 3.7 2
0508E a 8 5.000 5.513 2.480 1.500 1.378 2.362 .625 .375 .236 6.2 2
0610E a 10 6.000 6.511 2.480 1.500 1.378 2.362 .625 .375 .236 10.1 2
0812M a 12 8.000 8.509 2.480 2.500 1.378 5.512 1.000 .560 .236 14.6 3
1014M a 14 10.000 10.508 2.480 2.500 1.378 7.087 1.000 .560 .236 23.7 3
ASX445R0205 a 5 2.000 2.513 1.575 .750 .748 .415 .313 .187 .236 .9 1
MILLING
0308C a 8 3.000 3.520 1.969 1.000 1.024 1.496 .375 .219 .236 2.2 2
Extra Fine Pitch
0410E a 10 4.000 4.518 1.969 1.500 1.378 2.362 .625 .375 .236 3.8 2
0512E a 12 5.000 5.513 2.480 1.500 1.378 2.362 .625 .375 .236 6.4 2
0616E a 16 6.000 6.511 2.480 1.500 1.378 2.362 .625 .375 .236 10.3 2
0820M a 20 8.000 8.509 2.480 2.500 1.378 5.512 1.000 .560 .236 14.6 3
1024M a 24 10.000 10.508 2.480 2.500 1.378 7.087 1.000 .560 .236 23.7 3
SPARE PARTS
z
Tool Holder
z x
*c *
Number
Shim Shim Screw Insert Screw Wrench (Insert) Wrench (Shim)
x Insert
ASX445 Type STASX445N WCS503507H TPS35 TIP15T HKY35R
c
K008 a : Inventory maintained. s : Inventory maintained in Japan.

Fig.1 Fig.2
Fig.3
METRIC Standard
For inch arbors
C H :45°
A.R :+20° ─+23° T :+4°49′ ─+9°53′ Right hand tool holder only.
y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─+23°02′
Stock Number Dimensions (mm) [inch] Max. Depth Mass Type

Type
Order Number of Cut (kg) (Fig.)

ASX445R08004C s 4 80 93.2 50 25.4 [1.0"] 26 38 9.5 6 6 1.1 1
R10005D s 5 100 113.2 50 31.75 [1.25"] 32 45 12.7 8 6 1.8 1
Coarse Pitch
R12506E s 6 125 138.0 63 38.1 [1.5"] 35 60 15.9 10 6 2.9 1

R16007F s 7 160 173.0 63 50.8 [2.0"] 38 80 19.1 11 6 4.7 1
R20008K s 8 200 212.9 63 47.625 [1.875"] 35 140 25.4 14 6 7.9 2
R25010K s 10 250 262.9 63 47.625 [1.875"] 35 180 25.4 14 6 12.9 2
R31514P s 14 315 327.9 63 47.625 [1.875"] 40 245 25.4 14 6 22.4 3
ASX445R08006C s 6 80 93.2 50 25.4 [1.0"] 26 38 9.5 6 6 1.0 1
R10007D s 7 100 113.2 50 31.75 [1.25"] 32 45 12.7 8 6 1.7 1
Fine Pitch
R12508E s 8 125 138.0 63 38.1 [1.5"] 35 60 15.9 10 6 2.8 1

R16010F s 10 160 173.0 63 50.8 [2.0"] 38 80 19.1 11 6 4.6 1
R20012K s 12 200 212.9 63 47.625 [1.875"] 35 140 25.4 14 6 7.8 2
R25014K s 14 250 262.9 63 47.625 [1.875"] 35 180 25.4 14 6 12.8 2
R31518P s 18 315 327.9 63 47.625 [1.875"] 40 245 25.4 14 6 22.2 3
ASX445R08008C s 8 80 93.2 50 25.4 [1.0"] 26 38 9.5 6 6 1.1 1
Extra Fine Pitch
R10010D s 10 100 113.2 50 31.75 [1.25"] 32 45 12.7 8 6 1.8 1

R12512E s 12 125 138.0 63 38.1 [1.5"] 35 60 15.9 10 6 2.9 1
R16016F s 16 160 173.0 63 50.8 [2.0"] 38 80 19.1 11 6 4.7 1
R20020K s 20 200 212.9 63 47.625 [1.875"] 35 140 25.4 14 6 7.8 2
R25024K s 24 250 262.9 63 47.625 [1.875"] 35 180 25.4 14 6 12.8 2
R31528P s 28 315 327.9 63 47.625 [1.875"] 40 245 25.4 14 6 21.8 3
MILLING
METRIC Standard
Right hand tool holder only.
y SHANK TYPE
Stock Number Dimensions (mm) Max. Depth of Cut
Order Number
R of Teeth D1 D2 L1 D4 L2 ap (mm)
ASX445R503S32 s 3 50 63.0 125 32 40 6
634S32 s 4 63 75.9 125 32 40 6
804S32 s 4 80 93.2 125 32 40 6
INSERTS K011
SPARE PARTS M001
TECHNICAL DATA N001 K009
MILLING
Fig.1 Fig.2 Fig.3

ø50 ø80 ø125
ø63 ø100
METRIC Standard
For metric arbors
Fig.4 Fig.5
ø160 ø200 (ø315 only)
ø250 (ø315 only)
ø315
ø50, ø63 Over ø80

C H :45°
A.R :+20° ─ +23° T :+4°49′ ─ +9°53′
y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ Right hand tool holder only.
Stock Number Dimensions (mm) Max. Depth Mass Type

Type

R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 ap
ASX445-050A03R s 3 50 63.0 40 22 20 11 45 10.4 6.3 6 0.5 1
-063A04R s 4 63 75.9 40 22 20 11 50 10.4 6.3 6 0.7 1
-080A04R s 4 80 93.2 50 27 22 13.5 56 12.4 7 6 1.0 2
Coarse Pitch
-100A05R s 5 100 113.2 50 32 25 17.5 70 14.4 8 6 1.6 2

-125B06R s 6 125 138.0 63 40 32 56 80 16.4 9 6 2.4 3
-160C07R s 7 160 173.0 63 40 29 56 100 16.4 9 6 3.9 4
-200C08R s 8 200 212.9 63 60 32 135 155 25.7 14 6 6.7 5
-250C10R s 10 250 262.9 63 60 32 174 200 25.7 14 6 10.5 5
-315C14R s 14 315 327.9 80 60 57 256.8 285 25.7 14 6 22.4 5
ASX445-050A04R s 4 50 63.0 40 22 20 11 45 10.4 6.3 6 0.4 1
-063A05R s 5 63 75.9 40 22 20 11 50 10.4 6.3 6 0.6 1
-080A06R s 6 80 93.2 50 27 22 13.5 56 12.4 7 6 0.9 2
-100A07R 7 100 113.2 50 32 25 17.5 70 14.4 8 6 1.5 2
Fine Pitch
-125B08R s 8 125 138.0 63 40 32 56 80 16.4 9 6 2.3 3

-160C10R s 10 160 173.0 63 40 29 56 100 16.4 9 6 3.6 4
-200C12R s 12 200 212.9 63 60 32 135 155 25.7 14 6 5.8 5
MILLING
-250C14R s 14 250 262.9 63 60 32 174 200 25.7 14 6 10.6 5

-315C18R s 18 315 327.9 80 60 57 256.8 285 25.7 14 6 22.2 5
ASX445-050A05R s 5 50 63.0 40 22 20 11 45 10.4 6.3 6 0.4 1
-063A06R s 6 63 75.9 40 22 20 11 50 10.4 6.3 6 0.6 1
-080A08R s 8 80 93.2 50 27 22 13.5 56 12.4 7 6 0.9 2
Extra Fine Pitch
-100A10R s 10 100 113.2 50 32 25 17.5 70 14.4 8 6 1.5 2

-125B12R s 12 125 138.0 63 40 32 56 80 16.4 9 6 2.3 3
-160C16R s 16 160 173.0 63 40 29 56 100 16.4 9 6 3.6 4
-200C20R s 20 200 212.9 63 60 32 135 155 25.7 14 6 6.5 5
-250C24R s 24 250 262.9 63 60 32 174 200 25.7 14 6 10.3 5
-315C28R s 28 315 327.9 80 60 57 256.8 285 25.7 14 6 21.8 5
a : Inventory maintained. s : Inventory maintained in Japan.
K010 <10 inserts in one case> <1 insert in one case for CBN/PCD>
INSERTS WITH BREAKER
P Steel Cutting Conditions :
M Stainless Steel : Stable Cutting : General Cutting
K Cast Iron : Unstable Cutting
Work Material
N Non-Ferrous Metal
E : Round F : Sharp S : Chamfer + Round T : Chamfer
Finish ─ Light Application
Honing
Class
F7010
F7030
VP30RT
Geometry
MC5020
VP15TF
NX4545
Shape
HTi10
Order Number
D1 S1 F1 Re
JL breaker SEET13T3AGEN-JL E E a a a a .528 .156 .075 .059

Cutting
JM breaker SEMT13T3AGSN-JM M S
-Heavy Cutting
a a a a a a .528 .156 .075 .059

Medium─Heavy Light ─Semi
JH breaker SEMT13T3AGSN-JH M S a a a a .528 .156 .075 .059

Cutting
FT breaker SEMT13T3AGSN-FT M S a .528 .156 .075 .059

For Cast Iron
Roughing
JP breaker SEGT13T3AGFN-JP G F .528 .156 .087 ─

For Aluminum
a
Alloy
WIPER INSERTS
Coated
Coated Cermet Cermet Carbide CBN PCD Dimensions (inch)
Honing
VP25N
MC5020
VP15TF

NX2525
HTi05T
MB710
MD220
L1 L2 S1 F1 Re
MILLING
WEEW13T3AGER8C E a a a .649 .654 .156 .295 .059
13T3AGTR8C T a a .649 .654 .156 .295 .059
NP-WEEW13T3AGFR3C F a .649 .654 .156 .118 .059

13T3AGTR3C T a .649 .654 .156 .118 .059
SPARE PARTS M001

MILLING
RECOMMENDED CUTTING CONDITIONS

Cutting Speed Finish ─ Light Cutting Light ─ Rough Cutting Medium─Heavy Cutting
Work Material Hardness Grade (SFM) Feed per Tooth (inch/tooth) Breaker Feed per Tooth (inch/tooth) Breaker Feed per Tooth (inch/tooth) Breaker
P F7030 920 (690 ─ 1150) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
VP15TF 820 (655 ─ 985) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
Mild Steel < 180HB
VP30RT 755 (590 ─ 920) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
NX4545 590 (425 ─ 755) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM ─ ─
F7030 820 (655 ─ 985) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
VP15TF 720 (560 ─ 885) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
180─ 280HB
VP30RT 490 (395 ─ 590) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM ─ ─
Carbon Steel NX4545 490 (390 ─ 590) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM ─ ─
Alloy Steel F7030 590 (425 ─ 755) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
VP15TF 460 (330 ─ 590) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
280─ 350HB
VP30RT 330 (260 ─ 395) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM ─ ─
NX4545 330 (260 ─ 390) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM ─ ─
M VP15TF 720 (560 ─ 885) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
Stainless Steel < 270HB VP30RT 655 (490 ─ 820) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
NX4545 490 (395 ─ 590) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM ─ ─
K JH
Tensile Strength MC5020 655 (400 ─ 820) ─ ─ .008 (.004 ─ .012) JM .012 (.008 ─ .016)
Cast Iron FT
< 450MPa
VP15TF 590 (425 ─ 826) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM .012 (.008 ─ .016) JH
N Aluminum Alloy ─ HTi10 2130 (1000 ─ 3300) .006 (.004 ─ .008) JP .008 (.004 ─ .012) JP .012 (.008 ─ .016) JP
S Heat Resistant Alloy ─ VP15TF 130 (65 ─ 165) .006 (.004 ─ .008) JL .008 (.004 ─ .012) JM ─ ─
H Heat-Treated Steel 40─ 55HRC VP15TF 260 (195 ─ 330) .004 (.002 ─ .006) JL .006 (.004 ─ .008) JM .008 (.004 ─ .012) JH
INSTRUCTIONS FOR USING INSERTS

y INSTRUCTIONS FOR USE OF THE JP BREAKER y INSTRUCTIONS FOR USE OF WIPER INSERTS
a The JP breaker has sharp cutting edges. a Wiper inserts for the ASX445 are
Wear gloves when handling. single-cornered.
a When machining aluminum alloy, welding to a When installing the wiper insert, place the
the cutting edge tends to occur, often leading insert so that the cutting edge is located as
to insert failure. To prevent this, wet cutting is shown.
MILLING
recommended.
K012
FEATURES
y STABLE, LONG TOOL LIFE, HIGH ACCURACY BODY
A carbide shim with Mitsubishi's proprietary The cutter body is made from a special The ASX cutter uses screw-on type inserts
Anti-Fly Insert (AFI) mechanism provides alloy that provides high strength at high that allow easy clamping of the inserts with
excellent insert location characteristics, temperature. A special surface treatment high location
permitting stable cutting even under high improves the corrosion resistance. precision. Indexing
load conditions. of the inserts can
be performed
without completely
removing the screw.
y EFFECTIVE FOR VARIOUS MACHINING APPLICATIONS

a Coarse Pitch Type a Fine Pitch Type a Extra Fine Pitch Type
1. The 1st recommendation 1. The 1st recommendation 1. The 1st recommendation
for cutting steel and type for cast iron, for cast iron.
stainless steel. hardened steel and 2. For cutting operations
2. For deep cutting and high heat-resistant alloys. where chip dischange
feed rates with large-volume 2. For shallow cutting with volume is small and
chip discharge. low feed rates and low- high table feed is
3. Longer overhang possible for volume chip discharge. desired.
relatively low machining riidity.
y CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS

Finish to Light to Medium to Aluminum alloy Rough cutting
JL Light cutting
Breaker JM Rough Cutting
Breaker JH Heavy cutting
Breaker JP cutting
Breaker FT for cast iron
Breaker
High accuracy insert with High accuracy M class insert. High accuracy M class insert. High accuracy insert with ground-finished High accuracy M class inserts.
ground-finished periphery. For a wide range of work- Strong cutting edge for high periphery. Large rake angle and mirror- High fracture-resistant flat-top
Large rake angle leading piece materials and cutting fracture resistance. finished rake face for sharp cutting inserts.
to low cutting resistance. conditions. performance and high welding resistance.
zGeneral machining of aluminum
zWorkpiece rigidity is zGeneral cutting. zInterrupted cutting. and non ferrous metal. zFor rough machining
low. xScaling. xHigh feed cutting. of scaled cast iron.
MILLING
y INSERT GRADES FOR A WIDE RANGE OF MATERIALS
Carbon Steel · Alloy Steel Stainless Steel Cast Iron · Ductile Cast Iron Aluminum Alloy S Heat Resistant Alloy H Heat Treated Steel
High
Cutting
Speed
VP15TF VP15TF
Low
Cutting Cutting Cutting Cutting Cutting Cutting

Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable
(Note) When machining steel or stainless steel where the emphasis is on surface finish, use cermet grade NX4545.
Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting
Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting
K013
MILLING
FACE MILLING
AHX640S
Light Alloy Cast Iron
ø2.5"
General Steel Stainless Steel Hardened Steel ø3"
Fig.1 Fig.2
ø4"
ø5"
ø6"
Fig.3
ø8"
a Heptagonal double-sided
insert.
a Economical 14 corner use.
Cutter Diameter
Set Bolt Geometry
D1
&2.5 HSCU37513H z x
z
&3 62516H
&4 75016H
&5 MBAU75016H x
C H :40° T :+10° (When using the MK breaker insert.) &6 100016H
A.R :-6° T :+20° (When using the MP/MM breaker insert.) &8 ─ ─
R.R :-5° I :+9° ─ +10°
*1 *2
Number of Teeth
Depth of Cut
Type (Fig.)
Stock
Coolant Thru
Mass
Dimensions (inch)
Type
Order Number
Max.
R L D1 D2 L1 D9 L7 D8 D12 W1 L8 ap Clamp Wrench
(lbs) (inch) Screw
AHX640SUR/L2504AA a r Y 4 2.5 2.994 2 .75 .748 .413 1.75 .313 .187 2 .236 1 CS5015060T TKY20T
0304DA Y 4 3 3.494 2.5 1.25 1.26 .669 2.88 .5 .281 3.7 .236 1 CS5015060T TKY20T
Coarse Pitch
a r
0405EA a r Y 5 4 4.494 2.5 1.5 1.181 .787 3.81 .625 .375 6.4 .236 2 CS5015060T TKY20T
0506EA a r Y 6 5 5.494 2.5 1.5 1.575 2.205 3.81 .625 .375 8.2 .236 2 CS5015060T TKY20T
0607FA a r Y 7 6 6.494 2.5 2 1.693 3.228 4.88 .75 .437 11.7 .236 2 CS5015060T TKY20T
0808MN a r N 8 8 8.494 2.5 2.5 1.378 5.512 6.89 1 .56 18.5 .236 3 CS5015060T TKY20T
AHX640SUR/L2505AA a r Y 5 2.5 2.994 2 .75 .748 .413 1.75 .313 .187 1.8 .236 1 CS5015060T TKY20T
0306DA a r Y 6 3 3.494 2.5 1.25 1.26 .669 2.88 .5 .281 3.5 .236 1 CS5015060T TKY20T
Fine Pitch
0407EA a r Y 7 4 4.494 2.5 1.5 1.181 .787 3.81 .625 .375 6.4 .236 2 CS5015060T TKY20T
0508EA Y 8 5 5.494 2.5 1.5 1.575 2.205 3.81 .625 .375 7.9 .236 2 CS5015060T TKY20T
MILLING
a r
0610FA a r Y 10 6 6.494 2.5 2 1.693 3.228 4.88 .75 .437 11.2 .236 2 CS5015060T TKY20T
0812MN a r N 12 8 8.494 2.5 2.5 1.378 5.512 6.89 1 .56 18.3 .236 3 CS5015060T TKY20T
*12 Y=Yes, N=No
* Clamp Torque (lbf-in) : CS5015060T=44

K014 r : Non stock, produced to order only.
Fig.1 Fig.2 Fig.3
ø63 ø100 ø200
ø80 ø125
ø160
Cutter Diameter
Set Bolt Geometry
D1
&63 HSC10030H z x
z
METRIC Standard &80 12035H
For inch arbors &100 MBA16033H
&125 20040H x
C H :40° T :+10° (When using the MK breaker insert.) &160 24045H
R.R :-5° I :+9° ─ +10°
*1 *2
Number of Teeth
Depth of Cut
Type (Fig.)
Stock
Coolant Thru
Mass
Dimensions (mm) [inch]
Type
Order Number
Max.
R D1 D2 L1 D9 L7 D8 D12 W1 L8 ap Clamp Wrench
(kg) (mm) Screw
AHX640SR08004CA s Y 4 80 92.6 50 25.4 [1.0"] 26 13 56 9.5 6 1.1 6 1 CS5015060T TKY20T
Coarse Pitch
R10005DA s Y 5 100 112.6 50 31.75 [1.25"] 35 45 70 12.7 8 1.7 6 2 CS5015060T TKY20T

R12506EA s Y 6 125 137.6 63 38.1 [1.5"] 42 56 80 15.9 10 3.0 6 2 CS5015060T TKY20T
R16007FA s N 7 160 172.6 63 50.8 [2.0"] 43 72 100 19.1 11 4.9 6 2 CS5015060T TKY20T
R20008KN s N 8 200 212.6 63 47.625 [1.875"] 35 140 175 25.4 14.22 8.2 6 3 CS5015060T TKY20T
AHX640SR08006CA s Y 6 80 92.6 50 25.4 [1.0"] 26 13 56 9.5 6 1.0 6 1 CS5015060T TKY20T
R10007DA Y 7 100 112.6 50 31.75 [1.25"] 35 45 70 12.7 8 1.5 6 2 CS5015060T TKY20T
Fine Pitch
R12508EA s Y 8 125 137.6 63 38.1 [1.5"] 42 56 80 15.9 10 2.9 6 2 CS5015060T TKY20T

R16010FA s N 10 160 172.6 63 50.8 [2.0"] 43 72 100 19.1 11 4.7 6 2 CS5015060T TKY20T
R20012KN s N 12 200 212.6 63 [ ]
47.625 1.875" 35 140 175 25.4 14.22 7.9 6 3 CS5015060T TKY20T
*12 Y=Yes, N=No
MILLING
INSERTS K017
SPARE PARTS M001
MILLING
Fig.1 Fig.2
ø63 ø100
ø80 ø125
Fig.3 Fig.4
ø160 ø200
Cutter Diameter
Set Bolt Geometry
D1
METRIC Standard &63 HSC10030H z x
z
For metric arbors &80 12035H
&100 MBA16033H
x
&125 20040H
C H :40° T :+10° (When using the MK breaker insert.) &160 ─ ─
R.R :-5° I :+9° ─ +10°
*1 *2
Number of Teeth
Depth of Cut
Type (Fig.)
Stock
Coolant Thru
Mass
Dimensions (mm)
Type
Order Number
Max.
R D1 D2 L1 D9 L7 D8 D12 W1 L8 ap Clamp
(kg) Wrench
(mm) Screw
AHX640S-063A04AR s Y 4 63 75.6 50 22 20 11 50 10.4 6.3 0.7 6 1 CS5015060T TKY20T
-080A04AR s Y 4 80 92.6 50 27 23 13 56 12.4 7 1.1 6 1 CS5015060T TKY20T
Coarse Pitch
-100B05AR s Y 5 100 112.6 50 32 32 45 78 14.4 8 1.7 6 2 CS5015060T TKY20T

-125B06AR s Y 6 125 137.6 63 40 42 56 89 16.4 9 3.1 6 2 CS5015060T TKY20T
-160C07NR s N 7 160 172.6 63 40 29 56 120 16.4 9 5.4 6 3 CS5015060T TKY20T
-200C08NR s N 8 200 212.6 63 60 32 140 175 25.7 14.22 7.8 6 4 CS5015060T TKY20T
AHX640S-063A05AR s Y 5 63 75.6 50 22 20 11 50 10.4 6.3 0.6 6 1 CS5015060T TKY20T

-080A06AR s Y 6 80 92.6 50 27 23 13 56 12.4 7 1.0 6 1 CS5015060T TKY20T
MILLING
Fine Pitch
-100B07AR s Y 7 100 112.6 50 32 32 45 78 14.4 8 1.6 6 2 CS5015060T TKY20T

-125B08AR s Y 8 125 137.6 63 40 42 56 89 16.4 9 3.0 6 2 CS5015060T TKY20T
-160C10NR s N 10 160 172.6 63 40 29 56 120 16.4 9 5.2 6 3 CS5015060T TKY20T
-200C12NR s N 12 200 212.6 63 60 32 140 175 25.7 14.22 7.5 6 4 CS5015060T TKY20T
*12 Y=Yes, N=No

K016 <10 inserts in one case>
INSERTS
Coated Coated
Application
General Purpose Application
Horning
Horning
Class
Class
Shape Order Number Geometry Shape Order Number Geometry
MC5020
MC5020
MP7030
VP15TF
VP15TF
MP Insert NNMU200708ZEN-MP M E a MK Insert NNMU200608ZEN-MK M E a
For Steel
For Cast Iron

MM Insert NNMU200712ZER-MM M E a HK Insert NNMU200608ZEN-HK M E a
For Stainless
WP Insert WNEU2007ZEN7C-WP E E a WK Insert WNEU2006ZEN7C-WK E E a
For Cast Iron

Wiper Insert

y DRY CUTTING
Work Material Hardness Insert Breaker Grade Cutting Speed Feed per Tooth Axial depth of cut
(SFM) (IPT) ap (inch)
P Mild Steel ≤ 180HB MP VP15TF 820 (655 ─ 985) .012 (.008 ─ .016) .197
(AISI 1010)
Carbon Steel, Alloy Steel 180 ─ 280HB MP VP15TF 720 (555 ─ 885) .012 (.008 ─ .016) .197
(AISI 1045,4140)
Carbon Steel, Alloy Steel 280 ─ 350HB MP VP15TF 460 (330 ─ 590) .012 (.008 ─ .016) .197
(AISI 4340)
M Austenitic Stainless Steel
≤ 200HB MM MP7030 655 (490 ─ 820) .008 (.004 ─ .012) .197
(AISI 304,316)
Austenitic Stainless Steel
(AISI 304LN,316LN) >200HB MM MP7030 490 (330 ─ 655) .008 (.004 ─ .012) .197
Duplex Stainless Steel
(ASTM S 32900) ≤ 280HB MM MP7030 460 (330 ─ 590) .006 (.002 ─ .010) .197
Ferritic and Martensitic Stainless Steel
(ASTM S 41000,S 43000) ≤ 200HB MM MP7030 655 (490 ─ 820) .008 (.004 ─ .012) .197
>200HB MM MP7030 490 (330 ─ 655) .008 (.004 ─ .012) .197
MILLING
(ASTM S 43100,S 42000)
Hardened Stainless Steel
(ASTM S 17400,S 17700) <450HB MM MP7030 425 (330 ─ 525) .006 (.002 ─ .010) .197
K MK,HK MC5020 720 (490 ─ 985) .012 (.008 ─ .016) .197
Gray Cast Iron Tensile Strength
(AISI No 45 B) ≤ 350MPa MP VP15TF 590 (425 ─ 755) .012 (.008 ─ .016) .197
MK,HK MC5020 655 (490 ─ 820) .008 (.004 ─ .012) .197

Ductile Cast Iron Tensile Strength
(ASTM 65-45-12) ≤ 450MPa MP VP15TF 555 (390 ─ 720) .008 (.004 ─ .012) .197
MK,HK MC5020 555 (490 ─ 655) .008 (.004 ─ .012) .197

(AISI 100-70-03) ≤ 800MPa MP VP15TF 490 (410 ─ 575) .008 (.004 ─ .012) .197
H Hardened Steel 40─55HRC MP VP15TF 260 (195 ─ 330) .006 (.004 ─ .008) .118
(ASTM H13)
(Note 1) Recommend wet cutting for good surface finishing of stainless steel.
(Note 2) When clamp rigidity is low and tool is overhanged, we recommend to adjust the cutting speed and feed 70% to 80% than the conditon above.
SPARE PARTS M001

MILLING
y WET CUTTING
Work Material Hardness Insert Breaker Grade Cutting Speed Feed per Tooth Axial depth of cut
(SFM) (IPT) ap (inch)
M Austenitic Stainless Steel
≤ 200HB MM MP7030 410 (330 ─ 490) .006 (.004 ─ .008) .197
(AISI 304,316)
Austenitic Stainless Steel
(AISI 304LN,316LN) >200HB MM MP7030 330 (245 ─ 410) .006 (.004 ─ .008) .197
Duplex Stainless Steel
(ASTM S 32900) ≤ 280HB MM MP7030 260 (195 ─ 330) .004 (.002 ─ .006) .197
(ASTM S 41000,S 43000) ≤ 200HB MM MP7030 410 (330 ─ 490) .006 (.004 ─ .008) .197
(ASTM S 43100,S 42000) >200HB MM MP7030 330 (245 ─ 410) .006 (.004 ─ .008) .197
Hardened Stainless Steel
(ASTM S 17400,S 17700) <450HB MM MP7030 230 (165 ─ 295) .004 (.002 ─ .006) .197
S Titanium Alloy ─ MM MP7030 130 (65 ─ 165) .006 (.004 ─ .008) .118
(Ti-6A-4V)
Heat Resistant Alloy ─ MM MP7030 130 (65 ─ 165) .006 (.004 ─ .008) .118
(Inconel718)
(Note 1) With low workpiece clamping rigidity or long overhang of the tool, adjust cutting speed and feed to 70 or 80 % of the recommended
conditons above.
y CUTTING CONDITION WITH WIPER INSERT

Main Wiper Cutting Speed Feed per Tooth Axial depth of cut
Work Material Hardness Insert Grade Insert Grade (SFM) (IPT) ap (inch)
P Mild Steel ≤ 180HB MP VP15TF WP VP15TF 820 (655 ─ 985) .012 (.008 ─ .016) .0197
(AISI 1010)
Carbon Steel, Alloy Steel 180 ─ 280HB MP VP15TF WP VP15TF 720 (555 ─ 885) .012 (.008 ─ .016) .0197
(AISI 1045,4140)
Carbon Steel, Alloy Steel 280 ─ 350HB MP VP15TF WP VP15TF 460 (330 ─ 590) .012 (.008 ─ .016) .0197
(AISI 4340)
K MK,HK MC5020 WK MC5020 1050 (820 ─ 1310) .012 (.008 ─ .016) .0197
Gray Cast Iron Tensile Strength
(AISI No 45 B) ≤ 350MPa MP VP15TF WP VP15TF 720 (490 ─ 985) .012 (.008 ─ .016) .0197
MK,HK MC5020 WK MC5020 820 (655 ─ 985) .008 (.004 ─ .012) .0197
(ASTM 65-45-12) ≤ 450MPa MP VP15TF WP VP15TF 655 (490 ─ 820) .008 (.004 ─ .012) .0197
MK,HK MC5020 WK MC5020 720 (655 ─ 820) .008 (.004 ─ .012) .0197
(AISI 100-70-03) ≤ 800MPa MP VP15TF WP VP15TF 555 (510 ─ 655) .008 (.004 ─ .012) .0197
S Heat Resistant Alloy ─ MP VP15TF WP VP15TF 130 (65 ─ 165) .006 (.004 ─ .008) .0197
H Hardened Steel 40─55HRC MP VP15TF WP VP15TF 260 (195 ─ 330) .006 (.004 ─ .008) .0197
(ASTM H13)
(Note 1) With low workpiece clamping rigidity or long overhang of the tool, adjust cutting speed and feed to 70 or 80 % of the recommended
MILLING
conditons above.
K018
FACE MILLING
<HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing
AHX640W
Fig.1 Fig.2
a Heptagonal double-sided Fig.3 Fig.4

insert.
a Fine pitch design allows
high feed milling.
C H :40°
A.R :-6° T :+10°
R.R :-4° I :+9° ─ +10° (T, I : When using the MK breaker insert) Right hand tool holder shown.

Mass Type
Type
Order Number of Cut

R L of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 ap (lbs) (Fig.)
AHX640WR/L0308D a r 8 3.000 3.494 2.500 1.250 1.260 .669 2.874 .500 .281 .236 4.2 1
0410E a r 10 4.000 4.494 2.500 1.500 1.181 .787 3.799 .625 .375 .236 7.3 1
Extra Fine Pitch
0512E a r 12 5.000 5.494 2.500 1.500 1.378 2.362 3.799 .625 .375 .236 8.8 2
0614F a r 14 6.000 6.494 2.500 2.000 1.496 3.150 4.724 .750 .437 .236 12.6 2
0820M a r 20 8.000 8.494 2.500 2.500 1.378 5.512 6.890 1.000 .560 .236 19.6 3
1024M a r 24 10.000 10.494 2.500 2.500 1.378 7.087 8.661 1.000 .560 .236 32.0 3
1228M a r 28 12.000 12.494 2.500 2.500 1.575 9.646 11.220 1.000 .560 .236 49.2 4
AHX640WR/L0310D a r 10 3.000 3.494 2.500 1.250 1.260 .669 2.874 .500 .281 .236 4.2 1
Super Extra Fine Pitch
0414E a r 14 4.000 4.494 2.500 1.500 1.181 .787 3.799 .625 .375 .236 7.3 1
0518E a r 18 5.000 5.494 2.500 1.500 1.378 2.362 3.799 .625 .375 .236 8.8 2
0620F a r 20 6.000 6.494 2.500 2.000 1.496 3.150 4.724 .750 .437 .236 12.6 2
0828M a r 28 8.000 8.494 2.500 2.500 1.378 5.512 6.890 1.000 .560 .236 19.6 3
1036M a r 36 10.000 10.494 2.500 2.500 1.378 7.087 8.661 1.000 .560 .236 32.0 3
1242M a r 42 12.000 12.494 2.500 2.500 1.575 9.646 11.220 1.000 .560 .236 49.2 4
INSERTS RECOMMENDED CUTTING CONDITIONS

Coated Tensile Cutting Speed Feed per Tooth
Work Material Grade (SFM)
Strength (inch/tooth)
Honing
Class
MC5020
MILLING
K < 200MPa
985 .012
Gray (820─1150) (.008 ─.016)
Cast Iron 250─350 720 .012
MK breaker NNMU200608ZEN-MK M E a MPa (490─985) (.008 ─.016)
MC5020
< 450MPa
655 .008
Ductile (490─820) (.004 ─.012)
Cast Iron 500─800 555 .008
MPa (490─655) (.004 ─.012)
HK breaker NNMU200608ZEN-HK M E a
MK HK
Extra Fine Pitch
Wiper WNEU2006ZEN7C-WK E E a General Cutting Unstable Cutting
High Machine rigidity Low
(Note) When the workpiece has poor clamping rigidity and the tool
overhang is long, reduce the cutting speed and feed by 20─30%.
a : Inventory maintained. SPARE PARTS M001

r : Non stock, produced to order only.
<10 inserts in one case> TECHNICAL DATA N001 K019
MILLING
Fig.1 Fig.2
Fig.3 Fig.4
METRIC Standard
For inch arbors
C H :40°
A.R :-6° T :+10°
Stock Number Dimensions (mm) [inch] Max. Depth

Mass Type
Type
Order Number of Cut

R L of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 ap (kg) (Fig.)
AHX640WR/L08008C s s 8 80 92.6 50 25.4 [1.0"] 26 13 56 9.5 6 6 1.5 1

10010D s s 10 100 112.6 50 31.75 [1.25"] 32 45 70 12.7 8 6 2.1 2
Extra Fine Pitch
12512E s s 12 125 137.6 63 38.1 [1.5"] 35 56 80 15.9 10 6 3.5 2

16016F s s 16 160 172.6 63 50.8 [2.0"] 38 72 100 19.1 11 6 5.6 2
20020K s s 20 200 212.6 63 47.625 [1.875"] 35 140 175 25.4 14.22 6 9.0 3
25024K s s 24 250 262.6 63 47.625 [1.875"] 35 180 220 25.4 14.22 6 14.4 3
31528P s s 28 315 327.6 63 47.625 [1.875"] 40 225 285 25.4 14.22 6 23.8 4
AHX640WR/L08010C s s 10 80 92.6 50 25.4 [1.0"] 26 13 56 9.5 6 6 1.5 1
10014D s s 14 100 112.6 50 31.75 [1.25"] 32 45 70 12.7 8 6 2.1 2

12518E s s 18 125 137.6 63 38.1 [1.5"] 35 56 80 15.9 10 6 3.5 2
16022F s s 22 160 172.6 63 50.8 [2.0"] 38 72 100 19.1 11 6 5.6 2
20028K s s 28 200 212.6 63 47.625 [1.875"] 35 140 175 25.4 14.22 6 9.0 3
25036K s s 36 250 262.6 63 47.625 [1.875"] 35 180 220 25.4 14.22 6 14.4 3
31544P s s 44 315 327.6 63 47.625 [1.875"] 40 225 285 25.4 14.22 6 23.8 4
SPARE PARTS
MILLING
*
Tool Holder
Number
Wedge Clamp Screw Wrench
AHX640W Type CWAHX640WN LS0622T TKY15T
* Clamp Torque (lbf-in) : LS0622T=53
K020 s : Inventory maintained in Japan.

Fig.1 Fig.2
Fig.3 Fig.4 (ø315 only)
METRIC Standard
For metric arbors
C H :40°
A.R :-6° T :+10°
Stock Number Dimensions (mm) Max. Depth

Mass Type
Type
Order Number of Cut

R L of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 ap (kg) (Fig.)
AHX640W-080A08R/L s s 8 80 92.6 50 27 23 13 56 12.4 7 6 1.5 1

-100B10R/L s s 10 100 112.6 50 32 32 45 70 14.4 8 6 2.1 2
Extra Fine Pitch
-125B12R/L s s 12 125 137.6 63 40 32 56 80 16.4 9 6 3.1 2

-160C16R/L s s 16 160 172.6 63 40 29 56 100 16.4 9 6 5.6 3
-200C20R/L s s 20 200 212.6 63 60 32 135 155 25.7 14 6 8.0 4
-250C24R/L s s 24 250 262.6 63 60 32 180 200 25.7 14 6 12.6 4
-315C28R/L s s 28 315 327.6 80 60 57 225 285 25.7 14 6 31.5 4
AHX640W-080A10R/L s s 10 80 92.6 50 27 23 13 56 12.4 7 6 1.5 1
-100B14R/L s s 14 100 112.6 50 32 32 45 70 14.4 8 6 2.1 2

-125B18R/L s s 18 125 137.6 63 40 32 56 80 16.4 9 6 3.1 2
-160C22R/L s s 22 160 172.6 63 40 29 56 100 16.4 9 6 5.6 3
-200C28R/L s s 28 200 212.6 63 60 32 135 155 25.7 14 6 8.0 4
-250C36R/L s s 36 250 262.6 63 60 32 180 200 25.7 14 6 12.6 4
-315C44R/L s s 44 315 327.6 80 60 57 225 285 25.7 14 6 31.5 4
MILLING
INSERTS K019
SPARE PARTS M001
MILLING
FACE MILLING
<HIGH EFFICIENCY CUTTING FOR CAST IRON> Finishing Roughing
AOX445
Fig.1 Fig.2
(Max. Depth of Cut)
(Max. Depth of Cut)

a Octagonal double-sided
solid CBN insert.
(when depth of cut is 3mm) Fig.3
a High efficiency machining
from roughing to finishing.
a Easy operation and cleaning.
METRIC Standard
(Max. Depth of Cut)

C H :45°
For inch arbors A.R :-5° T :-9° ─ -6°
y ARBOR TYPE R.R :-9° ─ -6° I :-5° Right hand tool holder only.
Max. Max.
Stock Dimensions (mm) [inch]
Number
of Teeth
Mass Depth of Cut Spindle Type

Type
Order Number (kg) (mm) Speed (Fig.)

R D1 D2 L1 D9 L7 D8 W1 L8 A1 ap (min )
-1
AOX445-063A04R s 4 63 70.75 40 22 20 11 10.4 6.3 0.6 3 8 12000 1

Coarse Pitch
R08006C s 6 80 87.73 50 25.4 [1.0"] 26 38 9.5 6 1.1 3 8 11000 2

R10008D s 8 100 107.73 50 31.75 [1.25"] 32 45 12.7 8 2.4 3 8 9300 2
R12510E s 10 125 132.71 63 38.1 [1.5"] 35 60 15.9 10 2.9 3 8 8300 2
R16012F s 12 160 167.71 63 50.8 [2.0"] 38 80 19.1 11 4.6 3 8 7200 2
(Note) When machining with a depth of cut of over 3mm, 16 corners cannot be used.
(Max. Depth of Cut)
METRIC Standard
y SHANK TYPE Right hand tool holder only.
Max. Max.
Stock Dimensions (mm)
Number
of Teeth
Mass Depth of Cut Spindle

Type
Order Number (kg) (mm) Speed

R D1 D2 L1 D4 L2 A1 ap (min-1)
AOX445R503S32 3 50 57.75 125 32 40 1.0 3 8 13000
Coarse Pitch
s
R634S32 s 4 63 70.75 125 32 40 1.3 3 8 12000
MILLING
INSERTS SPARE PARTS

CBN *
Tool Holder
Class
BC5030
Order Number Geometry Number

Wedge Clamp Screw Wrench
AOX445 CWAOX445N LS15T TKY25T
SL-ONEN120404ASN E s
* Clamp Torque (lbf-in) : LS15T=71

Tensile Cutting Speed Feed per Tooth
Work Material Grade
Strength (SFM) (inch/tooth)
K < 200MPa
Gray BC5030
3280 .004
Cast Iron 250─350 (2625 ─ 4920) (.002 ─ .006)
MPa
s : Inventory maintained in Japan.

K022 <1 insert in one case for CBN>
MILLING
SHOULDER MILLING
<STRONG EDGE TYPE FOR CAST IRON> Roughing
VOX400
Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel
Fig.1 øD12 Fig.2 øD12 Fig.3 øD12

øD9 øD9 ø101.6
L8
ø2" W1 ø4" W1 ø8" øD9
L8
L8
ø2.5" ø5" ø10" W1
ø3" ø6"
L7
L7
L7
L1
L1
L1
ap
ap
øD8 øD8 øD8
øD11
ap
øD1 øD1
øD1
y ARBOR TYPE
Number of Teeth
Stock
Dimensions (inch) Max.

Mass
Type
Order Number Depth of Cut Fig.

(lbs)
ap (inch)
R D1 L1 D9 L7 D8 D11 D12 W1 L8
VOX400UR0203C a 3 2.000 2.000 1.000 1.339 .539 .787 2.190 .375 .219 .8 .394 1
2504C a 4 2.500 2.000 1.000 1.339 .539 .787 2.190 .375 .219 1.7 .394 1
0304C 4 3.000 2.000 1.000 1.339 .539 .787 2.190 .375 .219 2.2 .394 1
Coarse Pitch
0406E a 6 4.000 2.000 1.500 1.024 2.205 ─ 3.810 .625 .375 4.3 .394 2
0508E a 8 5.000 2.000 1.500 1.024 2.205 ─ 3.810 .625 .375 6.0 .394 2
0610F a 10 6.000 2.500 2.000 1.024 3.228 ─ 4.880 .750 .437 10.2 .394 2
0812M a 12 8.000 2.500 2.500 1.378 5.512 ─ 6.890 1.000 .560 17.6 .394 3
1016M a 16 10.000 2.500 2.500 1.378 7.078 ─ 8.660 1.000 .560 29.4 .394 3
VOX400UR0205C a 5 2.000 2.000 1.000 1.339 .539 .787 2.190 .375 .219 .8 .394 1
2506C a 6 2.500 2.000 1.000 1.339 .539 .787 2.190 .375 .219 1.7 .394 1
0308C a 8 3.000 2.000 1.000 1.339 .539 .787 2.190 .375 .219 2.2 .394 1
Fine Pitch
0410E a 10 4.000 2.000 1.500 1.024 2.205 ─ 3.810 .625 .375 4.3 .394 2
0512E a 12 5.000 2.000 1.500 1.024 2.205 ─ 3.810 .625 .375 6.0 .394 2
0616F a 16 6.000 2.500 2.000 1.024 3.228 ─ 4.880 .750 .437 10.2 .394 2
0820M a 20 8.000 2.500 2.500 1.378 5.512 ─ 6.890 1.000 .560 17.6 .394 3
1024M a 24 10.000 2.500 2.500 1.378 7.078 ─ 8.660 1.000 .560 29.4 .394 3
VOX400UR2508C a 8 2.500 2.000 1.000 1.024 .539 .787 2.190 .375 .219 1.5 .394 1
0310C a 10 3.000 2.000 1.000 1.024 .539 .787 2.190 .375 .219 2.0 .394 1
Extra Fine Pitch
0412E a 12 4.000 2.000 1.500 1.024 2.205 ─ 3.810 .625 .375 4.1 .394 2
MILLING
0516E a 16 5.000 2.000 1.500 1.024 2.205 ─ 3.810 .625 .375 5.6 .394 2
0620F a 20 6.000 2.500 2.000 1.024 3.228 ─ 4.880 .75 .437 9.8 .394 2
0826M a 26 8.000 2.500 2.500 1.378 5.512 ─ 6.890 1.000 .560 17.1 .394 3
1034M a 34 10.000 2.500 2.500 1.378 7.087 ─ 8.660 1.000 .560 28.7 .394 3
INSERTS WIPER INSERTS

Coated Coated
Horning
Horning
Class
Class
Shape Order Number Geometry Shape Order Number Geometry

MC5020
MC5020
(inch) (inch)
VP15TF
VP15TF
SONX1206PER N E a a WOEX1206PER5C E E a
.047
ø.500
.248
SPARE PARTS M001

a : Inventory maintained. TECHNICAL DATA N001
<10 inserts in one case> K023
MILLING
Fig.1 øD12 Fig.2 øD12 Fig.3 øD12

øD9 øD9 ø101.6
L8
ø80 W1 ø100 W1 ø200 øD9
L8
L8
ø125 ø250 W1
ø160
L7
L7
L7
L1
L1
L1
ap
ap
øD8 øD8 øD8
øD11
ap
øD1 øD1
øD1
METRIC Standard
For inch arbors
y ARBOR TYPE
Number of Teeth
Stock
Dimensions (mm) [inch] Max.

Mass
Type

(kg) ap (mm)
R D1 L1 D9 L7 D8 D11 D12 W1 L8
VOX400R08004C s 4 80 50 25.4 [1.0"] 26 13 20 55 9.5 6 1.0 10 1
R10006D 6 100 50 31.75 [1.25"] 32 45 ─ 70 12.7 8 1.5 10 2
Coarse Pitch
R12508E s 8 125 63 38.1 [1.5"] 40 60 ─ 80 15.9 10 2.7 10 2

R16010F s 10 160 63 50.8 [2.0"] 43 80 ─ 120 19.1 11 5.3 10 2
R20012K s 12 200 63 47.625 [1.875"] 35 130 ─ 175 25.4 14.22 8.5 10 3
R25016K s 16 250 63 47.625 [1.875"] 35 180 ─ 220 25.4 14.22 13.3 10 3
VOX400R08008C s 8 80 50 25.4 [1.0"] 26 13 20 55 9.5 6 1.0 10 1
R10010D s 10 100 50 31.75 [1.25"] 32 45 ─ 70 12.7 8 1.5 10 2
Fine Pitch
R12512E s 12 125 63 38.1 [1.5"] 40 60 ─ 80 15.9 10 2.7 10 2

R16016F s 16 160 63 50.8 [2.0"] 43 80 ─ 120 19.1 11 5.3 10 2
R20020K s 20 200 63 47.625 [1.875"] 35 130 ─ 175 25.4 14.22 8.5 10 3
R25024K s 24 250 63 47.625 [1.875"] 35 180 ─ 220 25.4 14.22 13.3 10 3
VOX400R08010C s 10 80 50 25.4 [1.0"] 26 13 20 55 9.5 6 1.0 10 1
Extra Fine Pitch
R10012D s 12 100 50 31.75 [1.25"] 32 45 ─ 70 12.7 8 1.4 10 2

R12516E s 16 125 63 38.1 [1.5"] 40 60 ─ 80 15.9 10 2.6 10 2
R16020F s 20 160 63 50.8 [2.0"] 43 80 ─ 120 19.1 11 5.1 10 2
R20026K s 26 200 63 47.625 [1.875"] 35 130 ─ 175 25.4 14.22 8.2 10 3
R25034K s 34 250 63 47.625 [1.875"] 35 180 ─ 220 25.4 14.22 13.0 10 3
MILLING
SPARE PARTS
*
Tool Holder Number
Clamp Screw Wrench
VOX400 CS401160T TKY15T

Fig.1 Fig.2 Fig.3
øD12 øD12 øD12
øD9 øD9 ø101.6(ø160:ø66.7)
L8
ø50 W1 ø100 W1 ø160 øD9
L8
L8
ø63 ø125 ø200 W1
ø80 ø250
L7
L7
L7
L1
L1
L1
ap
ap
øD8 øD8 øD8
øD11
ap
øD1 øD1
øD1
METRIC Standard Right hand tool holder only.
For metric arbors
y ARBOR TYPE
Number of Teeth
Stock
Dimensions (mm) Max.

Mass
Type

(kg)
ap (mm)
R D1 L1 D9 L7 D8 D11 D12 W1 L8
VOX400-050A03R s 3 50 40 22 20 11 17 50 10.4 6.3 0.3 10 1
-063A04R s 4 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1
-080A04R 4 80 50 27 23 13 20 56 12.4 7 1 10 1
Coarse Pitch
-100B06R s 6 100 50 32 32 45 ─ 78 14.4 8 1.7 10 2

-125B08R s 8 125 63 40 32 56 ─ 89 16.4 9 3 10 2
-160C10R s 10 160 63 40 29 56 ─ 120 16.4 9 5.4 10 3
-200C12R s 12 200 63 60 32 130 ─ 175 25.7 14.22 8.1 10 3
-250C16R s 16 250 63 60 32 180 ─ 210 25.7 14.22 11.8 10 3
VOX400-050A05R s 5 50 40 22 20 11 17 50 10.4 6.3 0.3 10 1
-063A06R s 6 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1
-080A08R s 8 80 50 27 23 13 20 56 12.4 7 1 10 1
Fine Pitch
-100B10R s 10 100 50 32 32 45 ─ 78 14.4 8 1.7 10 2

-125B12R s 12 125 63 40 32 56 ─ 89 16.4 9 3 10 2
-160C16R s 16 160 63 40 29 56 ─ 120 16.4 9 5.4 10 3
-200C20R s 20 200 63 60 32 130 ─ 175 25.7 14.22 8.1 10 3
-250C24R s 24 250 63 60 32 180 ─ 210 25.7 14.22 11.8 10 3
VOX400-063A08R s 8 63 40 22 20 11 17 50 10.4 6.3 0.5 10 1
-080A10R s 10 80 50 27 23 13 20 56 12.4 7 1.0 10 1
Extra Fine Pitch
-100B12R s 12 100 50 32 32 45 ─ 78 14.4 8 1.6 10 2

-125B16R 16 125 63 40 32 56 ─ 89 16.4 9 2.8 10 2
MILLING
s
-160C20R s 20 160 63 40 29 56 ─ 120 16.4 9 5.2 10 3

-200C26R s 26 200 63 60 32 130 ─ 175 25.7 14.22 7.9 10 3
-250C34R s 34 250 63 60 32 180 ─ 210 25.7 14.22 11.5 10 3
INSERTS K023
SPARE PARTS M001
MILLING

y VOX400 (Standard pitch)
& 2"─ & 10"
Tensile Insert Cutting Speed
Work Material Strength Grade (SFM) Radial Depth of Cut Depth of Cut Feed per Tooth
ae (mm) ap (inch) (IPT)
K MC5020 985(820 ─ 1150) < D1 < .394 .016(.012 ─ .020)
< 200MPa
VP15TF 820(655 ─ 985) < D1 < .394 .016(.012 ─ .020)
Gray Cast Iron
MC5020 720(490 ─ 985) < D1 < .394 .012(.008 ─ .016)
< 350MPa
VP15TF 655(490 ─ 985) < D1 < .394 .012(.008 ─ .016)
MC5020 655(490 ─ 820) < D1 < .394 .012(.008 ─ .016)
< 450MPa
VP15TF 555(490 ─ 655) < D1 < .394 .012(.008 ─ .016)
Ductile Cast Iron
MC5020 555(490 ─ 655) < D1 < .394 .008(.004 ─ .012)
< 800MPa
VP15TF 490(330 ─ 655) < D1 < .394 .008(.004 ─ .012)
y VOX400 (Fine pitch)

& 2.5" & 3"
Work Material Strength Grade (SFM) Radial Depth of Cut Depth of Cut Feed per Tooth Radial Depth of Cut Depth of Cut Feed per Tooth
ae (mm) ap (inch) (IPT) ae (mm) ap (inch) (IPT)
K MC5020 985(820 ─ 1150) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
< 200MPa
VP15TF 820(655 ─ 985) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
Gray Cast Iron
MC5020 720(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
< 350MPa
VP15TF 655(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
MC5020 655(490 ─ 820) < 0.8D1 < .394 .012(.008 ─ .016) < 0.6D1 < .394 .012(.008 ─ .016)
< 450MPa
VP15TF 555(490 ─ 655) < 0.8D1 < .394 .012(.008 ─ .016) < 0.6D1 < .394 .012(.008 ─ .016)
Ductile Cast Iron
MC5020 555(490 ─ 655) < 0.8D1 < .394 .008(.004 ─ .012) < 0.6D1 < .394 .008(.004 ─ .012)
< 800MPa
VP15TF 490(330 ─ 655) < 0.8D1 < .394 .008(.004 ─ .012) < 0.6D1 < .394 .008(.004 ─ .012)
& 4" & 5"

Work Material Strength Grade (SFM) Radial depth of cut Depth of Cut Feed per Tooth Radial Depth of Cut Depth of Cut Feed per Tooth
K MC5020 985(820 ─ 1150) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
< 200MPa
VP15TF 820(655 ─ 985) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
Gray Cast Iron
MC5020 720(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
< 350MPa
VP15TF 655(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
MC5020 655(490 ─ 820) < 0.5D1 < .394 .012(.008 ─ .016) < 0.4D1 < .394 .012(.008 ─ .016)
< 450MPa
VP15TF 555(490 ─ 655) < 0.5D1 < .394 .012(.008 ─ .016) < 0.4D1 < .394 .012(.008 ─ .016)
Ductile Cast Iron
MC5020 555(490 ─ 655) < 0.5D1 < .394 .008(.004 ─ .012) < 0.4D1 < .394 .008(.004 ─ .012)
MILLING
< 800MPa
VP15TF 490(330 ─ 655) < 0.5D1 < .394 .008(.004 ─ .012) < 0.4D1 < .394 .008(.004 ─ .012)
& 6" & 8", &10"

K MC5020 985(820 ─ 1150) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
< 200MPa
VP15TF 820(655 ─ 985) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
Gray Cast Iron
MC5020 720(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
< 350MPa
VP15TF 655(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
MC5020 655(490 ─ 820) < 0.3D1 < .394 .012(.008 ─ .016) < 0.2D1 < .394 .012(.008 ─ .016)
< 450MPa
VP15TF 555(490 ─ 655) < 0.3D1 < .394 .012(.008 ─ .016) < 0.2D1 < .394 .012(.008 ─ .016)
Ductile Cast Iron
MC5020 555(490 ─ 655) < 0.3D1 < .394 .008(.004 ─ .012) < 0.2D1 < .394 .008(.004 ─ .012)
< 800MPa
VP15TF 490(330 ─ 655) < 0.3D1 < .394 .008(.004 ─ .012) < 0.2D1 < .394 .008(.004 ─ .012)
a D1 is cutter diameter.
a When using wiper insert, please reduce the feed per tooth to half the normal rate.
K026
y VOX400 (Extra fine pitch)
& 2.5" & 3"
K MC5020 985(820 ─ 1150) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
< 200MPa
VP15TF 820(655 ─ 985) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
Gray Cast Iron
MC5020 720(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
< 350MPa
VP15TF 655(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
MC5020 655(490 ─ 820) < 0.6D1 < .394 .012(.008 ─ .016) < 0.5D1 < .394 .012(.008 ─ .016)
< 450MPa
VP15TF 555(490 ─ 655) < 0.6D1 < .394 .012(.008 ─ .016) < 0.5D1 < .394 .012(.008 ─ .016)
Ductile Cast Iron
MC5020 555(490 ─ 655) < 0.6D1 < .394 .008(.004 ─ .012) < 0.5D1 < .394 .008(.004 ─ .012)
< 800MPa
VP15TF 490(330 ─ 655) < 0.6D1 < .394 .008(.004 ─ .012) < 0.5D1 < .394 .008(.004 ─ .012)
& 4" & 5"

K MC5020 985(820 ─ 1150) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
< 200MPa
VP15TF 820(655 ─ 985) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
Gray Cast Iron
MC5020 720(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
< 350MPa
VP15TF 655(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
MC5020 655(490 ─ 820) < 0.4D1 < .394 .012(.008 ─ .016) < 0.3D1 < .394 .012(.008 ─ .016)
< 450MPa
VP15TF 555(490 ─ 655) < 0.4D1 < .394 .012(.008 ─ .016) < 0.3D1 < .394 .012(.008 ─ .016)
Ductile Cast Iron
MC5020 555(490 ─ 655) < 0.4D1 < .394 .008(.004 ─ .012) < 0.3D1 < .394 .008(.004 ─ .012)
< 800MPa
VP15TF 490(330 ─ 655) < 0.4D1 < .394 .008(.004 ─ .012) < 0.3D1 < .394 .008(.004 ─ .012)
& 6" & 8", &10"

K MC5020 985(820 ─ 1150) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
< 200MPa
VP15TF 820(655 ─ 985) < D1 < .394 .016(.012 ─ .020) < D1 < .394 .016(.012 ─ .020)
Gray Cast Iron
MC5020 720(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
< 350MPa
VP15TF 655(490 ─ 985) < D1 < .394 .012(.008 ─ .016) < D1 < .394 .012(.008 ─ .016)
MC5020 655(490 ─ 820) < 0.25D1 < .394 .012(.008 ─ .016) < 0.15D1 < .394 .012(.008 ─ .016)
< 450MPa
VP15TF 555(490 ─ 655) < 0.25D1 < .394 .012(.008 ─ .016) < 0.15D1 < .394 .012(.008 ─ .016)
Ductile Cast Iron
MC5020 555(490 ─ 655) < 0.25D1 < .394 .008(.004 ─ .012) < 0.15D1 < .394 .008(.004 ─ .012)
< 800MPa
MILLING
VP15TF 490(330 ─ 655) < 0.25D1 < .394 .008(.004 ─ .012) < 0.15D1 < .394 .008(.004 ─ .012)
a D1 is cutter diameter.
a When using wiper insert, please reduce the feed per tooth to half the normal rate.
y Usable cutting edge width of wiper inserts

The width of the wiper insert itself is .217 inch, however the
actual functioning cutting edge width after installation to the
body is .177 inch, as shown in the diagram.
With one wiper insert, it is possible to machine up to fr=.157
inch feed per revolution. When exceeding fr=.157 inch, use two
or more wiper inserts. Note that there is a possibility to exceed
fr=.157 inch when using a holder with more than 24 inserts.
.157 inch
K027
MILLING
SHOULDER MILLING
ASX400
Fig.1 Fig.2
a Economical due to the

use of 4 cutting edges.
a Low resistance due to Fig.3
the 3D design of
the curved cutting edge.
a Curved cutting edge and
high rigidity holder.
C H :0°
A.R :+11° T :-9°─ -11° Right hand tool holder only.
y ARBOR TYPE R.R :-9°─-11° I :+11°
Max. Depth Mass

Number
Dimensions (inch)
of Teeth
Stock Type
Type
Order Number of Cut (lbs) (Fig.)

R D1 L1 D9 L7 D8 W1 L8 ap
ASX400R0203 a 3 2.000 1.575 .750 .748 .415 .313 .187 .394 .8 1
2504 a 4 2.500 1.575 .750 .748 .415 .313 .187 .394 1.1 1
0304C a 4 3.000 1.969 1.000 1.024 1.496 .375 .219 .394 2.2 2
Coarse Pitch
0405E a 5 4.000 1.969 1.500 1.378 2.362 .625 .375 .394 3.3 2
0506E a 6 5.000 2.480 1.500 1.378 2.362 .625 .375 .394 5.5 2
0608E a 8 6.000 2.480 1.500 1.378 2.362 .625 .375 .394 8.8 2
0810M a 10 8.000 2.480 2.500 1.378 5.315 1.000 .560 .394 15.0 3
1012M a 12 10.000 2.480 2.500 1.378 7.087 1.000 .560 .394 26.0 3
ASX400R0204 a 4 2.000 1.575 .750 .748 .415 .313 .187 .394 .8 1
2505 a 5 2.500 1.575 .750 .748 .415 .313 .187 .394 1.1 1
0306C a 6 3.000 1.969 1.000 1.024 1.496 .375 .219 .394 2.2 2
Fine Pitch
0407E a 7 4.000 1.969 1.500 1.378 2.362 .625 .375 .394 3.3 2
0508E a 8 5.000 2.480 1.500 1.378 2.362 .625 .375 .394 5.5 2
0612E a 12 6.000 2.480 1.500 1.378 2.362 .625 .375 .394 8.8 2
0816M a 16 8.000 2.480 2.500 1.378 5.315 1.000 .560 .394 15.0 3
1018M a 18 10.000 2.480 2.500 1.378 7.087 1.000 .560 .394 26.0 3
ASX400R0205 a 5 2.000 1.575 .750 .748 .415 .313 .187 .394 .8 1
2506 a 6 2.500 1.575 .750 .748 .415 .313 .187 .394 1.1 1
MILLING
Extra Fine Pitch
0308C a 8 3.000 1.969 1.000 1.024 1.496 .375 .219 .394 2.2 2
0410E a 10 4.000 1.969 1.500 1.378 2.362 .625 .375 .394 3.3 2
0512E a 12 5.000 2.480 1.500 1.378 2.362 .625 .375 .394 5.5 2
0615E a 15 6.000 2.480 1.500 1.378 2.362 .625 .375 .394 8.8 2
0819M a 19 8.000 2.480 2.500 1.378 5.315 1.000 .560 .394 15.0 3
1022M a 22 10.000 2.480 2.500 1.378 7.087 1.000 .560 .394 26.0 3
SPARE PARTS
* *
Tool Holder Number
Shim Shim Screw Insert Screw Wrench (Insert) Wrench (Shim) Insert
SOpT12T3pp
ASX400R Type STASX400N WCS503507H TPS35 TIP15T HKY35R
PEpR-pp

a : Inventory maintained.
y WELDON SHANK TYPE Right hand tool holder only.
* *
Number of Teeth
Stock
Dimensions (inch)
Order Number
R Insert Wrench Wrench Shim Shim Screw Insert

D1 L1 D4 L2 ap
Screw (Insert) (Shim)
ASX400R202W20 a 2 1.250 4.750 1.250 1.500 .394 STASX400N WCS503507H TPS35 TIP15T HKY35R
SOpT12T3pp
243W20 a 3 1.500 4.750 1.250 1.500 .394 STASX400N WCS503507H TPS35 TIP15T HKY35R
PEpR-pp
324W20 a 4 2.000 4.750 1.250 1.575 .394 STASX400N WCS503507H TPS35 TIP15T HKY35R
INSERTS * Clamp Torque (lbf-in) : WCS503507H=44, TPS35=31

P Steel
Cutting Conditions :
K Cast Iron : Unstable Cutting
Work Material
N Non-Ferrous Metal
E : Round F : Sharp
Application
Honing
Class
MC5020
VP30RT
NX4545
VP15TF

F7010
F7030
HTi10
D1 S1 F1 Re
JL breaker SOET12T308PEER-JL E E .500 .156 .055 .031

For Aluminum Heavy Interrupted Medium─Heavy Light─Semi Finish─Light
a a a a
Cutting
JM breaker SOMT12T308PEER-JM M E
-Heavy Cutting
a a a a a a .500 .156 .055 .031
JH breaker SOMT12T308PEER-JH M E a a a a .500 .156 .055 .031

Cutting
FT breaker SOMT12T320PEER-FT M E a a .500 .156 .020 .079

Cutting
MILLING
JP breaker SOGT12T308PEFR-JP G F a .500 .156 .055 .031
Alloy
WIPER INSERTS
Carbide Cermet Dimensions (inch)
Honing
Class
NX2525
HTi05T

L1 L2 S1 F1 Re
WOEW12T308PEER8C E E a .492 .520 .156 .315 .031

12T308PETR8C E T a .492 .520 .156 .315 .031
SPARE PARTS M001

MILLING
Fig.1 Fig.2
METRIC Standard
For inch arbors
C H :0°
A.R :+11° T :-9° ─ -11°
y ARBOR TYPE R.R :-9°─ -11° I :+11°
Stock Dimensions (mm) [inch] Max. Depth

Number
of Teeth
Mass Type
Type

R D1 L1 D9 L7 D8 D12 W1 L8 ap
ASX400R08004C s 4 80 50 25.4 [1.0"] 26 38 60 9.5 6 10 1.0 1
R10005D 5 100 50 31.75 [1.25"] 32 45 70 12.7 8 10 1.5 1
Coarse Pitch
R12506E s 6 125 63 38.1 [1.5"] 35 60 80 15.9 10 10 2.5 1

R16008F s 8 160 63 50.8 [2.0"] 38 90 100 19.1 11 10 4.0 1
R20010K s 10 200 63 47.625 [1.875"] 35 135 160 25.4 14.22 10 7.0 2
R25012K s 12 250 63 47.625 [1.875"] 35 180 210 25.4 14.22 10 12.0 2
ASX400R08006C s 6 80 50 25.4 [1.0"] 26 38 60 9.5 6 10 1.0 1
R10007D s 7 100 50 31.75 [1.25"] 32 45 70 12.7 8 10 1.5 1
Fine Pitch
R12508E s 8 125 63 38.1 [1.5"] 35 60 80 15.9 10 10 2.5 1

R16012F s 12 160 63 50.8 [2.0"] 38 90 100 19.1 11 10 4.0 1
R20016K s 16 200 63 47.625 [1.875"] 35 135 160 25.4 14.22 10 7.0 2
R25018K s 18 250 63 47.625 [1.875"] 35 180 210 25.4 14.22 10 12.0 2
(Max. Depth of Cut)

MILLING
Section A-A
METRIC Standard
y SCREW-IN TYPE Right hand tool holder only.
* 3
* 1
* 1
Number of Teeth
Stock
Coolant Thru
Mass
Dimensions (mm)
Order Number
R * (kg)
D1 D4 D5 L1 L2 L11 H1 M
2
Shim Shim
Screw
Insert
Screw
Wrench
(Insert)
Wrench
(Shim)
ASX400R322AM1640 s Y 2 32 17 29 63 40 6 24 M16 0.3 ─ WCS503507H TPS35 TIP15T HKY35R
403AM1645 s Y 3 40 17 29 68 45 6 24 M16 0.3 STASX400N WCS503507H TPS35 TIP15T HKY35R
*12 Clamp Torque (lbf-in) : WCS503507H=44, TPS35=31

*3 Y=Yes
Clamp Torque of the Head (lbf-ft) : M16=66.7
*

Fig.1 Fig.2
Fig.3 Fig.4
METRIC Standard
For metric arbors
C H :0°
A.R :+11° T :-9°─ -11°
y ARBOR TYPE R.R :-9°─-11° I :+11° Right hand tool holder only.
Max. Depth Mass

Number
Dimensions (mm)
of Teeth
Stock Type
Type

R D1 L1 D9 L7 D8 D12 W1 L8 ap
ASX400-050A03R s 3 50 40 22 20 11 41 10.4 6.3 10 0.3 1
-063A04R s 4 63 40 22 20 11 50 10.4 6.3 10 0.5 1
Coarse Pitch
-080B04R s 4 80 50 27 29 38 60 12.4 7 10 0.9 2

-100B05R s 5 100 50 32 32 45 70 14.4 8 10 1.4 2
-125B06R s 6 125 63 40 32 60 80 16.4 9 10 2.3 2
-160C08R s 8 160 63 40 29 56 100 16.4 9 10 3.6 3
-200C10R s 10 200 63 60 32 135 160 25.7 14.22 10 6.3 4
-250C12R s 12 250 63 60 32 180 210 25.7 14.22 10 10.8 4
ASX400-050A04R s 4 50 40 22 20 11 41 10.4 6.3 10 0.3 1
-063A05R s 5 63 40 22 20 11 50 10.4 6.3 10 0.5 1
-080B06R s 6 80 50 27 29 38 60 12.4 7 10 0.9 2
Fine Pitch
-100B07R s 7 100 50 32 32 45 70 14.4 8 10 1.4 2

-125B08R s 8 125 63 40 32 60 80 16.4 9 10 2.2 2
-160C12R s 12 160 63 40 29 56 100 16.4 9 10 3.5 3
-200C16R s 16 200 63 60 32 135 160 25.7 14.22 10 6.2 4
-250C18R s 18 250 63 60 32 180 210 25.7 14.22 10 10.7 4
ASX400-050A05R s 5 50 40 22 20 11 41 10.4 6.3 10 0.3 1
-063A06R s 6 63 40 22 20 11 50 10.4 6.3 10 0.5 1
Extra Fine Pitch
-080B08R s 8 80 50 27 29 38 60 12.4 7 10 0.9 2

-100B10R s 10 100 50 32 32 45 70 14.4 8 10 1.4 2
-125B12R s 12 125 63 40 32 60 80 16.4 9 10 2.1 2
-160C15R s 15 160 63 40 29 56 100 16.4 9 10 3.4 3
-200C19R s 19 200 63 60 32 135 160 25.7 14.22 10 6.2 4
-250C22R s 22 250 63 60 32 180 210 25.7 14.22 10 10.5 4
øD1
MILLING
øD4
ap
Re L3
METRIC Standard L1

Number of Teeth
* *
Stock
Dimensions (mm)
Type
Order Number
R D1 L1 D4 L3 Shim Shim Screw Insert Wrench Wrench Insert

ap Screw (Insert) (Shim)
ASX400R403S32 s 3 40 125 32 40 10 STASX400N WCS503507H TPS35 TIP15T HKY35R
Fine Pitch Coarse Pitch
503S32 s 3 50 125 32 40 10 STASX400N WCS503507H TPS35 TIP15T HKY35R SOpT12T3pp

634S32 s 4 63 125 32 40 10 STASX400N WCS503507H TPS35 TIP15T HKY35R PEpR-pp
804S32 s 4 80 125 32 40 10 STASX400N WCS503507H TPS35 TIP15T HKY35R
ASX400R504S32 s 4 50 125 32 40 10 STASX400N WCS503507H TPS35 TIP15T HKY35R
SOpT12T3pp
PEpR-pp

SCREW-IN ARBORS K148 SPARE PARTS M001
INSERTS K029 TECHNICAL DATA N001 K031
MILLING

Cutting Speed Finish─Medium Cutting Light ─ Rough Cutting Medium─Heavy Cutting
Work Material Hardness Grade (SFM) Feed per Tooth (inch/tooth) Breaker Feed per Tooth (inch/tooth) Breaker Feed per Tooth (inch/tooth) Breaker
P F7030 920 (690 ─ 1150) .007 (.003 ─ .011) JL .008 (.004 ─ .012) JM .010 (.008 ─ .014) JH
VP15TF 820 (655 ─ 985) .007 (.003 ─ .011) JL .008 (.004 ─ .012) JM .010 (.004 ─ .014) JH
Mild Steel < 180HB
VP30RT 755 (590 ─ 920) .007 (.003 ─ .011) JL .008 (.004 ─ .012) JM .010 (.004 ─ .014) JH
NX4545 590 (425 ─ 755) .006 (.003 ─ .009) JL .007 (.004 ─ .011) JM ─ ─
F7030 820 (655 ─ 985) .006 (.003 ─ .009) JL .007 (.004 ─ .011) JM .008 (.004 ─ .012) JH
VP15TF 720 (560 ─ 885) .006 (.003 ─ .009) JL .007 (.004 ─ .011) JM .008 (.004 ─ .012) JH
180─ 280HB
VP30RT 490 (395 ─ 590) .005 (.002 ─ .008) JL .006 (.004 ─ .010) JM ─ ─
NX4545 490 (390 ─ 590) .005 (.002 ─ .008) JL .006 (.004 ─ .010) JM ─ ─
Carbon Steel
Alloy Steel
F7030 590 (425 ─ 755) .005 (.002 ─ .008) JL .006 (.004 ─ .010) JM .007 (.004 ─ .011) JH
VP15TF 460 (330 ─ 590) .005 (.002 ─ .008) JL .006 (.004 ─ .010) JM .007 (.004 ─ .011) JH
280─ 350HB
VP30RT 390 (260 ─ 525) .005 (.002 ─ .008) JL .006 (.004 ─ .010) JM .007 (.004 ─ .011) JH
NX4545 330 (260 ─ 395) .004 (.002 ─ .006) JL .005 (.004 ─ .008) JM ─ ─
M VP15TF 720 (560 ─ 885) .006 (.003 ─ .009) JL .007 (.004 ─ .011) JM .008 (.004 ─ .012) JH
Stainless Steel < 270HB VP30RT 490 (395 ─ 590) .006 (.003 ─ .009) JL .007 (.004 ─ .011) JM ─ ─
NX4545 490 (390 ─ 590) .006 (.003 ─ .009) JL .007 (.004 ─ .011) JM ─ ─
K JH
MC5020 655 (490 ─ 820) ─ ─ .008 (.004 ─ .012) JM .010 (.004 ─ .014)
Tensile Strength FT
Cast Iron
< 450MPa
VP15TF 590 (425 ─ 820) .007 (.004 ─ .011) JL .008 (.004 ─ .012) JM .010 (.004 ─ .014) JH
N Aluminum Alloy ─ HTi10 2130 (1000 ─ 3300) .006 (.004 ─ .008) JP .008 (.004 ─ .012) JP .012 (.008 ─ .016) JP
S Heat Resistant Alloy ─ VP15TF 130 (65 ─ 165) .006 (.003 ─ .008) JL .008 (.004 ─ .012) JM ─ ─
H Hardened Steel 40─ 55HRC VP15TF 200 (120 ─ 280) .003 (.002 ─ .005) JL .004 (.002 ─ .006) JM .005 (.003 ─ .007) JH
INSTRUCTIONS FOR USING INSERTS

MILLING
y INSTRUCTIONS FOR USE OF THE JP BREAKER y INSTRUCTIONS FOR USE OF WIPER INSERTS
a The JP breaker has sharp cutting edges. a Wiper inserts for the ASX400 are
Wear gloves when handling. single-cornered.
a When machining aluminum alloy, welding to a When installing the wiper insert, place the
the cutting edge tends to occur, often leading insert so that the small chamfer is located
to insert failure. To prevent this, wet cutting is as shown.
recommended.
K032
FEATURES
y ECONOMICAL y LOW RESISTANCE y HIGH ACCURACY
ASX400 is economical as it employs Due to the 3D design of the cutting edge and a Due to the curved edge and high accuracy
inserts that have 4 cutting edges. Additionally large rake angle, high cutting edge sharpness has body and insert, high accuracy surface
with one tool, it is possible to carry out face been achieved with reduced cutting resistance. finish on walls and high quality surface
milling, shoulder milling, and slotting operations. finish on faces can be achieved.
*JM breaker data
Tool
.276" pitch x 3
ASX400 .0012
Competitor A .0040
Competitor B .0048
Values obtained under
recommended cutting
conditions.
Wall accuracy (inch)
Cutting edge diameter
y EASY TO USE y HIGH RELIABILITY y HIGH HEAT-RESISTANT BODY

Employs a screw on type mechanism, Uses a carbide shim and Mitsubishi's proprietary The cutter body is made from a special alloy that
therefore, the inserts can be easily set. Anti-Fly-Insert (A.F.I) to prevent the inserts from provides high strength at high temperatures. A
Additionally when indexing the insert, it is not moving when machining. Additionally the insert special surface treatment improves the corrosion
necessary to remove the screw completely. screw uses TORXPLUS®, for high clamping and friction resistance. The ASX400 can be
force ensuring high reliability. used for long hours even under harsh conditions.
re
eratu
of temp
t pro
Hea
Conv
ention
al
1.7
tim
es
y CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS

Finish to Light to Medium to Heavy cutting/ Aluminum alloy
JL Light cutting
Breaker JM Rough Cutting
Breaker JH Heavy cutting
Breaker FT Heavy interrupted cutting
Breaker JP cutting
Breaker
a High accuracy insert a High accuracy M class a High accuracy M class a High accuracy M class a High accuracy insert
with ground-finished insert. insert. insert. with ground-finished
MILLING
periphery. a For a wide range of a Strong cutting edge for a Corner radius of .079" has periphery.
a Large rake angle workpiece materials high fracture resistance. improved fracture resistance. a Large rake angle and
leading to low cutting and cutting conditions. a Strong main cutting edge mirror-finished rake face
resistance. allows heavy cutting and lead to sharp cutting
heavy interrupted cutting. performance and high
Stable cutting performance. welding resistance.
y INSERT GRADES FOR A WIDE RANGE OF MATERIALS

Carbon Steel Cast Iron
Stainless Steel Ductile Cast Iron Aluminum Alloy Heat Resistant Alloy Heat Treated Steel
Alloy Steel
High
Cutting
Speed
Low
Cutting Unstable
Stable Conditions Cutting Unstable
Stable Conditions
(Note) When machining steel or stainless steel where the emphasis is on surface finish, use cermet grade NX4545.
Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting
Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting
K033
MILLING
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Finishing Roughing
APX3000
Fig.1
Max. Depth of Cut
Fig.2
Max. Depth of Cut

Fig.3

a Low resistance insert
and high rigidity body. Max. Depth of Cut
a Ideal chip control. Fig.4
a High wall accuracy can be
produced by using this cutter
and unique insert geometry.
Max. Depth of Cut
*
Number of Teeth
Max.
Stock
Insert Dimensions(inch) Ramping Type

Type Corner Order Number Angle (Fig.)
Re Insert Anti-seize
R D1 D4 L1 L2 %° Wrench
Screw Lubricant
APX3000UR081FA10SA a 1 .500 .625 3.250 1.120 6 1 TPS25 TIP07F MK1KS
081SA08SA a 1 .500 .500 3.250 1.120 6 2 TPS25 TIP07F MK1KS
102FA10SA a 2 .625 .625 3.625 1.190 16 1 TPS25 TIP07F MK1KS
163FA12SA a 3 1.000 .750 4.375 1.570 5 4 TPS25 ─ 1 TIP07F MK1KS
A Holders
.008 163SA12SA a 3 1.000 .750 4.375 1.570 5 3 TPS25 ─ 1 TIP07F MK1KS

─
.079 164FA12SA a 4 1.000 .750 4.375 1.570 5 4 TPS25 ─ 1 TIP07F MK1KS

164SA12SA a 4 1.000 .750 4.375 1.570 5 3 TPS25 ─ 1 TIP07F MK1KS
163FA16SA a 3 1.000 1.000 4.750 1.570 5 1 TPS25 ─ 1 TIP07F MK1KS
163SA16SA a 3 1.000 1.000 4.750 1.570 5 2 TPS25 ─ 1 TIP07F MK1KS
Standard

MILLING

APX3000UR081SA08SB a 1 .500 .500 3.250 1.120 6 2 TPS25 TIP07F MK1KS
102SA10SB a 2 .625 .625 3.625 1.190 16 2 TPS25 TIP07F MK1KS
B Holders
.094 163SA12SB a 3 1.000 .750 4.375 1.570 5 3 TPS25 ─ 1 TIP07F MK1KS

─
.125 164SA12SB a 4 1.000 .750 4.375 1.570 5 3 TPS25 ─ 1 TIP07F MK1KS

163SA16SB a 3 1.000 1.000 4.750 1.570 5 2 TPS25 ─ 1 TIP07F MK1KS
* Clamp Torque (lbf-in) : TPS25=8.9, TPS25 ─ 1=8.9
K034 a : Inventory maintained.

*
Number of Teeth
Max.
Stock
Insert Dimensions(inch) Ramping Type
Type Corner Order Number Angle (Fig.)
R D1 D4 L1 L2 %° Wrench
Screw Lubricant
APX3000UR122SA12LA a 2 .750 .750 7.250 1.380 9 2 TPS25 TIP07F MK1KS
162SA16LA a 2 1.000 1.000 8.500 1.570 5 2 TPS25 ─ 1 TIP07F MK1KS
163SA16LA 3 1.000 1.000 8.500 1.570 5 2 TPS25 ─ 1 TIP07F MK1KS
A Holders
a
.008
─
.079 204SA20LA a 4 1.250 1.250 9.000 1.970 3 2 TPS25 ─ 1 TIP07F MK1KS

Long
APX3000UR122SA12LB a 2 .750 .750 7.250 1.380 9 2 TPS25 TIP07F MK1KS

162SA16LB a 2 1.000 1.000 8.500 1.570 5 2 TPS25 ─ 1 TIP07F MK1KS
163SA16LB 3 1.000 1.000 8.500 1.570 5 2 TPS25 ─ 1 TIP07F MK1KS
B Holders
a
.094
─
.125 204SA20LB a 4 1.250 1.250 9.000 1.970 3 2 TPS25 ─ 1 TIP07F MK1KS

Max. Depth of Cut

C H :0°
A.R :+7°─+21° T :+15°─+27°
y ARBOR TYPE R.R :+15°─+27° I :+7°─+21° Right hand tool holder only.
*
Max. Ramping Angle
Number of Teeth
Insert Corner
Stock
Dimensions (inch)
Type
Order Number
R D1 L1 D9 L7 D8 D12 W1 L8 Insert Wrench Anti-seize Coolant thru

D11 %° Screw
Re Lubricant Set Bolt
APX3000R0205A a 5 2.000 1.575 .750 .748 .415 1.811 .313 .187 .600 1 TPS25─1 TIP07F MK1KS HSCU37513H
0207A 7 2.000 1.575 .750 .748 .415 1.811 .313 .187 .600 1 TPS25─1 TIP07F MK1KS HSCU37513H
A Holders
a
.008
2506A a 6 2.500 1.969 1.000 1.024 .539 2.360 .375 .219 .787 1 TPS25─1 TIP07F MK1KS HSCU50014H
─
.079 0306A a 6 3.000 1.969 1.000 1.024 .539 2.756 .375 .219 .787 1 TPS25─1 TIP07F MK1KS HSCU50014H
MILLING
0309A a 9 3.000 1.969 1.000 1.024 .539 2.756 .375 .219 .787 1 TPS25─1 TIP07F MK1KS HSCU50014H
APX3000R0205B a 5 2.000 1.575 .750 .748 .415 1.811 .313 .187 .600 1 TPS25─1 TIP07F MK1KS HSCU37513H
0207B 7 2.000 1.575 .750 .748 .415 1.811 .313 .187 .600 1 TPS25─1 TIP07F MK1KS HSCU37513H
B Holders
a
.094
2506B a 6 2.500 1.969 1.000 1.024 .539 2.360 .375 .219 .787 1 TPS25─1 TIP07F MK1KS HSCU50014H
─
.125 0306B a 6 3.000 1.969 1.000 1.024 .539 2.756 .375 .219 .787 1 TPS25─1 TIP07F MK1KS HSCU50014H
0309B a 9 3.000 1.969 1.000 1.024 .539 2.756 .375 .219 .787 1 TPS25─1 TIP07F MK1KS HSCU50014H
* Clamp Torque (lbf-in) : TPS25 ─ 1=8.9

y COMBINATION OF HOLDER AND INSERT CORNER RADIUS
A Holder B Holder
Holder
APX3000URooooooA APX3000URooooooB
Insert Corner Radius

(Re)
INSERTS K039 SPARE PARTS M001

OPERATION GUIDANCE K053 TECHNICAL DATA N001 K035
MILLING
Fig.1
10 (Max. Depth of Cut)
Fig.2
Fig.3
METRIC Standard 10 (Max. Depth of Cut)
y STRAIGHT SHANK TYPE (A Holders) Right hand tool holder only.
*
Number of Teeth
Insert Corner
Stock Max.
Dimensions (mm) Ramping Type
Type
Order Number Angle (Fig.)

Re R D1 D4 L1 L2 %° Insert Wrench Anti-seize Insert
(inch) Screw Lubricant
APX3000R121SA16SA s 1 12 16 85 25 6 1 TPS25 TIP07F MK1KS
141SA16SA s 1 14 16 85 25 6 1 TPS25 TIP07F MK1KS
223SA20SA s 3 22 20 115 30 7 3 TPS25─1 TIP07F MK1KS
Standard
.008
─
.079 284SA25SA s 4 28 25 115 35 4 3 TPS25─1 TIP07F MK1KS

507SA32SA s 7 50 32 125 45 1 3 TPS25─1 TIP07F MK1KS AOMT
638SA32SA s 8 63 32 125 45 1 3 TPS25─1 TIP07F MK1KS 1236pp
APX3000R182SA16LA s 2 18 16 120 25 11 3 TPS25 TIP07F MK1KS PEER-p
202SA20LA s 2 20 20 150 60 9 2 TPS25 TIP07F MK1KS AOGT
222SA20LA s 2 22 20 150 30 7 3 TPS25─1 TIP07F MK1KS 1236pp
252SA25LA s 2 25 25 170 70 6 2 TPS25─1 TIP07F MK1KS PEFR-GM
.008 253SA25LA s 3 25 25 170 70 6 2 TPS25─1 TIP07F MK1KS
Long
282SA25LA 2 28 25 170 35 4 3 TPS25─1 TIP07F MK1KS

MILLING
s
─
.079 283SA25LA s 3 28 25 170 35 4 3 TPS25─1 TIP07F MK1KS

322SA32LA s 2 32 32 190 90 3 2 TPS25─1 TIP07F MK1KS
APX3000R182SA16ELA s 2 18 16 180 25 11 3 TPS25 TIP07F MK1KS
202SA20ELA s 2 20 20 200 70 9 2 TPS25 TIP07F MK1KS
222SA20ELA s 2 22 20 200 30 7 3 TPS25─1 TIP07F MK1KS
Extra Long
.008 253SA25ELA s 3 25 25 220 80 6 2 TPS25─1 TIP07F MK1KS

─
.079 283SA25ELA s 3 28 25 220 35 4 3 TPS25─1 TIP07F MK1KS

(Note) When using inserts with corner radius Re >.094" (2.4mm), B-Holders are required as shown on page K039.

METRIC Standard
For metric arbors
C H :0°
A.R :+7°─+21° T :+15°─+27°
y ARBOR TYPE (A Holders) R.R :+15°─+27° I :+7°─+21° Right hand tool holder only.
*
Insert Corner
Max. Ramping
Number of Teeth
Stock
Dimensions (mm)
Order Number
Angle
Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 %° Insert Wrench Anti-seize Coolant thru
(inch) Screw Lubricant Set Bolt
APX3000-032A05RA s 5 32 40 16 18 9 30 8.4 5.6 14 3 TPS25 ─ 1 TIP07F MK1KS HSC08030H
-040A06RA s 6 40 40 16 18 9 34 8.4 5.6 14 2 TPS25 ─ 1 TIP07F MK1KS HSC08030H
.008 -050A07RA s 7 50 40 22 20 11 45 10.4 6.3 17 2 TPS25 ─ 1 TIP07F MK1KS HSC10030H
─
.079 -063A08RA s 8 63 40 22 20 11 55 10.4 6.3 17 1 TPS25 ─ 1 TIP07F MK1KS HSC10030H

-080A09RA s 9 80 50 27 23 13 70 12.4 7 20 1 TPS25 ─ 1 TIP07F MK1KS HSC12035H
-100A11RA s 11 100 63 32 26 17 80 14.4 8 26 0.5 TPS25 ─ 1 TIP07F MK1KS HSC16040H
(Note) When using inserts with corner radius Re >.094"(2.4mm), B-Holders are required as shown on page K039.
METRIC Standard
For inch arbors
MILLING
C H :0°
A.R :+7°─+21° T :+15°─+27°
y ARBOR TYPE (A Holders) R.R :+15°─+27° I :+7°─+21° Right hand tool holder only.
*
Insert Corner
Max. Ramping
Number of Teeth
Stock

Order Number
Angle
Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 %° Insert Anti-seize Coolant thru

(inch) Screw Wrench Lubricant Set Bolt
.008 APX3000R08009CA s 9 80 50 25.4 [1.0"] 26 13 70 9.5 6 20 1 TPS25 ─ 1 TIP07F MK1KS HSC12035H
─
.079 R10011DA s 11 100 63 31.75 [1.25"] 32 17 80 12.7 8 26 0.5 TPS25 ─ 1 TIP07F MK1KS HSC16040H
(Note) When using inserts with corner radius Re >.094"(2.4mm), B-Holders are required as shown on page K039.
INSERTS K039
OPERATION GUIDANCE K053
SPARE PARTS M001
MILLING

H1
METRIC Standard Section A-A
y SCREW-IN TYPE (A Holders) Right hand tool holder only.
* 1
Number of Teeth
Insert Corner
Stock
Dimensions (mm)
Mass
Order Number
M*
2 Insert
Re
(inch) R D1 D4 D5 L1 L2 L11 H1 (kg) Wrench Anti-seize Insert
Screw Lubricant
APX3000R162M08A30 s 2 16 8.5 13 48 30 6 10 M8 0.1 TPS25 TIP07F MK1KS
182M08A30 s 2 18 8.5 13 48 30 6 10 M8 0.1 TPS25 TIP07F MK1KS
203M10A30 s 3 20 10.5 18 49 30 6 14 M10 0.1 TPS25 TIP07F MK1KS
AOMT
223M10A30 s 3 22 10.5 18 49 30 6 14 M10 0.1 TPS25 ─ 1 TIP07F MK1KS
1236pp
.008 254M12A35 s 4 25 12.5 21 57 35 6 19 M12 0.2 TPS25 ─ 1 TIP07F MK1KS PEER-p
─
.079 284M12A35 s 4 28 12.5 21 57 35 6 19 M12 0.2 TPS25 ─ 1 TIP07F MK1KS AOGT

1236pp
304M16A40 s 4 30 17 29 63 40 6 24 M16 0.3 TPS25 ─ 1 TIP07F MK1KS PEFR-GM
325M16A40 s 5 32 17 29 63 40 6 24 M16 0.3 TPS25 ─ 1 TIP07F MK1KS
* 1 Clamp Torque (lbf-in) : TPS25=8.9, TPS25 ─ 1=8.9

* 2 Clamp Torque of the Head (lbf-ft) : M8=17.1, M10=33.8, M12=59.2, M16=66.7
(Note) For large R inserts
APX offers various nose radii for inserts, however one holder can NOT secure every insert radius.
We offer A-Holders that properly secures up to .079" radius.
Customers may modify holders as below, so that larger nose radii can be secured.
NOTE ON USE OF INSERTS WITH LARGE CORNER RADII

When using inserts with corner radius Re > R.094", Re R
.094"
please machine the holder with a radius form as shown .106"
.118"
on the right table. (B-Holder)
.125"
MILLING
R : Holder end radius

Re : Insert corner radius
R Re
Or B-Holders are available as non stock, produced to order only.
"Order numbers"; Please add "B" to the end of the order number of A-Holders.
Ex) APX3000R162M08A30→APX3000R162M08A30B

INSERTS
Stock Dimensions (inch)
Coated Carbide

L1 L2 S1 F1 Re
MC5020
VP20RT
VP15TF
TF15
General Use AOMT123602PEER-M a a .472 .260 .142 .071 .008
M breaker
123604PEER-M a a .472 .260 .142 .063 .016
123608PEER-M a a .472 .260 .142 .047 .031
123610PEER-M s s .472 .260 .142 .039 .039
123612PEER-M a a .472 .260 .142 .031 .047
123616PEER-M a a .472 .260 .142 .016 .063
123620PEER-M a a .472 .260 .142 .016 .079
123624PEER-M a a .472 .260 .142 .016 .094
123630PEER-M a a .472 .260 .142 .016 .118
123632PEER-M a a .472 .260 .142 .016 .125
Strong Cutting AOMT123604PEER-H a a a .472 .260 .142 .063 .016
Edge Type
H breaker 123608PEER-H a a a .472 .260 .142 .047 .031
123616PEER-H a a a .472 .260 .142 .016 .063
Aluminum AOGT 123602PEFR-GM a .472 .260 .142 .071 .008

Alloy Machining
GM breaker 123604PEFR-GM a .472 .260 .142 .063 .016
123608PEFR-GM a .472 .260 .142 .047 .031

We offer B-Holders that secures .094", .118" and .125" radius, only for popular inch sizes.

MILLING
.094"
please machine the holder with a radius form as shown .106"
.118"
on the right table. .125"
(B-Holder)

Or additional B-Holders are available as non stock, produced to order only.

"Order numbers"; Please replace the last letter "A" of A-Holders to "B".
Ex) APX3000R08009CA→APX3000R08009CB
SCREW-IN ARBORS K148

SPARE PARTS M001
MILLING

y CUTTING CONDITIONS FOR SHOULDER MILLING
& .500" & .625" ─ & 1.000" & 1.250" ─ &3.000"
Cutting Width (& 12mm) (& 16mm─ & 25mm) (& 32mm─&80mm)
Insert Speed of Cut
Work Material Hardness vc ae Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
Grade ap ap ap
(SFM) (inch) fz fz fz
(inch) (IPT) (inch) (IPT) (inch) (IPT)
─ .157 .006 ─ .197 .010 ─ .197 .008
P
755 ─ .25D1 .157 ─ .276 .004 .197 ─ .276 .008 .197 ─ .276 .006
(600 ─ 900) .276 ─ .335 .006 .276 ─ .335 .004
.335 ─ .394 .004 .335 ─ .394 .003
VP15TF
─ .078 .006 ─ .118 .010 ─ .118 .008
Mild Steel < 180HB VP20RT
720 .078 ─ .197 .004 .118 ─ .217 .008 .118 ─ .217 .006
M breaker ( ─ .5D1
570 ─ 860) .217 ─ .315 .006 .217 ─ .315 .004
.315 ─ .394 .004 .315 ─ .394 .003
590 ─ .157 .004 ─ .157 .006 ─ .118 .004
─ .75D1
(470 ─ 700) .157 ─ .394 .004 .118 ─ .276 .003
─ .157 .006 ─ .197 .010 ─ .197 .008
590 ─ .25D1 .157 ─ .276 .004 .197 ─ .276 .008 .197 ─ .276 .006
(440 ─ 670) .276 ─ .335 .006 .276 ─ .335 .004
.335 ─ .394 .004 .335 ─ .394 .003
Carbon Steel VP15TF ─ .078 .006 ─ .118 .010 ─ .118 .008
180─350HB
Alloy Steel M breaker 560 ─ .5D1 .078 ─ .197 .004 .118 ─ .217 .008 .118 ─ .217 .006
(440 ─ 670) .217 ─ .315 .006 .217 ─ .315 .004
.315 ─ .394 .004 .315 ─ .394 .003
460 ─ .157 .004 ─ .157 .006 ─ .118 .004
─ .75D1
(395 ─ 525) .157 ─ .394 .004 .118 ─ .276 .003
─.157 .006 ─ .197 .008 ─ .197 .008
M
590 ─ .25D1 .157 ─ .276 .004 .197 ─ .276 .006 .197 ─ .276 .006
(470 ─ 700) .276 ─ .335 .004 .276 ─ .335 .004
.335 ─ .394 .003 .335 ─ .394 .003
VP20RT ─ .078 .006 ─ .118 .008 ─ .118 .008
Stainless Steel < 270HB
M breaker 560 ─ .5D1 .078 ─ .197 .004 .118 ─ .217 .006 .118 ─ .217 .006
(440 ─ 670) .217 ─ .315 .004 .217 ─ .315 .004
.315 ─ .394 .003 .315 ─ .394 .003
460 ─ .157 .004 ─ .157 .004 ─ .118 .004
─ .75D1
(395 ─ 525) .157 ─ .394 .003 .118 ─ .276 .003
─ .157 .006 ─ .197 .010 ─ .197 .008
K
MC5020 820 ─ .25D1 .157 ─ .276 .004 .197 ─ .276 .008 .197 ─ .276 .006
H breaker (655 ─ 985) .276 ─ .335 .006 .276 ─ .335 .004
.335 ─ .394 .004 .335 ─ .394 .003
Tensile ─ .078 ─ .118 ─ .118
.006 .010 .008
Gray Cast Iron Strength MC5020 785 ─ .5D1 .078 ─ .197 .004 .118 ─ .217 .008 .118 ─ .217 .006
< 350MPa
H breaker (625 ─ 950) .217 ─ .315 .006 .217 ─ .315 .004
.315 ─ .394 .004 .315 ─ .394 .003
MC5020 690 ─ .157 .004 ─ .157 .006 ─ .118 .004
─ .75D1
H breaker (525 ─ 850) .157 ─ .394 .004 .118 ─ .276 .003
─ .157 .004 ─ .197 .008 ─ .197 .008
MC5020 655 ─ .25D1 .157 ─ .276 .003 .197 ─ .276 .006 .197 ─ .276 .006
H breaker (490 ─ 820) .276 ─ .335 .004 .276 ─ .335 .004
Tensile .335 ─ .394 .003 .335 ─ .394 .003
─ .078 .004 ─ .118 .008 ─ .118 .008
Ductile Cast Iron Strength
MC5020 620 ─ .5D1 .078 ─ .197 .003 .118 ─ .217 .006 .118 ─ .217 .006
< 800MPa
MILLING
H breaker (460 ─ 785) .217 ─ .315 .004 .217 ─ .315 .004

.315 ─ .394 .003 .315 ─ .394 .003
MC5020 555 ─ .157 .003 ─ .157 .004 ─ .118 .004
─ .75D1
H breaker (390 ─ 720) .157 ─ .394 .003 .118 ─ .276 .003
─ .157 .006 ─ .157 .010 ─ .157 .008
N ─ .25D1
.157 ─ .276 .004 .157 ─ .276 .006 .157 ─ .276 .004
TF15 1640 ─ .157 .006 ─ .157 .008 ─ .157 .008
Aluminum Alloy ─ ─ .5D1
GM breaker (655 ─ 3280) .157 ─ .276 .004 .157 ─ .276 .004 .157 ─ .276 .004
─ .75D1 ─ .197 .004 ─ .197 .006 ─ .197 .004
─ .157 .004 ─ .197 .006 ─ .197 .006
H 295 ─ .25D1
(230 ─ 350) .157 ─ .276 .003 .197 ─ .276 .004 .197 ─ .276 .004
.276 ─ .335 .003
VP15TF
Hardened Steel 40─55HRC 280 ─ .078 .004 ─ .118 .006 ─ .118 .006
H breaker ( ─ .5D1
200 ─ 330) .078 ─ .197 .003 .118 ─ .217 .004
230 ─ .75D1 ─ .157 ─ .157 ─ .118
(180 ─ 270) .003 .003 .003
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
· When using the long shank type
· When using long tool overhang with the standard or arbor type
· When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
K040 (Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.
y CUTTING CONDITIONS FOR SLOT MILLING
& .500" & .625" ─ & 1.000" & 1.250" ─&1.500"
Cutting Width (& 12mm) (& 16 mm─ & 25mm) (& 32 mm ─&40mm)
Insert Speed of Cut
Work Material Hardness vc ae Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
Grade ap ap ap
(SFM) (inch) fz fz fz
(inch) (IPT) (inch) (IPT) (inch) (IPT)
P
VP15TF 590 ─ .157 .004 ─ .118 .004
(470 ─ 700) D1 ─.118 .004
M breaker .157 ─ .276 .003 .118 ─ .197 .003
Carbon Steel VP15TF 460 ─ .157 .004 ─ .118 .004
180─350HB D1 ─ .118 .004
Alloy Steel M breaker (395 ─ 525) .157 ─ .276 .003 .118 ─ .197 .003
M Stainless Steel VP20RT 460 ─ .157 .004 ─ .118 .004
< 270HB D1 ─ .118 .004
M breaker (395 ─ 525) .157 ─ .276 .003 .118 ─ .197 .003
K Gray Cast Iron Tensile Strength MC5020 460 ─ .157 .004 ─ .118 .004
D1 ─ .118 .004
< 350MPa H breaker (395 ─ 525) .157 ─ .276 .003 .118 ─ .197 .003
330 ─ .157 .004 ─ .118 .004
< 800MPa
MC5020
H breaker (260 ─ 390) D1 ─ .118 .003
.157 ─ .276 .003 .118 ─ .197 .003
N Aluminum Alloy ─ TF15 1640
D1 ─ .197 .004 ─ .197 .008 ─ .197 .006
GM breaker (655 ─ 3280)
H Hardened Steel 40─55HRC VP15TF 230
H breaker (180 ─ 270) D1 ─ .118 .003 ─ .157 .003 ─ .118 .003
(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.
y RAMPING/HELICAL CUTTING
a RAMPING a HELICAL CUTTING Blind holes, Through holes
Flat bottom
Pitch Pitch
(P) (P)
Hole Hole
diameter diameter
Refer to the table below when using .031 inch radius for maximum ramping angle, (DH) (DH)
pitch and minimum/maximum hole diameter. Use cutting conditions for slotting to calculate speed and feed when ramping / helical cutting.
MILLING
Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Cutting Edge
Diameter Maximum Minimum Maximum Maximum Minimum Maximum Minimum Maximum
D1 Ramping Angle Distance 1) Hole Diameter 2) Pitch Hole Diameter Pitch Hole Diameter Pitch
(inch) L DH max. P max. DH min. P max. DH min. P max.
%° (inch) (inch) (inch) (inch) (inch) (inch) (inch)
.500 6 3.8 0.92 .09 .87 .07 .63 .020
.625 16 1.4 1.17 .35 1.1 .27 .79 .079
.750 9 2.5 1.42 .19 1.35 .17 1.03 .079
1.000 5 4.5 1.92 .23 1.85 .19 1.58 .079
1.250 3 7.5 2.42 .17 2.35 .15 2.05 .079
1.500 2 11.3 2.92 .15 2.85 .13 2.56 .079
2.000 1 22.6 3.92 .07 3.85 .07 3.55 .079
2.500 1 22.6 4.92 .07 4.85 .07 4.56 .079
3.000 1 22.6 5.92 .07 5.85 .07 5.52 .079
(Note 1) L(=.394"/tan%). Cutters' moving distance until depth of cut reaches .394" at a maximum ramping angle.
(Note 2) In case corner radius of .031". Other than that, find with the below formula.
{(cutting edge diameter D1) - (corner radius) - .008"} x 2
(Note 3) When machining highly ductile materials with ramping angles above, chips could be continuous.
In this case, decrease the ramping angle or feed per tooth.
K041
MILLING
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Finishing Roughing
APX4000
Fig.1 Fig.4
øD1
øD1
øD4
øD4
.591" Max. Depth of Cut .591" Max. Depth of Cut
L2 L1 L2 L1
Fig.2 Fig.5
øD4
øD4
øD1
øD1
L2 L2
L1 L1
Fig.3 Fig.6
øD4
øD4
øD1
øD1
L2 L2 L1
L1
•APX4000URpppSApp = Ground shank : See figure 1, 2 and 3.
y SHANK TYPE •APX4000URpppFApp = Flat shank : See figure 4 and 5.
*
Insert Corner
Stock
Number of

Ramping Type
Teeth
Type

(inch) R D1 D4 Wrench L1 L2 %°
Screw Lubricant
APX4000UR121FA12SA a 1 .750 .750 4.000 1.250 14 4 TPS4S TIP15W MK1KS
121SA12SA a 1 .750 .750 4.000 1.250 14 1 TPS4S TIP15W MK1KS
162SA12SA a 2 1.000 .750 4.000 1.250 11 3 TPS4 TIP15W MK1KS
162FA16SA a 2 1.000 1.000 4.500 1.250 11 4 TPS4 TIP15W MK1KS
162SA16SA a 2 1.000 1.000 4.500 1.250 11 2 TPS4 TIP15W MK1KS
A Holders
.016 202FA20SA a 2 1.250 1.250 5.000 1.750 7 5 TPS4 TIP15W MK1KS

─
.079 203FA20SA a 3 1.250 1.250 5.000 1.750 7 5 TPS4 TIP15W MK1KS

Standard

APX4000UR121FA12SB a 1 .750 .750 4.000 1.250 14 4 TPS4S TIP15W MK1KS
MILLING
162FA16SB a 2 1.000 1.000 4.500 1.250 11 5 TPS4 TIP15W MK1KS

.125
B Holders

─
.157 203FA20SB a 3 1.250 1.250 5.000 1.750 7 5 TPS4 TIP15W MK1KS

APX4000UR162SA16LA a 2 1.000 1.000 8.500 1.250 11 2 TPS4 TIP15W MK1KS
202SA20LA a 2 1.250 1.250 9.000 1.750 7 2 TPS4 TIP15W MK1KS
A Holders
.016
─
.079 243SA24LA a 3 1.500 1.500 9.000 1.750 7 2 TPS43 TIP15W MK1KS

243SA24ELA a 3 1.500 1.500 14.000 1.750 7 2 TPS43 TIP15W MK1KS
Long
APX4000UR162SA16LB a 2 1.000 1.000 8.500 1.250 11 2 TPS4 TIP15W MK1KS

202SA20LB a 2 1.250 1.250 9.000 1.750 7 2 TPS4 TIP15W MK1KS
.125
B Holders

─
.157 243SA24LB a 3 1.500 1.500 9.000 1.750 7 2 TPS43 TIP15W MK1KS

243SA24ELB a 3 1.500 1.500 14.000 1.750 7 2 TPS43 TIP15W MK1KS
(Note) When using inserts with corner radius Re >.125"(3.2mm), B-Holders or C-Holders are required as shown on page K047.
* Clamp Torque (lbf-in) : TPS4=31, TPS4S=31, TPS43=31

øD12
øD9
L8
W1
Max. Depth of Cut

L7
.591"
L1
øD8
øD11
øD1
C H :0°
A.R :+15°─ +22° T :+21° ─ +28°
y ARBOR TYPE R.R :+21°─ +28° I :+15° ─ +22° Right hand tool holder only.
*
Insert Corner
Max. Ramping Angle

Number of Teeth
Stock
Dimensions (inch)
Type
Order Number
Re Insert Anti-seize Coolant thru

(inch) R D1 L1 D9 L7 D8 D12 W1 L8 D11 %° Screw Wrench Lubricant Set Bolt
APX4000UR0204A a 4 2.000 1.625 .750 .748 .415 1.875 .313 .187 .600 4 TPS43 TIP15W MK1KS HSCU37513H
0205A a 5 2.000 1.625 .750 .748 .415 1.875 .313 .187 .600 4 TPS43 TIP15W MK1KS HSCU37513H
A Holders
.016 2505CA a 5 2.500 2.000 1.000 1.024 .539 2.375 .375 .219 .787 2 TPS43 TIP15W MK1KS HSCU50014H
─
.079 0306DA a 6 3.000 2.500 1.250 1.260 .669 2.874 .500 .281 1.024 2 TPS43 TIP15W MK1KS HSCU62516H
0307DA a 7 3.000 2.500 1.250 1.260 .669 2.874 .500 .281 1.024 2 TPS43 TIP15W MK1KS HSCU62516H
0408EA a 8 4.000 2.500 1.500 1.181 .787 3.799 .625 .375 1.181 1.5 TPS43 TIP15W MK1KS HSCU75016H
APX4000UR0204B a 4 2.000 1.625 .750 .748 .415 1.875 .313 .187 .600 4 TPS43 TIP15W MK1KS HSCU37513H
0205B a 5 2.000 1.625 .750 .748 .415 1.875 .313 .187 .600 4 TPS43 TIP15W MK1KS HSCU37513H
.125
B Holders
2505CB a 5 2.500 2.000 1.000 1.024 .539 2.375 .375 .219 .787 2 TPS43 TIP15W MK1KS HSCU50014H
─
.157 0306DB a 6 3.000 2.500 1.250 1.260 .669 2.874 .500 .281 1.024 2 TPS43 TIP15W MK1KS HSCU62516H
0307DB a 7 3.000 2.500 1.250 1.260 .669 2.874 .500 .281 1.024 2 TPS43 TIP15W MK1KS HSCU62516H
0408EB a 8 4.000 2.500 1.500 1.181 .787 3.799 .625 .375 1.181 1.5 TPS43 TIP15W MK1KS HSCU75016H
(Note) When using inserts with corner radius Re >.197"(5.0mm), C-Holders are required as shown on page K047.
* Clamp Torque (lbf-in) : TPS43=31
MILLING
A Holder B Holder C Holder
Holder
APX4000URooooooA APX4000URooooooB APX4000URooooooC
.016" .031" .039" .047" .063" .079" .125" .157" .197" .250"
Insert Corner Radius
(Re)
INSERTS K047
SPARE PARTS M001
MILLING
Fig.1
(Max. Depth of Cut)
Fig.2
(Max. Depth of Cut)
METRIC Standard
y STRAIGHT SHANK TYPE (A Holders) Right hand tool holder only.
*
Number of Teeth
Insert Corner
Max.
Stock
Dimensions (mm) Ramping Type

Type

Re R D1 D4 L1 L2 %° Insert Wrench Anti-seize Insert
APX4000R252SA25SA s 2 25 25 115 35 11 1 TPS4 TIP15W MK1KS
322SA32SA s 2 32 32 125 45 7 1 TPS4 TIP15W MK1KS
Standard
.016
─
.079
APX4000R252SA25LA s 2 25 25 170 35 11 1 TPS4 TIP15W MK1KS

282SA25LA s 2 28 25 170 35 9 2 TPS4 TIP15W MK1KS
.016 AOMT
Long
352SA32LA s 2 35 32 190 45 6 2 TPS4 TIP15W MK1KS 1848pp

─
.079 PEER-p
MILLING

APX4000R252SA25ELA s 2 25 25 220 80 11 1 TPS4 TIP15W MK1KS

282SA25ELA s 2 28 25 220 35 9 2 TPS4 TIP15W MK1KS
323SA32ELA 3 32 32 260 100 7 1 TPS4 TIP15W MK1KS
Extra Long
s
.016
─
.079
* Clamp Torque (lbf-in) : TPS4=31, TPS43=31

Fig.1 Fig.2
(Max. Depth of Cut)
(Max. Depth of Cut)

Cutter Diameter
Set Bolt Geometry
D1
&80 HSC12035H z x
METRIC Standard &100 16040H z
For inch arbors

&125 MBA20040H
C H :0° &160 24045H x
A.R :+15° ─+22° T :+21°─+28°
y ARBOR TYPE (A Holders) R.R :+21°─+28° I :+15°─+22°
*
Insert Corner
Ramping Angle
Number of Teeth
Type (Fig.)
Stock
Mass
Max.
Order Number
Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Insert Wrench Anti-seize Insert

APX4000R08007CA s 7 80 50 25.4 [1.0"] 26 13 70 9.5 6 20 1.2 2 1 TPS43 TIP15W MK1KS
.016 R10008DA s 8 100 63 31.75 [1.25"] 32 17 80 12.7 8 26 2.1 1.5 1 TPS43 TIP15W MK1KS AOMT
1848pp
─
.079 R12509EA s 9 125 63 38.1 [1.5"] 40 56 100 15.9 10 ─ 3.3 1 2 TPS43 TIP15W MK1KS PEER-p
R16010FA s 10 160 63 50.8 [2.0"] 40 72 100 19.1 11 ─ 4.8 1MK1KS 2 TPS43 TIP15W
MILLING
INSERTS K047
SPARE PARTS M001
MILLING
Fig.1 Fig.2
(Max. Depth of Cut)
(Max. Depth of Cut)

Cutter Diameter
Set Bolt Geometry
D1
&40 HSC08030H z x
&50, &63 10030H
z
For metric arbors &100 16040H
C H :0° &125
A.R :+15° ─+22° T :+21°─+28° MBA20040H x
&160
y ARBOR TYPE (A Holders) R.R :+21°─ +28° I :+15°─+22°
*
Insert Corner
Ramping Angle
Number of Teeth
Type (Fig.)
Stock
Mass
Dimensions (mm)
Max.
Order Number
Re Insert
(inch) R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Wrench Anti-seize
Lubricant Insert
APX4000-040A04RA s 4 40 40 16 18 9 34 8.4 5.6 14 0.2 6 1 TPS43 TIP15W MK1KS
-050A05RA s 5 50 40 22 20 11 45 10.4 6.3 17 0.3 4 1 TPS43 TIP15W MK1KS
.016 -063A06RA s 6 63 40 22 20 11 50 10.4 6.3 17 0.5 3 1 TPS43 TIP15W MK1KS
AOMT
-080A07RA 7 80 50 27 23 13 60 12.4 7 20 1.2 2 1 TPS43 TIP15W MK1KS 1848pp
─
s
.079 PEER-p
-100A08RA s 8 100 50 32 25 17 70 14.4 8 27 2.1 1.5 1 TPS43 TIP15W MK1KS
-125A09RA s 9 125 63 40 40 56 90 16.4 9 ─ 3.3 1 2 TPS43 TIP15W MK1KS
-160A10RA s 10 160 63 40 40 72 100 16.4 9 TPS43 TIP15W MK1KS ─ 4.8 1 2
(Note) When using inserts with corner radius Re >.125" (3.2mm), B-Holders or C-Holders are required as shown on page K047.
(Max. Depth of Cut)
METRIC Standard Section A-A

MILLING
y SCREW-IN TYPE (A Holders) Right hand tool holder only.
* 1
Number of Teeth
Stock
Dimensions (mm)
Mass
Order Number
M* (kg)
2
R D1 D4 D5 L1 L2 L11 H1 Insert
Screw Wrench Anti-seize
Lubricant Insert
APX4000R252M12A35 s 2 25 12.5 23.5 57 35 6 19 M12 0.2 TPS4 TIP15W MK1KS
282M12A35 s 2 28 12.5 23.5 57 35 6 19 M12 0.2 TPS4 TIP15W MK1KS
322M16A40 s 2 32 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS
323M16A40 s 3 32 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS AOMT
1848pp
352M16A40 s 2 35 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS PEER-p
* 1 Clamp Torque (lbf-in) : TPS4=31, TPS43=31

* 2 Clamp Torque of the Head (lbf-ft) : M12=59.2, M16=66.7

INSERTS
Coated Dimensions (inch)
MC5020
VP20RT
VP15TF
L1 L2 S1 F1 Re
General Use AOMT184804PEER-M a a .709 .354 .189 .071 .016

M breaker
184808PEER-M a a .709 .354 .189 .055 .031
184810PEER-M s .709 .354 .189 .039 .039
184812PEER-M a .709 .354 .189 .031 .047
184816PEER-M a a .709 .354 .189 .016 .063
184820PEER-M s .709 .354 .189 .016 .079
Strong Cutting AOMT184804PEER-H a a a .709 .354 .189 .071 .016
Edge Type 184808PEER-H a a a .709 .354 .189 .055 .031
H breaker
184816PEER-H a a a .709 .354 .189 .016 .063
184832PEER-H a .709 .354 .189 .016 .125
184840PEER-H a .709 .354 .189 .016 .157
184850PEER-H a .709 .354 .189 ─ .197
184864PEER-H a .709 .354 .189 ─ .250
We offer B-Holders that secures .125"and .157" radius, only for popular inch sizes.

please machine the holder with a radius form as shown .125" .098"
.157" B-Holders
on the right table.
.197" .197"
.250" C-Holders

R Re
Or additional B-Holders and C-Holders are available as non stock, produced to order only.
"Order numbers"; Please replace the last letter "A" of A-Holders to "B" or "C".
In case of screw-in holders, please add "B" or "C" to the end of the order number of A-Holders.
Ex) APX4000R08007CA→APX4000R08007CC
APX4000R252M12A35→APX4000R252M12A35C
MILLING

SPARE PARTS M001
MILLING
Feed per Tooth
Insert Cutting Width Depth of fz
Work Material Hardness Grade Speed of Cut Cut (IPT)
/Breaker vc ae ap & .750" &1.000"─&1.500" &2.000"─&3.000" &4.000"
(SFM) (inch) (inch)
(& 20mm) (&25─&40mm) (&50─&80mm) (&100mm)
─ .197 .006 .012 .012 .010
P .197 ─ .295 .004 .010 .010 .008
755 ─ .25D1 .295 ─ .394 .003 .008 .008 .006
(600 ─ 900)
.394 ─ .492 ─ .006 .006 .004
.492 ─ .591 ─ .004 .004 .003
VP15TF ─ .197 .006 .012 .012 .010
Mild Steel < 180HB VP20RT .197 ─ .295 .004 .010 .010 .008
720 ─ .5D1
M breaker .295 ─ .394 .003 .008 .008 .006
(570 ─ 860)
.394 ─ .492 ─ .006 .006 .004
.492 ─ .591 ─ .004 .004 .003
─ .197 .004 .008 .008 .006
590 ─ .75D1 .197 ─ .394 ─ .006 .006 .004
(470 ─ 700)
.394 ─ .591 ─ .004 .004 .003
─ .197 .006 .012 .012 .010
.197 ─ .295 .004 .010 .010 .008
590 ─ .25D1 .295 ─ .394 .003 .008 .008 .006
(440 ─ 670)
.394 ─ .492 ─ .006 .006 .004
.492 ─ .591 ─ .004 .004 .003
─ .197 .006 .012 .012 .010
Carbon Steel VP15TF
180─ 350HB 560 .197 ─ .295 .004 .010 .010 .008
Alloy Steel M breaker ─ .5D1 .295 ─ .394 .003 .008 .008 .006
(440 ─ 670)
.394 ─ .492 ─ .006 .006 .004
.492 ─ .591 ─ .004 .004 .003
─ .197 .004 .008 .008 .006
460 ─ .75D1
(395 ─ 525) .197 ─ .394 ─ .006 .006 .004
─
.394 .591 ─ .004 .004 .003
─ .197 .006 .012 .010 .010
M .197 ─ .295 .004 .010 .008 .008
590 ─ .25D1 .295 ─ .394 .003 .008 .006 .006
(470 ─ 700)
.394 ─ .492 ─ .006 .004 .004
.492 ─ .591 ─ .004 .003 .003
─ .197 .006 .012 .010 .010
VP20RT
560 .197 ─ .295 .004 .010 .008 .008
M breaker ─ .5D1 .295 ─ .394 .003 .008 .006 .006
(440 ─ 670)
.394 ─ .492 ─ .006 .004 .004
.492 ─ .591 ─ .004 .003 .003
─ .197 .004 .008 .006 .006
460 ─ .75D1
(395 ─ 525) .197 ─ .394 ─ .006 .004 .004
.394 ─ .591 ─ .004 .003 .003
─ .197 .006 .012 .012 .010
K .197 ─ .295 .004 .010 .010 .008
MC5020 820 ─ .25D1 .295 ─ .394 .003 .008 .008 .006
H breaker (655 ─ 985)
.394 ─ .492 ─ .006 .006 .004
.492 ─ .591 ─ .004 .004 .003
Tensile ─ .197 .006 .012 .012 .010
Gray Cast Iron Strength .197 ─ .295 .004 .010 .010 .008
MC5020 785 ─ .5D1
< 350MPa .295 ─ .394 .003 .008 .008 .006
H breaker (625 ─ 950)
.394 ─ .492 ─ .006 .006 .004
.492 ─ .591 ─ .004 .004 .003
─ .197 .004 .008 .008 .006
MC5020 690 ─ .75D1 .197 ─ .394 ─ .006 .006 .004
H breaker (525 ─ 850)
.394 ─ .591 ─ .004 .004 .003
─ .197 .006 .010 .010 .010
.197 ─ .295 .004 .008 .008 .008
MC5020 655 ─ .25D1 .295 ─ .394 .003 .006 .006 .006
H breaker (490 ─ 820)
MILLING
.394 ─ .492 ─ .004 .004 .004

.492 ─ .591 ─ .003 .003 .003
Tensile ─ .197 .006 .010 .010 .010
Ductile Cast Iron Strength 620 .197 ─ .295 .004 .008 .008 .008
MC5020 ─ .5D1 .295 ─ .394 .003 .006 .006 .006
< 800MPa H breaker (460 ─ 785)
.394 ─ .492 ─ .004 .004 .004
.492 ─ .591 ─ .003 .003 .003
─ .197 .003 .008 .008 .006
MC5020 555 ─ .75D1
H breaker (390 ─ 720) .197 ─ .394 ─ .006 .006 .004
.394 ─ .591 ─ .004 .004 .003
─ .197 .006 .006 .004 .004
S Titanium Alloy < 350HB
VP20RT 130 ─ .25D1 .197 ─ .295 .004 .004 .002 .002
H breaker (100 ─ 200)
.295 ─ .394 .002 .002 ─ ─
VP20RT 100 ─ .25D1
Heat Resistant Alloy ─ (65 ─ 130)
─ .079 .004 .004 .002 .002
H breaker
─ .197 .004 .006 .006 .006
H 295 ─ .25D1 .197 ─ .295 .003 .004 .004 .004
(230 ─ 350)
.295 ─ .394 ─ .003 .003 .003
Hardened Steel 40─ 55HRC VP15TF ─ .197 .004 .004 .004 .004
H breaker 280 ─ .5D1
(200 ─ 330) .197 ─ .295 .003 .003 .003 .003
230 ─ .75D1 ─ .197 .003 .003 .003 .003
(180 ─ 270)
K048 (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
Cutting Width Depth of Feed per Tooth

Insert fz
Speed of Cut Cut (IPT)
Work Material Hardness Grade
vc ae ap
/Breaker (SFM) & .750" &1.000"─&1.500" &2.000"─&3.000" &4.000"
(inch) (inch) (& 20mm) (&25─&40mm) (&50─&80mm) (&100mm)
VP15TF ─ .197 .006 .006 .006 .006
P 590
(470 ─ 700) D1 .197 ─ .295 .004 .004 .004 .004
M breaker .295 ─ .394 .003 .003 .003 .003
─ .197 .006 .006 .006 .006
Carbon Steel VP15TF 460
180─ 350HB M breaker (395 ─ 525) D1 .197 ─ .295 .004 .004 .004 .004
Alloy Steel
.295 ─ .394 .003 .003 .003 .003
M ─ .197 .006 .006 .006 .006
VP20RT 460
M breaker (395 ─ 525) D1 .197 ─ .295 .004 .004 .004 .004
.295 ─ .394 .003 .003 .003 .003
K ─ .197 .006 .006 .006 .006
Gray Cast Iron Tensile Strength MC5020 690
D1 .197 ─ .295 .004 .004 .004 .004
< 350MPa H breaker (525 ─ 850)
.295 ─ .394 .003 .003 .003 .003
─ .197 .006 .006 .006 .006
Tensile Strength MC5020 555
Ductile Cast Iron H breaker (390 ─ 720) D1 .197 ─ .295 .004 .004 .004 .004
< 800MPa
.295 ─ .394 .003 .003 .003 .003
S VP20RT 130
Titanium Alloy 350HB D1 ─ .197 .002 .002 .002 .002
H breaker (100 ─ 200)
VP20RT 100 ─ .040
Heat Resistant Alloy ─ H breaker (65 ─ 130) D1 .002 .002 .002 .002
H Hardened Steel VP15TF 230 ─ .197

40─ 55HRC H breaker (180 ─ 270) D1 .003 .003 .003 .003
y RAMPING/HELICAL CUTTING
a RAMPING a HELICAL CUTTING Blind holes, Through holes
Flat bottom
Pitch Pitch
Hole Hole
diameter diameter
Refer to the table below when using .031 inch radius for maximum ramping angle, (DH) (DH)
MILLING
pitch and minimum/maximum hole diameter. Use cutting conditions for slotting to calculate speed and feed when ramping / helical cutting.
Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Cutting Edge
Diameter Maximum Minimum Maximum Maximum Minimum Maximum Minimum Maximum
D1 Ramping Angle Distance 1) Hole Diameter 2) Pitch Hole Diameter Pitch Hole Diameter Pitch
(inch) L DH max. P max. DH min. P max. DH min. P max.
%° (inch) (inch) (inch) (inch) (inch) (inch) (inch)
.750 14 2.7 1.42 .51 1.31 .43 .80 .019
1.000 11 3.4 1.92 .55 1.81 .47 1.30 .157
1.250 7 5.4 2.42 .43 2.31 .39 1.80 .196
1.500 7 5.4 2.92 .51 2.81 .47 2.30 .275
2.000 4 9.4 3.92 .39 3.81 .39 3.30 .275
2.500 2 18.8 4.92 .23 4.81 .23 4.30 .157
3.000 2 18.8 5.92 .31 5.81 .27 5.30 .236
4.000 1.5 25.1 7.92 .31 7.81 .27 7.30 .236
(Note 1) L(=.591"/tan%). Cutters' moving distance until depth of cut reaches .591" at a maximum ramping angle.
(Note 2) In case corner radius of .031". Other than that, find with the below formula.
{(cutting edge diameter D1) - (corner radius) - .008"} x 2
(Note 3) When machining highly ductile materials with ramping angles above, chips could be continuous.
In this case, decrease the ramping angle or feed per tooth.
K049
MILLING
DEEP SHOULDER
MILLING Roughing
APX4000
Light Alloy Cast Iron Carbon Steel
Alloy Steel Stainless Steel Hardened Steel
LONG CUTTING EDGE
øD1
øD4
ap (Max. Depth of Cut)
L2
L1
*1 Combination Type
y LONG EDGE SHANK TYPE (A Holders)
*2
Number of Flutes
Stock
Dimensions (inch)
Total
Order Number
R D1 D4 L1 L2 ap Insert Screw Wrench Anti-seizure Insert

Lubricant
APX4KUR2408WA24S35A a 2 8 1.500 1.500 6.500 3.250 2.200 TPS43 TIP15W MK1KS
2412WA24S35A a 3 12 1.500 1.500 6.500 3.250 2.200 TPS43 TIP15W MK1KS AOMT1848
* 1 3212WA32S35A a 3 12 2.000 2.000 6.500 3.250 2.200 TPS43 TIP15W MK1KS ppPEER-p
*1 3218WA32M53A a 3 18 2.000 2.000 7.750 4.500 3.300 TPS43 TIP15W MK1KS
*2 Clamp
(Note
Torque (lbf-in) : TPS43=31
1) When using inserts with corner radius Re > .125" on the bottom, B-Holders or C-Holders are required as shown on page K047.
(Note 2) Only corner radius Re .016" and .031" can be used for the peripheral cutting edges expect the bottom cutting edge (the end
cuttting edge).
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
L7
L8
øD1
øD8
øD9
W1
ap((Max. Depth of Cut)
L1
D1 Set Bolt Geometry

MILLING
&2.000" HSCUF37520
&2.500" 50028
y LONG EDGE SHELL TYPE (A Holders)
*
Number of Flutes
Stock
Dimensions (mm)
Total
Order Number
R D1 L1 D9 L7 D8 D7 W1 L8 ap Insert Screw Wrench Anti-seizure Insert

Lubricant
APX4KUR0209A16A a 3 9 2.000 2.500 .750 1.063 .415 1.918 .313 .187 1.650 TPS43 TIP15W MK1KS AOMT1848
2516CA22A a 4 16 2.500 3.500 1.000 1.339 .539 2.409 .375 .219 2.200 TPS43 TIP15W MK1KS ppPEER-p
*(Note
Clamp Torque (lbf-in) : TPS43=31
(Note 2) Only corner radius Re .016" and .031" can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge).
(Note 4) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can't be used.
K050 a : Inventory maintained. s : Inventory maintained in Japan.

øD1
øD4
L2
L1
METRIC Standard *1 Combination Type

y LONG EDGE SHANK TYPE (A Holders)
*2
Number of Flutes
Stock
Total
Order Number
R D1 D4 L1 L2 ap Insert Screw Wrench Anti-seizure Insert

Lubricant
APX4KR4008SA42S056A s 2 8 40 42 160 80 56 TPS43 TIP15W MK1KS
4012SA42S056A s 3 12 40 42 160 80 56 TPS43 TIP15W MK1KS AOMT1848
ppPEER-p
*1 5012WA508S056A s 3 12 50 50.8 [2.0"]
50.8 [2.0"]
160 80 56 TPS43 TIP15W MK1KS
*1 5018WA508M084A s 3 18
TPS43 50
TIP15W MK1KS 190 110 84
* 1) When using inserts with corner radius Re > .125" on the bottom, B-Holders or C-Holders are required as shown on page K047.
2 Clamp Torque (lbf-in) : TPS43=31
(Note
L7
L8
øD1
øD8
øD9
W1

L1 D1 Set Bolt Geometry
&50mm HSC10050
METRIC Standard For inch arbors &63mm 12070
y LONG EDGE SHELL TYPE (A Holders) The bore diameter (D9) is equivalent to a metric size.
*
Number of Flutes
Stock

Total
Order Number

Lubricant
AOMT1848
APX4KR06316CA056A s 4 16 63 85 25.4 [1.0"] 26 13 60.7 9.5 6 56 TPS43 TIP15W MK1KS
ppPEER-p
MILLING
METRIC Standard For metric arbors
y LONG EDGE SHELL TYPE (A Holders)
*
Number of Flutes
Stock
Dimensions (mm)
Total
Order Number

Lubricant
APX4K-050A09A042RA s 3 9 50 65 22 22 11 48 10.4 6.3 42 TPS43 TIP15W MK1KS AOMT1848
-063A16A056RA s 4 16 63 85 27 28 13 60.7 12.4 7 56 TPS43 TIP15W MK1KS ppPEER-p
*(Note
Clamp Torque (lbf-in) : TPS43=31
(Note 4) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can't be used.
INSERTS K047
SPARE PARTS M001
MILLING
RECOMMENDED CUTTING CONDITIONS (Long Cutting edge Shank and Shell Type)
Feed per Tooth
fz (IPT)
Insert
Cutting Speed Width of Cut Depth of Cut
Work Material Hardness vc ae ap &1.5"(Max.ap=2.2") &2.0"(Max.ap=2.2")
Grade/Breaker &2.0"(Max.ap=1.65") &2.5"(Max.ap=2.2") &2.0"(Max.ap=3.3")
(SFM) (inch) (inch) &40(Max.ap=56mm(2.205") &50(Max.ap=56mm(2.205") &50(Max.ap=84mm(3.307")
&50 (Max.ap=42mm(1.654") &63 (Max.ap=56mm(2.205")
P ─ .787 .010 .010 .008

655 ─ 0.15D1 ─1.969 .008 .008 .006
(525 ─ 820)
VP15TF ─3.150 ─ ─ .004
Mild Steel < 180HB
M breaker ─ .787 .010 .010 .008
525 ─ 0.3D1 ─1.969 .008 .008 .006
(395 ─ 655)
─3.150 ─ ─ .004
─ .787 .010 .010 .008
525 ─ 0.15D1 ─1.969 .008 .008 .006
(395 ─ 655)
Carbon Steel VP15TF ─3.150 ─ ─ .004
180 ─ 350HB
Alloy Steel M breaker ─ .787 .010 .010 .008
395 ─ 0.3D1 ─1.969 .008 .008 .006
(330 ─ 460)
─3.150 ─ ─ .004
M ─ .394 .010 .010 .008
525 ─ 0.15D1 ─1.969 .008 .008 .006
(395 ─ 655)
VP20RT ─3.150 ─ ─ .004
M breaker ─ .394 .010 .010 .008
395 ─ 0.3D1 ─1.969 .008 .008 .006
(330 ─ 460)
─3.150 ─ ─ .004
K ─ .394 .012 .012 .010
MC5020 755 ─ 0.15D1
(590 ─ 920) ─1.969 .010 .010 .008
Tensile H breaker
─3.150 ─ ─ .006
Cast Iron Strength
< 350MPa
─ .394 .010 .010 .010
MC5020 620 ─ 0.3D1 ─1.969 .008 .008 .006
H breaker (460 ─ 790)
─3.150 ─ ─ .004
─ .394 .010 .010 .008
MC5020 620 ─ 0.15D1
(460 ─ 720) ─1.969 .008 .008 .006
Tensile H breaker
─3.150 ─ ─ .004
< 800MPa
─ .394 .008 .008 .006
MC5020 560 ─ 0.3D1 ─1.969 .006 .006 .004
H breaker (390 ─ 720)
─3.150 ─ ─ .003
S VP20RT 130 ─ .787 .004 .004 ─
Titanium Alloy < 350HB ─ 0.15D1
H breaker (100 ─ 200) ─1.969 .004 .004 ─
VP20RT 130
Heat-resistant Alloy ─ ─ 0.15D1 ─ .394 .003 .003 ─
H breaker (65─ 130)
(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust processing conditions if the vibration is generated.

Feed per Tooth
MILLING
fz (IPT)
Insert
Cutting Speed Width of Cut Depth of Cut
Work Material Hardness vc ae ap &1.5"(Max.ap=2.2") &2.0"(Max.ap=2.2")
Grade/Breaker &2.0"(Max.ap=1.65") &2.5"(Max.ap=2.2") &2.0"(Max.ap=3.3")
(SFM) (inch) (inch) &40(Max.ap=56mm(2.205") &50(Max.ap=56mm(2.205") &50(Max.ap=84mm(3.307")
&50 (Max.ap=42mm(1.654") &63 (Max.ap=56mm(2.205")
P VP15TF 460 ─ .787 .008 .008 .006

Mild Steel < 180HB
(395─460) D1
M breaker ─ 1.969 .006 .006 ─
Carbon Steel VP15TF 330 ─ .787 .006 .006 .004
180 ─ 350HB D1
Alloy Steel M breaker (260 ─ 395) ─ 1.969 .004 .004 ─
M VP20RT 330
Stainless Steel < 270HB D1 ─ .394 .004 .004 .003
M breaker (260 ─ 395)
K Tensile MC5020 620 ─ .394 .010 .010 .008
Cast Iron Strength
(460 ─ 790) D1
< 350MPa H breaker ─ .1969 .008 .008 .006
Tensile MC5020 560 ─ .394 .006 .006 .004
(390 ─ 720) D1
< 800MPa H breaker ─ .1969 .004 .004 ─
S VP20RT 130
Titanium Alloy < 350HB D1 ─ .1969 .003 .003 ─
H breaker (100 ─ 200)
VP20RT 100
Heat-resistant Alloy ─ D1 ─ .787 .002 .002 ─
H breaker (65 ─ 130)
K052
OPERATIONAL GUIDANCE
aUse only specified inserts and parts.
aClamp the inserts at a specified torque of only.
aThe maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the
maximum allowable spindle speed.
The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641
(Milling Cutters for high speed machining–Safety requirements).
(Table 1) Maximum allowable spindle speed
Cutting Edge Diameter (inch) & .500" & .625" & .750" & 1.000" & 1.250" & 1.500" & 2.000" & 2.500" & 3.000" & 4.000"
Max. Allowable Spindle Speed (min-1) 9900 19000 16000 12000 9500 7600 6000 4800 3800 3100
Cutting Edge Diameter D1(mm) ø12 ø14 ø16 ø18 ø20 ø22 ø25 ø28 ø30
Max. Allowable Spindle Speed (min-1) ─ ─ 19000 17000 15000 14000 12000 11000 10000
Cutting Edge Diameter D1(mm) ø32 ø35 ø40 ø50 ø63 ø80 ø100 ø125 ø160
Max. Allowable Spindle Speed (min-1) 9500 9000 7500 6000 5000 3500 3000 2500 1500
MILLING
K053
MILLING
MULTI FUNCTIONAL
MILLING Including
Flat faces
<CUTTING FOR ALUMINUM ALLOY> Finishing Roughing
AXD4000
Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel
Fig. 1 Fig. 2
øD1
øD4
øD4
øD1
ap ap
L2 L2
L1 L1
Depth of Cut
Max.
Number of Teeth
Type (Fig.)
Stock
Insert Dimensions (inch) Spindle

Type
Corner Order Number Speed
Max.
Re ap Insert Anti-seize
R D1 L1 L2 D4 (inch)
(min-1) Screw Wrench Lubricant Insert
AXD4000UR162SA12SA a 2 1.000 6.000 2.000 .750 .610 49000 2 TS3SB TKY08D MK1KS
162SA16SA a 2 1.000 6.000 2.000 1.000 .610 49000 1 TS3SB TKY08D MK1KS
162SA16LA 2 1.000 8.500 3.000 1.000 .610 49000 1 TS3SB TKY08D MK1KS
A Holders
a
.016
─
.125
202SA20LA a 2 1.250 9.000 3.500 1.250 .610 48000 1 TS3SB TKY08D MK1KS
243SA20LA a 3 1.500 9.000 2.000 1.250 .610 41000 2 TS3SB TKY08D MK1KS XDGX1750pp
AXD4000UR162SA12SB a 2 1.000 6.000 2.000 .750 .583 49000 2 TS3SB TKY08D MK1KS PDFR-GL
162SA16SB a 2 1.000 6.000 2.000 1.000 .583 49000 1 TS3SB TKY08D MK1KS
162SA16LB 2 1.000 8.500 3.000 1.000 .583 49000 1 TS3SB TKY08D MK1KS
B Holders
a
.157
.197 202SA20SB a 2 1.250 6.000 2.000 1.250 .583 48000 1 TS3SB TKY08D MK1KS
202SA20LB a 2 1.250 9.000 3.500 1.250 .583 48000 1 TS3SB TKY08D MK1KS
243SA20SB a 3 1.500 6.000 2.000 1.250 .583 41000 2 TS3SB TKY08D MK1KS
243SA20LB a 3 1.500 9.000 2.000 1.250 .583 41000 2 TS3SB TKY08D MK1KS
1. The maximum spindle speeds are set to ensure tool and insert stability.
Before operating this tool read the operation guidance on page K060.
2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
3. Note for insert with a corner radius of .063" and above, as corner radius increases the L1 and L2 dimension decreases.
* Clamp Torque (lbf-in) : TS3SB=13
MILLING
K054 a : Inventory maintained. r : Non stock, produced to order only.

Fig. 1 øD12 Fig. 2 øD12
øD9 øD9
L8
W1 W1
L8
L7
L7
L1
L1
ap
ap
øD8 øD8
øD11 øD1
øD1

Cutter Diameter Set Bolt Geometry
D1
&1.5" HSCU25014H z x
& 2" 37513H
&2.5" 50014H z
&3" 62516H
C H :0° &4" 75016H
A.R :+14°─ 15° T :+21°─ +26° &5" MBAU75016H x
y ARBOR TYPE R.R :+21°─ +26° I :+14° ─+15°
Insert Corner
Number of Teeth
Max.
Depth of Cut
Type (Fig.)
Stock
Spindle
Mass
Dimensions (inch)
Type
Order Number Speed
Max.
Re R D1 L1 D9 L7 ap (min-1)
D8 D12 W1 L8 D11 (lbs) (inch) Insert Anti-seize
Screw Wrench Lubricant Insert
AXD4000UR1502A a 2 1.500 2.000 .500 .630 .276 1.440 .250 .156 .433 .6 .610 41000 1 TS3SB TKY08D MK1KS
1503A a 3 1.500 2.000 .500 .630 .276 1.440 .250 .156 .433 .6 .610 41000 1 TS3SB TKY08D MK1KS
0202A a 2 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .610 35000 1 TS3SB TKY08D MK1KS
0203A a 3 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .610 35000 1 TS3SB TKY08D MK1KS
0204A a 4 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .610 35000 1 TS3SB TKY08D MK1KS
A Holders
.016 2504CA a 4 2.500 2.000 1.000 .984 .539 2.190 .375 .219 .787 1.4 .610 30000 1 TS3SB TKY08D MK1KS
─
.125 0303DA a 3 3.000 2.500 1.250 1.260 .669 2.880 .500 .281 1.024 2.9 .610 27000 1 TS3SB TKY08D MK1KS
0305DA a 5 3.000 2.500 1.250 1.260 .669 2.880 .500 .281 1.024 2.9 .610 27000 1 TS3SB TKY08D MK1KS
0404EA a 4 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.5 .610 23000 1 TS3SB TKY08D MK1KS
0406EA a 6 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.5 .610 23000 1 TS3SB TKY08D MK1KS
0505EA a 5 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 –
6.7 .610 20000 2 TS3SB TKY08D MK1KS
0507EA a 7 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 –
6.7 .610 20000 2 TS3SB TKY08D MK1KS XDGX1750pp
AXD4000UR1502B r 2 1.500 2.000 .500 .630 .276 1.440 .250 .156 .433 .6 .583 41000 1 TS3SB TKY08D MK1KS PDFR-GL
1503B a 3 1.500 2.000 .500 .630 .276 1.440 .250 .156 .433 .6 .583 41000 1 TS3SB TKY08D MK1KS
0202B r 2 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .583 35000 1 TS3SB TKY08D MK1KS
0203B r 3 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .583 35000 1 TS3SB TKY08D MK1KS
MILLING
0204B a 4 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .583 35000 1 TS3SB TKY08D MK1KS
B Holders
.157 2504CB r 4 2.500 2.000 1.000 .984 .539 2.190 .375 .219 .787 1.4 .583 30000 1 TS3SB TKY08D MK1KS
─
.197 0303DB r 3 3.000 2.500 1.250 1.260 .669 2.880 .500 .281 1.024 2.9 .583 27000 1 TS3SB TKY08D MK1KS
0305DB a 5 3.000 2.500 1.250 1.260 .669 2.880 .500 .281 1.024 2.9 .583 27000 1 TS3SB TKY08D MK1KS
0404EB r 4 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.5 .583 23000 1 TS3SB TKY08D MK1KS
0406EB r 6 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.5 .583 23000 1 TS3SB TKY08D MK1KS
0505EB r 5 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 – 6.7 .583 20000 2 TS3SB TKY08D MK1KS
0507EB r 7 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 – 6.7 .583 20000 2 TS3SB TKY08D MK1KS
3. Note for insert with a corner radius of .063" and above, as corner radius increases the L1 dimension decreases.
INSERTS K059
SPARE PARTS M001
MILLING
Fig. 1 Fig. 2
øD1
øD4
øD4
øD1
ap ap
L2 L2
L1 L1
METRIC Standard
Depth of Cut
Number of Teeth
Type (Fig.)
Stock
Max.
Insert Dimensions (mm)
Type
Order Number Spindle

Corner
Max.
Speed
Re ap (min-1) Clamp Anti-seize
R D1 L1 L2 D4 Wrench Lubricant Insert
(mm) Screw
AXD4000R252SA25SA s 2 25 125 50 25 15.5 49000 1 TS3SB TKY08D MK1KS
252SA25LA s 2 25 170 80 25 15.5 49000 1 TS3SB TKY08D MK1KS
A Holders
0.4 322SA32SA s 2 32 150 50 32 15.5 48000 1 TS3SB TKY08D MK1KS

─
3.2 322SA32LA s 2 32 200 80 32 15.5 48000 1 TS3SB TKY08D MK1KS

403SA32SA s 3 40 150 50 32 15.5 41000 2 TS3SB TKY08D MK1KS
403SA42SA s 3 40 170 80 42 15.5 41000 1 TS3SB TKY08D MK1KS XDGX1750pp
AXD4000R252SA25SB s 2 25 125 50 25 14.8 49000 1 TS3SB TKY08D MK1KS PDFR-GL
252SA25LB s 2 25 170 80 25 14.8 49000 1 TS3SB TKY08D MK1KS
B Holders
4.0 322SA32SB s 2 32 150 50 32 14.8 48000 1 TS3SB TKY08D MK1KS

─
5.0 322SA32LB s 2 32 200 80 32 14.8 48000 1 TS3SB TKY08D MK1KS

403SA32SB s 3 40 150 50 32 14.8 41000 2 TS3SB TKY08D MK1KS
403SA42SB s 3 40 170 80 42 14.8 41000 1 TS3SB TKY08D MK1KS
(Note 1) The maximum spindle speeds are set to ensure tool and insert stability.
Before operating the tool read the operation guidance on page K060.
(Note 3) Note for insert with a corner radius of .063" and above, as corner radius increases the L1 and L2 dimension decreases.

MILLING

øD9 øD9
L8
W1 W1
L8
L7
L7
L1
L1
ap
ap
øD8 øD8
øD11 øD1
øD1

METRIC Standard
For inch arbors D1
&80 12035H z x
z
&100 16040H
&125 MBA20040H x
C H :0°
A.R :+14° ─15° T :+21°─ +26°
y ARBOR TYPE R.R :+21° ─+26° I :+14° ─+15°
Insert Corner
Number of Teeth
Depth of Cut
Type (Fig.)
Stock
Max.
Mass
Type
Order Number Spindle
Max.
Speed
Re R D1 L1 D9 L7 D8 D12 W1 ap (min-1)
L8 D11 (kg) (mm) Insert Anti-seize
Screw Wrench Lubricant Insert
25.4
AXD4000R08005CA s 5 80 50
[1.0"]
26 13 60 9.5 6 20 1.0 15.5 27000 1 TS3SB TKY08D MK1KS
A Holders
0.4
31.75
R10006DA s 6 100 63 32 17 70 12.7 8 26 2.0 15.5 23000 1 TS3SB TKY08D MK1KS
─
[1.25"]
3.2
38.1
R12507EA s 7 125 63
[1.5"]
40 56 90 15.9 10 ─ 2.8 15.5 20000 2 TS3SB TKY08D MK1KS
XDGX1750pp
25.4 PDFR-GL
AXD4000R08005CB s 5 80 50
[1.0"]
26 13 60 9.5 6 20 1.0 14.8 27000 1 TS3SB TKY08D MK1KS
B Holders
4.0
31.75
R10006DB s 6 100 63 32 17 70 12.7 8 26 2.0 14.8 23000 1 TS3SB TKY08D MK1KS
─
[1.25"]
5.0
38.1
R12507EB s 7 125 63
[1.5"]
40 56 90 15.9 10 ─ 2.8 14.8 20000 2 TS3SB TKY08D MK1KS
3. Note for inserts with a corner radius of .063" and above, as corner radius increases the L1 dimension decreases.
MILLING
INSERTS K059 SPARE PARTS M001 TECHNICAL DATA N001 K057

MILLING
Fig. 1 øD12
øD9 øD9 øD9
L8
L8
ø50 W1 W1
L8
ø40 W1 ø125
ø63
ø80
L7
L7
L7
ø100
L1
L1
L1
ap
ap
ap
øD8 øD8 øD8
øD11 øD11 øD1
øD1 øD1
D1
METRIC Standard &40 HFF08043H z z x c
For metric arbors &50, &63 HSC10030H

&80 12035H x
C H :0° &100 16040H
A.R :+14° ─15° T :+21°─ +26°
y ARBOR TYPE &125 MBA20040H c
R.R :+21° ─+26° I :+14°─ +15°
Insert Corner
Number of Teeth
Depth of Cut
Type (Fig.)
Max.
Stock
Mass
Dimensions (mm) Spindle
Type
Order Number
Max.
Speed
Re Clamp Wrench Anti-seize
ap (min-1)
R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) Screw Lubricant Insert
AXD4000-040A02RA s 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS
-040A03RA s 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS
-050A02RA s 2 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS
A Holders
0.4 -050A04RA s 4 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS
─
3.2 -063A05RA s 5 63 50 22 20 11 50 10.4 6.3 17 0.6 15.5 30000 2 TS3SB TKY08D MK1KS
-080A05RA s 5 80 50 27 23 13 60 12.4 7
20 1.0 15.5 27000 2 TS3SB TKY08D MK1KS
-100A06RA s 6 100 63 32 26 17 70 14.4 8
26 2.0 15.5 23000 2 TS3SB TKY08D MK1KS
-125B07RA s 7 125 63 40 40 56 90 16.4 9
─ 2.8 15.5 20000 3 TS3SB TKY08D MK1KS XDGX1750pp
AXD4000-040A02RB s 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS PDFR-GL
-040A03RB s 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS
-050A02RB s 2 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS
B Holders
4.0 -050A04RB s 4 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS
─
5.0 -063A05RB s 5 63 50 22 20 11 50 10.4 6.3 17 0.6 14.8 30000 2 TS3SB TKY08D MK1KS
-080A05RB s 5 80 50 27 23 13 60 12.4 7 20 1.0 14.8 27000 2 TS3SB TKY08D MK1KS
-100A06RB s 6 100 63 32 26 17 70 14.4 8 26 2.0 14.8 23000 2 TS3SB TKY08D MK1KS
-125B07RB s 7 125 63 40 40 56 90 16.4 9 ─ 2.8 14.8 20000 3 TS3SB TKY08D MK1KS
MILLING
(Note 3) Note for insert with a corner radius of 1.6 and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (N • m) : TS3SB=1.5

INSERTS
Cutting Conditions (Guide): Honing:
Work Material N Aluminum Alloy
:Stable Cutting :General Cutting :Unstable Cutting F :Sharp
Coated Carbide
Honing
Class
L1 L4 S1 F1 Re
LC15TF
TF15
XDGX175004PDFR-GL G F s a .906 .689 .197 .067 .016
175008PDFR-GL G F s a .906 .689 .197 .051 .031
L1
175012PDFR-GL G F s a .906 .689 .197 .035 .047 Re
175016PDFR-GL G F s a .866 .689 .197 .055 .063
F1
175020PDFR-GL G F s a .866 .689 .197 .039 .079 20°
175024PDFR-GL G F s a .866 .689 .197 .024 .094
30° S1
175030PDFR-GL G F s a .831 .689 .197 .031 .118 L4
175032PDFR-GL G F s a .831 .689 .197 .024 .125
175040PDFR-GL G F s a .787 .689 .197 .031 .157
175050PDFR-GL G F s a .764 .689 .197 .016 .197
y HOLDER AND INSERT CORNER RADIUS COMBINATION

A Holder B Holder
(Inch) (Inch)
Holder AXD4000URpppppA AXD4000URpppppB
AXD4000URppppppppA AXD4000URppppppppB
(Metric) (Metric)
AXD4000–pppppppA AXD4000–pppppppB
AXD4000RppppppppA AXD4000RppppppppB
.016" .031" .047" .063" .079" .094" .118" .125" .157" .197"
Insert
Corner
Radius
(Re) XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX
175004PDFR-GL 175008PDFR-GL 175012PDFR-GL 175016PDFR-GL 175020PDFR-GL 175024PDFR-GL 175030PDFR-GL 175032PDFR-GL 175040PDFR-GL 175050PDFR-GL
MILLING
SPARE PARTS M001

MILLING

y SHOULDER MILLING
Width of Cut Cutting Speed Depth of Cut Feed per Tooth (inch/tooth)
Insert
Work Material ae vc ap Cutting Edge DiameterD1 Cutting Edge DiameterD1 Cutting Edge DiameterD1 Cutting Edge DiameterD1
Grade (inch) (SFM) (inch) &1.000" &1.250" &1.500" &2.000"─&5.000"
N ─ .197 .014 .014 .016 .016
.197 ─ .295 .013 .013 .015 .015
3280
─ 0.25 D1 .295 ─ .393 .012 .012 .014 .014
(655 ─ 9840)
.393 ─ .492 .011 .011 .013 .013
.492 ─ .571 .010 .010 .012 .012
─ .197 .014 .014 .014 .016
.197 ─ .295 .013 .013 .013 .015
LC15TF 3280
Aluminum Alloy ─ 0.5 D1 .295 ─ .393 .012 .012 .012 .014
TF15 (655 ─ 9840)
.393 ─ .492 .010 .011 .011 .013
.492 ─ .571 .008 .010 .010 .012
─ .197 .012 .012 .012 .014
.197 ─ .295 .011 .011 .011 .013
3280
─ 0.75 D1 .295 ─ .393 .010 .010 .010 .012
(655 ─ 9840)
.393 ─ .492 .009 .009 .009 .011
.492 ─.571 .008 .008 .008 .010
y SLOT MILLING
Width of Cut Cutting Speed Depth of Cut Feed per Tooth (inch/tooth)
Insert
Work Material ae vc ap Cutting Edge DiameterD1 Cutting Edge DiameterD1 Cutting Edge DiameterD1 Cutting Edge DiameterD1
Grade (inch) (inch)
(SFM) &1.000" &1.250" &1.500" &2.000"─&5.000"
N ─ .197 .010 .010 .012 .014
.197 ─ .295 .009 .009 .011 .013
LC15TF 3280
Aluminum Alloy D1 .295 ─ .393 .008 .008 .010 .012
TF15 (655 ─ 9840)
.393 ─ .492 ─ .007 .009 .011
.492 ─ .571 ─ .006 .008 .010
(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations
occur make adjustments according to the machining conditions.
(Note 2) Note, vibrations may occur in the following conditions.
• When using long tool overhang.
• When pocket machining corner radii.
• When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low, vibrations can occur easily, if so, reduce
cutting conditions such as width and depth of cut and feed per tooth.
Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is
especially important to ensure overall tool safety. Do not use damaged or worn clamp screws.
Cutting Edge Diameter D1(inch) ø1.000"–ø5.000"
Clamp Screw Number TS3SB
Overall Length L(inch) .315
L First
Clamp Torque (lbf-in) 13
aWhen tightening the clamp screws, follow the order in Figure 1.
a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the
maximum allowable spindle speed.
MILLING
The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641 Second
(Milling Cutters for high speed machining–Safety requirements).
Figure 1
Cutting Edge Diameter D1(inch) ø1.000" ø1.250" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"
Max. Allowable Spindle Speed (min-1) 49000 48000 41000 35000 30000 27000 23000 20000
a Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended
that the balance quality (with the arbor or milling chuck) conforms to G6.3 or better based on ISO1940. It is also recommended to replace the clamp screws with
new ones when changing inserts. Furthermore, ensure to use machines that are provided with safety measures in case of cutter breakage.
* The balance quality of the holder (without inserts and clamp screws) is G6.3 or better at 10000min-1.
(Table 2) Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved
Cutting Edge Diameter D1(inch) ø1.000" ø1.250" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"
Max. Spindle Speed (min-1) 12000 9500 7600 6000 4800 3800 3000 2400
a When setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck.
a Use the specified set bolt when using the arbor type with through coolant.
a The inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves when handling the indexable inserts.
K060
y RAMPING/HELICAL CUTTING Blind holes,
Flat bottom Through holes
a RAMPING a HELICAL CUTTING
L Pitch Pitch
(P) (P)
ap
L=
tan %
%° ap
D1 D1 D1
Hole Hole
diameter diameter
RAMPING/HELICAL CUTTING (DH) (DH)
Cutting Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Edge Insert
Holder Corner Radius Maximum Minimum Distance Maximum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch
Diameter Re
Type
D1
(inch)
(inch)
Ramping Angle
%°
L
(inch)
1 DH max.
(inch) * P max.
(inch)
DH min.
(inch)
P max.
(inch)
DH min.
(inch)
P max.
(inch)
.016─.047 22.6 1.50 1.886 2 .551
*
1.832 .551 1.267 .315
1.000 .063─.094 22.1 1.54 1.791 3 .512
*
1.766 .512 1.267 .315
.118─.125 20.7 1.65 1.728 4 .472
*
1.707 .472 1.267 .315
.016─.047 15.6 2.20 2.386 2 .551
*
2.331 .551 1.762 .433
1.250 .063─.094 14.9 2.32 2.291 3 .512
*
2.264 .512 1.762 .394
.118─.125 14.0 2.48 2.228 4 .472
*
2.203 .472 1.762 .394
.016─.047 13.0 2.68 2.870 2 .551
*
2.827 .551 2.262 .512
1.500 .063─.094 12.3 2.83 2.776 3 .512
*
2.760 .512 2.262 .512
.118─.125 11.6 2.99 2.713 4 .472
*
2.701 .472 2.262 .472
.016─.047 8.7 4.02 3.870 2 .551
*
3.827 .551 3.258 .551
2.000 .063─.094 8.2 4.25 3.776 3 .512
*
3.757 .512 3.257 .512
A
.118─.125 7.6 4.61 3.713 4 .472
*
3.696 .472 3.257 .472
.016─.047 6.6 5.28 4.870 2 .551
*
4.824 .551 4.259 .551
2.500 .063─.094 6.1 5.75 4.776 3 .512
*
4.756 .512 4.259 .512
.118─.125 5.7 6.14 4.713 4 .472
*
4.695 .472 4.258 .472
.016─.047 5.3 6.61 5.870 2 .551
*
5.824 .551 5.260 .551
3.000 .063─.094 4.9 7.13 5.776 3 .512
*
5.756 .512 5.260 .512
.118─.125 4.5 7.76 5.713 4 .472
*
5.746 .472 5.259 .472
.016─.047 3.8 9.21 7.870 2 .551
*
7.824 .551 7.261 .551
4.000 .063─.094 3.5 10.00 7.776 3 .512
*
7.755 .512 7.261 .512
.118─.125 3.2 10.94 7.713 4 .472
*
7.694 .472 7.260 .472
.016─.047 2.9 12.05 9.870 2 .551
*
9.823 .551 9.261 .551
5.000 .063─.094 2.7 12.95 9.776 3 .512
*
9.755 .512 9.261 .512
.118─.125
.157
2.5
17.9
14.02
1.81
9.713 4
1.665
.472
.394
*
9.693
1.635
.472
.394
9.260
1.269
.472
.236
1.000
.197 14.7 2.24 1.587 .354 1.596 .354 1.269 .197
.157 12.9 2.56 2.165 .394 2.130 .394 1.762 .354
1.250
.197 12.2 2.72 2.087 .354 2.090 .354 1.762 .315
.157 10.7 3.11 2.650 .394 2.622 .394 2.261 .394
1.500
.197 10.1 3.31 2.571 .354 2.583 .354 2.261 .354
.157 6.9 4.84 3.650 .394 3.621 .394 3.257 .394
2.000
.197 6.5 5.12 3.571 .354 3.580 .354 3.256 .354
B
.157 5.1 6.54 4.650 .394 4.600 .394 4.258 .394
2.500
.197 4.8 6.97 4.571 .354 4.578 .354 4.257 .354
MILLING
.157 4.1 8.15 5.650 .394 5.619 .394 5.258 .394
3.000
.197 3.8 8.78 5.571 .354 5.578 .354 5.258 .354
.157 2.9 11.54 7.650 .394 7.618 .394 7.259 .394
4.000
.197 2.7 12.36 7.571 .354 7.577 .354 7.258 .354
.157 2.2 15.20 9.650 .394 9.618 .394 9.260 .394
5.000
.197 2.1 15.91 9.571 .354 9.577 .354 9.259 .354
The recommended ramping or helical cutting feed is .002IPT or less.
*
1. Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:
L=(maximum depth of cut ap / tan %). Maximum depth of cut A type is .610", B type is .583".
D1 β
**
2. The maximum diameter when machining a blind hole with a flat face using a corner radius of .047".
3. The maximum diameter when machining a blind hole with a flat face using a corner radius of .094". 1.0─1.25" .010"
*
4. The maximum diameter when machining a blind hole with a flat face using a corner radius of .125".
For other corner radius, use to following formula. {(cutting edge diameter D1) - (corner radius Re) - $} ×2 1.5─5.0" .018"
y MAX.DRILLING DEPTH
Insert Max.Drilling Depth (inch)
Holder Corner R AXD4000 can be effectively used for
Type Re Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1
(inch) &1.000" &1.250" &1.500"─&5.000" pocket machining without the need
.016 ─ .047 .205 .205 .209 for a prepared hole.
A .063 ─ .094 .181 .185 .189
.118 ─ .125 .146 .165 .173
.157 .106 .142 .150
B
.197 .091 .130 .138
The recommended drilling feed is .002 IPT or less. K061
MILLING
MULTI FUNCTIONAL
MILLING Including
Flat faces
<CUTTING FOR ALUMINUM ALLOY> Finishing Roughing
AXD7000
*
Number of Teeth
Ramping Angle
Insert Corner
Depth of Cut
Max.
Stock
Dimensions (inch) Spindle

Type
Order Number Speed
Max.
R D1 L1 L2 D4 Insert Screw Wrench Anti-seize Insert
Re ap %° (min-1) Lubricant
.031 AXD7000UR202SA20SA
B Holders A Holders
a 2 1.250 6.000 2.000 1.250 .827 19 41000 TS4SB TKY15D MK1KS XDGX2270pp
–
.125 242SA24SA a 2 1.500 7.000 3.000 1.500 .827 13 36000 TS4SBL TKY15D MK1KS PDFR-GL
.157 AXD7000UR202SA20SB a 2 1.250 6.000 2.000 1.250 .803 18 41000 TS4SB TKY15D MK1KS XDGX2270pp
.197 242SA24SB a 2 1.500 7.000 3.000 1.500 .803 11 36000 TS4SBL TKY15D MK1KS PDFR-GL
(Note 3) Note for insert with a corner radius of .118" and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (lbf-in) : TS4SB=31, TS4SBL=31 Fig.1 Fig.2

a Low resistance
inserts.
a Excellent wall
accuracy.
a High spindle Right hand tool holder only.
speeds possible. Cutter Diameter Coolant thru
Geometry
a Multi functional D1 Set Bolt
milling. &2" HSCU37513H z x
&3" 62516H z
C H :0° &4" 75016H
A.R :+11° T :+26°─+27° &5" MBAU75016H x
y ARBOR TYPE R.R :+26° ─+27° I :+11°
MILLING
*
Number of Teeth
Ramping Angle
Insert Corner
Depth of Cut
Max.
Stock
Type (Fig.)
Mass
Dimensions (inch) Spindle

Type
Order Number Speed

Max.
R D1 L1 D9 L7 D8 D12 W1 L8 D11 (lbs) ap %° (min-1) Insert Anti-seize

Re Screw Wrench Lubricant Insert
AXD7000UR0203A a 3 2.000 2.000 .750 .748 .415 1.875 .313 .187 .600 .9 .827 9 30000 1 TS4SBL TKY15D MK1KS
A Holders
.031 0303DA a 3 3.000 2.500 1.250 1.260 .669 2.750 .500 .281 1.024 2.6 .827 5 23000 1 TS4SBL TKY15D MK1KS XDGX2270pp
–
.125 0405EA a 5 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.4 .827 4 23000 1 TS4SBL TKY15D MK1KS PDFR-GL
0506EA a 6 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 1.181 6.6 .827 3 20000 2 TS4SBL TKY15D MK1KS
AXD7000UR0203B a 3 2.000 2.000 .750 .748 .415 1.875 .313 .187 .600 .9 .803 8 30000 1 TS4SBL TKY15D MK1KS
B Holders
.157 0303DB a 3 3.000 2.500 1.250 1.260 .669 2.750 .500 .281 1.024 2.6 .803 4 23000 1 TS4SBL TKY15D MK1KS XDGX2270pp
.197 0405EB r 5 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.4 .803 3 23000 1 TS4SBL TKY15D MK1KS PDFR-GL
0506EB r 6 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 1.181 6.6 .803 2 20000 2 TS4SBL TKY15D MK1KS
(Note 3) Note for insert with a corner radius of .118" and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (lbf-in) : TS4SBL=31
K062 r : Non stock, produced to order only.
METRIC Standard
Number of Teeth
Ramping Angle
Insert Corner
Depth of Cut
Max.
Stock
Type
Order Number Speed
Max.
R D1 L1 L2 D4 Insert Screw Wrench Anti-seize Insert
Re ap %° (min-1) Lubricant
0.8 AXD7000R322SA32SA
B Holders A Holders
s 2 32 170 80 32 21 19 41000 TS4SB TKY15D MK1KS

─
3.2 R402SA42SA s 2 40 170 80 42 21 13 36000 TS4SBL TKY15D MK1KS XDGX2270pp

4.0 AXD7000R322SA32SB s 2 32 170 80 32 20.4 18 41000 TS4SB TKY15D MK1KS PDFR-GL
─
5.0 R402SA42SB s 2 40 170 80 42 20.4 11 36000 TS4SBL TKY15D MK1KS

(Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced.
(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decreases.
* Clamp Torque (lbf-in) : TS4SB=31, TS4SBL=31
Fig.1 Fig.2
Cutter Diameter
Set Bolt Geometry
D1
&80 12035H z x
z
For inch arbors C H :0° &125 MBA20040H x

A.R :+11° T :+26° ─+29°
y ARBOR TYPE R.R :+26°─ +29° I :+11°
*
Number of Teeth
Ramping Angle
Insert Corner
Depth of Cut
Max.
Type (Fig.)
Stock
[inch]
Mass

Type
Order Number Speed

Max.
R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) ap %° (min-1) Insert Anti-seize

MILLING
25.4
AXD7000R08004CA s 4 80 63 [ "] 26 13 63 9.5 6 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS
1.0
A Holders
0.8
31.75
R10005DA s 5 100 63 [ "] 32 17 70 12.7 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS
─
1.25
3.2
38.1
R12506EA s 6 125 63 [ "] 40 56 90 15.9 10 – 2.7 21 3 16000 2 TS4SBL TKY15D MK1KS
1.5 XDGX2270pp
25.4 PDFR-GL
AXD7000R08004CB s 4 80 63 [ "] 26 13 63 9.5 6 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS
1.0
B Holders
4.0
31.75
R10005DB s 5 100 63 [ "] 32 17 70 12.7 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS
─
1.25
5.0
38.1
R12506EB s 6 125 63 [ "] 40 56 90 15.9 10 – 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS
1.5
(Note 3) Note for inserts with a corner radius of .118" and above, as corner radius increases the L1 dimension decreases.
INSERTS K065
SPARE PARTS M001
MILLING
METRIC Standard
y HSK63A SHANK TYPE (A Holders) Right hand tool holder only.
Ramping Angle
Insert Corner
Depth of Cut
Max.
Stock
Number
of Teeth
Type
Order Number Speed
Max.
R D1 L1 L2 Insert Wrench Anti-seize Insert
Re ap %° (min-1) Screw Lubricant
0.8 AXD7000R03202A-H63A s 2 32 127 80 21 19 41000 TS4SB TKY15D MK1KS
A Holders
XDGX2270pp
04002A-H63A s 2 40 132 85 21 13 36000 TS4SBL TKY15D MK1KS
─
3.2 PDFR-GL
05003A-H63A s 3 50 137 90 21 9 30000 TS4SBL TKY15D MK1KS
(Note 2) Note for inserts with a corner radius of .118" and above, as corner radius increases the L1 and L2 dimensions decreases.
(Note 3) There is no data chip hole.
* Clamp Torque (lbf-in) : TS4SB=31, TS4SBL=31
Fig.1 Fig.2
Cutter Diameter
D1 Set Bolt Geometry
&50, &63 HSC10030H z x
METRIC Standard &80 12035H z
For metric arbors C H :0° &100 16040H
A.R :+11° T :+26° ─+29° &125 MBA20040H x
y ARBOR TYPE R.R :+26°─ +29° I :+11°
*
Insert Corner
Number of Teeth
Ramping Angle
Depth of Cut
Max.
Type (Fig.)
Stock
Mass

Type
Order Number Speed

Max.
R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) ap %° (min-1) Insert Anti-seize

MILLING
AXD7000-050A03RA s 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 9 30000 1 TS4SBL TKY15D MK1KS

-063A03RA s 3 63 50 22 20 11 45 10.4 6.3 17 0.5 21 7 25000 1 TS4SBL TKY15D MK1KS
A Holders
0.8
-080A04RA s 4 80 63 27 23 13 63 12.4 7 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS
─
3.2 -100A05RA s 5 100 63 32 26 17 70 14.4 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS

-125B06RA s 6 125 63 40 40 56 90 16.4 9 ─ 2.7 21
3 16000 2 TS4SBL TKY15D MK1KS XDGX2270pp
AXD7000-050A03RB s 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 8 30000 1 TS4SBL TKY15D MK1KS PDFR-GL
-063A03RB s 3 63 50 22 20 11 45 10.4 6.3 17 0.5 20.4 6 25000 1 TS4SBL TKY15D MK1KS
B Holders
4.0
-080A04RB s 4 80 63 27 23 13 63 12.4 7 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS
─
5.0 -100A05RB s 5 100 63 32 26 17 70 14.4 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS
-125B06RB s 6 125 63 40 40 56 90 16.4 9 ─ 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS
(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 dimension decreases.

K064 r : Non stock, produced to order only. <10 inserts in one case>
INSERTS
Cutting Conditions : Honing :
Work Material N Non-Ferrous Metal
: Stable Cutting : General Cutting : Unstable Cutting F : Sharp
Coated Carbide
Honing
Class
LC15TF
L1 L4 S1 F1 Re
TF15
XDGX227008PDFR-GL G F s a 1.181 .886 .276 .079 .031
227016PDFR-GL G F s a 1.181 .886 .276 .047 .063
227020PDFR-GL G F s a 1.181 .886 .276 .031 .079
227024PDFR-GL G F r a 1.181 .886 .276 .016 .094
227030PDFR-GL G F s a 1.134 .886 .276 .031 .118
227032PDFR-GL G F s a 1.134 .886 .276 .024 .125
227040PDFR-GL G F s a 1.083 .886 .276 .035 .157
227050PDFR-GL G F s a 1.063 .886 .276 .016 .197

A Holder B Holder
(Inch)
AXD7000URppppppppA (Inch)
AXD7000URpppppA AXD7000URppppppppB
AXD7000URppppA AXD7000URpppppB
Holder AXD7000URppppB
(Metric)
AXD7000RppppppppA (Metric)
AXD7000RppppppA AXD7000RppppppppB
AXD7000R-pppppppA AXD7000RppppppB
AXD7000Rpppppp-H63A AXD7000R-pppppppB
Insert
Corner
Radius
(Re) XDGX XDGX XDGX XDGX XDGX XDGX XDGX
227008PDFR-GL 227016PDFR-GL 227020PDFR-GL 227030PDFR-GL 227032PDFR-GL 227040PDFR-GL 227050PDFR-GL
(Note) Other combinations of holder and insert corner R are not acceptable.

y SHOULDER MILLING
Width Cutting Depth of
Feed per Tooth (inch/tooth)
Insert of Cut Speed Cut
Work Material
Grade ae vc ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1
(inch) (SFM) (inch) &1.250" &1.500" &2.000"–&3.000"
─.197 .014 .016 .016
N
3280 .197 ─.394 .012 .014 .014
─ 0.25D1
(655 ─ 9840) .394 ─.591 .010 .012 .012
.591 ─.787 .008 .010 .010
─.197 .014 .014 .016
LC15TF ─ 0.5D1
3280 .197 ─.394 .012 .012 .014
Aluminum Alloy TF15 (655 ─ 9840) .394 ─.591 .010 .010 .012
MILLING
.591 ─.787 .008 .008 .010
─.197 .012 .012 .014
3280 .197 ─.394 .010 .010 .012
─ 0.75D1
(655 ─ 9840) .394 ─.591 .008 .008 .010
.591 ─.787 .006 .006 .008
y SLOT MILLING
Width Cutting Depth of
Feed per Tooth (inch/tooth)
Insert of Cut Speed Cut
Work Material
Grade ae vc ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1
(inch) (SFM) (inch) &1.250" &1.500" &2.000"–&3.000"
─.197 .010 .012 .014
N
LC15TF 3280 .197 ─.394 .008 .010 .012
Aluminum Alloy D1
TF15 (655 ─ 9840) .394 ─.591 .006 .008 .010
.591 ─.787 .004 .006 .008
(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity,
where no vibration occurred. If vibrations occur make adjustments according to the machining conditions.
(Note 2) Note, vibrations may occur in the following conditions.
• When using long tool overhang.
• When pocket machining corner radii.
• When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,
vibrations can occur easily. If so, reduce cutting conditions such as width and depth of cut and feed per tooth.
SPARE PARTS M001 TECHNICAL DATA N001 K065

MILLING
y RAMPING/HELICAL CUTTING Blind holes, Through holes

Flat bottom
a RAMPING a HELICAL CUTTING Pitch Pitch
(P) (P)
Hole Hole
diameter diameter
RAMPING/HELICAL CUTTING (DH) (DH)
Cutting Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Edge Insert
Holder Diameter Corner Radius Maximum Minimum Distance Maximum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch
Type Re
D1
(inch)
(inch)
Ramping Angle
%°
L
(inch)
1 DH max.
(inch) *
P max.
(inch)
DH min.
(inch)
P max.
(inch)
DH min.
(inch)
P max.
(inch)
.031 20.0 2.283 2.417 .787 2.276 .787 1.535 .315
1.250 .063─.094 20.0 2.283 2.354 2 .748
*
2.276 .748 1.535 .315
.118─.125
.031
19.3
14.1
2.362
3.307
2.244 3
2.902
.669
.787
*
2.193
2.776
.669
.787
1.535
2.047
.315
.394
1.500 .063─.094 14.1 3.307 2.839 2 .748
*
2.776 .748 2.047 .394
.118─.125
.031
13.3
9.8
3.504
4.803
2.728 3
3.902
.669
.787
*
2.693
3.768
.669
.787
2.047
3.031
.394
.551
2.000 .063─.094 9.8 4.803 3.839 2 .748
*
3.768 .748 3.031 .551
A
.118─.125
.031
9.1
5.3
5.197
8.937
3.728 3
5.902
.669
.787
*
3.689
5.768
.669
.787
3.031
5.000
.472
.551
3.000 .063─.094 5.3 8.937 5.839 2 .748
*
5.768 .748 5.000 .551
.118─.125
.031
4.9
4.2
9.646
11.260
5.728 3
7.902
.669
.787
*
5.685
7.768
.669
.787
5.000
6.969
.512
.669
4.000 .063─.094 4.2 11.260 7.839 2 .748
*
7.768 .748 6.969 .669
.118─.125
.031
3.8
2.5
12.480
18.937
7.728 3
9.902
.669
.669
*
7.685
9.768
.669
.630
6.969
9.016
.591
.512
5.000 .063─.094 2.5 18.937 9.839 2 .630
*
9.768 .630 9.016 .512
.118─.125
.157
2.2
18.0
21.535
2.480
9.728 3
2.165
.551
.630
*
9.685
2.106
.551
.630
9.016
1.535
.472
.276
1.250
.197 18.0 2.480 2.087 .591 2.071 .591 1.535 .276
.157 11.0 4.134 3.902 .630 2.606 .630 2.047 .315
1.500
.197 11.0 4.134 3.839 .591 2.567 .591 2.047 .315
.157 8.0 5.748 3.650 .630 3.598 .630 3.031 .433
2.000
.197 8.0 5.748 3.571 .591 3.563 .591 3.031 .433
B
.157 4.0 11.496 5.650 .551 5.598 .551 5.000 .433
3.000
.197 4.0 11.496 5.571 .551 5.563 .551 5.000 .433
.157 3.0 15.354 7.650 .591 7.598 .591 6.969 .472
4.000
.197 3.0 15.354 7.571 .551 7.559 .551 6.969 .472
.157 2.0 23.031 9.650 .472 9.598 .472 9.016 .433
5.000
.197 2.0 23.031 9.571 .472 9.559 .472 9.016 .433
MILLING
(Note) The recommended ramping and helical cutting feed is .002IPT or less.
* 1. Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:
L=(maximum depth of cut ap / tan %). Maximum depth of cut A type is .827", B type is .803". D1 β
**2. The maximum diameter when machining a blind hole with a flat face using a corner radius of .063".
3. The maximum diameter when machining a blind hole with a flat face using a corner radius of .118". 1.25─1.5" .010"
For other corner radius, use to following formula. {(cutting edge diameter D1) - (corner radius Re) - $} ×2 2.0─5.0" .018"
y MAX.DRILLING DEPTH
Insert Max.Drilling Depth (inch)
Holder Corner R
Type Re Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 AXD7000 can be effectively used for
(inch) &1.250" &1.500" &2.00"─&5.000"
pocket machining without the need
.031 .209 .205 .205 for a prepared hole.
A .063─.094 .209 .205 .205
.118─.125 .181 .181 .181
.157 .157 .154 .154
B
.197 .146 .142 .142
The recommended drilling feed is .002 IPT or less.
K066
especially important to ensure overall tool safety.
Do not use damaged or worn clamp screws.
Cutting Edge Diameter D1(inch) ø1.250" ø1.500" – ø5.000"

Clamp Screw Number TS4SB TS4SBL
Overall Length L(inch) .353 .413
L First
Clamp Torque (lbf-in) 31 31
a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the
maximum allowable spindle speed. Second
The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641
(Milling Cutters for high speed machining–Safety requirements). Figure 1
Cutting Edge Diameter D1(inch) ø1.250" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"
Max. Allowable Spindle Speed (min-1) 41000 36000 30000 25000 23000 19000 16000
that the balance quality (with the arbor or milling chuck) conforms to G6.3 or better based on ISO1940. It is also recommended to replace the clamp screws with
* The balance quality of the holder (without inserts and clamp screws) is G6.3 or better at 10000min-1.
(Table 2) Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved
Cutting Edge Diameter D1(inch) ø1.250" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"
Max. Spindle Speed (min-1) 9500 7600 6000 4800 3800 3000 2400
MILLING
K067
MILLING
MULTI FUNCTIONAL
MILLING Including
Flat faces
<ALUMINUM ALLOY FOR DIFFICULT-TO-CUT MATERIAL CUTTING> Finishing Roughing
BXD4000

a Low resistance inserts & high rigidity body.
a The Anti Fly Insert mechanism
guarantees secure high-revolution milling.
y STRAIGHT SHANK TYPE Right hand tool holder only.
Number of Teeth Max. Max. * 2

Stock
Insert Dimensions (inch) Ramping Spindle Speed

Depth
Type
Corner Order Number Angle (min-1)

of Cut
Re R D1 L1 D4 L2 ap Balance G40 *1 Insert
%° Unknown Balanced Screw Wrench
BXD4000R162SA12S a 2 1.000 6.000 .750 2.000 .591 20 12000 38000 TS4SL TKY15W
A Holders
.016 162SA16S a 2 1.000 6.000 1.000 2.000 .591 20 12000 38000 TS4SL TKY15W
─
.125 202SA20S a 2 1.250 6.000 1.250 2.000 .591 13 9500 33000 TS4SL TKY15W
243SA20S a 3 1.500 6.000 1.250 2.000 .591 10 7600 29000 TS4SL TKY15W
BXD4000R162SA12SB a 2 1.000 6.000 .750 2.000 .591 20 12000 38000 TS4SL TKY15W
B Holders
.157 162SA16SB a 2 1.000 6.000 1.000 2.000 .591 20 12000 38000 TS4SL TKY15W
─
.197 202SA20SB a 2 1.250 6.000 1.250 2.000 .591 13 9500 33000 TS4SL TKY15W
243SA20SB a 3 1.500 6.000 1.250 2.000 .591 10 7600 29000 TS4SL TKY15W
* 1 You need to balance the tool and holder together so that it confirms to G40 or higher standards.
*
2 Clamp Torque (lbf-in) : TS4SL=35
INSERTS WITH BREAKER

P Steel
M Stainless Steel
Work : Stable Cutting : General Cutting : Unstable Cutting
Material
K Cast Iron
N Non-Ferrous Metal Honing :
E : Round F : Sharp
S Heat-resistant Alloy, Titanium Alloy
Coated Carbide Dimensions (inch)
Honing
Class
VP15TF
LC15TF

L1 L4 S1 F1 Re
TF15
G breaker XDGT1550PDFR-G04 G F s a .866 .630 .197 .059 .016

1550PDFR-G08 G F s a .866 .630 .197 .043 .031
1550PDFR-G12 G F s s .866 .630 .197 .028 .047
1550PDFR-G16 G F s a .866 .630 .197 .016 .063
1550PDFR-G20 G F s a .854 .630 .197 .008 .079
MILLING
1550PDFR-G30 G F s a .787 .630 .197 .024 .118

1550PDFR-G32 G F s a .787 .630 .197 .016 .125
1550PDFR-G40 G F s a .748 .630 .197 .020 .157
1550PDFR-G50 G F s a .709 .630 .197 .016 .197
XDGT1550PDER-G04 G E a .866 .630 .197 .059 .016
1550PDER-G08 G E a .866 .630 .197 .043 .031
1550PDER-G12 G E s .866 .630 .197 .028 .047
1550PDER-G16 G E a .866 .630 .197 .016 .063
1550PDER-G20 G E a .854 .630 .197 .008 .079
1550PDER-G30 G E a .787 .630 .197 .024 .118
1550PDER-G32 G E a .787 .630 .197 .016 .125
1550PDER-G40 G E a .748 .630 .197 .020 .157
1550PDER-G50 G E a .709 .630 .197 .016 .197
Lower Cutting XDGT1550PDFR-GL04 G F a .866 .630 .197 .059 .016
Resistance Type 1550PDFR-GL08 G F a .866 .630 .197 .043 .031

D1 Coolant thru Set Bolt
1.5 HSCU25014H
2 37513H
2.5 37513H
3 50014H
C H :0° 4 75016H
A.R :+15° T :+13° ─+16°
y ARBOR TYPE R.R :+13° ─+16° I :+15° Right hand tool holder only.
Max. * 2
Number of Teeth
Max.
Stock
Insert Dimensions (inch) Ramping

Spindle Speed
Depth
Type
Corner Order Number Angle (min-1)

of Cut
Re R D1 L1 D9 L7 D8 W1 L8 ap Balance G40 *1 Insert Wrench
%° Unknown Balanced Screw
BXD4000R1503 a 3 1.500 1.969 .500 .630 .276 .250 .156 .591 10 7600 29000 TS4SL TKY15W
0203 a 3 2.000 1.969 .750 .748 .415 .313 .187 .591 7 6000 24000 TS4SL TKY15W
A Holders
.016 0204 a 4 2.000 1.969 .750 .748 .415 .313 .187 .591 7 6000 24000 TS4SL TKY15W
─
.125 2504 a 4 2.500 1.969 .750 .748 .415 .313 .187 .591 5 4800 21000 TS4SL TKY15W
0305 a 5 3.000 1.969 1.000 1.024 .539 .375 .219 .591 3 3800 19000 TS4SL TKY15W
0406 a 6 4.000 2.480 1.500 1.181 .787 .625 .375 .591 3 3000 16000 TS4SL TKY15W
BXD4000R1503B a 3 1.500 1.969 .500 .630 .276 .250 .156 .591 10 7600 29000 TS4SL TKY15W
0203B a 3 2.000 1.969 .750 .748 .415 .313 .187 .591 7 6000 24000 TS4SL TKY15W
B Holders
.157 0204B a 4 2.000 1.969 .750 .748 .415 .313 .187 .591 7 6000 24000 TS4SL TKY15W
─
.197 2504B a 4 2.500 1.969 .750 .748 .415 .313 .187 .591 5 4800 21000 TS4SL TKY15W
0305B a 5 3.000 1.969 1.000 1.024 .539 .375 .219 .591 3 3800 19000 TS4SL TKY15W
0406B a 6 4.000 2.480 1.500 1.181 .787 .625 .375 .591 3 3000 16000 TS4SL TKY15W
*12 You need to balance the tool and holder together so that it confirms to G40 or higher standards.
* Clamp Torque (lbf-in) : TS4SL=35

~ A Holder ~ B Holder
Holder
BXD4000RoooooooA BXD4000RoooooooB
.016" .031" .047" .063" .079" .118" .125" .157" .197"
Insert
Corner Radius
(Re)
XDGT........-G04 XDGT........-G08 XDGT........-G12 XDGT........-G16 XDGT........-G20 XDGT........-G30 XDGT........-G32 XDGT........-G40 XDGT........-G50
(Note) Other combinations of holder and insert corner R are not acceptable.
MILLING
Work Material Hardness Grade Cutting Speed (SFM) Feed per Tooth (inch/tooth)
P Mild Steel < 180HB VP15TF 590 (490 ─ 655) .006 (.004 ─ .008)
Carbon Steel < 280HB VP15TF 490 (390 ─ 655) .006 (.004 ─ .008)
Alloy Steel 280─ 350HB VP15TF 460 (390 ─ 525) .006 (.004 ─ .008)
M Stainless Steel < 270HB VP15TF 460 (390 ─ 525) .008 (.004 ─ .012)
N Aluminum Alloy ─ TF15 3280 (655 ─ 9840) .012 (.004 ─ .020)
S Titanium Alloy ─ VP15TF 130 (100 ─ 195) .004 (.004 ─ .012)
Heat Resistant Alloy ─ VP15TF 100 (65 ─ 130) .006 (.004 ─ .008)
The figure above are the guidelines for conditions of general cutting by a standard type tool.
The conditions vary depending on machine strength, the length of overhang, and work clamping conditions.
Please adjust table feed when using long shank type tool.
SPARE PARTS M001
MILLING
Fig.1 Fig.2 Fig.3
Cutter Diameter
Set Bolt Geometry
D1
&40 HFF08043H z z x c
&50, &63 HSC10030H
METRIC Standard &80 12035H x
For metric arbors C H :0° &100 16040H
A.R :+10°─ +15° T :+8°─+16° &125 MBA20040H c
y ARBOR TYPE R.R :+8°─ +10° I :+11°─+15°
Max. Depth
Number of Teeth
Ramping Angle
Type (Fig.)
Max.
Stock
Insert
Mass
Type
Corner Order Number
of Cut
Speed
Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) ap %° (min-1) Insert Wrench Insert
Screw
BXD4000-040A03RA s 3 40 50 16 18 M8 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W
-050A04RA s 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W XDGT1550
A Holders
0.4 PDpR-Gpp
-063A05RA s 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W
─
3.2 -080A05RA s 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W XDGT1550

-100A06RA s 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W PDpR-GLpp
-125B07RA s 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W
BXD4000-040A03RB s 3 40 50 16 18 M8 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W
-050A04RB s 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W
B Holders
4.0 -063A05RB s 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W XDGT1550

─
-080A05RB s 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W PDpR-Gpp

5.0
-100A06RB s 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W
-125B07RB s 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W
METRIC Standard
MILLING
For inch arbors

y ARBOR TYPE
*
Max. Depth
Number of Teeth
Ramping Angle
Type (Fig.)
Max.
Stock
Insert [inch]
Mass

Type
Corner Order Number

of Cut
Speed
Re R D1 L1 L7 L8 D8 W1 D9 D11 D12 (kg) ap %° (min-1) Insert Wrench Insert
Screw
0.4 BXD4000R08005CA s 5 80 50 26 6 13 9.5 25.4 [1.0"] 20 60 1.1 15 3 19000 2 TS4SL TKY15W XDGT1550
B Holders A Holders
TKY15W PD
pR-Gpp
10006DA s 6 100 63 32 8 17 12.7 31.75 [1.25"] 26 70 2.0 15 3 16000 2 TS4SL
─
XDGT1550
3.2 12507EA s 7 125 63 40 10 56 15.9 38.1 [1.5"] ─ 80 2.8 15 2 14000 3 TS4SL TKY15W PDpR-GLpp
4.0 BXD4000R08005CB s 5 80 50 26 6 13 9.5 25.4 [1.0"] 20 60 1.1 15 3 19000 2 TS4SL TKY15W
XDGT1550
10006DB s 6 100 63 32 8 17 12.7 31.75 [1.25"] 26 70 2.0 15 3 16000 2 TS4SL TKY15W
─
PDpR-Gpp
5.0 12507EB s 7 125 50 40 10 56 15.9 38.1 [1.5"] ─ 80 2.8 15 2 14000 3 TS4SL TKY15W
(Note 1) The maximum spindle speeds stated above are based on ISO15641.
(Note 2) When using the tool at high spindle speeds, please pay special attention to the balancing. The whole tool assembly should
be balanced according to G6.3 based on ISO1940 quality grades.

Fig.1 Straight Shank
Fig.2 Offset Shank
METRIC Standard
Number of Teeth
Shank Type
Ramping Max.
Type (Fig.)
Stock
Insert Dimensions (mm) Angle Spindle
Type
Corner Order Number Speed

R D1 ap L1 L2 D4 %° (min-1) Insert Wrench Insert
Re Screw
BXD4000R201SA20SA s 1 20 15 110 35 20 28 15000 1 TS4SL TKY15W
252SA25SA s 2 25 15 125 50 25 20 38000 1 TS4SL TKY15W
282SA25SA
Standard
s 2 28 15 125 50 25 17 35000 2 TS4SL TKY15W

322SA32SA s 2 32 15 150 50 32 13 33000 1 TS4SL TKY15W
352SA32SA s 2 35 15 150 50 32 11 31000 2 TS4SL TKY15W XDGT1550
A Holders
0.4 PDpR-Gpp
403SA32SA s 3 40 15 170 80 32 9 29000 2 TS4SL TKY15W
─
3.2 403SA42SA s 3 40 15 170 80 42 9 29000 1 TS4SL TKY15W XDGT1550

BXD4000R252SA25LA 2 25 15 170 80 25 20 38000 1 TS4SL TKY15W
Long
s PDpR-GLpp
322SA32LA s 2 32 15 200 80 32 13 33000 1 TS4SL TKY15W
BXD4000R282SA25ELA s 2 28 15 220 50 25 17 35000 2 TS4SL TKY15W
Extra
Long
352SA32ELA s 2 35 15 250 50 32 11 31000 2 TS4SL TKY15W

403SA32ELA s 3 40 15 250 65 32 9 29000 2 TS4SL TKY15W
BXD4000R201SA20SB s 1 20 15 110 35 20 28 15000 1 TS4SL TKY15W
252SA25SB s 2 25 15 125 50 25 20 38000 1 TS4SL TKY15W
282SA25SB
Standard
s 2 28 15 125 50 25 17 35000 2 TS4SL TKY15W

322SA32SB s 2 32 15 150 50 32 13 33000 1 TS4SL TKY15W
352SA32SB s 2 35 15 150 50 32 11 31000 2 TS4SL TKY15W
B Holders
4.0 403SA32SB s 3 40 15 170 80 32 9 29000 2 TS4SL TKY15W XDGT1550

─
403SA42SB s 3 40 15 170 80 42 9 29000 1 TS4SL TKY15W PDpR-Gpp

5.0
BXD4000R252SA25LB 2 25 15 170 80 25 20 38000 1 TS4SL TKY15W
Long
s
322SA32LB s 2 32 15 200 80 32 13 33000 1 TS4SL TKY15W
BXD4000R282SA25ELB s 2 28 15 220 50 25 17 35000 2 TS4SL TKY15W
Extra
Long
352SA32ELB s 2 35 15 250 50 32 11 31000 2 TS4SL TKY15W

403SA32ELB s 3 40 15 250 65 32 9 29000 2 TS4SL TKY15W
*2 Clamp Torque (lbf-in) : TS4SL=35
especially important to ensure overall tool safety. Do not use damaged or worn clamp screws.
MILLING
a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed.
The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641 (Milling Cutters for high speed machining–Safety requirements).
Cutting Edge Diameter D1(inch) ø.750" ø.950" ø1.100" ø1.250" ø1.350" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"
Max. Allowable Spindle Speed (min-1) 15000 38000 35000 33000 31000 29000 24000 21000 19000 16000 14000
Φ20mm with one tooth balancing is necessary to adjust sensitively.
that the balance quality (with the arbor or milling chuck) conforms to G40 or better based on ISO1940. It is also recommended to replace the clamp screws with
*(The balance quality of the holder (without inserts and clamp screws) is G40 or better at 10000min-1
Table 2) Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved
Cutting Edge Diameter D1(inch) ø.750" ø.950" ø1.100" ø1.250" ø1.350" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"
Max. Spindle Speed (min-1) 15000 12000 10800 9500 8700 7600 6000 4800 3800 3000 2400
SPARE PARTS M001

INSERTS K068 TECHNICAL DATA N001 K071
MILLING
DEEP SHOULDER
MILLING Roughing
SPX
Light Alloy Cast Iron General Steel Alloy Tool Steel Hardened Steel
a CAT50 shank
ap(Max. Depth of Cut)
a Straight shank (Combination type)
a The wavy cutting edge

helps to reduce cutting ap(Max. Depth of Cut)
resistance.
a Suitable for heavy machining
due to holder rigidity.
Number Number of Insert

Number of Flute
Dimensions (inch)
of Teeth Bottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting Edge
Stock
Type Order Number

JPMX MPMX SPMX
Total D1 L1 D4 L2 ap 190412- oo 120412- oo 120408- oo
SPX4R3224CAT50NS a 2 24 2.000 11.000 ─ 7.000 4.300 2 2 20

CAT50
Shank
4R3234CAT50NM a 2 34 2.000 13.000 ─ 9.000 6.200 2 2 30

4R3244CAT50NL a 2 44 2.000 15.000 ─ 11.000 8.100 2 2 40
SPX4R05016WNES a 2 16 1.969 7.091 2.000 3.937 2.835 2 2 12
Straight Shank
(Combination)
4R05024WNS a 2 24 1.969 8.661 2.000 5.512 4.331 2 2 20

4R05034WNM a 2 34 1.969 10.630 2.000 7.480 6.181 2 2 30
4R05044WNL a 2 44 1.969 12.598 2.000 9.449 8.071 2 2 40
L7
L8
øD9
øD1
øD8
W1
ap (Max. Depth of Cut) D1 Set Bolt Geometry

L1 &2.500" HSCUF50028
MILLING
y SHELL TYPE &3.000" 62528

Stock
Dimensions (inch)
Order Number
JPMX MPMX SPMX
R Flutes Total D1 L1 D9 L7 D8 D7 W1 L8 ap 140412- oo 120412- oo 120408- oo
SPX4UR2524CA22A a 4 24 2.500 3.500 1.000 1.339 .539 2.375 .375 .219 2.280 2 2 20
4UR0324DA22A a 4 24 3.000 3.500 1.250 1.654 .669 2.874 .500 .281 2.280 2 2 20
(Note) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can't be used.

L7
L8
øD9
øD1
øD8
W1
L1 Right hand tool holder only.
METRIC Standard D1 Set Bolt Geometry
For inch arbors &63mm HSC12070
y SHELL TYPE &80mm 16065

Stock

Order Number
JPMX MPMX SPMX
SPX4R06324CA058A s 4 24 63 85 25.4 [1.000″] 26 13 60 9.5 6 58 2 2 20
4R08024DA058A s 4 24 80 85 31.75 [1.250″] 38 17 76.8 12.7 8 58 2 2 20
L7
L8
øD9
øD1
øD8
W1

L1
METRIC Standard
For metric arbors D1 Set Bolt Geometry
The bore diameter (D9) is equivalent to a metric size. &63mm HSC12070
&80mm 16065
ySHELL TYPE
Stock
Dimensions (mm)
Order Number
JPMX MPMX SPMX
MILLING
SPX4-063A24A058RA s 4 24 63 85 27 28 13 60 12.4 7 58 2 2 20
-080A24A058RA s 4 24 80 85 32 40 17 76.8 14.4 8 58 2 2 20
SPARE PARTS
*
Holder
Insert
Insert Screw Wrench
Bottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting Edge
JPMX190412-WH MPMX120412-WH SPMX120408-WH
SPX TS55 TKY25D
JPMX190412-JM MPMX120412-JM SPMX120408-JM
* Clamp Torque (lbf-in) : TS55=66
K073
MILLING
INSERTS
Class
VP20RT
VP15TF
Type Shape Order Number Geometry
L1 L2 D1 S1 Re
JPMX190412-WH M a a .750 .500 ─ .187 .047

Bottom Cutting Edge A
* 140412-WH M a a .563 .500 ─ .187 .047

Wavy Cutting Edge Type
MPMX120412-WH M a a ─ ─ .500 .187 .047

Bottom Cutting Edge B
SPMX120408-WH M a a ─ ─ .500 .187 .031

Peripheral Cutting Edge
JPMX190412-JM M a a .750 .500 ─ .187 .047

Bottom Cutting Edge A
* 140412-JM M a a .563 .500 ─ .187 .047

Straight Cutting Edge Type
MPMX120412-JM M a a ─ ─ .500 .187 .047

Bottom Cutting Edge B
MILLING
SPMX120408-JM M a a ─ ─ .500 .187 .031

Peripheral Cutting Edge
* Only for use with a shell type holder.

RECOMMENDED CUTTING CONDITIONS (Shank Type)
y CUTTING CONDITIONS FOR SHOULDER MILLING (Number of effective flutes is 2.)
Cutting Speed Width of Cut Depth of Cut Feed per Tooth
Insert vc ae ap fz
Work Material Hardness Grade/Breaker (SFM) (inch) (inch) (IPT)
VP15TF 395
P WH (330 ─ 460) <.197 <4D1 .006 ─ .010
Mild Steel < 180HB
VP15TF 395
JM (330 ─ 460) <.394 <2D1 .006 ─ .010
VP15TF 260 <.197 <4D1 .006 ─ .010
Carbon Steel WH (230 ─ 395)
180 ─ 350HB
Alloy Steel VP15TF 260 <.394 <2D1 .006 ─ .010
JM (230 ─ 395)
VP15TF 260 <.197 <4D1 .004 ─ .008
WH (200 ─ 330)
Alloy Tool Steel < 300HB
VP15TF 260
JM (200 ─ 330) <.394 <2D1 .004 ─ .008
VP20RT 260
M WH (230 ─ 395) <.197 <4D1 .004 ─ .008
VP20RT 260
JM (230 ─ 395) <.394 <2D1 .004 ─ .008
Tensile VP15TF 330

K WH (260 ─ 395) <.197 <4D1 .006 ─ .016
Cast Iron Strength VP15TF 330
<350MPa JM (260 ─ 395) <.197 <4D1 .004 ─ .010
Tensile VP15TF 260 <.197 <4D1 .006 ─ .014

WH (200 ─ 330)
Ductile Cast Iron Strength VP15TF 260
<800MPa JM (200 ─ 330) <.197 <4D1 .004 ─ .008
VP20RT 130
S WH (115 ─ 165) <.197 <4D1 .003 ─ .005
Titanium Alloy < 350HB
VP20RT 130
JM (115 ─ 165) <.394 <2D1 .003 ─ .005
(Note 2) For tools with a cutting edge length of 7.87″ or more, please reduce the cutting speed and table feed by 10-20% and the width of cut
by 50%.
(Note 3) If the cutting angle between the tool and workpiece exceeds 90º when machining corners ,Reduce the cutting speed and table feed
by 10-20% and ae by 50%. Also if possible, set a radius cutting path for corners.

Insert vc ae ap fz
Work Material Hardness Grade/Breaker (SFM) (inch) (inch) (IPT)
VP15TF 200
P WH (165 ─ 395) D1 <.394 .004 ─ .010
Mild Steel < 180HB
VP15TF 200 D1 <.394 .004 ─ .006
JM (165 ─ 395)
VP15TF 200 D1 <.394 .004 ─ .010
Carbon Steel WH (165 ─ 330)
MILLING
180 ─ 350HB
Alloy Steel VP15TF 200 D1 <.394 .004 ─ .006
JM (165 ─ 330)
VP15TF 165 D1 <.394 .004 ─ .010
WH (130 ─ 260)
VP15TF 165
JM (130 ─ 260) D1 <.394 .004 ─ .006
VP20RT 200
M WH (165 ─ 395) D1 <.394 .004 ─ .010
VP20RT 200
JM (165 ─ 395) D1 <.394 .004 ─ .006
Tensile VP15TF 165

K WH (130 ─ 260) D1 <1.969 .006 ─ .010
Cast Iron Strength VP15TF 165 D1 <1.575 .004 ─ .008
<350MPa JM (130 ─ 260)
Tensile VP15TF 130 D1 <1.575 .006 ─ .010
WH (115 ─ 260)
Ductile Cast Iron Strength VP15TF 130
<800MPa JM (115 ─ 260) D1 <1.181 .004 ─ .008
VP20RT 115
S WH (100 ─ 165) D1 <.394 .003 ─ .005
VP20RT 115
JM (100 ─ 165) D1 <.394 .003 ─ .005
K075
MILLING
RECOMMENDED CUTTING CONDITIONS (Shell Type)

y CUTTING CONDITIONS FOR SHOULDER MILLING (Number of effective flutes is 4.)
Work Material Insert vc ae ap fz
Hardness Grade/Breaker (SFM) (inch) (inch) (IPT)
395
P VP15TF (330 ─ 460) <.394 <0.5D1 .006 ─ .012
Mild Steel < 180HB
JM 395
(330 ─ 460) <.394 >0.5D1 .006 ─ .010
395 <.394 <0.5D1 .006 ─ .012
Carbon Steel VP15TF (260─425)
180 ─ 350HB
Alloy Steel JM 330
(260 ─ 395) <.394 >0.5D1 .006 ─ .010
330 <.394 <0.5D1 .004 ─ .010
VP15TF (200 ─ 360)
JM 260 <.394 >0.5D1 .004 ─ .006
(200 ─ 330)
460
M VP20RT (330 ─ 490) <.394 <0.5D1 .004 ─ .010
JM 395
(330 ─460) <.394 >0.5D1 .004 ─ .008
395
K VP15TF (260 ─ 425) <.394 <0.5D1 .010 ─ .016
WH 330
Tensile (260 ─ 395) <.394 >0.5D1 .010 ─ .016
Cast Iron Strength 395 <.394 <0.5D1 .006 ─ .012
<350MPa (260 ─ 425)
VP15TF
JM 330
(260 ─ 395) <.394 >0.5D1 .006 ─ .010
330 <.394 <0.5D1 .008 ─ .014
VP15TF (200 ─ 360)
WH 260
Tensile (200 ─ 360) <.394 >0.5D1 .008 ─ .014
Ductile Cast Iron Strength 330 <.394 <0.5D1 .006 ─ .012
<800MPa (200 ─ 395)
VP15TF
JM 260
(200 ─ 395) <.394 >0.5D1 .006 ─ .012
150
S VP20RT (115 ─ 165) <.394 <0.5D1 .003 ─ .004
JM 150
(115 ─ 165) <.394 >0.5D1 .003 ─ .004

Work Material Insert vc ae ap fz
Hardness Grade/Breaker (SFM) (inch) (inch) (IPT)
VP15TF 395
P Mild Steel < 180HB
JM (330 ─ 460) D1 <0.25D1 .006 ─ .010
MILLING
Carbon Steel
180─350HB VP15TF 330 D1 <0.25D1 .006 ─ .010
Alloy Steel JM (260 ─ 395)
VP15TF 260 D1 <.394 .004 ─ .008
JM (200 ─ 330)
VP20RT 330 .004 ─ .006
M Stainless Steel < 200HB
JM (260 ─460) D1 <.394
260
K VP15TF (200 ─ 330) D1 <0.25D1 .004 ─ .010
WH 200
Tensile (165 ─ 330) D1 <0.6D1 .004 ─ .008
Cast Iron Strength 260 D1 <0.25D1 .004 ─ .008
< 350MPa (200 ─ 330)
VP15TF
JM 200
(165 ─330) D1 <0.6D1 .004 ─ .006
260 D1 <0.25D1 .004 ─ .010
VP15TF (200 ─ 330)
WH 200
Tensile (165 ─ 330) D1 <0.5D1 .004 ─ .008
Ductile Cast Iron Strength 260 D1 <0.25D1 .004 ─ .008
< 800MPa (200 ─ 330)
VP15TF
JM 200
(165 ─ 330) D1 <0.5D1 .004 ─ .006
VP20RT 130 .002 ─ .004
S Titanium Alloy < 350HB
JM (115 ─ 165) D1 <0.25D1
K076
Memo
K077
MILLING
DEEP SHOULDER
MILLING
<CUTTING FOR TITANIUM ALLOY> Roughing
VFX5
a Vertical inserts with high
strength cutting edge.
a Screw-on type clamping. (Max. Depth of Cut)
a High efficiency milling of
titanium alloys.
y SHELL TYPE
Number of Flutes
Total Inserts
Stock
Dimensions (inch)
Mass
Order Number
R D1 L1 D9 L7 D8 D7 W1 L8 ap (lbs)
VFX5UR0203CA10 a 3 6 2.0 2.0 1.00 .95 .520 1.929 .375 .219 1.0 .20
0203CA15 a 3 9 2.0 2.5 1.00 1.00 .520 1.929 .375 .219 1.5 .26
0204AA10 a 4 8 2.0 2.0 .75 .75 .395 1.929 .313 .187 1.0 .24
0204AA15 a 4 12 2.0 2.5 .75 .75 .395 1.929 .313 .187 1.5 .30
0204CA15 a 4 12 2.0 2.5 1.00 1.00 .520 1.929 .375 .219 1.5 .27
0204AA20 a 4 16 2.0 2.75 .75 .75 .395 1.929 .313 .187 2.0 .32
0204CA20 a 4 16 2.0 3.0 1.00 1.00 .520 1.929 .375 .219 2.0 .33
2505CA10 a 5 10 2.5 2.5 1.00 1.25 .520 2.421 .375 .219 1.0 .49
2505CA24 a 5 25 2.5 3.5 1.00 1.25 .520 2.421 .375 .219 2.4 .68
0306DA29 a 6 36 3.0 4.25 1.25 1.375 .645 2.894 .500 .281 2.9 1.21
SPARE PARTS
*2 *3 Number of Insert
Order Number
End cutting
edge *
Peripheral 1
cutting edge
XNMU1607 XNMU1607
Clamp Screw Number Seal Washer Wrench Coolant Nozzle Number Anti-seize Lubricant Set Bolt ooR-oo 08R-oo
VFX5UR0203CA10 TS352 6 WU500-S1 TKY10D HSD04004H08 9 MK1KS HSCUF50014 3 3
0203CA15 TS352 9 WU500-S1 TKY10D HSD04004H08 12 MK1KS HSCUF50018 3 6
0204AA10 TS352 8 WU375-S1 TKY10D HSD04004H08 12 MK1KS HSCUF37513 4 4
MILLING

0306DA29 TS352 36 WU625-S1 TKY10D HSD04004H08 42 MK1KS HSCUF62535 6 30
*1.2. Only corner radius Re.031 can be used.

*3. The
Clamp Torque (lbf-in) : TS352=22
* .031" nozzels are installed in the standard. Select and use alternate nozzles from below list depending on coolant pressure.
< 140PSI ←Standard→ > 720PSI > 1000PSI

( < 5.3gal/min) (140PSI-720PSI) ( > 7.9gal/min) ( > 13.2gal/min)
Nozzle Dia. ø.024" ø.031" ø.047" ø.063"

Order Number HSD04004H06 HSD04004H08 HSD04004H12 HSD04004H16
• Clamp Torque (lbf-in) : HSD0400Hpp=13
• The part number for a plug screw without a through nozzle is HSS04004.
• Corner
Insert with a corner radius of .125" and above, as corner radius increases the L1 dimension increases.
radius .125": L1+.028" Corner radius .157": L1+.059"

K078
(Max. Depth of Cut)

For metric arbors
y SHELL TYPE
Number of Flutes
Total Inserts
Stock
Mass
Dimensions (mm)
Order Number
R D1 L1 D9 L7 D8 D7 W1 L8 ap (kg)
VFX5-040A03A026R s 3 6 40 50 16 21 8.5 38.2 8.4 5.6 26 0.3
-040A03A038R s 3 9 40 60 16 21 8.5 38.2 8.4 5.6 38 0.4
-050X03A026R s 3 6 50 50 27 23 12.5 48.2 12.4 7.0 26 0.4
-050X03A038R s 3 9 50 60 27 23 12.5 48.2 12.4 7.0 38 0.5
-050A04A026R s 4 8 50 50 22 21 10.5 48.2 10.4 6.3 26 0.5
-050A04A038R s 4 12 50 60 22 21 10.5 48.2 10.4 6.3 38 0.6
-050X04A038R s 4 12 50 60 27 23 12.5 48.2 12.4 7.0 38 0.5
-050A04A050R s 4 16 50 70 22 21 10.5 48.2 10.4 6.3 50 0.7
-063A05A026R s 5 10 63 60 27 28 12.5 61 12.4 7.0 26 1.0
-063A05A063R s 5 25 63 85 27 28 12.5 61 12.4 7.0 63 1.4
-080A06A075R s 6 36 80 100 32 28 16.5 77.3 14.4 8.0 75 2.8
SPARE PARTS
Order Number
End cutting
edge *
Peripheral 1
cutting edge
XNMU1607 XNMU1607
VFX5-040A03A026R TS352 6 W8-S1 TKY10D HSD04004H08 9 MK1KS HSC08040 3 3
-040A03A038R TS352 9 W8-S1 TKY10D HSD04004H08 12 MK1KS HSC08050 3 6
-050X03A026R TS352 6 W12-S1 TKY10D HSD04004H08 9 MK1KS HSC12035 3 3
MILLING
*1.2. Only corner radius Re.031 can be used.

*3. The
* .031" nozzels are installed in the standard. Select and use alternate nozzles from below list depending on coolant pressure.

Nozzle Dia. ø.024" ø.031" ø.047" ø.063"

• Corner
radius .125": L1+.028" Corner radius .157": L1+.059"
INSERTS K080
SPARE PARTS M001
MILLING
INSERTS
Coated
MP9030
MP9130
L1 L2 L3 S1 F1 Re
XNMU160708R-MS a .630 .276 .437 .256 .039 .031

160712R-MS a .630 .276 .437 .256 .039 .047
160716R-MS a .630 .276 .437 .256 .039 .063
160724R-MS a .630 .276 .437 .256 .039 .094
*11 160732R-MS a .681 .276 .437 .256 ─ .126
* 160740R-MS a .744 .276 .437 .256 ─ .157

XNMU160708R-HS a .630 .276 .437 .256 .039 .031
XNMU160708R-LS a .630 .276 .437 .256 .039 .031
*1 Note for insert with a corner radius of .125" and above, as corner radius increases the L1 dimension increases.
Corner radius .125": L1+.028" Corner radius .157": L1+.059"
MILLING
K080 <10 insert in one case>
y VFX5
Cutting Cutting Revolution Depth of Cutting Feed per Table Chip Removal Estimated Expected Tool life
Edge Number of Recommended Speed Cut Width Tooth Feed Rate cutting power Torque ratio
Work Material Diameter Flutes Insert n ap max ae fz vf Q PC
vc
(inch) (SFM) (min-1) (inch) (inch) (inch/t) (inch/min) (inch3/min) (HP) (lbf-ft) (%)
S 3 LS 130 248 1.496 2.000 .004 2.932 9 8.6 182 40
4 MS 165 315 1.969 1.200 .004 4.963 12 10.7 178 60
&2.0
4 MS 195 372 1.969 .800 .004 5.865 9 8.0 113 80
4 HS 195 372 1.969 .400 .005 7.038 6 5.2 74 100
5 LS 130 199 2.362 2.500 .004 3.910 23 22.3 590 40
Titanium Alloy 5 MS 165 252 2.362 1.500 .004 4.963 18 15.9 332 60
&2.5
(Ti6Al4V) 5 MS 195 298 2.362 1.000 .004 5.865 14 12.0 212 80
5 HS 195 298 2.362 .500 .005 7.038 8 7.8 137 100
6 LS 130 166 2.953 3.000 .004 3.910 35 33.2 1055 40
6 MS 165 210 2.953 1.800 .004 4.963 26 23.8 594 60
&3.0
6 MS 195 248 2.953 1.200 .004 5.865 21 17.9 379 80
6 HS 195 248 2.953 .600 .005 7.038 12 11.6 246 100
3 LS 80 153 2.953 2.000 .003 1.444 9 8.5 292 30
4 MS 80 153 2.953 1.200 .003 1.925 7 6.5 224 50
&2.0
4 MS 100 191 2.953 .800 .004 3.008 7 6.5 178 70
4 HS 100 191 2.953 .400 .004 3.008 4 3.6 98 80
5 LS 80 122 2.953 2.500 .003 1.925 14 14.1 608 30
&2.5
(Ti-5553) 5 MS 100 153 2.953 1.000 .004 3.008 9 8.1 278 70
5 HS 100 153 2.953 .500 .004 3.008 4 4.5 154 80
6 LS 80 102 3.543 3.000 .003 1.925 20 20.1 1035 30
6 MS 80 102 3.543 1.800 .003 1.925 12 11.5 595 50
&3.0
6 MS 100 127 3.543 1.200 .004 3.008 13 11.5 474 70
6 HS 100 127 3.543 .600 .004 3.008 6 6.3 262 80
y VFX5 (METRIC Standard)
Work Material Diameter Flutes Insert n ap max ae fz vf Q PC
vc
(inch) (SFM) (min-1) (inch) (inch) (inch/t) (inch/min) (inch3/min) (HP) (lbf-ft) (%)
S 3 LS 130 315 1.496 1.575 .004 3.724 9 8.6 143 40
3 MS 165 400 1.496 .945 .004 4.727 7 6.1 80 60
&40
3 MS 195 473 1.496 .630 .004 5.586 5 4.6 51 80
3 HS 195 473 1.496 .315 .005 6.704 3 3.0 33 100
3 LS 130 252 1.496 1.969 .004 2.979 9 8.6 179 40
4 MS 165 320 1.969 1.181 .004 5.042 12 10.7 175 60
&50
4 MS 195 378 1.969 .787 .004 5.959 9 8.0 112 80
Titanium Alloy 4 HS 195 378 1.969 .394 .005 7.151 6 5.2 72 100
(Ti6Al4V) 5 LS 130 200 2.362 2.480 .004 3.941 23 22.3 585 40
5 MS 165 254 2.362 1.488 .004 5.002 18 15.9 329 60
&63
5 MS 195 300 2.362 .992 .004 5.911 14 12.0 210 80
5 HS 195 300 2.362 .496 .005 7.094 8 7.8 136 100
6 LS 130 158 2.953 3.150 .004 3.724 35 33.2 1107 40
6 MS 165 200 2.953 1.890 .004 4.727 26 23.8 624 60
MILLING
&80
6 MS 195 236 2.953 1.260 .004 5.586 21 17.9 398 80
6 HS 195 236 2.953 .630 .005 6.704 12 11.6 258 100
3 LS 80 194 2.362 1.575 .003 1.833 7 6.8 185 30
3 MS 80 194 2.362 .945 .003 1.833 4 3.9 106 50
&40
3 MS 100 243 2.362 .630 .004 2.865 4 3.9 85 70
3 HS 100 243 2.362 .315 .004 2.865 2 2.2 47 80
3 LS 80 155 2.953 1.969 .003 1.467 9 8.5 287 30
4 MS 80 155 2.953 1.181 .003 1.956 7 6.5 220 50
&50
4 MS 100 194 2.953 .787 .004 3.056 7 6.5 175 70
Titanium Alloy 4 HS 100 194 2.953 .394 .004 3.056 4 3.6 97 80
(Ti-5553) 5 LS 80 123 2.953 2.480 .003 1.940 14 14.1 603 30
5 MS 80 123 2.953 1.488 .003 1.940 9 8.1 347 50
&63
5 MS 100 154 2.953 .992 .004 3.032 9 8.1 276 70
5 HS 100 154 2.953 .496 .004 3.032 4 4.5 153 80
6 LS 80 97 3.543 3.150 .003 1.833 20 20.1 1086 30
6 MS 80 97 3.543 1.890 .003 1.833 12 11.5 625 50
&80
6 MS 100 121 3.543 1.260 .004 2.865 13 11.5 498 70
6 HS 100 121 3.543 .630 .004 2.865 6 6.3 275 80
*1 Please note that machining performance varies depending to the conditions such as machine rigidity, work clamping rigidity, coolant supply
system, pressure and flow volume etc.
*2 Internal coolant is recommended. Please use an FMH type arbor for through coolant. Using external coolant in combination with through
coolant is even more effective.
* The
3 The reference of tool life which we mentioned on the tables,"tool life ratio 100(%)" is when "ae = 20(%) of tool diameter".
If "ae" will be bigger than 20(%) of tool diameter,tool life will decrease in "tool life ratio" on the tables. K081
*4 maximum depth of cut (apmax) varies according to the machine rigidity and power.
MILLING
DEEP SHOULDER
MILLING
<CUTTING FOR TITANIUM ALLOY> Roughing
VFX6
a Vertical inserts with high
strength cutting edge.
a Screw-on type clamping. (Max. Depth of Cut)
a High efficiency milling of
titanium alloys.
y SHELL TYPE
Number of Flutes
Stock
Mass
Dimensions (inch)
Total
Order Number
R D1 L1 D9 L7 D8 D7 W1 L8 ap (lbs)
VFX6UR2504CA12 a 4 8 2.5 2.5 1.00 1.25 .520 2.421 .375 .219 1.2 .21
2504CA23 a 4 16 2.5 3.5 1.00 1.25 .520 2.421 .375 .219 2.3 .29
0305DA12 a 5 10 3.0 2.5 1.25 1.375 .645 2.894 .500 .281 1.2 .30
0305DA29 a 5 25 3.0 4.25 1.25 1.375 .645 2.894 .500 .281 2.9 .52
0406EA12 a 6 12 4.0 3.0 1.50 1.50 .770 3.866 .625 .375 1.2 .69
0406EA35 a 6 36 4.0 5.0 1.50 1.50 .770 3.866 .625 .375 3.5 1.16
SPARE PARTS
Order Number
End cutting
edge *
Peripheral 1
cutting edge
XNMU1909 XNMU1909
VFX6UR2504CA12 TS450 8 WU500-S1 TKY20T HSD04004H08 12 MK1KS HSCUF50018 4 4
2504CA23 TS450 16 WU500-S1 TKY20T HSD04004H08 20 MK1KS HSCUF50028 4 12
0305DA12 TS450 10 WU625-S1 TKY20T HSD04004H08 15 MK1KS HSCUF62518 5 5
0305DA29 TS450 25 WU625-S1 TKY20T HSD04004H08 30 MK1KS HSCUF62535 5 20
0406EA12 TS450 12 WU750-S1 TKY20T HSD04004H08 18 MK1KS HSCUF75018 6 6
MILLING
0406EA35 TS450 36 WU750-S1 TKY20T HSD04004H08 42 MK1KS HSCUF75040 6 30
*1.2. Only corner radius Re.047" can be used.

*3. The .031" nozzels are installed in the standard. Select and use alternate nozzles from below list depending on coolant pressure.
*

Nozzle Dia. ø.024" ø.031" ø.047" ø.063"

• Corner
radius .125": L1+.028" Corner radius .157": L1+.059" Corner radius .197": L1+.059"
K082
(Max. Depth of Cut)

For metric arbors
y SHELL TYPE
Number of Flutes
Stock
Mass
Dimensions (mm)
Total
Order Number
R D1 L1 D9 L7 D8 D7 W1 L8 ap (kg)
VFX6-063A04A031R s 4 8 63 60 27 28 12.5 61 12.4 7 31 0.9
-063A04A060R s 4 16 63 85 27 28 12.5 61 12.4 7 60 1.3
-080A05A031R s 5 10 80 60 32 28 16.5 77.3 14.4 8 31 1.5
-080A05A075R s 5 25 80 100 32 28 16.5 77.3 14.4 8 75 2.6
-100A06A031R s 6 12 100 65 40 30 20.5 96.6 16.4 9 31 2.7
-100A06A090R s 6 36 100 115 40 30 20.5 96.6 16.4 9 90 4.8
SPARE PARTS
Order Number
End cutting
edge *
Peripheral 1
cutting edge
XNMU1607 XNMU1607
VFX6-063A04A031R TS450 8 W12-S1 TKY20T HSD04004H08 12 MK1KS HSC12045 4 4
-063A04A060R TS450 16 W12-S1 TKY20T HSD04004H08 20 MK1KS HSC12070 4 12
MILLING
*1.2. Only corner radius Re.047" can be used.

*3. The .031" nozzels are installed in the standard. Select and use alternate nozzles from below list depending on coolant pressure.
*

Nozzle Dia. ø.024" ø.031" ø.047" ø.063"

• Corner
radius .125": L1+.028" Corner radius .157": L1+.059" Corner radius .197": L1+.059"
INSERTS K084
SPARE PARTS M001
MILLING
INSERTS
Coated
MP9030
MP9130
L1 L2 L3 S1 F1 Re
XNMU190912R-MS a .752 .374 .500 .335 .039 .047

190916R-MS a .752 .374 .500 .335 .039 .063
190924R-MS a .752 .374 .500 .335 .039 .094
*1 190932R-MS a .795 .374 .500 .335 ─ .126
*1 190940R-MS a .858 .374 .500 .335 ─ .157
*1 190950R-MS a .858 .374 .500 .335 ─ .197

XNMU190912R-HS a .752 .374 .500 .335 .039 .047
XNMU190912R-LS a .752 .374 .500 .335 .039 .047
*1 Note for insert with a corner radius of .125" and above, as corner radius increases the L1 dimension increases.
Corner radius .125": L1+.028" Corner radius .157": L1+.059" Corner radius .197": L1+.059"
MILLING
K084 <10 insert in one case>
y VFX6
Work Material Diameter Flutes Insert n apmax ae fz vf Q PC
vc
(inch) (SFM) (min )
-1
(inch) (inch) 3
(inch/t) (inch/min) (inch /min) (HP) (lbf-ft) (%)
S 4 LS 130 199 2.362 2.500 .004 3.128 18 17.8 472 40

4 MS 165 252 2.362 1.500 .004 3.970 14 12.7 266 60
&2.5
4 MS 195 298 2.362 1.000 .004 4.692 11 9.6 170 80
4 HS 195 298 2.362 .500 .005 5.630 7 6.2 110 100
5 LS 130 166 2.953 3.000 .004 3.258 29 27.7 879 40
&3.0
(Ti6Al4V) 5 MS 195 248 2.953 1.200 .004 4.887 17 14.9 316 80
5 HS 195 248 2.953 .600 .005 5.865 10 9.7 205 100
6 LS 130 124 3.543 4.000 .004 2.932 42 39.3 1663 40
6 MS 165 158 3.543 2.400 .004 3.722 32 28.1 937 60
&4.0
6 MS 195 186 3.543 1.600 .004 4.399 25 21.2 599 80
6 HS 195 186 3.543 .800 .005 5.278 15 13.8 388 100
4 LS 80 122 2.362 2.500 .003 1.540 9 9.1 392 30
4 MS 80 122 2.362 1.500 .003 1.540 5 5.2 225 50
&2.5
4 MS 100 153 2.362 1.000 .004 2.406 6 5.2 179 70
4 HS 100 153 2.362 .500 .004 2.406 3 2.9 99 80
5 LS 80 102 2.953 3.000 .003 1.604 14 14.1 730 30
&3.0
(Ti-5553) 5 MS 100 127 2.953 1.200 .004 2.506 9 8.1 334 70
5 HS 100 127 2.953 .600 .004 2.506 4 4.5 185 80
6 LS 80 76 3.543 4.000 .003 1.444 20 20.1 1380 30
6 MS 80 76 3.543 2.400 .003 1.444 12 11.5 794 50
&4.0
6 MS 100 95 3.543 1.600 .004 2.256 13 11.5 632 70
6 HS 100 95 3.543 .800 .004 2.256 6 6.3 349 80
y VFX6 (METRIC Standard)
Work Material Diameter Flutes Insert n apmax ae fz vf Q PC
vc
(mm) (SFM) (min-1) (inch) (inch) (inch/t) (inch/min) (inch3/min) (HP) (lbf-ft) (%)
S 4 LS 130 200 2.362 2.480 .004 3.153 18 17.8 468 40

4 MS 165 254 2.362 1.488 .004 4.002 14 12.7 263 60
&63
4 MS 195 300 2.362 .992 .004 4.729 11 9.6 168 80
4 HS 195 300 2.362 .496 .005 5.675 7 6.2 109 100
5 LS 130 158 2.953 3.150 .004 3.104 29 27.7 923 40
&80
(Ti6Al4V) 5 MS 195 236 2.953 1.260 .004 4.655 17 14.9 332 80
5 HS 195 236 2.953 .630 .005 5.586 10 9.7 215 100
6 LS 130 126 3.543 3.937 .004 2.979 42 39.3 1637 40
6 MS 165 160 3.543 2.362 .004 3.782 32 28.1 923 60
&100
MILLING
6 MS 195 189 3.543 1.575 .004 4.469 25 21.2 590 80
6 HS 195 189 3.543 .787 .005 5.363 15 13.8 382 100
4 LS 80 123 2.362 2.480 .003 1.552 9 9.1 389 30
4 MS 80 123 2.362 1.488 .003 1.552 5 5.2 223 50
&63
4 MS 100 154 2.362 .992 .004 2.425 6 5.2 178 70
4 HS 100 154 2.362 .496 .004 2.425 3 2.9 98 80
5 LS 80 97 2.953 3.150 .003 1.528 14 14.1 766 30
&80
(Ti-5553) 5 MS 100 121 2.953 1.260 .004 2.387 9 8.1 350 70
5 HS 100 121 2.953 .630 .004 2.387 4 4.5 194 80
6 LS 80 78 3.543 3.937 .003 1.467 20 20.1 1358 30
6 MS 80 78 3.543 2.362 .003 1.467 12 11.5 781 50
&100
6 MS 100 97 3.543 1.575 .004 2.292 13 11.5 622 70
6 HS 100 97 3.543 .787 .004 2.292 6 6.3 344 80
*1 Please note that machining performance varies depending to the conditions such as machine rigidity, work clamping rigidity, coolant supply
system, pressure and flow volume etc.
*2 Internal coolant is recommended. Please use an FMH type arbor for through coolant. Using external coolant in combination with through
coolant is even more effective.
* If "ae" will be bigger than 20(%) of tool diameter,tool life will decrease in "tool life ratio" on the tables.
3 The reference of tool life which we mentioned on the tables,"tool life ratio 100(%)" is when "ae = 20(%) of tool diameter".
*4 The maximum depth of cut (apmax) varies according to the machine rigidity and power.
K085
MILLING
DEEP SHOULDER
MILLING Roughing
LER
y DESIGN FEATURES OF LER TYPE END MILL
Insert : ZCMX Type Cutter Body
Flute B 100°corner
Clamp Screw
Insert : CCMX Type

a Different helical flute Flute A
a Additional body clearance
angles prevents chattering. reduces probability of
a Suitable for heavy cutting chip jamming. 80°corner Close Pitch Insert Position.
due to holder rigidity. a All 4 cutting edges of CCMX insert are utilized,80°
corners in flute "A" and 100° corners on flute "B".
Fig.1 Fig.2 Combination Shank
(Max. Depth of Cut) (Max. Depth of Cut)
*
Number of Flute
Number of Teeth
z
Stock
Dimensions (inch) Type Insert

Order Number (Fig.) x
Teeth
R D1 L1 D4 L2 ap RR° Insert Screw Wrench Insert
CS300890T zTKY08F CCMX083508ENp 5
LER1606W20 a 2 6 1.000 4.281 1.250 2.000 1.063 8° 1
CS300890T xTKY08D ZCMX083508ERp 1
CS350990T zTKY10F CCMX09T308ENp 7
2008W20 a 2 8 1.250 4.781 1.250 2.500 1.700 8° 35′ 1
CS350990T xTKY10D ZCMX09T308ERp 1
2012W20 a 2 12 1.250 5.531 1.250 3.250 2.480 8° 35′ 1
2415W24 a 3 15 1.500 5.687 1.500 3.000 2.100 5° 27′ 1
3218W32 a 3 18 2.000 6.750 2.000 3.500 2.500 5° 52′ 2
INSERTS * Clamp Torque (lbf-in) : CS300890T=8.9, CS350990T=22

M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting
Work Material
K Cast Iron
N Non-Ferrous Metal
Class
VP15TF
NX2525
UP20M
UTi20T
MILLING

F7030
L1 L2 D1 S1 Re
CCMX083508ENA M s a [ ─ ─ .313 .138 .031

Bottom Insert (One Pocket Only) Peripheral and Bottom Inserts
09T308ENA M a a a [ ─ ─ .375 .156 .031
Strong Cutting
Edge Type * CCMX09T308ENB M s [ ─ ─ .375 .156 .031
ZCMX083508ERA M s [ .409 .313 ─ .137 .031

09T308ERA M a a a [ [ .472 .375 ─ .156 .031
Strong Cutting
Edge Type * ZCMX09T308ERB M s a [ .472 .375 ─ .156 .031
* These inserts are for slotting only when chipping occurs with standard inserts. Feed must be reduced 25%.
K086 [ : This item to be discontinued within two years. <10 inserts in one case>
y SLOT MILLING y SHOULDER MILLING
Cutting Condition Vs.Tool Diameter Cutting Condition Vs.Tool Diameter
Insert Insert
Work Material Spindle Speed Work Material Spindle Speed
grade grade
& 1" & 1.25" & 1.5" & 2" & 1" & 1.25" & 1.5" & 2"
Feed Feed
P Mild Steel min-1 2250 1800 1500 1100 P Mild Steel min-1 2250 1800 1500 1100
(<160HB) inch/min 7 ─ 12 6 ─ 10 7 ─ 12 6 ─ 10 (<160HB) inch/min 11 ─ 18 9 ─ 15 11 ─ 18 9 ─ 15
-1 -1
Carbon Steel min 2250 1800 1500 1100 Carbon Steel min 2250 1800 1500 1100
(20HRC) inch/min VP15TF (20HRC) inch/min 12 ─ 21 11 ─ 18 12 ─ 21 11 ─ 18 VP15TF
8 ─ 14 7 ─ 12 8 ─ 14 7 ─ 12
-1
Alloy Steel min 1750 1800 1200 900 Alloy Steel min-1 1750 1400 1200 900
(30HRC) inch/min 6 ─ 10 5─8 6 ─ 10 5─8 (30HRC) inch/min 9 ─ 15 8 ─ 12 9 ─ 15 8 ─ 12
M -1 M -1
Stainless Steel min 1900 1500 1250 950 Stainless Steel min 1900 1500 1250 950
(304) VP15TF (304) VP15TF
inch/min 3─5 2.5 ─ 4 3─5 2.5 ─ 4 inch/min 7 ─ 12 6 ─ 10 7 ─ 12 6 ─ 10
Warning : These feed rates are for ENA and ERA inserts.
Reduce feed 25% for ENB and ERB inserts.
Do not use ENB or ERB inserts in stainless steel, mild steel,
titanium alloys and nickel base alloys.
Insert breakage will occur.
y SLOT MILLING y SHOULDER MILLING

FORCED AIR IS REQUIRED AT CUTTING EDGE GENERALLY DOWN (CLIMB) CUT IS RECOMMENDED
CONDITION I CONDITION II CONDITION I CONDITION II
1.2xD1
1.2xD1
.2xD1
(NOTE FEED RATE) (NOTE FEED RATE)

.5xD1
øD1 .25xD1 .25xD1 .5xD1
a Titanium alloy requires coolant (Cutting fluid). a Titanium alloy requires coolant (Cutting fluid).
a Use higher recommended feed rate under CONDITION I. a Use higher recommended feed rate under CONDITION I.
a Use lower recommended feed rate under CONDITION II. a Use lower recommended feed rate under CONDITION II.
y NET CUTTING POWER y FOR USE OF LONG CUTTING LENGTH TYPE

a Please use the chart below for reference, please select the a Since the overhang from the milling chuck is long, a large width of
conditions that suits the machines power. cut will cause chattering and tool breakage.
a Chip Discharge Q (inch3/min)=Table Feed×Depth of Cut×Cutting Width÷1000 a Keep the width of cut small and the depth of cut in axial direction large.
MILLING
(See the following illustration.)
a For slot milling, keep the table feed at not more than half the value listed in
the above table. (Use the standard cutting length type as much as possible.)
Net Cutting Power (HP)
)
HB
30
el2
( Ste
Large
Small
NG Good
Metal Removal (Cubic inch) Large Depth of Cut Small Depth of Cut
(.5xD1 ─ .25xD1) ( < .25xD1)
SPARE PARTS M001

MILLING
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Roughing
AQX
Fig.1
Number of
Teeth : 4
Fig.2 Fig.3
a The center bottom cutting edge
enables drilling and end milling
without prepared hole.
y STANDARD EDGE TYPE Right hand tool holder only.
* z
Stock
Dimensions (inch) Type

Type
R D1 L1 D4 L2 A3 *
1
ap *
2 Insert Wrench Insert
Screw
AQXUR124WA12S a .750 4.125 .750 1.375 .219 .750 3 TS25 zTKY08F QOG/MT0934R-pp
Standard
164WA16S a 1.000 4.875 1.000 1.625 .281 1.000 2 TS32 xTKY08D 1443R-pp
204WA20S a 1.250 5.250 1.250 2.000 .375 1.250 2 TS407 xTKY15D 1651R-pp
244WA20S a 1.500 5.625 1.250 2.375 .438 1.500 2 TS5 xTKY25D 1959R-pp
AQXUR124SA12L a .750 7.250 .750 2.375 .219 .750 1 TS25 zTKY08F QOG/MT0934R-pp
134SA12L a .797 7.250 .750 1.375 .219 .750 1 TS25 zTKY08F 0934R-pp
164SA16L a 1.000 8.500 1.000 3.000 .281 1.000 1 TS32 xTKY08D 1443R-pp
Long
174SA16L a 1.047 8.500 1.000 1.625 .281 1.000 1 TS32 xTKY08D 1443R-pp
204SA20L a 1.250 9.000 1.250 3.500 .375 1.250 1 TS407 xTKY15D 1651R-pp
214SA20L a 1.297 9.000 1.250 2.000 .375 1.250 1 TS407 xTKY15D 1651R-pp
244SA20L a 1.500 9.500 1.250 2.375 .438 1.500 1 TS5 xTKY25D 1959R-pp
* Clamp Torque (lbf-in) : TS25=8.9, TS32=8.9, TS407=31, TS5=66

Fig.4
Number of
Teeth:2 3.5
y SHORT EDGE TYPE Right hand tool holder only.
*3 z
Stock
Dimensions (inch) Type

Type

MILLING
R D1 L1 D4 L2 A3 *
1
ap *
2 Insert Wrench Insert
Screw
AQXUR102WA10S a .625 3.688 .625 1.125 .188 .281 3 TS2A zTKY06F QOG/MT0830R-pp
122WA12S .750 4.125 .750 1.375 .219 .344 3 TS25 0934R-pp
Standard
a zTKY08F
162WA16S a 1.000 4.875 1.000 1.625 .281 .469 2 TS32 xTKY08D 1443R-pp
202WA20S a 1.250 5.250 1.250 2.000 .375 .563 2 TS407 xTKY15D 1651R-pp
242WA20S a 1.500 5.625 1.250 2.375 .438 .688 2 TS55 xTKY25D 1959R-pp
AQXUR102SA10L a .625 6.875 .625 2.000 .188 .281 4 TS2A zTKY06F QOG/MT0830R-pp
112SA10L a .672 6.875 .625 1.125 .188 .281 4 TS2A zTKY06F 0830R-pp
122SA12L a .750 7.250 .750 2.375 .219 .344 4 TS25 zTKY08F 0934R-pp
132SA12L a .797 7.250 .750 1.375 .219 .344 4 TS25 zTKY08F 0934R-pp
Long
162SA16L a 1.000 8.500 1.000 3.000 .281 .469 4 TS32 xTKY08D 1443R-pp
172SA16L a 1.047 8.500 1.000 1.625 .281 .469 4 TS32 xTKY08D 1443R-pp
202SA20L a 1.250 9.000 1.250 3.500 .375 .563 4 TS407 xTKY15D 1651R-pp
212SA20L a 1.297 9.000 1.250 2.000 .375 .563 4 TS407 xTKY15D 1651R-pp
242SA20L a 1.500 9.500 1.250 2.375 .438 .688 4 TS55 xTKY25D 1959R-pp
(Note) When exceeding A3 depth of cut, reduce feed rates by 50%(Do not exceed ap depth of cut). Reference page K093.
* 1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts.
* 2 ap: Maximum depth of cut.
K088 *a : Inventory maintained.

3 Clamp Torque (lbf-in) : TS2A=5.3, TS25=8.9, TS33=8.9, TS407=31, TS5=66
s : Inventory maintained in Japan.
Number of Teeth : 4
METRIC Standard
y STANDARD EDGE TYPE Right hand tool holder only.
* 4
* 3 z x c
Stock
Coolant Thru
Dimensions (mm)
Type
Order Number
R D1 L1 D4 L2 A3 *1 ap *
2
Insert Screw Wrench Insert
AQXR164SA16S s Y 16 120 16 30 4.5 17.6 TS2A zTKY06F
164SN16S s N 16 120 16 30 4.5 17.6 TS2A zTKY06F
QOG/MT0830R-G1/M2
174SA16S s Y 17 120 16 30 4.5 17.6 TS2A zTKY06F
174SN16S s N 17 120 16 30 4.5 17.6 TS2A zTKY06F
204SA20S s Y 20 130 20 35 6 22 TS25 zTKY08F
204SN20S s N 20 130 20 35 6 22 TS25 zTKY08F
QOG/MT1035R-G1/M2
214SA20S s Y 21 130 20 35 6 22 TS25 zTKY08F
214SN20S s N 21 130 20 35 6 22 TS25 zTKY08F
254SA25S s Y 25 140 25 40 7.5 27.5 TS33 zTKY08D
254SN25S s N 25 140 25 40 7.5 27.5 TS33 xTKY08D
Standard
QOG/MT1342R-G1/M2
264SA25S s Y 26 140 25 40 7.5 27.5 TS33 xTKY08D
264SN25S s N 26 140 25 40 7.5 27.5 TS33 xTKY08D
324SA32S s Y 32 150 32 50 9.5 35.2 TS407 xTKY15D
324SN32S s N 32 150 32 50 9.5 35.2 TS407 xTKY15D
QOG/MT1651R-G1/M2
334SA32S s Y 33 150 32 50 9.5 35.2 TS407 xTKY15D
334SN32S s N 33 150 32 50 9.5 35.2 TS407 xTKY15D
354SA32S s Y 35 150 32 50 11 40 TS407 xTKY15D
QOG/MT1856R-G1/M2
354SN32S s N 35 150 32 50 11 40 TS407 xTKY15D
404SA32S s Y 40 160 32 60 12 44 TS55 xTKY25D
QOG/MT2062R-G1/M2
404SN32S s N 40 160 32 60 12 44 TS55 xTKY25D
504SA42S s Y 50 170 42 70 15 55 TS6S cTKY30T
QOG/MT2576R-G1/M2
504SN42S s N 50 170 42 70 15 55 TS6S cTKY30T
AQXR164SA16L s Y 16 175 16 50 4.5 17.6 TS2A zTKY06F
164SN16L s N 16 175 16 50 4.5 17.6 TS2A zTKY06F
QOG/MT0830R-G1/M2
174SA16L s Y 17 175 16 30 4.5 17.6 TS2A zTKY06F
174SN16L s N 17 175 16 30 4.5 17.6 TS2A zTKY06F
204SA20L s Y 20 185 20 60 6 22 TS25 zTKY08F
MILLING
204SN20L s N 20 185 20 60 6 22 TS25 zTKY08F
QOG/MT1035R-G1/M2
214SA20L s Y 21 185 20 35 6 22 TS25 zTKY08F
214SN20L s N 21 185 20 35 6 22 TS25 zTKY08F
254SA25L s Y 25 220 25 75 7.5 27.5 TS33 xTKY08D
254SN25L s N 25 220 25 75 7.5 27.5 TS33 xTKY08D
QOG/MT1342R-G1/M2
264SA25L Y 26 220 25 40 7.5 27.5 TS33 xTKY08D
Long
s
264SN25L s N 26 220 25 40 7.5 27.5 TS33 xTKY08D
324SA32L s Y 32 230 32 90 9.5 35.2 TS407 xTKY15D
324SN32L s N 32 230 32 90 9.5 35.2 TS407 xTKY15D
QOG/MT1651R-G1/M2
334SA32L s Y 33 230 32 50 9.5 35.2 TS407 xTKY15D
334SN32L s N 33 230 32 50 9.5 35.2 TS407 xTKY15D
354SA32L s Y 35 230 32 50 11 40 TS407 xTKY15D
QOG/MT1856R-G1/M2
354SN32L s N 35 230 32 50 11 40 TS407 xTKY15D
404SA32L s Y 40 240 32 60 12 44 TS55 xTKY25D
QOG/MT2062R-G1/M2
404SN32L s N 40 240 32 60 12 44 TS55 xTKY25D
504SA42L s Y 50 250 42 70 15 55 TS6S cTKY30T
QOG/MT2576R-G1/M2
504SN42L s N 50 250 42 70 15 55 TS6S cTKY30T
*12 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts.
*3 Clamp Torque (lbf-in) : TS2A=5.3, TS25=8.9, TS33=8.9, TS407=31,
ap: Maximum depth of cut.
* TS55=66, TS6S=89 INSERTS K092
* 4 Y=Yes, N=No SPARE PARTS M001

MILLING
Number of Teeth : 2
METRIC Standard
y SHORT EDGE TYPE Right hand tool holder only.
* 4
* 3 z x c
Stock
Coolant Thru
Dimensions (mm)
Type
Order Number
R D1 L1 D4 L2 A3 *1 ap *
2
AQXR162SA16S s Y 16 120 16 30 4.5 7.4 TS2A zTKY06F
162SN16S s N 16 120 16 30 4.5 7.4 TS2A zTKY06F
QOoT0830R-oo
172SA16S s Y 17 120 16 30 4.5 7.4 TS2A zTKY06F
172SN16S s N 17 120 16 30 4.5 7.4 TS2A zTKY06F
202SA20S s Y 20 130 20 35 6 9.2 TS25 zTKY08F
202SN20S s N 20 130 20 35 6 9.2 TS25 zTKY08F
QOoT1035R-oo
212SA20S s Y 21 130 20 35 6 9.2 TS25 zTKY08F
212SN20S s N 21 130 20 35 6 9.2 TS25 zTKY08F
252SA25S s Y 25 140 25 40 7.5 11.5 TS33 xTKY08D
252SN25S s N 25 140 25 40 7.5 11.5 TS33 xTKY08D
Standard
QOoT1342R-oo
262SA25S s Y 26 140 25 40 7.5 11.5 TS33 xTKY08D
262SN25S s N 26 140 25 40 7.5 11.5 TS33 xTKY08D
322SA32S s Y 32 150 32 50 9.5 14.5 TS407 xTKY15D
322SN32S s N 32 150 32 50 9.5 14.5 TS407 xTKY15D
QOoT1651R-oo
332SA32S s Y 33 150 32 50 9.5 14.5 TS407 xTKY15D
332SN32S s N 33 150 32 50 9.5 14.5 TS407 xTKY15D
352SA32S s Y 35 150 32 50 11 16 TS407 xTKY15D
QOoT1856R-oo
352SN32S s N 35 150 32 50 11 16 TS407 xTKY15D
402SA32S s Y 40 160 32 60 12 18 TS55 xTKY25D
QOoT2062R-oo
402SN32S s N 40 160 32 60 12 18 TS55 xTKY25D
502SA42S s Y 50 170 42 70 15 23 TS6S cTKY30T
QOoT2576R-oo
502SN42S s N 50 170 42 70 15 23 TS6S cTKY30T
AQXR162SA16L s Y 16 175 16 50 4.5 7.4 TS2A zTKY06F
162SN16L s N 16 175 16 50 4.5 7.4 TS2A zTKY06F
QOoT0830R-oo
172SA16L s Y 17 175 16 30 4.5 7.4 TS2A zTKY06F
172SN16L s N 17 175 16 30 4.5 7.4 TS2A zTKY06F
202SA20L s Y 20 185 20 60 6 9.2 TS25 zTKY08F
202SN20L N 20 185 20 60 6 9.2 TS25
MILLING
s zTKY08F
QOoT1035R-oo
212SA20L s Y 21 185 20 35 6 9.2 TS25 zTKY08F
212SN20L s N 21 185 20 35 6 9.2 TS25 zTKY08F
252SA25L s Y 25 220 25 75 7.5 11.5 TS33 xTKY08D
252SN25L s N 25 220 25 75 7.5 11.5 TS33 xTKY08D
QOoT1342R-oo
262SA25L s Y 26 220 25 40 7.5 11.5 TS33 xTKY08D
Long
262SN25L s N 26 220 25 40 7.5 11.5 TS33 xTKY08D

322SA32L s Y 32 230 32 90 9.5 14.5 TS407 xTKY15D
322SN32L s N 32 230 32 90 9.5 14.5 TS407 xTKY15D
QOoT1651R-oo
332SA32L s Y 33 230 32 50 9.5 14.5 TS407 xTKY15D
332SN32L s N 33 230 32 50 9.5 14.5 TS407 xTKY15D
352SA32L s Y 35 230 32 50 11 16 TS407 xTKY15D
QOoT1856R-oo
352SN32L s N 35 230 32 50 11 16 TS407 xTKY15D
402SA32L s Y 40 240 32 60 12 18 TS55 xTKY25D
QOoT2062R-oo
402SN32L s N 40 240 32 60 12 18 TS55 xTKY25D
502SA42L s Y 50 250 42 70 15 23 TS6S cTKY30T
QOoT2576R-oo
502SN42L s N 50 250 42 70 15 23 TS6S cTKY30T
*3 Clamp Torque (lbf-in) : TS2A=5.3, TS25=8.9, TS33=8.9, TS407=31, TS55=66, TS6S=89
*4 Y=Yes, N=No
*
Section A-A
METRIC Standard
* 5
* 3 z x
Stock
Coolant Thru
Dimensions (mm)
Order Number
M* A3* ap* Insert Screw

4 1 2
R D1 D4 D5 L1 L2 L11 H1 Wrench Insert
AQXR162M08A30 s Y 16 8.5 14.7 48 30 6 10 M8 4.5 7.4 TS2A zTKY06F

QOoT0830R-oo
172M08A30 s Y 17 8.5 14.5 48 30 6 10 M8 4.5 7.4 TS2A zTKY06F
202M10A30 s Y 20 10.5 18.6 49 30 6 14 M10 6 9.2 TS25 zTKY08F
QOoT1035R-oo
212M10A30 s Y 21 10.5 18.5 49 30 6 14 M10 6 9.2 TS25 zTKY08F
252M12A35 s Y 25 12.5 23.5 57 35 6 19 M12 7.5 11.5 TS33 xTKY08D
QOoT1342R-oo
262M12A35 s Y 26 12.5 23.5 57 35 6 19 M12 7.5 11.5 TS33 xTKY08D
322M16A40 s Y 32 17 28.5 63 40 6 24 M16 9.5 14.5 TS407 xTKY15D
QOoT1651R-oo
332M16A40 s Y 33 17 28.5 63 40 6 24 M16 9.5 14.5 TS407 xTKY15D
352M16A40 s Y 35 17 28.5 63 40 6 24 M16 11 16 TS407 xTKY15D QOoT1856R-oo
402M16A45 s Y 40 17 28.5 68 45 6 24 M16 12 18 TS55 xTKY25D QOoT2062R-oo
*3 Clamp Torque (lbf-in) : TS2A=5.3, TS25=8.9, TS33=8.9, TS407=31, TS55=66
*4 Clamp Torque of the Head (lbf-ft) : M8=17.1, M10=33.8, M12=59.2, M16=66.7
*5 Y=Yes
*
MILLING

INSERTS K092
SPARE PARTS M001
MILLING
INSERTS
P Steel
M Stainless Steel
: Stable Cutting : General Cutting : Unstable Cutting
Work K Cast Iron
Material Honing :
N Non-Ferrous Metal
E : Round F : Sharp
Honing
Class
VP30RT
VP15TF
Shape Order Number End Mill Dia. Geometry
HTi10
L1 L2 S1 Re
M breaker QOMT0830R-M2 & .625, .672 M E a a .350 .220 .120 .031

0934R-M2 & .750, .797 M E a a .401 .264 .134 .031
1443R-M2 & 1.000, 1.047 M E a a .528 .350 .169 .031
1651R-M2 & 1.250, 1.297 M E a a .650 .433 .200 .031
1959R-M2 & 1.500 M E a a .768 .512 .232 .031
G breaker QOGT0830R-G1 & .625, .672 GF * s a .350 .220 .120 .016
0934R-G1 & .750, .797 GF a .401 .264 .134 .016
1443R-G1 & 1.000, 1.047 GF a .528 .350 .169 .016
1651R-G1 & 1.250, 1.297 GF *s a .650 .433 .200 .016
1959R-G1 & 1.500 GF a .768 .512 .232 .016
* Grade VP15TF has “E” honing.
INSERTS For Metric Standard

P Steel
Work K Cast Iron
Material Honing :
N Non-Ferrous Metal
E : Round F : Sharp
Coated Carbide Dimensions (mm)
Honing
Class
End Mill
VP15TF

VP30RT
HTi10
Dia. L1 L2 S1 Re
M breaker QOMT0830R-M2 &16,17 M E a a 8.4 5.5 3 0.8

1035R-M2 &20,21 M E s s 10.6 7 3.5 0.8
1342R-M2 &25,26 M E s s 13.1 8.7 4.2 0.8
1651R-M2 &32,33 M E 16.5 11 5.1 0.8
MILLING
a a
1856R-M2 &35 M E s s 18 12 5.6 0.8

2062R-M2 &40 M E s s 20.4 13.6 6.2 0.8
2576R-M2 &50 M E s s 25.8 17.2 7.6 0.8
G breaker QOGT0830R-G1 &16,17 G F *s a 8.4 5.5 3 0.4
1035R-G1 &20,21 G F *s s 10.6 7 3.5 0.4
1342R-G1 &25,26 G F* s s 13.1 8.7 4.2 0.4
1651R-G1 &32,33 G F* s a 16.5 11 5.1 0.4
1856R-G1 &35 G F* s s 18 12 5.6 0.4
2062R-G1 &40 G F* s s 20.4 13.6 6.2 0.4
2576R-G1 &50 G F* s s 25.8 17.2 7.6 0.4
* Grade VP15TF has “E” honing.

a A3 is the depth of cut for the full dual blade
portion at the end of the cutting edge.
a Beyond the range of A3 where overlapping
occurs, there is an area where the cutting
Overhang
edge becomes single bladed, not forming
full dual blade configuration. As such,
please pay special attention to the
relationship between depth of cut and feed.
a In general, the edge at the border of cut
tends to suffer from damages. At large
depth of cut operations, applying the Feed Rate
following depth of cut (t), at which the edge (Note) D1=Cutting Edge
is full dual bladed at the border of cut, is Diameter
recommended to prevent damage to the
cutting edge.
a Chatter vibration and other problems tend to occur
Tool diameter Recommended depth of cut t (inch) at operations where overhang length is large
and/or machine rigidity is low, resulting in unstable
(Note) Figures for A3 and ap are shown
& .625, &.672 .472 ─ .551
machining.
in the table of holder standard. &.750, &.797 .551 ─.669 a Please reduce feed accordingly, using the above
& 1.000, & 1.047 .669 ─ .866 chart as a guideline.
&1.250, &1.297 .866 ─ 1.102
&1.500 1.102 ─ 1.378

& .625", & .672" & .750", & .797" & 1.000", & 1.047" & 1.250", & 1.297" & 1.500"
Cutting (& 16mm, &17mm) (& 20mm, &21mm) (& 25mm, &26mm) (& 32mm, &33mm) (& 40mm)
Work Material Hardness Grade Speed
(SFM) Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed
(inch) (inch) (inch/rev) (inch) (inch) (inch/rev) (inch) (inch) (inch/rev) (inch) (inch) (inch/rev) (inch) (inch) (inch/rev)
P ─ .177 ─ .315 .010 ─ .236 ─ .394 .012 ─ .295 ─ .492 .014 ─ .374 ─ .630 .016 ─ .472 ─ .787 .020
590
Mild Steel < 180HB VP15TF ( ─ ) .177 ─ .472 ─ .197 .006 .236 ─ .551 ─ .276 .010 .295 ─ .669 ─ .315 .011 .374 ─ .866 ─ .433 .013 .472 ─ 1.102 ─ .512 .016
490 720
.472 ─ .669 ─ .118 .004 .551 ─ .866 ─ .157 .007 .669 ─ 1.063 ─ .197 .008 .866 ─ 1.378 ─ .236 .010 1.102 ─ 1.732 ─ .276 .012
─ .177 ─ .315 .008 ─ .236 ─ .394 .010 ─ .295 ─ .492 .012 ─ .374 ─ .630 .014 ─ .472 ─ .787 .016
Carbon Steel 525
180─350HB VP15TF ( ─ ) .177 ─ .472 ─ .157 .006 .236 ─ .551 ─ .236 .008 .295 ─ .669 ─ .276 .010 .374 ─ .866 ─ .394 .011 .472 ─ 1.102 ─ .472 .013
Alloy Steel 395 655
.472 ─ .669 ─ .079 .003 .551 ─ .866 ─ .118 .006 .669 ─ 1.063 ─ .157 .007 .866 ─ 1.378 ─ .197 .008 1.102 ─ 1.732 ─ .236 .010
M ─ .177 ─ .315 .008 ─ .236 ─ .394 .010 ─ .295 ─ .492 .012 ─ .374 ─ .630 .014 ─ .472 ─ .787 .016
490
Stainless Steel < 270HB VP30RT ( ─ ) .177 ─ .472 ─ .157 .006 .236 ─ .551 ─ .236 .008 .295 ─ .669 ─ .276 .010 .374 ─ .866 ─ .394 .011 .472 ─ 1.102 ─ .472 .013
395 590
.472 ─ .669 ─ .079 .003 .551 ─ .866 ─ .118 .006 .669 ─ 1.063 ─ .157 .007 .866 ─ 1.378 ─ .197 .008 1.102 ─ 1.732 ─ .236 .010
K ─ .177 ─ .315 .010 ─ .236 ─ .394 .012 ─ .295 ─ .492 .014 ─ .374 ─ .630 .016 ─ .472 ─ .787 .020
Tensile Strength 590
Cast Iron VP15TF ( ─ ) .177 ─ .472 ─ .197 .006 .236 ─ .551 ─ .276 .010 .295 ─ .669 ─ .315 .011 .374 ─ .866 ─ .433 .013 .472 ─ 1.102 ─ .512 .016
< 450MPa 490 720
MILLING
.472 ─ .669 ─ .118 .004 .551 ─ .866 ─ .157 .007 .669 ─ 1.063 ─ .197 .008 .866 ─ 1.378 ─ .236 .010 1.102 ─ 1.732 ─ .276 .012
N ─ .177 ─ .433 .012 ─ .236 ─ .551 .014 ─ .295 ─ .689 .016 ─ .374 ─ .906 .018 ─ .472 ─ 1.102 .022
HTi10 1640
Aluminum Alloy ─ (G1 Breaker) (655 ─ 2620) .177 ─ .472 ─ .315 .008 .236 ─ .551 ─ .394 .012 .295 ─ .669 ─ .492 .013 .374 ─ .866 ─ .630 .015 .472 ─ 1.102 ─ .787 .018
.472 ─ .669 ─ .197 .006 .551 ─ .866 ─ .236 .009 .669 ─ 1.063 ─ .295 .010 .866 ─ 1.378 ─ .394 .012 1.102 ─ 1.732 ─ .472 .014
H ─ .177 ─ .197 .006 ─ .236 ─ .236 .008 ─ .295 ─ .276 .009 ─ .374 ─ .315 .010 ─ .472 ─ .394 .012
260
Hardened Steel 45─55HRC VP15TF ( ─ ) .177 ─ .472 ─ .118 .004 .236 ─ .551 ─ .157 .006 .295 ─ .669 ─ .157 .007 .374 ─ .866 ─ .197 .008 .472 ─ 1.102 ─ .236 .009
160 390
.472 ─ .669 ─ .039 .002 .551 ─ .866 ─ .079 .005 .669 ─ 1.063 ─ .079 .006 .866 ─ 1.378 ─ .079 .006 1.102 ─ 1.732 ─ .079 .007
(Note 1) Please pay special attention on the depth of cut when using the short edge type.
(Note 2) When using the G1 breaker (VP15TF), please reduce the feed rate by 20%.
SPARE PARTS M001

MILLING
y CUTTING CONDITIONS FOR SLOTTING

& .625", & .672" & .750", & .797" &1.000", &1.047" &1.250", &1.297" &1.500"
Cutting Speed (&16mm, &17mm) (&20mm, &21mm) (&25mm, &26mm) (&32mm, &33mm) (& 40mm)
Work Material Hardness Grade (SFM) Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed
(inch) (inch/rev) (inch) (inch/rev) (inch) (inch/rev) (inch) (inch/rev) (inch) (inch/rev)
P ─ .177 .006 ─ .236 .007 ─ .295 .008 ─ .374 .010 ─ .472 .012
590 ─ .472
Mild Steel < 180HB VP15TF (490 ─ 720) .177 .004 .236 ─ .551 .006 .295 ─ .669 .006 .374 ─ .866 .008 .472 ─ 1.102 .010
.472 ─ .669 .003 .551 ─ .866 .004 .669 ─ 1.063 .005 .866 ─ 1.378 .006 1.102 ─ 1.732 .007
─ .177 .006 ─ .236 .006 ─ .295 .007 ─ .374 .008 ─ .472 .010
Carbon Steel 525
─ .472
180─ 350HB VP15TF (395 ─ 655) .177 .004 .236 ─ .551 .005 .295 ─ .669 .006 .374 ─ .866 .006 .472 ─ 1.102 .008
Alloy Steel
.472 ─ .669 .002 .551 ─ .866 .004 .669 ─ 1.063 .004 .866 ─ 1.378 .005 1.102 ─ 1.732 .006
M ─ .177 .006 ─ .236 .006 ─ .295 .007 ─ .374 .008 ─ .472 .010
490 ─ .472
Stainless Steel < 270HB VP30RT (395 ─ 590) .177 .004 .236 ─ .551 .005 .295 ─ .669 .006 .374 ─ .866 .006 .472 ─ 1.102 .008
.472 ─ .669 .002 .551 ─ .866 .004 .669 ─ 1.063 .004 .866 ─ 1.378 .005 1.102 ─ 1.732 .006
K ─ .177 .006 ─ .236 .007 ─ .295 .008 ─ .374 .010 ─ .472 .012
Cast Iron VP15TF .177 ─ .472 .004 .236 ─ .551 .006 .295 ─ .669 .006 .374 ─ .866 .008 .472 ─ 1.102 .010
< 450MPa (490 ─ 720)
.472 ─ .669 .003 .551 ─ .866 .004 .669 ─ 1.063 .005 .866 ─ 1.378 .006 1.102 ─ 1.732 .007
N ─ .177 .007 ─ .236 .008 ─ .295 .009 ─ .374 .011 ─ .472 .013
HTi10 1640
Aluminum Alloy ─ .177 ─ .472 .005 .236 ─ .551 .006 .295 ─ .669 .007 .374 ─ .866 .009 .472 ─ 1.102 .011
(G1 Breaker) (655 ─ 2620)
.472 ─ .669 .004 .551 ─ .866 .005 .669 ─ 1.063 .006 .866 ─ 1.378 .006 1.102 ─ 1.732 .008
H Hardened Steel 45─ 55HRC 260 ─ .177 .004 ─ .236 .005 ─ .295 .006 ─ .374 .006 ─ .472 .007
VP15TF (160 ─ 390) .177 ─ .472 .003 .236 ─ .551 .004 .295 ─ .669 .005 .374 ─ .866 .005 .472 ─ 1.102 .006
(Note 1) Please pay special attention on the depth of cut when using the short edge type.

y CUTTING CONDITIONS (For Ramping)
a When machining steel the recommended ramping angle is 3°. If a ramping angle larger
than 3° is used, then the chips may not be broken effectively resulting in chips wrapping
around the tool.
a When ramping, it is recommended to reduce the feed rate by 40%.
y CUTTING CONDITIONS (For Drilling and Plunging)

a Drilling a The recommended drilling depth is a Plunge Milling a The feed for plunging is the
less than .5D1. same as the feed for drilling.
a Use step feed when drilling (.01 ─ .02 Depth of cut in
inch) to ensure that the chips are the radius direction
a No step feed necessary.
effectively broken.
a Use internal or external cooling to a Please refer to the following
ensure that the chips disposal is table for the depth of cut at
sufficiently achieved. plunging operations.
a The chips generated can discharge
in any direction, so ensure that Depth of Cut in the Radius Direction < .4D1
MILLING
adequate safety precautions are Peck Feed < .5D1

taken. Peck Feed
& .625", & .672" &.750", &.797" &1.000", &1.047" &1.250", &1.297" &1.500"
Cutting Speed (&16mm, &17mm) (&20mm, &21mm) (&25mm, &26mm) (&32mm, &33mm) (&40mm)
Work Material Hardness Grade (SFM) Feed Step Feed Step Feed Step Feed Step Feed Step
(inch/rev) (inch) (inch/rev) (inch) (inch/rev) (inch) (inch/rev) (inch) (inch/rev) (inch)
P 590
Mild Steel < 180HB VP15TF (490 ─ 720) .001─.003 .008 .002 .012 .002 .012 .002 .012 .002 .012
Carbon Steel 525
180─ 350HB VP15TF (395 ─ 655) .001 ─ .003 .008 .002 .012 .002 .012 .002 .012 .002 .012
Alloy Steel
M 490 .001 ─ .003
Stainless Steel < 270HB VP30RT (395 ─ 590) .006 .002 .010 .002 .010 .002 .010 .002 .010
K Cast Iron Tensile Strength VP15TF 590 .002 ─ .004 .016 .002 .020 .002 .020 .003 .020 .003 .020
< 450MPa (490 ─ 720)
N HTi10 1640
Aluminum Alloy ─ (G1 Breaker) (655 ─ 2620) .002 ─ .004 .008 .002 .012 .002 .012 .003 .012 .003 .012
H Hardened Steel 45─ 55HRC VP15TF 260 .001 ─ .003 .006 .001 .010 .001 .010 .002 .010 .002 .010
(160 ─ 390)
(Note 1) Helical grooving is strongly recommended for machining of tempered steel.
K094
y CUTTING CONDITIONS (Helical Cutting) a How to calculate the theoretical Ø dc = Ø DH - Ø D1
center of the tool path. Theoretical center of the tool Desired hole diameter Cutting edge diameter
a Depth of cut for a pass. P = ) × dc × tan %°

(Note) %° < 3°
a Min. machined hole diameter at helical cutting : 1.2D1

Max. machined hole diameter at helical cutting : 1.8D1
a For chip discharge, please always apply air blow.
(When aluminum cutting, please use coolant.)
a When helical cutting, it is recommended to reduce the feed rate by 40%.
a When using the G1 breaker (VP15TF), please reduce the feed rate by 20%.
& .625", & .672" & .750", & .797" & 1.000", & 1.047"
(& 16mm, & 17mm) (& 20mm, & 21mm) (& 25mm, & 26mm)
Cutting Speed
Work Material Hardness Grade (SFM) Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass
Diameter of Cut Diameter of Cut Diameter of Cut (inch/rev)
(inch) (inch) (inch/rev) (inch/pass) (inch) (inch) (inch/rev) (inch/pass) (inch) (inch) (inch/pass)
P .787 .315 .006 .017 .945 .394 .007 .017 1.181 .492 .008 .022
590
Mild Steel < 180HB VP15TF ( .984 .472 .006 .039 1.181 .591 .006 .043 1.496 .748 .007 .056
490 ─720)
1.142 .630 .005 .056 1.417 .787 .006 .069 1.772 .984 .006 .087
.787 .315 .006 .013 .945 .394 .006 .013 1.181 .492 .007 .016
Carbon Steel 525
180─ 350HB VP15TF ( .984 .472 .005 .029 1.181 .591 .006 .032 1.496 .748 .006 .042
Alloy Steel 395 ─655)
1.142 .630 .004 .042 1.417 .787 .005 .052 1.772 .984 .006 .065
M .787 .118 .006 .009 .945 .157 .006 .009 1.181 .197 .007 .011
490
Stainless Steel < 270HB VP30RT ( .984 .197 .005 .019 1.181 .276 .006 .022 1.496 .354 .006 .028
395 ─590)
1.142 .315 .004 .028 1.417 .394 .005 .035 1.772 .492 .006 .043
K .787 .394 .006 .022 .945 .551 .007 .022 1.181 .709 .008 .027
Cast Iron VP15TF ( .984 .512 .006 .048 1.181 .669 .006 .054 1.496 .827 .007 .070
< 450MPa 490 ─720)
1.142 .630 .005 .070 1.417 .787 .006 .086 1.772 .984 .006 .108
N .787 .394 .007 .017 .945 .551 .008 .017 1.181 .709 .009 .022
HTi10 1640
Aluminum Alloy ─ (G1 Breaker) (655 ─ 2620) .984 .512 .006 .039 1.181 .669 .007 .043 1.496 .827 .008 .056
1.142 .630 .006 .056 1.417 .787 .006 .069 1.772 .984 .007 .087
H .787 .118 .004 .009 .945 .157 .005 .009 1.181 .197 .006 .011
260
Hardened Steel 45─ 55HRC VP15TF (160 ─390) .984 .197 .003 .019 1.181 .276 .004 .022 1.496 .354 .005 .028
1.142 .315 .002 .028 1.417 .394 .003 .035 1.772 .492 .004 .043
& 1.250", & 1.297" & 1.500"

(& 32mm, & 33mm) (& 40mm)
Cutting Speed
Work Material Hardness Grade (SFM) Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass
Diameter of Cut Diameter of Cut
(inch) (inch) (inch/rev) (inch/pass) (inch) (inch) (inch/rev) (inch/pass)
P 1.496 .630 .010 .026 1.890 .787 .012 .035
590
Mild Steel < 180HB VP15TF 1.890 .945 .009 .069 2.362 1.181 .010 .086
MILLING
(490 ─720)
2.283 1.260 .008 .112 2.835 1.575 .009 .138
1.496 .630 .008 .019 1.890 .787 .010 .026
Carbon Steel 525
180─ 350HB VP15TF (395 ─655) 1.890 .945 .007 .052 2.362 1.181 .009 .065
Alloy Steel
2.283 1.260 .006 .084 2.835 1.575 .008 .104
M 1.496 .236 .008 .013 1.890 .315 .010 .017
490
Stainless Steel < 270HB VP30RT 1.890 .433 .007 .035 2.362 .551 .009 .043
(395 ─590)
2.283 .630 .006 .056 2.835 .787 .008 .069
K 1.496 .866 .010 .032 1.890 1.102 .012 .043
Cast Iron < 450MPa
VP15TF (490 ─720) 1.890 1.063 .009 .086 2.362 1.339 .010 .108
2.283 1.260 .008 .141 2.835 1.575 .009 .173
N 1.496 .866 .011 .026 1.890 1.102 .013 .035
HTi10 1640
Aluminum Alloy ─ (G1 Breaker) (655 ─ 2620) 1.890 1.063 .009 .069 2.362 1.339 .011 .086
2.283 1.260 .009 .112 2.835 1.575 .009 .138
H 1.496 .236 .006 .013 1.890 .315 .007 .017
260
Hardened Steel 45 ─ 55HRC VP15TF (160 ─390) 1.890 .433 .006 .035 2.362 .551 .006 .043
2.283 .630 .005 .056 2.835 .787 .006 .069
K095
MILLING
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Roughing
AJX
Fig.1 “FA” flat shank
(Corresponding Inclination Angle)

(Max. Depth of Cut)
a 13°,15° positive insert.

a Air / coolant through. Fig.2
a High rigidity due to double clamp
structure.
a Suitable for high feed cutting.
(Max. Depth of Cut)
a Special insert design with the use of (Corresponding Inclination Angle)
3 cutting edges.
Fig.3 Fig.4
(Max. Depth of Cut) (Max. Depth of Cut)

(Corresponding Inclination Angle) (Corresponding Inclination Angle)
* *
Number of Teeth
Type (Fig.)
Stock
Dimensions (inch)
Type
Order Number x
R D1 D4 D6 L1 L2 ap A2 B 2° Insert Clamp Clamp Bridge Spring Wrench Insert

Screw Bridge Screw
AJXU06R102FA10S a 2 .625 .625 .346 3.750 1.250 .039 .012 2.12° 1 TS25 ─ ─ ─ zTKY08F JOMp06T215
ZZSR-pp
06R112FA10S a 2 .688 .625 .409 3.750 .750 .039 .012 ─ 1 TS25 ─ ─ ─ zTKY08F
AJXU08R122WA12S a 2 .750 .750 .417 4.750 2.000 .059 .020 1.31° 2 TS33 ─ ─ ─ xTKY08D JOMp080320
08R142FA12S a 2 .875 .750 .535 4.750 1.250 .059 .020 ─ 1 TS33 ─ ─ ─ xTKY08D ZZSR-pp
Standard
AJXU09R162WA16S a 2 1.000 1.000 .602 5.625 2.375 .079 .039 1.1° 3 TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp09T320
09R182FA16S a 2 1.125 1.000 .728 5.625 1.625 .079 .039 ─ 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D ZDSR-pp
AJXU12R202WA20S a 2 1.250 1.250 .789 6.000 2.750 .079 .059 0.94° 3 TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp120420
12R243WA20S a 3 1.500 1.250 1.038 6.000 2.000 .079 .059 ─ 3 TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
AJXU14R323WA24S a 3 2.000 1.500 1.534 6.000 2.000 .079 .079 ─ 3 TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDM p140520
ZDSR-pp
AJXU06R102SA10M a 2 .625 .625 .346 5.750 1.500 .039 .012 1.75° 4 TS25 ─ ─ ─ zTKY08F
06R102SA10L a 2 .625 .625 .346 5.750 2.750 .039 .012 0.93° 4 TS25 ─ ─ ─ zTKY08F JOMp06T215
MILLING
06R112SA10L a 2 .688 .625 .409 5.750 .750 .039 .012 ─ 4 TS25 ─ ─ ─ zTKY08F ZZSR-pp
06R123SA12M a 3 .750 .750 .472 7.000 2.375 .039 .012 1.11° 4 TS25 ─ ─ ─ zTKY08F
AJXU08R122SA12L a 2 .750 .750 .417 7.000 4.000 .059 .020 0.64° 4 TS33 ─ ─ ─ xTKY08D
JOMp080320
08R142SA12L a 2 .875 .750 .535 7.000 1.250 .059 .020 ─ 4 TS33 ─ ─ ─ xTKY08D
ZZSR-pp
08R163SA16M a 3 1.000 1.000 .661 8.000 2.750 .059 .020 0.94° 4 TS33 ─ ─ ─ xTKY08D
Long
AJXU09R162SA16L a 2 1.000 1.000 .602 8.000 4.750 .079 .039 0.54° 4 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
09R182SA16L a 2 1.125 1.000 .728 8.000 1.625 .079 .039 ─
4 TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp09T320
09R203SA20M a 3 1.250 1.250 .854 8.000 3.125 .079 .039 0.82° 4 TS351 AMS3 AJS3010T10 ASS2 xTKY10D ZDSR-pp
09R244SA20M a 4 1.500 1.250 1.114 10.000 2.375 .079 .039 ─ 4 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
AJXU12R202SA20L a 2 1.250 1.250 .789 8.000 4.750 .079 .059 0.54° 4 TS43 AMS4 AJS4012T15 ASS2 xTKY15D
JDMp120420
12R243SA20L a 3 1.500 1.250 1.038 10.000 2.000 .079 .059 ─ 4 TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
12R243SA24L a 3 1.500 1.500 1.038 10.000 2.750 .079 .059 0.94° 4 TS43 AMS4 AJS4012T15 ASS2 xTKY15D
* Clamp Torque (lbf-in) : TS25=8.9, TS33=8.9, TS351=22, TS43=31, TS54=66, AJS3010T10=22, AJS4012T15=31, AJS5014T25=66
.079" (Max. Depth of Cut)
.079"(Max. Depth of Cut)

Coolant thru Set Bolt
AJX09 AJX12 AJX14

A.R :+8° A.R :+8° A.R :+8°
y ARBOR TYPE R.R :-6° R.R :-5°─ -4° R.R :-3°
* * z x
Number of Teeth
Stock
Dimensions (inch)
Type
Order Number
R D1 D6 L1 D9 L7 D8 D12 W1 Insert Clamp Clamp Bridge Spring Wrench Coolant thru

L8 D11 A2 Screw Insert
Bridge Screw Set Bolt
HSCU JDMp120420
AJXU12R0203 a 3 2.000 1.539 2.000 .750 .748 .415 1.875 .313 .187 .600 .059 TS43 AMS4 AJS40
12T15 ASS2 zTKY15T 37513H ZDSR-pp
14R2503C a 3 2.500 2.032 2.000 1.000 1.024 .539 2.375 .375 .219 .787 .079 HSCU
Coarse Pitch
50014H
14R0304C a 4 3.000 2.532 2.000 1.000 1.024 .539 2.750 .375 .219 .787 .079
JDMp
14R0405E a 5 4.000 3.531 2.500 1.500 1.181 .787 3.750 .625 .375 1.181 .079 TS54 AMS5 AJS50 HSCU
14T25 ASS3 zTKY25T 75016H 140520
ZDSR-pp
MBAU
AJX14RA12505E a 5 4.921 4.457 2.480 1.500 1.575 2.205 3.937 .625 .375 ─ .079 75016H
MBAU
14RA16006F a 6 6.299 5.835 2.480 2.000 1.693 2.835 3.937 .750 .437 ─ .079 100016H
HSCU JDMp120420
AJXU12R0204 a 4 2.000 1.539 2.000 .750 .748 .415 1.875 .313 .187 .600 .059 TS43 AMS4 AJS40
12T15 ASS2 zTKY15T 37513H ZDSR-pp
14R2504C a 4 2.500 2.032 2.000 1.000 1.024 .539 2.375 .375 .219 .787 .079 HSCU
Fine Pitch
50014H
14R0305C a 5 3.000 2.532 2.000 1.000 1.024 .539 2.750 .375 .219 .787 .079
JDMp
14R0406E a 6 4.000 3.531 2.500 1.500 1.181 .787 3.750 .625 .375 1.181 .079 TS54 AMS5 AJS50 HSCU
14T25 ASS3 zTKY25T 75016H 140520
ZDSR-pp
MBAU
AJX14RA12507E a 7 4.921 4.457 2.480 1.500 1.575 2.205 3.937 .625 .375 ─ .079 75016H
MBAU
14RA16008F
MILLING
a 8 6.299 5.835 2.480 2.000 1.693 2.835 3.937 .750 .437 ─ .079 100016H
AJXU09R0205 a 5 2.000 1.606 2.000 .750 .748 .415 1.875 .313 .187 .600 .039 TS351 AMS3 AJS3010
T10
HSCU JDMp09T320
xTKY10D 37513H ZDpR-pp
Extra Fine Pitch
12R2505C a 5 2.500 2.039 2.000 1.000 1.024 .539 2.375 .375 .219 .787 .059 HSCU
ASS2 50014H JDMp
12R0306C a 6 3.000 2.543 2.000 1.000 1.024 .539 2.750 .375 .219 .787 .059 TS43 AMS4 AJS4012
T15 zTKY15T 120420
ZDSR-pp
HSCU
12R0407E a 7 4.000 3.539 2.500 1.500 1.181 .787 3.750 .625 .375 1.181 .059 75016H
* Clamp Torque (lbf-in) : TS351=22, TS43=31, TS54=66, AJS3010T10=22, AJS4012T15=31, AJS5014T25=66
INSERTS K103
SPARE PARTS M001
MILLING
(Max. Depth of Cut)

(Corresponding Inclination Angle)
METRIC Standard
* *
Number of Teeth
Stock
Dimensions (mm)
Type
Order Number
Insert Clamp Clamp Bridge Spring Wrench
R D1 D4 D6 L1 L2 ap A2 B 2° Screw Bridge Screw Insert
AJX06R162SA16SS s 2 16 16 8.9 70 20 1.0 0.3 3°30′ TS25 ─ ─ ─ zTKY08F JOMp06T215
Short
172SA16SS s 2 17 16 9.9 70 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp

AJX06R162SA16S s 2 16 16 8.9 110 30 1.0 0.3 2°15′ TS25 ─ ─ ─ zTKY08F
172SA16S s 2 17 16 9.9 110 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp
06T215
203SA20S s 3 20 20 12.9 130 50 1.0 0.3 1°18′ TS25 ─ ─ ─ zTKY08F ZZSR-pp
223SA20S s 3 22 20 14.9 130 30 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F
AJX08R202SA20S s 2 20 20 11.4 130 50 1.5 0.5 1°18′ TS33 ─ ─ ─ xTKY08D
222SA20S s 2 22 20 13.4 130 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp
080320
253SA25S s 3 25 25 16.4 140 60 1.5 0.5 1°06′ TS33 ─ ─ ─ xTKY08D ZZSR-pp
283SA25S s 3 28 25 19.4 140 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D
AJX09R252SA25S s 2 25 25 14.9 140 60 2.0 1.0 1°06′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
282SA25S s 2 28 25 17.9 140 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
Standard
303SA32S s 3 30 32 20.0 150 70 2.0 1.0 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp
323SA32S s 3 32 32 21.9 150 70 2.0 1.0 0°56′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320
ZDSR-pp
404SA42S s 4 40 42 29.9 150 70 2.0 1.0 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
AJX12R302SA32S s 2 30 32 18.3 150 70 2.0 1.5 1°48′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D
322SA32S s 2 32 32 20.3 150 70 2.0 1.5 1° TS43 AMS4 AJS4012T15 ASS2 xTKY15D
JDMp
352SA32S s 2 35 32 23.3 150 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420
─ TS43 AMS4 AJS4012T15 ZDSR-pp
403SA32S s 3 40 32 28.3 150 50 2.0 1.5 ASS2 xTKY15D
MILLING
403SA42S s 3 40 42 28.3 150 70 2.0 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
AJX14R503SA42S s 3 50 42 38.2 150 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp140520
634SA42S s 4 63 42 51.1 150 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp
* Clamp Torque (lbf-in) : TS25=8.9, TS33=8.9, TS351=22, TS407=31, TS43=31, TS54=66

* *
Number of Teeth
Stock
Dimensions (mm)
Type
Order Number
Insert Clamp Clamp Bridge Spring Wrench
R D 1 D4 D6 L1 L2 ap A2 B 2° Screw Bridge Screw Insert
AJX06R162SA16L s 2 16 16 8.9 150 70 1.0 0.3 0°56′ TS25 ─ ─ ─ zTKY08F
172SA16L s 2 17 16 9.9 150 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp
06T215
203SA20L s 3 20 20 12.9 180 100 1.0 0.3 0°38′ TS25 ─ ─ ─ zTKY08F ZZSR-pp
223SA20L s 3 22 20 14.9 180 30 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F
AJX08R202SA20L s 2 20 20 11.4 180 100 1.5 0.5 0°36′ TS33 ─ ─ ─ xTKY08D
222SA20L s 2 22 20 13.4 180 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp
080320
253SA25L s 3 25 25 16.4 200 120 1.5 0.5 0°32′ TS33 ─ ─ ─ xTKY08D ZZSR-pp
283SA25L s 3 28 25 19.4 200 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D
AJX09R252SA25L s 2 25 25 14.9 200 120 2.0 1.0 0°30′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
282SA25L s 2 28 25 17.9 200 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
303SA32L s 3 30 32 20.0 200 120 2.0 1.0 1°02′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
Long
JDMp
323SA32L s 3 32 32 21.9 200 120 2.0 1.0 0°32′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320
ZDSR-pp
AJX12R302SA32L s 2 30 32 18.3 200 120 2.0 1.5 1° TS407 AMS4 AJS4012T15 ASS2 xTKY15D
JDMp
352SA32L s 2 35 32 23.3 200 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420
403SA32L s 3 40 32 28.3 250 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
AJX14R503SA42L s 3 50 42 38.1 250 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp140520
634SA42L s 4 63 42 51.1 250 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp
AJX06R162SA16EL s 2 16 16 8.9 200 100 1.0 0.3 0°38′ TS25 ─ ─ ─ zTKY08F JOMp06T215
172SA16EL s 2 17 16 9.9 200 20 1.0 0.3 ─ TS25 ─ ─ ─ xTKY08F ZZSR-pp
AJX08R202SA20EL s 2 20 20 11.4 250 130 1.5 0.5 0°30′ TS33 ─ ─ ─ xTKY08D JOMp080320
222SA20EL s 2 22 20 13.4 250 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY10D ZZSR-pp
Extra Long
AJX09R252SA25EL s 2 25 25 14.9 300 180 2.0 1.0 0°18′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp09T320
282SA25EL s 2 28 25 17.9 300 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY15D ZDSR-pp
AJX12R302SA32EL s 2 30 32 18.3 300 180 2.0 1.5 0°42′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D
322SA32EL s 2 32 32 20.3 300 180 2.0 1.5 0°24′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
JDMp
352SA32EL s 2 35 32 23.3 300 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420
ZDSR-pp
402SA32EL s 2 40 32 28.3 350 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
MILLING
402SA42EL s 2 40 42 28.3 350 70 2.0 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
* Clamp Torque (lbf-in) : TS25=8.9, TS33=8.9, TS351=22, TS407=31, TS43=31, TS54=66
INSERTS K103
SPARE PARTS M001
MILLING

METRIC Standard
For inch arbors
AJX09 AJX12 AJX14
A.R :+8° A.R :+8° A.R :+8°
* *
Number of Teeth
Stock
Mass
Type
Order Number
R Insert Clamp Clamp Bridge

D1 D6 L1 D9 L7 D8 D12 W1 L8 D11 A2 (kg) Screw Bridge Screw Spring Wrench Set Bolt Insert
AJX12R05003B 3 50 38.3 50 22.225 [.875"] 19 11 47 8.4 5 17 1.5 0.4 TS43 AMS4 AJS40 HSC100 JDMp120420
12T15 ASS2 zTKY15T 30H
s
ZDSR-pp
AJX14R06303B s 3 63 51.1 50 22.225 [.875"] 19 11 60 8.4 5 17 2 0.7 HSC100
30H
Coarse Pitch
R08004D s 4 80 68.1 63 31.75 [1.25"] 32 17 76 12.7 8 26 2 1.3 HSC160 JDMp

AJS50 40H
R10005D s 5 100 88.1 63 31.75 [1.25"] 32 17 96 12.7 8 26 2 2.4 TS54 AMS5 14T25 ASS3 zTKY25T 140520
R12505E s 5 125 113.2 63 38.1 [1.5"] 40 56 100 15.9 10 ─ 2 3.3 MBA200 ZDSR-pp
40H
R16006F s 6 160 148.2 63 50.8 [2.0"] 43 72 100 19.1 11 ─ 2 5.0 MBA240
45H
AJX12R05004B s 4 50 38.3 50 22.225 [.875"] 19 11 47 8.4 5 17 1.5 0.4 TS43 AMS4 AJS40 ASS2 zTKY15T HSC100 JDMp120420
12T15 30H ZDSR-pp
AJX14R06304B s 4 63 51.1 50 22.225 [.875"] 19 11 60 8.4 5 17 2 0.7 HSC100
30H
Fine Pitch
R08005D s 5 80 68.1 63 31.75 [1.25"] 32 17 76 12.7 8 26 2 1.3 HSC160 JDMp

AJS50 40H
R10006D s 6 100 88.1 63 31.75 [1.25"] 32 17 96 12.7 8 26 2 2.4 TS54 AMS5 14T25 ASS3 zTKY25T
140520
MBA200 ZDSR-pp
R12507E s 7 125 113.2 63 38.1 [1.5"] 40 56 100 15.9 10 ─ 2 3.3 40H
R16008F s 8 160 148.2 63 50.8 [2.0"] 43 72 100 19.1 11 ─ 2 5.0 MBA240
45H
MILLING
AJX09R05005B 5 50 40 50 22.225 [.875"] 19 11 47 8.4 5 17 1 0.5 TS351 AMS3 AJS30 ASS2 HSC100 JDMp09T320
Extra Fine Pitch
s
10T10 xTKY10D 30H ZDSR-pp
AJX12R06305B s 5 63 51.3 50 22.225 [.875"] 19 11 60 8.4 5 17 1.5 0.9 HSC100
30H JDMp
AJS40
R08006D s 6 80 68.3 63 31.75 [1.25"] 32 17 76 12.7 8 26 1.5 1.7 TS43 AMS4 12T15 ASS2 zTKY15T HSC160 120420
R10007D s 7 100 88.3 63 31.75 [1.25"] 32 17 96 12.7 8 26 1.5 2.9 40H ZDSR-pp

ø50 ø125
ø63 ø160
ø80
ø100
METRIC Standard
For metric arbors
AJX09 AJX12 AJX14
A.R :+8° A.R :+8° A.R :+8°
* *
Number of Teeth
Stock
Dimensions (mm)
Mass
Type
Order Number
Insert Clamp Clamp Bridge
R D1 D6 L1 D9 L7 D8 D12 W1 L8 D11 A2 (kg) Screw Bridge Screw Spring Wrench Set Bolt Insert
AJX12-050A03R 3 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 TS43 AMS4 AJS40 HSC100 JDMp120420
12T15 ASS2 zTKY15T 30H
s
ZDSR-pp
AJX14-063A03R s 3 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7 HSC100
30H
Coarse Pitch
-080A04R s 4 80 68.1 50 27 23 13 76 12.4 7 19 2 1.2 HSC120

35H JDMp
AJS50
-100A05R s 5 100 88.1 63 32 26 17 96 14.4 8 26 2 2.4 TS54 AMS5 14T25 ASS3 zTKY25T HSC160 40H 140520
ZDSR-pp
-125B05R s 5 125 113.2 63 40 40 56 100 16.4 9 ─ 2 3.3 MBA200
-160B06R s 6 160 148.2 63 40 40 56 100 16.4 9 ─ 2 5.0 40H
AJX09-050A05R 5 50 40 50 22 20 11 47 10.4 6.3 17 1 0.4 TS351 AMS3 AJS30 HSC100 JDMp09T320

s
10T10 ASS2 xTKY10D 30H ZDSR-pp
AJX12-050A04R s 4 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 HSC100
-063A05R s 5 63 51.3 50 22 20 11 60 10.4 6.3 17 1.5 0.7 30H JDMp
AJS40
TS43 AMS4 ASS2 zTKY15T
120420
-080A06R 6 80 68.3 50 27 23 13 76 12.4 7 19 1.5 1.2 12T15
HSC120
s
35H ZDSR-pp
Fine Pitch
-100A07R s 7 100 88.3 63 32 26 17 96 14.4 8 26 1.5 2.6 HSC160

40H
AJX14-063A04R s 4 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7 HSC100
30H
MILLING
-080A05R s 5 80 68.1 50 27 23 13 76 12.4 7 19 2 1.2 HSC120
35H JDMp
AJS50
-100A06R s 6 100 88.1 63 32 26 17 96 14.4 8 26 2 2.4 TS54 AMS5 ASS3 zTKY25T HSC160
40H 140520
14T25
ZDSR-pp
-125B07R s 7 125 113.2 63 40 40 56 100 16.4 9 ─ 2 3.3 MBA200
-160B08R s 8 160 148.2 63 40 40 56 100 16.4 9 ─ 2 5.0 40H
INSERTS K103
SPARE PARTS M001
MILLING
Fig.1 Fig.2
Fig.3
Section A-A
METRIC Standard
* 3
* 1
* 1
Number of Teeth
Type (Fig.)
Stock
Coolant Thru
Dimensions (mm)
Order Number
R * ap A2
D1 D4 D5 D6 L1 L2 L11 H1 M
2 Insert Clamp Clamp Bridge Spring Wrench
Screw Bridge Screw Insert
AJX06R162AM0830 s Y 2 16 8.5 13 8.9 48 30 6 10 M8 1.0 0.3 1 TS25 ─ ─ ─ zTKY08F

172AM0830 s Y 2 17 8.5 13 9.9 48 30 6 10 M8 1.0 0.3 1 TS25 ─ ─ ─ zTKY08F JOMp
06T215
203AM1030 s Y 3 20 10.5 18 12.9 49 30 6 14 M10 1.0 0.3 3 TS25 ─ ─ ─ zTKY08F ZZSR-pp
223AM1030 s Y 3 22 10.5 18 14.9 49 30 6 14 M10 1.0 0.3 3 TS25 ─ ─ ─ zTKY08F
AJX08R202AM1030 s Y 2 20 10.5 18 11.4 49 30 6 14 M10 1.5 0.5 2 TS33 ─ ─ ─ zTKY08D

222AM1030 s Y 2 22 10.5 18 13.4 49 30 6 14 M10 1.5 0.5 2 TS33 ─ ─ ─ zTKY08D JOMp
080320
253AM1235 s Y 3 25 12.5 21 16.4 57 35 6 19 M12 1.5 0.5 1 TS33 ─ ─ ─ zTKY08D ZZSR-pp
283AM1235 s Y 3 28 12.5 21 19.4 57 35 6 19 M12 1.5 0.5 1 TS33 ─ ─ ─ zTKY08D
AJX09R252AM1235 s Y 2 25 12.5 21 14.9 57 35 6 19 M12 2.0 1.0 2 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
282AM1235 s Y 2 28 12.5 21 17.9 57 35 6 19 M12 2.0 1.0 2 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
303AM1645 s JDMp
Y 3 30 17.0 29 20.0 68 45 6 24 M16 2.0 1.0 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
09T320
323AM1645 s Y 3 32 17.0 29 21.9 68 45 6 24 M16 2.0 1.0 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D ZDSR-pp
AJX12R302AM1645 s Y 2 30 17.0 29 18.3 68 45 6 24 M16 2.0 1.5 2 TS407 AMS4 AJS4012T15 ASS2 xTKY15D
322AM1645 s JDMp
Y 2 32 17.0 29 20.3 68 45 6 24 M16 2.0 1.5 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D
120420
MILLING
352AM1645 s Y 2 35 17.0 29 23.3 68 45 6 24 M16 2.0 1.5 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
* 1 Clamp Torque (lbf-in) : TS25=8.9, TS33=8.9, TS351=22, TS407=31, TS43=31, AJS3010T10=22, AJS4012T15=31
* 2 Clamp Torque of the Head (lbf-ft) : M8=17.1, M10=33.8, M12=59.2, M16=66.7
* 3 Y=Yes

INSERTS
Work
K Cast Iron
Material
Class
VP30RT
FH7020
VP15TF
B3° D1 S1 F1 Re
JOMW06T215ZZSR-FT M a a a 13° .250 .109 .047 .059

080320ZZSR-FT M a a a 13° .315 .125 .055 .079
JDMW09T320ZDSR-FT M a a a 15° .375 .156 .071 .079
120420ZDSR-FT M a a a 15° .472 .187 .098 .079
140520ZDSR-FT M a a a 15° .551 .219 .110 .079
Strong Cutting JDMT120420ZDSR-ST M a a a 15° .472 .187 .098 .079
Edge
140520ZDSR-ST M a a a 15° .551 .219 .110 .079
Lower Cutting JOMT06T215ZZSR-JM M a a a 13° .250 .109 .047 .059

Resistance
080320ZZSR-JM M a a a 13° .315 .125 .055 .079
JDMT09T320ZDSR-JM M a a a 15° .375 .156 .071 .079
120420ZDSR-JM M a a a 15° .472 .187 .098 .079
140520ZDSR-JM M a a a 15° .551 .219 .110 .079
(Note) Setting heights for ST chipbeaker and the other chipbreakers differ slightly.
If an ST type chipbreaker is used, please check the tool length offset height.
NOTE FOR PROGRAMMING
When using the AJX,

please program the approximate
Un
radius as indicated.
cut
The approximate uncut portions for

por
the program are as follows.

tion
K
MILLING
Insert Approx. R(inch) Uncut portion K(inch)
JOMo06T215ZZSR-oo .079 .013
JOMo080320ZZSR-oo .098 .018
JDMo09T320ZDSR-oo .118 .019
JDMo120420ZDSR-oo .118 .025
JDMo140520ZDSR-oo .118 .025
(Note) The uncut portion may change slightly depending on cutting conditions.

SPARE PARTS M001
MILLING

& .625", & .688" & .750", & .875" & .750"
(& 16mm, & 17mm) (& 20mm, & 22mm) (& 20mm)
(Shank type) (Shank type) (Shank type)
Cutting AJXU06 Type AJXU08 Type AJXU06 Type
(SFM) 2 (Number of Teeth) 2 (Number of Teeth) 3 (Number of Teeth)
Over- Axial Feed per Over- Axial Feed per Over- Axial Feed per
hang Depth of Cut Tooth hang Depth of Cut Tooth hang Depth of Cut Tooth
(inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth)
850 5.5 .031 .031 6.3 .039 .039 6.3 .035 .035
P Mild Steel < 180HB FH7020 (700 ─ 1000)
FH7020 550 7.0 .024 .024 8.3 .031 .031 8.3 .028 .028
Carbon Steel 180 ─ 280HB
VP15TF (400 ─ 700) 8.2 .016 .016 9.4 .024 .024 9.4 .020 .020
Alloy Steel 280 ─ 350HB 5.5 .028 .031 6.3 .031 .039 6.3 .028 .035
FH7020 450 7.0 .020 .024 8.3 .024 .031 8.3 .020 .028
VP15TF (300 ─ 600)
8.2 .012 .016 9.4 .016 .024 9.4 .016 .020
< 35HRC
FH7020 390 5.5 .028 .028 6.3 .031 .031 6.3 .028 .028
VP15TF (260 ─ 520)
Pre-hardened Steel 330 7.0 .020 .020 8.3 .024 .024 8.3 .020 .020
35 ─ 43HRC VP15TF (230 ─ 430) 8.2 .012 .012 9.4 .016 .016 9.4 .016 .012
M 5.5 .031 .028 6.3 .039 .031 6.3 .035 .028
Stainless Steel < 270HB VP30RT 450 7.0 .024 .020 8.3 .031 .024 8.3 .028 .020
(300 ─ 600)
8.2 .016 .012 9.4 .024 .016 9.4 .020 .012
K 5.5 .031 .039 6.3 .039 .047 6.3 .035 .039
Tensile strength 850
Gray Cast Iron FH7020 (700 ─ 1000) 7.0 .024 .031 8.3 .031 .039 8.3 .028 .031
< 350MPa
8.2 .016 .024 9.4 .024 .031 9.4 .020 .024
5.5 .028 .031 6.3 .031 .039 6.3 .028 .035
Ductile Cast Iron < 800MPa
VP15TF (400 ─ 700) 7.0 .020 .024 8.3 .024 .031 8.3 .020 .028
8.2 .012 .016 9.4 .016 .024 9.4 .016 .020
H 5.5 .020 .020 6.3 .020 .024 6.3 .020 .020
Hardened Steel 43 ─ 55HRC VP15TF 230 7.0 .016 .012 8.3 .016 .016 8.3 .016 .016
(160 ─ 300)
8.2 .012 .008 9.4 .012 .008 9.4 .012 .008
& 1.500" & 2.000" & 2.000", &2.500"

(& 40mm) (& 50mm) (& 50mm, &63mm)
(& 1.500"shank) (Shank type) (Arbor type)
Cutting AJXU12 Type ( & 2.000")
AJXU12 Type AJXU14 Type AJXU14 Type (& 2.500")
(SFM) 3 (Number of Teeth) 3 (Number of Teeth) 3 or 4 (Number of Teeth)
(inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth)
850 7.0 .047 .059 7.0 .055 .059 6.0 .059 .059
P Mild Steel < 180HB FH7020 (700 ─ 1000)
FH7020 550 9.5 .039 .051 9.5 .047 .051 10.0 .051 .051
Carbon Steel 180 ─ 280HB
VP15TF (400 ─ 700) 12.0 .031 .043 ─ ─ ─ 14.0 .043 .043
Alloy Steel 280 ─ 350HB 7.0 .039 .059 7.0 .047 .059 6.0 .051 .059
FH7020 450 9.5 .031 .051 9.5 .039 .051 10.0 .043 .051
VP15TF (300 ─ 600)
12.0 .024 .043 ─ ─ ─ 14.0 .035 .043
< 35HRC
FH7020 390 7.0 .039 .051 7.0 .047 .051 6.0 .051 .051
VP15TF (260 ─ 520)
Pre-hardened Steel 9.5 .031 .043 9.5 .039 .043 10.0 .043 .043
MILLING
35 ─ 43HRC VP15TF 330

(230 ─ 430) 12.0 .024 .035 ─ ─ ─ 14.0 .035 .035
M 7.0 .047 .051 7.0 .055 .051 6.0 .059 .051
Stainless Steel < 270HB VP30RT 450 9.5 .039 .043 9.5 .047 .043 10.0 .051 .043
(300 ─ 600)
12.0 .031 .035 ─ ─ ─ 14.0 .043 .035
K 7.0 .047 .067 7.0 .055 .067 6.0 .059 .067
Gray Cast Iron FH7020 (700 ─ 1000) 9.5 .039 .059 9.5 .047 .059 10.0 .051 .059
< 350MPa
12.0 .031 .051 ─ ─ ─ 14.0 .043 .051
7.0 .039 .059 7.0 .047 .059 6.0 .051 .059
VP15TF (400 ─ 700) 9.5 .031 .051 9.5 .039 .051 10.0 .043 .051
12.0 .024 .043 ─ ─ ─ 14.0 .035 .043
H 7.0 .024 .043 7.0 .031 .043 6.0 .035 .043
Hardened Steel 43 ─ 55HRC VP15TF 230 9.5 .020 .035 9.5 .024 .035 10.0 .028 .035
(160 ─ 300)
12.0 .016 .028 ─ ─ ─ ─ ─ ─
K104
&1.000", &1.125" & 1.000" & 1.250" & 1.250" & 1.500" & 1.500"
(& 25mm, &28mm) (& 25mm) (& 32mm) (& 32mm) (& 40mm) (& 40mm)
(Shank type) (Shank type) (Shank type) (Shank type) (& 1.250"shank) (& 1.250"shank)
AJXU09 Type AJXU08 Type AJXU12 Type AJXU09 Type AJXU12 Type AJXU09 Type
2 (Number of Teeth) 3 (Number of Teeth) 2 (Number of Teeth) 3 (Number of Teeth) 3 (Number of Teeth) 4 (Number of Teeth)
Over- Axial Feed per Over- Axial Feed per Over- Axial Feed per Over- Axial Feed per Over- Axial Feed per Over- Axial Feed per
hang Depth of Cut Tooth hang Depth of Cut Tooth hang Depth of Cut Tooth hang Depth of Cut Tooth hang Depth of Cut Tooth hang Depth of Cut Tooth
(inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth)
6.7 .039 .047 6.7 .035 .039 7.0 .047 .055 7.0 .043 .047 7.0 .047 .055 7.0 .043 .047
9.0 .031 .039 9.0 .028 .031 9.0 .039 .047 9.0 .035 .039 9.5 .039 .047 9.5 .035 .039
11.5 .024 .031 11.5 .020 .024 11.0 .031 .039 11.5 .028 .031 12.0 .031 .039 12.0 .028 .031
6.7 .031 .047 6.7 .028 .039 7.0 .039 .055 7.0 .035 .047 7.0 .039 .055 7.0 .035 .047
9.0 .024 .039 9.0 .020 .031 9.0 .031 .047 9.0 .028 .039 9.5 .031 .047 9.5 .028 .039
11.5 .016 .031 11.5 .016 .024 11.0 .024 .039 11.5 .020 .031 12.0 .024 .039 12.0 .020 .031
6.7 .031 .039 6.7 .028 .035 7.0 .039 .047 7.0 .035 .039 7.0 .039 .047 7.0 .035 .039
9.0 .024 .031 9.0 .020 .028 9.0 .031 .039 9.0 .028 .031 9.5 .031 .039 9.5 .028 .031
11.5 .016 .024 11.5 .016 .020 11.0 .024 .031 11.5 .020 .024 12.0 .024 .031 12.0 .020 .024
6.7 .039 .039 6.7 .035 .035 7.0 .047 .047 7.0 .043 .039 7.0 .047 .047 7.0 .043 .039
9.0 .031 .031 9.0 .028 .028 9.0 .039 .039 9.0 .035 .031 9.5 .039 .039 9.5 .035 .031
11.5 .024 .024 11.5 .020 .020 11.0 .031 .031 11.5 .028 .024 12.0 .031 .031 12.0 .028 .024
6.7 .039 .055 6.7 .035 .047 7.0 .047 .063 7.0 .043 .055 7.0 .047 .063 7.0 .043 .055
9.0 .031 .047 9.0 .028 .039 9.0 .039 .055 9.0 .035 .047 9.5 .039 .055 9.5 .035 .047
11.5 .024 .039 11.5 .020 .031 11.0 .031 .047 11.5 .028 .035 12.0 .031 .047 12.0 .028 .035
6.7 .031 .047 6.7 .028 .039 7.0 .039 .055 7.0 .035 .047 7.0 .039 .055 7.0 .035 .047
9.0 .024 .039 9.0 .020 .031 9.0 .031 .047 9.0 .028 .039 9.5 .031 .047 9.5 .028 .039
11.5 .016 .031 11.5 .016 .024 11.0 .024 .039 11.5 .020 .031 12.0 .024 .039 12.0 .020 .031
6.7 .020 .031 6.7 .020 .028 7.0 .024 .039 7.0 .020 .035 7.0 .024 .039 7.0 .020 .035
9.0 .016 .024 9.0 .016 .020 9.0 .020 .031 9.0 .016 .028 9.5 .020 .031 9.5 .016 .028
11.5 .012 .016 11.5 .012 .012 11.0 .016 .024 11.5 .012 .020 12.0 .016 .024 12.0 .012 .020
&2.000", &2.500" &3.000", &4.000", &4.921", &6.299" & 3.000", & 4.000" zOverhang length
(& 50mm, &63mm) (& 80mm, &100mm, &125mm, &160mm) (& 80mm, & 100mm)
(Arbor type) (Arbor type) (Arbor type)
AJXU09 Type ( & 2.000") AJXU14 Type
AJXU12 Type (& 2.500") AJX14 Type AJXU12 Type
4 or 5 or 6 or 7 or 8
5 (Number of Teeth) (Number of Teeth) 6 or 7 (Number of Teeth)
(inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth) (inch) (inch) (inch/tooth) Overhang length
6.0 .053 .051 7.0 .059 .059 7.0 .053 .051 (GL:Gage Length)
10.0 .046 .043 12.0 .051 .051 12.0 .046 .043
14.0 .039 .035 18.0 .039 .039 18.0 .035 .031
6.0 .046 .051 7.0 .051 .059 7.0 .046 .051
10.0 .039 .043 12.0 .043 .051 12.0 .039 .043
14.0 .032 .035 18.0 .031 .039 18.0 .028 .031 xMain spindle speed
6.0 .046 .043 7.0 .051 .051 7.0 .046 .043 N(min-1)=(Recommended cutting speed x 12)÷ (outer tool diameter x 3.14)
10.0 .039 .035 12.0 .043 .043 12.0 .039 .035
MILLING
14.0 .032 .028 18.0 .031 .031 18.0 .028 .024 cTable feed rate
6.0 .053 .043 7.0 .059 .051 7.0 .053 .043 vf(inch/min)=N x feed per tooth x number of teeth
10.0 .046 .035 12.0 .051 .043 12.0 .046 .035 vRecommended width of cut (ae) is more than 60% of cutter
14.0 .039 .028 18.0 .039 .031 18.0 .035 .024 diameter.
6.0 .053 .059 7.0 .059 .067 7.0 .053 .059
10.0 .046 .051 12.0 .051 .059 12.0 .046 .051
bThe above cutting conditions are a guide when using a
14.0 .039 .039 18.0 .039 .047 18.0 .035 .035
CAT50 size holder. In case of CAT40 and HSK63 machines,
6.0 .046 .051 7.0 .051 .059 7.0 .046 .051
a cutter diameter of under 1.5 inch is recommended.
10.0 .039 .043 12.0 .043 .051 12.0 .039 .043
In this case, reduce the depth of cut and table feed rate.
14.0 .032 .035 18.0 .031 .039 18.0 .028 .031 nUse of ST chipbreaker with a tougher cutting edge is
6.0 .032 .039 7.0 .035 .043 7.0 .032 .039 recommended for interrupted cutting. For tough
10.0 .025 .031 12.0 .028 .035 12.0 .025 .031 applications,VP30RT is recommended.
─ ─ ─ ─ ─ ─ ─ ─ ─
mA cutter body with a coarse pitch is recommended for use in
unstable conditions such as a long tool overhang.
,Use "sharp" JM chipbreaker to lower cutting forces or
when there is a long tool overhang.
.Large chips are generated when machining with the AJX.
To avoid chip jamming-related problems, machine using an
air blow to disperse the chips effectively.
K105
MILLING
MAXIMUM CAPACITIES BY MODE

y RAMPING y HELICAL CUTTING
a How to calculate the theoretical
center of the tool path.
ødc = øDH - øD1
Theoretical Desired hole Cutting edge
center diameter diameter
of the tool
a Please set the depth of cut per

cycle under max. depth of cut (ap).
a Please machine in a down cutting

direction (climb milling).
a When ramping and helical cutting, it is recommended to reduce the feed rate by 40%.
a When drilling, please set the feed in the axial direction .008 inch/rev or less.
a The long chips generated can discharge in any direction, so ensure that adequate safety precautions are taken.
Ramp machining Helical Cutting

Tool Width of Max. Depth Max. Drilling
Required “X” distance Min. Hole Max. Hole Depth
Holder Type Diameter Face Cut of Cut Max.
(inch) (inch) for “Z” inch depth (inch)
ap (inch) Diameter Diameter A2 (inch)
Angle Z=.039 Z=.059 Z=.079 (inch) (inch)
AJXU06R102 .625 .340 .039 3.0° .744 ─ ─ .900 1.130 .012

06R112 .688 .400 .039 2.5° .893 ─ ─ 1.020 1.260 .012
06R123 .750 .472 .039 1.7° 1.314 ─ ─ 1.150 1.380 .012
08R122 .750 .410 .059 3.5° .638 .965 ─ .990 1.340 .020
08R142 .875 .530 .059 3.0° .744 1.126 ─ 1.240 1.590 .020
08R163 1.000 .661 .059 2.0° 1.117 1.690 ─ 1.490 1.840 .020
Shank Type
09R162 1.000 .590 .079 4.0° .558 .844 1.130 1.330 1.840 .039
09R182 1.125 .720 .079 3.0° .744 1.126 1.507 1.580 2.090 .039
09R203 1.250 .854 .079 3.3° .676 1.023 1.370 1.830 2.340 .039
09R244 1.500 1.114 .079 2.4° .931 1.408 1.885 2.330 2.840 .039
12R202 1.250 .790 .079 4.0° .558 .844 1.130 1.590 2.340 .059
12R243 1.500 1.040 .079 3.0° .744 1.126 1.507 2.090 2.840 .059
14R323 2.000 1.530 .079 4.2° .531 .803 1.076 2.900 3.840 .079
AJXU09R02 2.000 1.606 .079 1.1° 2.031 3.073 4.114 3.330 3.840 .039
12R02 2.000 1.540 .079 2.0° 1.117 1.690 2.262 3.090 3.840 .059
12R2505 2.500 2.039 .079 1.5° 1.489 2.253 3.017 4.090 4.840 .059
MILLING
12R0306 3.000 2.543 .079 1.2° 1.862 2.817 3.771 5.090 5.840 .059
Arbor Type
12R0407 4.000 3.539 .079 0.8° 2.793 4.225 5.658 7.090 7.840 .059
14R25 2.500 2.030 .079 2.8° .797 1.206 1.615 3.900 4.840 .079
14R03 3.000 2.530 .079 1.8° 1.241 1.877 2.514 4.900 5.840 .079
14R04 4.000 3.530 .079 1.2° 1.862 2.817 3.771 6.900 7.840 .079
AJX14RA125 4.920 4.530 .079 .8° 2.793 4.225 5.658 8.740 9.680 .079
14RA160 6.300 5.830 .079 .5° 4.469 6.761 9.053 11.500 12.440 .079
K106
Memo
K107
MILLING
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Roughing
ARX
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel Fig.1 (Type with the center cutting edge)
Fig.2 (Type without the center cutting edge (multi-tooth))

a Precision M-class
15°positive insert.
a Effective for various
machining applications.
METRIC Standard a Air / coolant through.
y STEEL SHANK TYPE Right hand tool holder only.
* 1
* 2
Number of Teeth
Type (Fig.)
Stock
Dimensions (mm)
Coolant Thru
Type
Order Number
R R D1 D4 D6 L1 L2 Insert Screw Wrench Insert
ARX25R102SA10S 2.5 10 10 5
the Center
s Y 2 120 20 1 TPS20 TIP06F RDMW0517M0E

Cutting Edge
30R122SA10S s Y 2 3.0 12 10 6 120 20 1 TPS22S TIP07FS RDMW0620M0E

35R142SA12S
Without the Center Cutting Edge (Multi-tooth) With
s Y 2 3.5 14 12 7 140 20 1 TPS22 TIP07FS RDMW0724M0E

ARX25R122SA10S s Y 2 2.5 12 10 7 120 20 2 TPS20 TIP06F RDMW0517M0E
25R163SA16S s Y 3 2.5 16 16 11 180 20 2 TPS20 TIP06F RDMW0517M0E
30R163SA16S s Y 3 3.0 16 16 10 180 20 2 TPS22 TIP07FS RDMW0620M0E
* 1 Y=Yes
* 2 Clamp Torque (lbf-in) : TPS20=5.3, TPS22=5.3, TPS22S=5.3
Using the ARX Effectively (Reducing Unremoved Material)

a When Milling Even Surfaces
MILLING
Ball nose end milling With the use of the ARX

Unremoved material
To reduce Higher machining

(cusp height)
unremoved material, efficiency

the pick feed needs
to be reduced. Even with a large
(Machining efficiency pick feed, no unremoved
will decrease.) material will remain.
Pf Pf
a When Milling Corner Radius

With the use of the ARX
Ball nose end milling
A large shank diameter offering high rigidity can
To machine small corner also machine small corner radii.
radii, the tool diameter (The cutting load of a subsequent finishing tool
needs to be reduced. will be decreased thereby lengthening its’ tool
(Tool rigidity will life. Surface finish quality
decrease.) Sm
La
rge will be improved.) all
rad ra
ius diu
s

MILLING
Fig.1
Fig.2
Fig.3
METRIC Standard
y CARBIDE SHANK TYPE Right hand tool holder only.
* 1
* 2
Number of Teeth
Type (Fig.)
Stock
Coolant Thru
Dimensions (mm)
Type
Order Number
R R D1 D4 D6 L1 L2 Insert Screw Wrench Insert
ARX25R102SA10LW Y 2 2.5 10 10 5 150 40 1 TPS20 TIP06F RDMW0517M0E
Without the Center With the Center
s
Cutting Edge (Multi-tooth) Cutting Edge
30R122SA10LW s Y 2 3.0 12 10 6 150 40 1 TPS22S TIP07FS RDMW0620M0E

35R142SA12LW s Y 2 3.5 14 12 7 170 40 2 TPS22 TIP07FS RDMW0724M0E
ARX25R122SA10LW s Y 2 2.5 12 10 7 150 40 3 TPS20 TIP06F RDMW0517M0E
*12 Y=Yes
* Clamp Torque (lbf-in) : TPS20=5.3, TPS22=5.3, TPS22S=5.3
Section A-A
METRIC Standard
* 3
* 1
Number of Teeth
MILLING
Stock
Coolant Thru
Mass
Dimensions (mm)
Order Number
M*
2
R R D1 D4 D5 L1 L2 L11 H1 (kg) Insert Screw Wrench Insert
ARX25R163M08A30 s Y 3 2.5 16 8.5 14.7 48 30 6 10 M8 0.1 TPS20 TIP06F RDMW0517M0E
173M08A30 s Y 3 2.5 17 8.5 14.5 48 30 6 10 M8 0.1 TPS20 TIP06F RDMW0517M0E
ARX30R163M08A30 s Y 3 3.0 16 8.5 14.6 48 30 6 10 M8 0.1 TPS22 TIP07FS RDMW0620M0E
173M08A30 s Y 3 3.0 17 8.5 14.5 48 30 6 10 M8 0.1 TPS22 TIP07FS RDMW0620M0E
* 1 Clamp Torque (lbf-in) : TPS20=5.3, TPS22=5.3

* 2 Clamp Torque of the Head (lbf-ft) : M8=17.1, M10=33.8, M12=59.2
* 3 Y=Yes
INSERTS K108
s : Inventory maintained in Japan. SPARE PARTS M001
MILLING
INSERTS
Coated Dimensions (mm)
MP8010
VP15TF
D1 S1
RDMW0517M0E s s 5.0 1.70

0620M0E s s 6.0 1.99
0724M0E s s 7.0 2.38
CUTTING MODE MAXIMUM CAPACITIES

y RAMPING y HELICAL CUTTING
a Setting a tool’s center excursion
Finding a cutters’ distance
moved “L” when depth of
ødc = Required
øDHbore- Tool’s
Tool’s center
øDcutting
1
cu t r e a c h e s “ a p ” a t a excursion diameter diameter
ramping angle of “%°”. Cutting a For the depth of cut per pass,
direction refer to the cutting conditions on page
L=ap/tan % (mm) K110 for helical cutting.
a Set the machine spindle revolution so
that the tool is rotating and cutting
in a down cut direction.
Ramping Helical Cutting

D1 R Number
Type
Order Number
(mm) (mm) of Teeth max. %° ap max. (mm) L (mm) DH min. (mm) DH max. (mm)
ARX 25R102SA10S 10 2.5 2 90 2.5 0 15 19

With the Center Cutting Edge
25R102SA10LW 10 2.5 2 90 2.5 0 15 19

30R122SA10S 12 3.0 2 90 3.0 0 18 23
30R122SA10LW 12 3.0 2 90 3.0 0 18 23
35R142SA12S 14 3.5 2 90 3.5 0 21 27
35R142SA12LW 14 3.5 2 90 3.5 0 21 27
ARX 25R122SA10S 12 2.5 2 27.17 2.5 4.87 19 23
Without the Center Cutting Edge (Multi-tooth)
25R122SA10LW 12 2.5 2 27.17 2.5 4.87 19 23

30R163SA16S 16 3.0 3 21.25 3.0 7.71 26 31
25R163SA16S 16 2.5 3 13.70 2.5 10.26 27 31
30R173SA16S 17 3.0 3 18.42 3.0 9.01 28 33
MILLING
25R173SA16S 17 2.5 3 12.22 2.5 11.54 29 33

30R203SA20S 20 3.0 3 13.21 3.0 12.78 34 39
25R204SA20S 20 2.5 4 9.23 2.5 15.38 35 39
30R224SA20S 22 3.0 4 11.13 3.0 15.25 38 43
25R224SA20S 22 2.5 4 7.94 2.5 17.92 39 43
30R254SA20S 25 3.0 4 9.01 3.0 18.92 44 49
25R255SA20S 25 2.5 5 6.57 2.5 21.71 45 49
K110
MILLING
(Note) The cutting conditions below are a guide only.

RECOMMENDED CUTTING CONDITIONS Please make adjustments according to the machining conditions.
y SHOULDER • POCKET • RAMPING • COPYING
Cutting Speed ARX25RpppSAppS ARX30RpppSAppS ARX35RpppSAppS

Work Material Hardness Grade vc Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
(SFM) ap (inch) fz (inch/tooth) ap (inch) fz (inch/tooth) ap (inch) fz (inch/tooth)
P Mild Steel < 180HB VP15TF 590 (490 ─ 720) <.039 <.020 <.047 <.020 <.059 <.020
Carbon Steel, Alloy Steel 180─ 350HB VP15TF 525 (395─655) <.028 <.012 <.035 <.012 <.047 <.012
M Stainless Steel < 270HB VP15TF 490 (395─590) <.028 <.012 <.035 <.012 <.047 <.012
K Cast Iron Tensile strength<450MPa VP15TF 590 (490─720) <.039 <.020 <.047 <.020 <.059 <.020
H Hardened Steel 45─ 55HRC VP15TF 260 (165─395) <.020 <.008 <.028 <.008 <.039 <.008
(Note) When ramping, refer to the machining limits on page K111.
y SLOTTING

(SFM) ap (inch) fz (inch/tooth) ap (inch) fz (inch/tooth) ap (inch) fz (inch/tooth)
y PLUNGING

Work Material Hardness Grade vc Width of Cut Feed per Tooth Width of Cut Feed per Tooth Width of Cut Feed per Tooth
(SFM) ae (inch) fz (inch/tooth) ae (inch) fz (inch/tooth) ae (inch) fz (inch/tooth)
y HELICAL DRILLING
ARX25RpppSAppS ARX30RpppSAppS ARX35RpppSAppS
Cutting Speed
MILLING
(SFM) Per Pass ( ) Per Pass ( ) Per Pass ( )
ap (inch/pass) fz inch/tooth ap (inch/pass) fz inch/tooth ap (inch/pass) fz inch/tooth
(Note) When helical drilling, refer to the machining limits on page K111.
K111
MILLING
MULTI FUNCTIONAL
MILLING Roughing
BRP
Fig.1
(Max. Depth of Cut)

*
*Please allow for an inclination angle of B °+1° 2
Fig.2 Fig.3
a 11° positive insert. Fig.4

a Round shape insert gives strong cutting edge.
a A wide variety of lengths available.
a Suitable for machining of die and mold.
* 2 z
Number of Teeth
Corner Radius
z x
Type (Fig.)
Type 1
Stock
*
Dimensions (inch)
Order Number x
R D1 D6 L1 D4 L2 A2 ap B 2° Insert Wrench Insert

Screw
BRP3UNR081W08 a 1 .500 .177 2.781 .500 1.000 .007 .146 2° 56' 2 CS250560T zTKY08F
101W10 a 1 .625 .303 3.500 .625 1.000 .039 .146 2° 56' 3 CS250560T zTKY08F
R
122W12 a 2 .750 .429 4.000 .750 1.250 .066 .146 2° 16' 3 CS250560T zTKY08F
163W16 a 3 1.000 .681 4.500 1.000 1.250 .078 .146 2° 16' 4 CS250560T zTKY08F zRPMW07T200E
.156
BRP3UNR081LW08 a 1 .500 .177 6.000 .500 2.800 .007 .146 0° 56' 1 CS250560T zTKY08F xRPMT07T200E-JS
L
101LW10 a 1 .625 .303 6.000 .625 2.800 .039 .146 0° 56' 1 CS250560T zTKY08F
BRP3UNR122ELW12 a 2 .750 .429 10.000 .750 5.100 .066 .146 0° 30' 1 CS250560T zTKY08F
EL
163ELW16 a 3 1.000 .681 10.000 1.000 5.100 .078 .146 0° 30' 1 CS250560T zTKY08F
BRP4UNR101W10 a 1 .625 .244 3.500 .625 1.000 .011 .177 3° 3' 3 CS350760T zTKY15F
121W12 a 1 .750 .366 4.000 .750 1.250 .035 .177 2° 20' 3 CS350760T zTKY15F
R
162W16 a 2 1.000 .618 4.500 1.000 1.250 .098 .177 2° 20' 4 CS350760T zTKY15F
203W20 a 3 1.250 .866 5.000 1.250 1.750 .098 .177 1° 35' 4 CS350760T zTKY15F zRPMW09T300E
.187
BRP4UNR101LW10 a 1 .625 .244 6.000 .625 2.800 .011 .177 0° 57' 1 CS350760T zTKY15F xRPMT09T300E-JS
L
121LW12 1 .750 .366 7.000 .750 3.900 .035 .177 0° 40' 1 CS350760T zTKY15F
MILLING
BRP4UNR162ELW16 a 2 1.000 .618 10.000 1.000 5.100 .098 .177 0° 30' 1 CS350760T zTKY15F
EL
203ELW20 a 3 1.250 .866 12.000 1.250 7.100 .098 .177 0° 22' 1 CS350760T zTKY15F
BRP6UPR202W20 a 2 1.250 .744 5.000 1.250 1.750 .157 .240 ─ 4 TS43 xTKY15D
243W20 a 3 1.500 .976 5.000 1.250 1.750 .157 .240 ─ 4 TS43 xTKY15D
R
324W20 a 4 2.000 1.492 5.000 1.250 1.750 .157 .240 ─ 4 TS43 xTKY15D
zRPMW120400E
.250
405W20 a 5 2.500 1.999 5.000 1.250 1.750 .157 .240 ─ 4 TS43 xTKY15D
xRPMT120400E-JS
BRP6UPR202ELS20 a 2 1.250 .744 12.000 1.250 1.750 .157 .240 ─ 1 TS43 xTKY15D
EL 243ELS20 a 3 1.500 .996 12.000 1.250 1.750 .157 .240 ─ 1 TS43 xTKY15D
324ELS20 a 4 2.000 1.492 12.000 1.250 1.750 .157 .240 ─ 1 TS43 xTKY15D
BRP7UPR323W20 a 3 2.000 1.370 5.000 1.250 1.750 .217 .302 ─ 4 TS54 xTKY25D
R zRPMW150600E
.312
404W20 a 4 2.500 1.866 5.000 1.250 1.750 .217 .302 ─ 4 TS54 xTKY25D
xRPMT150600E-JS
EL BRP7UPR323ELS20 a 3 2.000 1.370 12.000 1.250 1.750 .217 .302 ─ 1 TS54 xTKY25D
*12 Type R : Standard shank, L : Long shank, EL : Extra Long shank

* Clamp Torque (lbf-in) : CS250560T=8.9, CS350760T=31, TS43=31, TS54=66
Fig.1 Fig.2
Set Bolt
(Attached)
Use the attached set bolt.

y ARBOR TYPE Right hand tool holder only.
Corner Stock Number Dimensions (inch) Max. Depth of cut Type

Order Number Insert
Radius R of Teeth D1 D6 D7 L1 D9 L7 D8 W1 L8 A2 ap (Fig.)
BRP6UPR1503X a 3 1.500 .996 1.228 2.000 .750 .748 ─ .313 .187 .157 .240 1
0204 a 4 2.000 1.492 1.715 2.000 .750 .748 .415 .313 .187 .157 .240 2
RPMW120400E
.250 2505 a 5 2.500 1.992 2.214 2.000 .750 .748 .415 .313 .187 .157 .240 2
RPMT120400E-JS
0306C a 6 3.000 2.492 2.706 2.000 1.000 1.024 .539 .375 .219 .157 .240 2
0407E a 7 4.000 3.492 3.696 2.500 1.500 1.181 .787 .625 .375 .157 .240 2
BRP7UPR2504 a 4 2.500 1.866 2.165 2.000 .750 .748 .415 .313 .187 .217 .302 2
RPMW150600E
.312 0305C a 5 3.000 2.366 2.649 2.000 1.000 .969 .539 .375 .219 .217 .302 2
RPMT150600E-JS
0406E a 6 4.000 3.366 3.631 2.500 1.500 1.122 .787 .625 .375 .217 .302 2
SPARE PARTS
Tool Holder
*
Number
Insert Screw Wrench Set Screw
BRP6UPR1503X TS43 TKY15D HDSU37513
BRP6UPR0204
TS43 TKY15D ─
―
BRP6UPR0407E
BRP7UPR2504
TS54 TKY25D ─
―
BRP7UPR0406E
* Clamp Torque (lbf-in) : TS43=31, TS54=66

INSERTS
P Steel
M Stainless Steel
Work : Stable Cutting : General Cutting : Unstable Cutting
Material
K Cast Iron
H
MILLING
Hardened Materials
Class
VP15TF

F7010
D1 S1
RPMW07T200E M a .313 .109

09T300E M a .313 .156
120400E M a a .500 .188
150600E M a .625 .250
JS breaker RPMT07T200E-JS M a .313 .109
09T300E-JS M a .375 .156
120400E-JS M a .500 .188
150600E-JS M a .625 .250
SPARE PARTS M001

MILLING

Cutting Speed (SFM)
Work Material
CVD PVD
Material Hardness F7010 / F7030 / F620 VP15TF / AP20M
P Mild Steel < 180HB 820 (660 ─ 980) 820 (660 ─ 980)
Carbon Steel 180─ 280HB 590 (425 ─ 720) 590 (425 ─ 720)
Alloy Steel 280─ 380HB 525 (360 ─ 620) 525 (360 ─ 620)
Prehardened Steel 35─ 45HB 390 (260 ─ 460) 390 (260 ─ 460)
High Alloy Steel < 300HB 425 (295 ─ 525) 425 (295 ─ 525)
Sintered Steel 45─ 60HRC ─ 215 (155 ─ 275)
M Stainless Steel < 260HB 590 (425 ─ 720) 590 (425 ─ 720)
K Gray Cast Iron Tensile Strength < 350MPa ─ 570 (425 ─ 720)
Tensile Strength 360─500MPa ─ 470 (340 ─ 600)
Ductile Cast Iron
Tensile Strength 500─800MPa ─ 360 (260 ─ 460)
FEED PER TOOTH (IPT) FOR STRAIGHT LINE (NON-RAMPING) CUTTING ONLY
Depth of Cut (inch)
Type
.040 .080 .120 .150 .180 .200 .240 .280 .320
BRP3U .012 .009 .008 .006 ─ ─ ─ ─ ─
BRP4U .014 .012 .010 .010 .007 ─ ─ ─ ─
BRP6U .020 .016 .012 .012 .011 .009 .008 ─ ─
BRP7U .024 .020 .018 .016 .012 .013 .012 .010 .008
RAMPING
Tool Diameter Max. Ramp Angle Min. Cutting Length According to Max. Ramp Angle L min. (inch)
Type (inch) Tan %° per inch
%°Max. ap = .094" ap = .125" ap = .156" ap = .188" ap = .250" ap = .281" ap = .312"
.500 3.71 .065 1.446 1.923 2.400 ─ ─ ─ ─
.625 12.34 .219 .429 .571 .712 ─ ─ ─ ─
BRP3U
.750 13.50 .240 .392 .521 .650 ─ ─ ─ ─
1.000 8.48 .149 .631 .839 1.047 ─ ─ ─ ─
.625 4.07 .071 1.324 1.761 2.197 2.648 ─ ─ ─
.750 8.41 .148 .635 .845 1.054 1.270 ─ ─ ─
BRP4U
1.000 12.98 .231 .407 .541 .675 .814 ─ ─ ─
1.250 8.18 .144 .653 .868 1.083 1.306 ─ ─ ─
1.250 17.3 .312 .301 .401 .500 .603 .801 ─ ─
1.500 11.78 .209 .450 .598 .746 .900 1.196 ─ ─
MILLING
2.000 7.15 .125 .752 1.000 1.248 1.504 2.000 ─ ─

BRP6U
2.500 5.13 .090 1.044 1.389 1.733 2.089 2.778 ─ ─
3.000 3.99 .070 1.343 1.786 2.229 2.686 3.571 ─ ─
4.000 2.77 .048 1.958 2.604 3.250 3.917 5.208 ─ ─
2.000 11.49 .203 .463 .616 .768 .926 1.232 1.384 1.537
2.500 7.88 .138 .681 .906 1.130 1.362 1.812 2.036 2.261
BRP7U
3.000 5.99 .105 .895 1.190 1.486 1.790 2.381 2.676 2.971
4.000 4.04 .071 1.324 1.761 2.197 2.648 3.521 3.958 4.394
Cutting
Direction
K114
INTERPOLATING
CUTTING HOLE DIAMETER AND DEPTH OF CUT
Minimum DH min. Maximum
Cutting Diameter Cutting Diameter DH max.
Tool
Diameter
Type &D1
(inch)
*1
&DH min.
*2
& dc
Inclination Angle %° *1
&DH max.
*2
& dc
Inclination Angle %°
ap=.094" ap=.156" ap=.188" ap=.250" ap=.312" ap=.094" ap=.156" ap=.188" ap=.250" ap=.312"
.500 .688 .188 ap max. =.039 | %°=3.778° .922 .422 ap max. =.078 | %°= 3.367°
.625 .938 .313 5.461 9.015 ─ ─ ─ 1.172 .547 3.131 5.187 ─ ─ ─
BRP3U
.750 1.188 .438 3.908 6.468 ─ ─ ─ 1.422 .672 2.549 4.226 ─ ─ ─
1.000 1.688 .688 2.490 4.128 ─ ─ ─ 1.922 .922 1.859 3.083 ─ ─ ─
.625 .874 .249 ap max. =.039 | %°=2.854° 1.172 .547 3.131 5.187 6.243 ─ ─
.750 1.124 .374 4.574 7.563 9.091 ─ ─ 1.422 .672 2.549 4.226 5.089 ─ ─
BRP4U
1.000 1.624 .624 2.745 4.550 5.478 ─ ─ 1.922 .922 1.859 3.083 3.714 ─ ─
1.250 2.124 .874 1.961 3.252 3.917 ─ ─ 2.422 1.172 1.462 2.426 2.923 ─ ─
1.250 2.000 .750 2.285 3.788 4.562 6.057 ─ 2.422 1.172 1.462 2.426 2.923 3.884 ─
1.500 2.500 1.000 1.714 2.843 3.425 4.550 ─ 2.922 1.422 1.205 2.000 2.410 3.203 ─
2.000 3.500 1.500 1.143 1.896 2.285 3.037 ─ 3.922 1.922 .892 1.480 1.783 2.371 ─
BRP6U
2.500 4.500 2.000 .857 1.422 1.714 2.279 ─ 4.922 2.422 .708 1.175 1.415 1.882 ─
3.000 5.500 2.500 .686 1.138 1.371 1.823 ─ 5.922 2.922 .587 .974 1.173 1.560 ─
4.000 7.500 3.500 .490 .813 .980 1.302 ─ 7.922 3.922 .437 .725 .874 1.162 ─
2.000 3.376 1.376 1.246 2.067 2.490 3.310 4.128 3.922 1.922 .892 1.480 1.783 2.371 2.958
2.500 4.376 1.876 .914 1.516 1.827 2.429 3.030 4.922 2.422 .708 1.175 1.415 1.882 2.348
BRP7U
3.000 5.376 2.376 .721 1.197 1.443 1.918 2.393 5.922 2.922 .587 .974 1.173 1.560 1.947
4.000 7.376 3.376 .508 .842 1.016 1.350 1.685 7.922 3.922 .437 .725 .874 1.162 1.451
*12 DH = Cutting Hole Diameter : & (inch)

* dc = Tool Pass Diameter : & (inch)
BRP3U type DH min. = (D1-.156) X 2, DH max. = (D1-.039) X 2, ap max. =.156 (inch)

dc = DH-D1
*DH min. (Minimum Cutting Diameter) DH max.(Maximum Cutting Diameter) ap max. (Maximum Depth of Cut)
MILLING
K115
MILLING
MULTI FUNCTIONAL
MILLING Roughing
BOE
Fig.1 (BOE4 type)
(Inner)
.197"
(Max. Depth of Cut)ap
a 20° positive insert.
a Compatible with 8-corner use insert
and round type insert. Fig.2 (BOE type)
a Multi functional milling.
y WELDON SHANK TYPE Right hand tool holder only.
* z
Number of Teeth
z x
Stock
Dimensions (inch) Max. Depth of Cut

Order Number x
R D1 D6 D3 L1 D4 L2 A1 ap A2 Insert Screw Wrench Insert
BOE4R202W20 a 2 1.250 .925 .516 5.022 1.250 1.772 .098 .276 .118 CS350990T zTKY10F
243W20 a 3 1.500 1.177 .767 5.022 1.250 1.772 .098 .276 .118 CS350990T zTKY10F zOEMX12T3ETR
323W20 a 3 2.000 1.680 1.269 5.022 1.250 1.772 .098 .276 .118 CS350990T zTKY10F xREMX12T3EN
404W20 a 4 2.500 2.181 1.772 5.022 1.250 1.772 .098 .276 .118 CS350990T zTKY10F
BOER322W20 a 2 2.000 1.539 .996 4.053 1.250 1.772 .118 .354 .155 CS501290T xTKY25T
zOEMX1705EpR1
403W20 a 3 2.500 2.043 1.500 4.053 1.250 1.772 .118 .354 .155 CS501290T xTKY25T
xREMX1705pN
504W20 a 4 3.125 2.668 2.129 4.053 1.250 1.772 .118 .354 .155 CS501290T xTKY25T
* Clamp Torque (lbf-in) : CS350990T=22, CS501290T=66

INSERTS
Work : Unstable Cutting
Material K Cast Iron Honing :
H Hardened Materials E : Round S : Chamfer + Round T : Chamfer
Coated Cermet CBN 1
* Dimensions (inch)
Honing
Class

MB835
MB730
VP15TF
NX4545
F7010
F7030
D1 S1 F1
OEMX12T3ETR1 M T a a a .500 .156 .039

12T3ETR5 M T a a .500 .156 .197
12T3ESR1 M S a .500 .156 .039
* 2 12T3EER1-JS M E s .500 .156 .039
OEMX1705ETR1 M T a a a .669 .197 .055
*2
MILLING
1705ESR1 M S a .669 .197 .055 JS Breaker
* 2 1705EER1-JS M E s .669 .197 .055
*2 * 2 1705ETR1-JS M T a .669 .197 .055 *1

CBN
JS Breaker
*2REMX12T3EN-JS M E a .510 .164 ─
REMX1705EN M E a .679 .205 ─

1705SN M S .679 .205 ─
*
s
*2
JS Breaker
* 2 1705EN-JS M E a .679 .205 ─
2
JS Breaker
*1 Flat insert.
*2 Insert with breaker.

K116 <10 inserts in one case> <1 insert in one case for CBN>
Fig.1 Fig.2 Fig.3 Fig.4
Set Bolt
y ARBOR TYPE Right hand tool holder only.
Stock Number Dimensions (inch) Max. Depth of Cut
Insert
Mass Type
Order Number (lbs) (Fig.)
R of Teeth D1 D6 D3 L1 D9 L7 D8 W1 L8 A1 ap A2
BOE4R202 2 1.250 .925 .516 2.598 ─ ─ ─ ─ ─ ─ .098 .276 .118 1
OEMX12T3pppp
REMX12T3pppp
a
1503X a 3 1.500 1.177 .767 1.575 .750 .748 ─ .313 .187 .5 .098 .276 .118 2
0203 a 3 2.000 1.680 1.269 1.575 .750 .748 .415 .313 .201 .8 .098 .276 .118 2
2504 a 4 2.500 2.181 1.772 1.969 .750 .748 .415 .313 .201 1.3 .098 .276 .118 3
0305C a 5 3.000 2.682 2.271 1.969 1.000 1.024 .512 .375 .236 2.4 .098 .276 .118 3
BOER2503A a 3 2.480 2.024 1.480 1.969 .750 .748 .415 .313 .187 1.3 .118 .354 .155 3
OEMX1705pppp
REMX1705pppp
0304C a 4 3.150 2.693 2.154 1.969 1.000 1.024 .512 .375 .219 3.8 .118 .354 .155 3
0405E a 5 3.937 3.484 2.941 2.480 1.500 1.181 .787 .625 .375 6.3 .118 .354 .155 3
0506E a 6 4.921 4.469 3.929 2.480 1.500 1.380 2.362 .625 .375 7.0 .118 .354 .155 4
0608F a 8 6.300 5.846 5.307 2.480 2.000 1.496 3.185 .750 .437 11.4 .118 .354 .155 4
0809F a 9 8.000 7.547 7.003 2.500 2.000 1.496 2.185 .750 .437 16.2 .118 .354 .155 4
SPARE PARTS
* z z
Milling Cutter No. x x
Insert Screw Wrench Set Bolt
BOE4R202 ─
1503 zHDSU37513
MILLING
0203 CS350990T zTKY10F xBOE4S06U
2504 ─
0305C ─
BOER2503A
CS501290T xTKY25T ─
―
BOER0809F
* Clamp Torque (lbf-in) : CS350990T=22, CS501290T=66
SPARE PARTS M001

MILLING
(Ramp milling)
(Face milling) (Face milling) (Drilling) (Boring) (Helical milling) (Contour milling)
8 corners usable 4 corners usable
.157inch(Max.)
.354inch(Max.)
(Chamfer milling) (Shoulder milling)
.118inch(Max.)
(Note) These are recommended cutting conditions when cutter diameter is less than 3.15inch. For cutters with diameter > &3.15inch increase cutting speed by 10%.
Above sizes are for OEMX1705 pppp.
Cutting Speed Feed per Tooth
Work Material Hardness Grade (SFM) (inch/tooth)
Cutting Mode
P F7010 785 (590 ─ 985) A .008 (.006 ─ .010)
B .008 (.006 ─ .010)
Mild Steel < 180HB F7030 705 (475 ─ 820)
C,E,F .008 (.006 ─ .010)
VP15TF 590 (330 ─ 820) D,G,H,I .003 (.002 ─ .004)
F7010 655 (460 ─ 785) A .008 (.006 ─ .010)
B .008 (.006 ─ .010)
180─ 280HB F7030 590 (390 ─ 690)
C,E,F .008 (.006 ─ .010)
Carbon Steel VP15TF 590 (330 ─ 820) D,G,H,I .003 (.002 ─ .004)
Alloy Steel F7010 490 (330 ─ 555) A .008 (.006 ─ .010)
B .008 (.006 ─ .010)
280─ 380HB F7030 425 (295 ─ 525)
C,E,F .008 (.006 ─ .010)
VP15TF 390 (260 ─ 525) D,G,H,I .003 (.002 ─ .004)
F7010 425 (295 ─ 525) A .006 (.004 ─ .008)
B .006 (.004 ─ .008)
Pre-Hardened Steel 35─ 45HRC F7030 360 (260 ─ 460)
C,E,F .004 (.002 ─ .006)
VP15TF 390 (260 ─ 525) D,G,H,I .002 (.001 ─ .003)
F7010 490 (330 ─ 555) A .006 (.004 ─ .008)
B .006 (.004 ─ .008)
High Alloy Steel < 300HB F7030 425 (295 ─ 525)
C,E,F .004 (.002 ─ .006)
VP15TF 390 (260 ─ 525) D,G,H,I .002 (.001 ─ .003)
M F7010 655 (460 ─ 785) A .006 (.004 ─ .008)
B .006 (.004 ─ .008)
Stainless Steel < 270HB F7030 590 (390 ─ 690)
C,E,F .004 (.002 ─ .006)
VP15TF 490 (330 ─ 655) D,G,H,I .003 (.002 ─ .004)
K A .012 (.010 ─ .014)
B .010 (.008 ─ .012)
Tensile Strength VP15TF 525 (330 ─ 720)
Cast Iron C,E,F .006 (.004 ─ .008)
< 350MPa D,G,H,I .003 (.002 ─ .004)
MB730 4920 (3280 ─ 9840) B (Depth of Cut .004 ─ .020inch) .006 (.004 ─ .008)
A .010 (.008 ─ .012)
MILLING
Tensile Strength B .008 (.006 ─ .010)

VP15TF 525 (330 ─ 720)
360─ 500MPa C,E,F .004 (.002 ─ .006)
D,G,H,I .002 (.001 ─ .003)
Ductile Cast Iron
A .010 (.008 ─ .012)
Tensile Strength B .008 (.006 ─ .010)
VP15TF 460 (295 ─ 620)
500─ 800MPa C,E,F .004 (.002 ─ .006)
D,G,H,I .002 (.001 ─ .003)
H A .006 (.004 ─ .008)
B .006 (.004 ─ .008)
VP15TF 260 (165 ─ 330)
Heat-Treated Steel 45─ 60HRC C,E,F .004 (.002 ─ .005)
D,G,H,I .002 (.001 ─ .002)
MB835 490 (330 ─ 655) B (Depth of Cut .004 ─ .012inch) .006 (.004 ─ .008)
(Note 1) This list of recommended cutting conditions is for flank wear of .012 inch in 30min. cutting time.
(Note 2) More than 2 inch shank length should be clamped in the milling chuck.
(Note 3) Use peck feed when drilling. (.020inch step is recommended)
(Note 4) When chattering occurs, reduce cutting speed to 70 ─ 80%.
(Note 5) When using round inserts, make sure that the flat portion of the flank surface is secure against the insert seat wall.
K118
APPLICATION
Face Milling R Corner Milling Pocket Milling
Minimum Width to
(Max.)
Eliminate Core
Core
Drilling
Core
Max. Depth of Cut
Contouring
(Max.)
Maximum cutting depth is
Deep Shoulder Milling .155" by inside cutting edge.
Approx. .004"
(Wall Face Geometry) Approx. .047"
Chamfer Milling
(Max.)
Above sizes are for OEMX1705pppp.
MILLING
K119
MILLING
MULTI FUNCTIONAL
MILLING Roughing
ECMP
a Unique insert seat position (Max. Depth of Cut)

facilitates smooth initial cutting
and stable machining.
a Excellent chip disposal.
a 86°rhombic shape 11°positive insert.
Stock Number Dimensions (inch)

Max.
Depth
*
Order Number of Teeth of Cut
R D1 L1 D4 L2 ap Insert Screw Wrench Insert
ECMPR162W16 a 2 1.000 4.500 1.000 1.250 .315 TS4 TKY15R MPMM322
202W20 a 2 1.250 5.000 1.250 1.750 .433 TS5 TKY25R MPMM432
242W20 a 2 1.500 6.562 1.250 3.313 .433 TS5 TKY25R MPMM432

INSERTS
Class
Shape Order Number ISO Number Geometry

UTi20T
VP15TF
D1 S1 Re
MPMM322 MPMT090308 M s a .375 .125 .031

432 120408 M a .500 .1875 .031
RECOMMENDED CUTTING CONDITIONS (Note) Feed per Tooth (inch/tooth) or Feed per Revolution (inch/rev)
y ECMPR162W16
Outer Peripheral Edge Cutting (inch/tooth) Cutting Speed : 260─400 SFM Bottom Cutting Edge Machining (inch/rev)
Work Material Hardness Grade (Drilling, Boring)
Depth of Cut .080" Depth of Cut .160" Depth of Cut .240" Depth of Cut .320" Cutting Speed : 200─330 SFM
MILLING
P Mild Steel < 180HB UTi20T .004─.010 .004─.008 .004─.006 .004─.006 .004─.006
Carbon Steel • Alloy Steel 280─350HB UTi20T .004─.008 .004─.006 .002─.004 .002─.004 .003─.005
K Tensile
Cast Iron Strength UTi20T .004─.012 .004─.010 .004─.008 .004─.006 .004─.006
< 450MPa
y ECMPR202W20, ECMP242W20
Outer Peripheral Edge Cutting (inch/tooth) Cutting Speed : 260─400 SFM Bottom Cutting Edge Machining (inch/rev)
Work Material Hardness Grade (Drilling, Boring)
Depth of Cut .080" Depth of Cut .160" Depth of Cut .240" Depth of Cut .320" Depth of Cut .400" Cutting Speed : 200─330 SFM
P Mild Steel < 180HB UTi20T .004─.012 .004─.010 .004─.008 .004─.006 .004─.006 .005─.006
Carbon Steel • Alloy Steel 280─350HB UTi20T .004─.010 .004─.008 .004─ .006 .002─.006 .002─.004 .004─.006
K Tensile
Cast Iron Strength UTi20T .004─.016 .004─.012 .004─.010 .004─.008 .004─.008 .004─.008
< 450MPa
y PRECAUTIONS IN USING ECMP

1. Higher than recommended data may be used if depth of cut is small and peripheral cutting is operation.
2. When bottom cutting use coolant.
a : Inventory maintained. s : Inventory maintained in Japan. SPARE PARTS M001

K120 <10 inserts in one case> TECHNICAL DATA N001
CHAMFER
MILLING Roughing
CFSP
(Max. Depth of Cut)

a Excellent sharpness with
11°positive inserts.
a 45°chamfer series.
*
Number of Teeth
Stock

Order Number Depth
of Cut
R D1 D2 L1 D4 L2 ap Insert Screw Wrench Insert
CFSPR051W16 a 1 .313 .964 4.000 1.000 1.719 .327 TS52 TKY25R SPMW42p
101W16 a 1 .625 1.280 4.000 1.000 1.719 .327 TS5 TKY25R SPMW42p
203W20 a 3 1.250 1.905 4.125 1.250 1.844 .327 TS5 TKY25R SPMW42p

INSERTS
P Steel
Work Cutting Conditions :
Material M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting
K Cast Iron
Class
Shape Order Number ISO Number Geometry

VP15TF
NX2525
NX4545
HTi10
UP20M
UTi20T
D1 S1 Re
MILLING
SPMW421 SPMW120304 M a a s s a a .500 .125 .016
422 120308 M a a s s a a .500 .125 .031

Cutting Speed Feed per Tooth (inch/tooth)
Work Material Hardness Grade (SFM) Chamfer Milling Face Milling
P UTi20T 590 (425 ─ 720) .016 .006
180─ 280HB UP20M 590 (425 ─ 720) .016 .008

Carbon Steel
Alloy Steel
NX2525 590 (425 ─ 720) .016 .008
280─ 350HB UTi20T 330 (230 ─ 395) .012 .006
K UTi20T 460 (330 ─ 560) .020 .004

Tensile Strength
Cast Iron
< 450MPa
HTi10 460 (330 ─ 560) .020 .004
SPARE PARTS M001

MILLING
BALL NOSE
END MILL
Including
curved faces
Finishing
SRF
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Fig. 3
Alloy Steel
Fig. 4
Fig. 5
Fig. 1
Fig. 6
Fig. 2

y STEEL SHANK Refer to page K128 for ap &Re.
* z
x
Stock
Dimensions (inch)
Type
Fig.
Order Number Inserts
R R D1 D4 L1 D5 L2 L3 L5 B2° B5° Clamp

Lubricant
SRFT0375 .1875 .375 2°30' 1°30' 1 z
SRFU06S08M a SRFT10 .1969 .394 .500 4.375 .354 1.625 512 1.535 2°08' 1°30' 1 RS3008TS TKY08D
MK1KS
SUFT10Rpp ─ .394 2°08' 1°30' 2
SRFT0500 .2500 .500 2°03' 1°30' 1
z
08S10M a SRFT12 .2362 .472 .625 4.750 .453 2.000 .591 1.902 2°29' 1°30' 1 RS3510T
TKY10D
MK1KS
SUFT12Rpp ─ .472 2°29' 1°30' 2
SRFT0625 .3125 .625 2°07' 1°30' 1
x
10S12M a SRFT16 .3150 .630 .750 5.125 .606 2.000 .787 1.909 2°02' 1°30' 1 RS4015T
TKY15T
MK1KS
Standard
SUFT16Rpp ─ .630 2°02' 1°30' 2

SRFT0750 .3750 .750 2°52' 1°30' 1 x
12S16M a SRFT20 .3937 .787 1.000 6.000 .732 2.875 .945 2.740 2°27' 1°30' 1 RS5020T TKY20T MK1KS
MILLING
SUFT20Rpp ─ .787 2°27' 1°30' 2

SRFT1000 .5000 1.000 2°36' 1°30' 1
x
16S20M a SRFT25 .4921 .984 1.250 7.125 .965 3.250 1.181 3.112 2°46' 1°30' 1 RS6025T
TKY25T
MK1KS
SUFT25Rpp ─ .984 2°46' 1°30' 2
SRFT1250 .6250 1.250 8.039 4.164 1.417 3
SRFT30 .5906 1.181 8.000 4.125 1.378 3 x
20S20M a SRFT32 .6299 1.260
1.250
8.039
1.161
4.164 1.417
─ ─ ─
3
RS8030T
TKY30T
MK1KS
SUFT30Rpp ─ 1.181 8.000 4.125 1.378 4
SRFT0375 .1875 .375 1°33' 1°30' 1 z
SRFU06S08L a SRFT10 .1969 .394 .500 6.000 .354 2.500 .512 2.465 1°19' 1°30' 1 RS3008TS TKY08D
MK1KS
SUFT10Rpp ─ .394 1°19' 1°30' 2
SRFT0500 .2500 .500 1°22' 1°30' 1
z
08S10L a SRFT12 .2362 .472 .625 6.375 .453 2.875 .591 2.817 1°39' 1°30' 1 RS3510T MK1KS
TKY10D
SUFT12Rpp ─ .472 1°39' 1°30' 2
SRFT0625 .3125 .625 1°05' 1°30' 5
x
10S12L a SRFT16 .3150 .630 .750 7.125 .606 3.625 .787 2.488 1°02' 1°30' 5 RS4015T MK1KS
TKY15T
SUFT16Rpp ─ .630 1°02' 1°30' 6
Long
SRFT0750 .3750 .750 1°41' 1°30' 1

x
12S16L a SRFT20 .3937 .787 1.000 8.500 .732 4.625 .945 4.539 1°25' 1°30' 1 RS5020T MK1KS
TKY20T
SUFT20Rpp ─ .787 1°25' 1°30' 2
SRFT1000 .5000 1.000 1°22' 1°30' 1 x
16S20L a SRFT25 .4921 .984 1.250 9.625 .965 5.750 1.181 5.697 1°27' 1°30' 1 RS6025T MK1KS
TKY25T
SUFT25pp ─ .984 1°27' 1°30' 2
SRFT1250 .6250 1.250 10.539 6.664 1.417 3
SRFT30 .5906 1.181 10.500 6.625 1.378 3 x
20S20L a
SRFT32 .6299 1.260
1.250
10.539
1.161
6.664 1.417
─ ─ ─
3
RS8030T MK1KS
TKY30T
SUFT30pp ─ 1.181 10.500 6.625 1.378 4
(Note) Fit inserts in the right direction. (Refer to page K129 & K130)
* Clamp Torque (lbf-in) : RS3008TS=13, RS3510T=22, RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88

Fig. 1
Fig. 2

y CARBIDE SHANK Refer to page K128 for ap &Re.
* z x
Stock
Dimensions (inch)
Type
Fig.
R R D1 D4 L1 D5 L2 L3 Clamp Screw Wrench Anti-seize

Lubricant
SRFT0375 .1875 .375 1
SRFU06S06MW a SRFT10 .1969 .394 .375 4.375 .354 1.625 0.512 1 RS3008TS zTKY08D MK1KS
SUFT10Rpp ─ .394 2
SRFT0500 .2500 .500 1
08S08MW a SRFT12 .2362 .472 .500 4.750 .453 2.000 0.591 1 RS3510T zTKY10D MK1KS
SUFT12Rpp ─ .472 2
SRFT0625 .3125 .625 1
Standard
10S10MW a SRFT16 .3150 .630 .625 5.250 .606 2.125 0.787 1 RS4015T xTKY15T MK1KS
SUFT16Rpp ─ .630 2
SRFT0750 .3750 .750 1
12S12MW a SRFT20 .3937 .787 .750 7.125 .732 4.000 0.945 1 RS5020T xTKY20T MK1KS
SUFT20Rpp ─ .787 2
SRFT1000 .5000 1.000 1
16S16MW a SRFT25 .4921 .984 1.000 8.000 .965 4.125 1.181 1 RS6025T xTKY25T MK1KS
SUFT25Rpp ─ .984 2
SRFT0375 .1875 .375 1
SRFU06S06LW a SRFT10 .1969 .394 .375 6.625 .354 3.125 .512 1 RS3008TS zTKY08D MK1KS
MILLING
SUFT10Rpp ─ .394 2
SRFT0500 .2500 .500 1
08S08LW a SRFT12 .2362 .472 .500 6.625 .453 3.125 .591 1 RS3510T zTKY10D MK1KS
SUFT12Rpp ─ .472 2
SRFT0625 .3125 .625 1
a
Long
10S10LW SRFT16 .3150 .630 .625 8.000 .606 4.500 .787 1 RS4015T xTKY15T MK1KS
SUFT16Rpp ─ .630 2
SRFT0750 .3750 .750 1
12S12LW a SRFT20 .3937 .787 .750 10.000 .732 6.125 .945 1 RS5020T xTKY20T MK1KS
SUFT20Rpp ─ .787 2
SRFT1000 .5000 1.000 1
16S16LW a SRFT25 .4921 .984 1.000 12.000 .965 8.125 1.181 1 RS6025T xTKY25T MK1KS
SUFT25Rpp ─ .984 2
(Note) Fit inserts in the right direction. (Refer to page K129 & K130)
* Clamp Torque (lbf-in) : RS3008TS=13, RS3510T=22, RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88
INSERTS K128
SPARE PARTS M001
MILLING
Fig. 3
Fig. 4
Fig. 5
Fig. 1
Fig. 6
Fig. 2
METRIC Standard
y STEEL SHANK Refer to page K128 for ap &Re.
* z
x
Stock
Dimensions (mm)
Type
Fig.
R R D1 D4 L1 D5 L2 L3 L5 B 2° B 5° Clamp
Lubricant
SRFT10 5 10 12 110 9.5 40 13 39.1 1°38′ 1°30′ 1
SRFH10S12M s
SUFT10Rpp ─ 10 12 110 9.5 40 13 ─ 1°38′ ─ 2
RS3008T zTKY08D MK1KS
SRFT12 6 12 16 120 11.5 50 15 47.9 2°36′ 1°30′ 1
12S16M s
SUFT12Rpp ─ 12 16 120 11.5 50 15 ─ 2°36′ ─ 2
SRFT16 8 16 20 130 15.5 50 20 47.9 2°44′ 1°30′ 1
16S20M s
SUFT16Rpp ─ 16 20 130 15.5 50 20 ─ 2°44′ ─ 2
RS4015T xTKY15T MK1KS
Standard
MILLING
SRFT20 10 20 25 150 19.5 70 24 67.5 2°23′ 1°30′ 1

20S25M s
SUFT20Rpp ─ 20 25 150 19.5 70 24 67.5 2°23′ 1°30′ 2
SRFT25 12.5 25 32 180 24.5 80 30 76.6 2°58′ 1°30′ 1
25S32M s
SUFT25Rpp ─ 25 32 180 24.5 80 30 76.6 2°58′ 1°30′ 2
SRFT30 15 30 32 200 29.5 100 35 ─ ─ ─ 3
30S32M s
SUFT30Rpp ─ 30 32 200 29.5 100 35 ─ ─ ─ 4
SRFT32 16 32 32 200 31.5 100 35 ─ ─ ─ 3
32S32M s
SUFT32Rpp ─ 32 32 200 31.5 100 35 ─ ─ ─ 4
SRFT10 5 10 12 150 9.5 60 13 39.3 1°30′ 1°30′ 1
SRFH10S12L s
SUFT10Rpp ─ 10 12 150 9.5 60 13 ─ 1°30′ ─ 2
SRFT12 6 12 16 160 11.5 70 15 68.5 1°47′ 1°30′ 1
12S16L s
SUFT12Rpp ─ 12 16 160 11.5 70 15 ─ 1°47′ ─ 2
SRFT16 8 16 20 160 15.5 70 20 68.4 1°51′ 1°30′ 1
16S20L s
SUFT16Rpp ─
16 20 160 15.5 70 20 ─ 1°51′ ─ 2
Semi Long
SRFT20 10 20 25 180 19.5 80 24 77.7 2°03′ 1°30′ 1

20S25L s
SUFT20Rpp ─ 20 25 180 19.5 80 24 77.7 2°03′ 1°30′ 2
SRFT20 10 20 20 180 19.5 80 24 ─ ─ ─ 3
20S20L80 s
SUFT20Rpp ─ 20 20 180 19.5 80 24 ─ ─ ─ 4
SRFT25 12.5 25 32 200 24.5 100 30 97.2 2°17′ 1°30′ 1
25S32L s
SUFT25Rpp ─ 25 32 200 24.5 100 30 97.2 2°17′ 1°30′ 2
SRFT25 12.5 25 25 200 24.5 100 30 ─ ─ ─ 3
25S25L100 s SUFT25Rpp ─ 25 25 200 24.5 100 30 ─ ─ ─ 4
SRFT30 15 30 32 230 29.5 130 35 ─ ─ ─ 3
30S32L s
SUFT30Rpp ─ 30 32 230 29.5 130 35 ─ ─ ─ 4
(Note 1) Fit inserts in the right direction. (Refer to page K129 & K130)
(Note 2) Inch type insert can not be installed on the metric holder.
* Clamp Torque (lbf-in) : RS3008T=13, RS3510T=22, RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88

* z
x
Stock
Dimensions (mm)
Type
Fig.
R R D1 D4 L1 D5 L2 L3 L5 B 2° B 5° Clamp
Lubricant
SRFT20 10 20 25 220 19.5 120 24 82.4 1°30′ 1°30′ 5
SRFH20S25E s RS5020T xTKY20T MK1KS
SUFT20Rpp ─ 20 25 220 19.5 120 24 82.4 1°30′ 1°30′ 6
SRFT20 10 20 20 220 19.5 120 24 ─ ─ ─ 3
20S20E120 s RS5020T xTKY20T MK1KS
SUFT20Rpp ─ 20 20 220 19.5 120 24 ─ ─ ─ 4
SRFT25 12.5 25 32 250 24.5 150 30 125.5 1°30′ 1°30′ 5
Long
25S32E s RS6025T xTKY25T MK1KS

SUFT25Rpp ─ 25 32 250 24.5 150 30 125.5 1°30′ 1°30′ 6
SRFT25 12.5 25 25 250 24.5 150 30 ─ ─ ─ 3
25S25E150 s RS6025T xTKY25T MK1KS
SUFT25Rpp ─ 25 25 250 24.5 150 30 ─ ─ ─ 4
SRFT30 15 30 32 300 29.5 200 35 ─ ─ ─ 3
30S32E s RS8030T xTKY30T MK1KS
SUFT30Rpp ─ 30 32 300 29.5 200 35 ─ ─ ─ 4
SRFT20 10 20 25 250 19.5 150 24 82.4 1°30′ 1°30′ 5
SRFH20S25X s RS5020T xTKY20T MK1KS
SUFT20Rpp ─ 20 25 250 19.5 150 24 82.4 1°30′ 1°30′ 6
SRFT25 12.5 25 32 300 24.5 200 30 123.1 1°30′ 1°30′ 5
Extra Long
25S32X s RS6025T xTKY25T MK1KS

SUFT25Rpp ─ 25 32 300 24.5 200 30 123.1 1°30′ 1°30′ 6
SRFT30 15 30 32 350 29.5 250 35 ─ ─ ─ 3
SUFT30Rpp ─ 30 32 350 29.5 250 35 ─ ─ ─ 4
SRFT32 16 32 32 350 31.5 250 35 ─ ─ ─ 3
SUFT32Rpp ─ 32 32 350 31.5 250 35 ─ ─ ─ 4
MILLING
INSERTS K128
SPARE PARTS M001
MILLING
Fig. 1
Fig. 2
METRIC Standard
y CARBIDE SHANK Refer to page K128 for ap &Re.
* z x
Stock
Dimensions (mm)
Type
Fig.
R R D1 D4 L1 D5 L2 L3 Clamp Screw Wrench Anti-seize

Lubricant
SRFT10 5 10 10 110 9.5 40 13 1
SRFH10S10MW s RS3008T zTKY08D MK1KS
SUFT10Rpp ─ 10 10 110 9.5 40 13 1
SRFT12 6 12 12 120 11.5 50 15 1
12S12MW s RS3510T zTKY10D MK1KS
SUFT12Rpp ─ 12 12 120 11.5 50 15 1
SRFT16 8 16 16 130 15.5 50 20 1
16S16MW s RS4015T xTKY15T MK1KS
SUFT16Rpp ─ 16 16 130 15.5 50 20 1
Standard
SRFT20 10 20 20 180 19.5 80 24 1

SUFT20Rpp ─ 20 20 180 19.5 80 24 2
SRFT25 12.5 25 25 200 24.5 100 30 1
SUFT25Rpp ─ 25 25 200 24.5 100 30 2
SRFT30 15 30 32 230 29.5 130 35
1
30S32MW s SRFT32 16 32 32 231 29.5 131 36 RS8030T xTKY30T MK1KS
SUFT30Rpp ─ 32 32 230 29.5 130 35 2
MILLING
SRFT10 5 10 10 150 9.5 60 13 1

SRFH10S10LW s RS3008T zTKY08D MK1KS
SUFT10Rpp ─ 10 10 150 9.5 60 13 1
SRFT12 6 12 12 160 11.5 70 15 1
12S12LW s RS3510T zTKY10D MK1KS
SUFT12Rpp ─ 12 12 160 11.5 70 15 1
SRFT16 8 16 16 160 15.5 70 20 1
16S16LW s RS4015T xTKY15T MK1KS
SUFT16Rpp ─ 16 16 160 15.5 70 20 1
16S16EW s SRFT16 8 16 16 200 15.5 110 20 1 RS4015T xTKY15T MK1KS
Long
SRFT20 10 20 20 250 19.5 150 24 1

SUFT20Rpp ─ 20 20 250 19.5 150 24 2
SRFT25 12.5 25 25 300 24.5 200 30 1
SUFT25Rpp ─ 25 25 300 24.5 200 30 2
SRFT30 15 30 32 350 29.5 250 35
1
30S32LW s SRFT32 16 32 32 351 29.5 251 36 RS8030T xTKY30T MK1KS
SUFT30Rpp ─ 30 32 350 29.5 250 35 2

A M A M
øD1
øD4
øD5
øD1
øD4
øD5
A H1 ap (Max. Depth of Cut) A H1
R L2 L11 Re
L1 SECTION A-A L2 L11 SECTION A-A
L1
METRIC Standard
*1 *2
Stock
Coolant Hole
Mass (kg)
Dimensions (mm)
Order Number Insert
R D1 D4 D5 L1 L2 L11 H1 M Clamp Wrench Anti-seize

R Screw Lubricant
SRFT16 8 16 8.5 14.9 48 30 6 10 M8
SRFH16AM0830 s Y 0.1 RS4015T TKY15T MK1KS
SUFT16Rpp ─ 16 8.5 14.9 48 30 6 10 M8
SRFT20 10 20 10.5 18.4 54 35 6 14 M10
20AM1035 s Y 0.1 RS5020T TKY20T MK1KS
SUFT20Rpp ─ 20 10.5 18.4 54 35 6 14 M10
SRFT25 12.5 25 12.5 23.5 62 40 6 19 M12
25AM1240 s Y 0.1 RS6025T TKY25T MK1KS
SUFT25Rpp ─ 25 12.5 25.5 62 40 6 19 M12
SRFT30 15 30 17 28.1 68 45 6 24 M16 0.2
30AM1645 s Y SRFT32 16 32 17 28.1 69 46 6 24 M16 RS8030T TKY30T MK1KS
0.2
SUFT30Rpp ─ 32 17 28.1 69 46 6 24 M16
* 1 Y=Yes
* 2 Clamp Torque (lbf-in) : RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88
MILLING
INSERTS K128
SPARE PARTS M001
MILLING
INSERTS
INCH Standard
MP8010
VP15TF
D1 R Re L1 F1 S1 ap
SRFT0375 a a .375 .1875 ─ .335 .020 .102 ─
L1±.0006"
0500 a a .500 .2500 ─ .394 .020 .118 ─
F1
0625 a a .625 .3125 ─ .472 .039 .158 ─
0750 a a .750 .3750 ─ .591 .039 .197 ─ R±.00024"
1000 a a 1.000 .5000 ─ .728 .039 .236 ─
S1
1250 a a 1.250 .6250 ─ .925 .039 .276 ─
"
11
00
–. 0
1
D
METRIC Standard
MP8010
VP15TF

D1 R Re L1 F1 S1 ap
SRFT10 s s 10 5 (.1969") ─ 8.5 0.5 2.6 ─
L1±0.015
12 s s 12 6 (.2362") ─ 10 0.5 3 ─
F1
16 s s 16 8 (.3150") ─ 12 1 4 ─
20 s s 20 10 (.3937") ─ 15 1 5 ─ R±0.006
25 s s 25 12.5 (.4921") ─ 18.5 1 6 ─
S1
30 s s 30 15 (.5906") ─ 22.5 1 7 ─
32 32 16 (.6299") ─ 23.5 1 7 ─
7
s s
2
.0
–0 0
1
D
SUFT10R05 s s 10 ─ 0.5 (.0197") 8.5 1 2.6 1.5

10R10 s s 10 ─ 1 (.0394") 8.5 1 2.6 2
10R20 s s 10 ─ 2 (.0787") 8.5 1 2.6 3
12R05 s s 12 ─ 0.5 (.0197") 10 1.2 3 1.7
12R10 s s 12 ─ 1 (.0394") 10 1.2 3 2.2
12R20 12 ─ 2 (.0787") 10 1.2 3 3.2
MILLING
s s
12R30 s s 12 ─ 3 (.1181") 10 1.2 3 4.2
16R05 s s 16 ─ 0.5 (.0197") 12 1.6 4 2.1
16R10 s s 16 ─ 1 (.0394") 12 1.6 4 2.6
16R15 s s 16 ─ 1.5 (.0591") 12 1.6 4 3.1
16R20 s s 16 ─ 2 (.0787") 12 1.6 4 3.6 L1±0.015
16R30 s s 16 ─ 3 (.1181") 12 1.6 4 4.6

F1
20R05 20 ─ 0.5 (.0197") 15 2 5 2.5

ap
s s
20R10 s s 20 ─ 1 (.0394") 15 2 5 3 Re±0.010
20R15 s s 20 ─ 1.5 (.0591") 15 2 5 3.5
S1
20R20 s s 20 ─ 2 (.0787") 15 2 5 4
20R30 s s 20 ─ 3 (.1181") 15 2 5 5
2 0
.0
-0 0
25R05 s s 25 ─ 0.5 (.0197") 18.5 2.5 6 3 D

1
25R10 s s 25 ─ 1 (.0394") 18.5 2.5 6 3.5

25R20 s s 25 ─ 2 (.0787") 18.5 2.5 6 4.5
25R30 s s 25 ─ 3 (.1181") 18.5 2.5 6 5.5
30R05 s s 30 ─ 0.5 (.0197") 22.5 3 7 3.5
30R10 s s 30 ─ 1 (.0394") 22.5 3 7 4
30R20 s s 30 ─ 2 (.0787") 22.5 3 7 5
30R30 s s 30 ─ 3 (.1181") 22.5 3 7 6
32R05 s s 32 ─ 0.5 (.0197") 23.5 3.2 7 3.7
32R10 s s 32 ─ 1 (.0394") 23.5 3.2 7 4.2
32R20 s s 32 ─ 2 (.0787") 23.5 3.2 7 5.2

Recommended Cutting Conditions for SRFT Ball-nose inserts
Cutting Speed Feed per Tooth Depth of Cut
Work Material Hardness Insert Grades vc fz ap
(SFM) (IPT) (inch)
P Carbon Steel 180 ─ 280HB VP15TF 655 (260 ─985) .008 (.004─.012) < 0.05D1
Alloy Steel
Pre-hardened steels < 45HRC VP15TF 490 (260 ─ 655) .008 (.004─.012) < 0.05D1
Alloy Tool Steel 180 ─ 380HB VP15TF 490 (260 ─655) .008 (.004─.012) < 0.05D1
K Tensile Strength
Cast Iron < 350MPa
MP8010 820 (590 ─1475) .008 (.004─ .012) < 0.05D1
Tensile Strength .008 (.004─ .012)

MP8010 655 (260 ─985) < 0.05D1
H 45 ─ 55HRC MP8010 330 (195 ─395) .008 (.004─.012) < 0.05D1

Hardened Steel
>55HRC MP8010 260 (195 ─395) .008 (.004─ .012) < 0.01D1
(Note 1) The values above are for average machining conditions. The optimum values can change slightly according to the condition
and rigidity of the machine and work holding. Adjust the values accordingly.
(Note 2) For end mills with a carbide shank, up to 20 percent higher cutting conditions are possible.
(Note 3) Please note the following when machining hardened steel with MP8010.
• Please shorten the overhang length as much as possible.
• Use with carbide shank recommended.
• Take special care with the depth of cut to prevent fracture.
Calculating Actual Cutting Speed

øD1
1. Effective cutting diameter = 2 ap (D1-ap)
D1 : Tool diameter (inch)
ap : Depth of Cut (inch)
2. Using ap Calculate cutting speed at the depth of cut line.
vc =
ap
vc : Actual cutting speed (SFM)
Effective
n : Revolution (min-1) cutting diameter
Selecting Pick Feed
MILLING
Theoretical h : Cusp height
h= pf : Pick feed
R : Ball nose or corner radius
Actual surface roughness Rz will be about 3 times worse than theoretical h.
This is because of the effect of a built-up edge.
To determine Pf, use the formula below based on a particular Rz value.
h
Pf =
Pf
Insert Installation
1. Clean the insert and the insert pocket

Thoroughly clean the insert and the insert pocket on the holder body.
Concave mark
2. Fitting the insert
Place the concave mark on the insert uppermost as shown with the clamp screw
inserted from above. Fasten the clamp screw while firmly pressing the insert
against the insert pocket wall. Use of a special anti seize lubricant MK1KS is
recommended. Tighten at the recommended torque range.
K129
MILLING
Recommended Cutting Conditions for SUFT Corner Radius insert

y Shoulder milling(When small width of cut.*)
Cutting Speed Depth of Cut Wide of Cut Feed per Tooth
Work Material Hardness Insert Grades vc ap ae fz
(SFM) (inch) (inch) (IPT)
P Carbon Steel 180 ─ 280HB VP15TF 655 (260 ─985) < 0.05D1 < 0.05D1 .008 (< .016)
Alloy Steel
Pre-hardened steels < 45HRC VP15TF 490 (260 ─655) < 0.05D1 < 0.05D1 .006 (< .012)
Alloy Tool Steel 180─ 380HB VP15TF 490 (260─655) < 0.05D1 < 0.05D1 .006 (< .012)
M Stainless Steel < 270HB VP15TF 490 (330─655) < 0.05D1 < 0.05D1 .008 (< .016)
K Tensile Strength
Cast Iron < 350MPa
MP8010 820 (590─1475) < 0.05D1 < 0.1D1 .012 (< .016)
Tensile Strength
Ductile Cast Iron MP8010 655 (260 ─985) < 0.05D1 < 0.1D1 .012 (< .016)
< 800MPa
H Hardened Steel 45 ─55HRC MP8010 330 (260─395) < 0.05D1 < 0.02D1 .004 (< .008)
Hardened Steel 55 ─ 65HRC MP8010 260 (195 ─330) < 0.05D1 < 0.02D1 .004 (< .008)
* When the pick feed direction is along the axis of the tool such as finish machining at the wall part.
y Slot milling / Shoulder milling(When large width of cut.*)
Cutting Speed Depth of Cut Wide of Cut Feed per Tooth
Work Material Hardness Insert Grades vc ap ae fz
(SFM) (inch) (inch) (IPT)
P Carbon Steel
180 ─ 280HB VP15TF 655 (260 ─985) < 0.02D1 < D1 .008 (< .016)
Alloy Steel
Pre-hardened steels < 45HRC VP15TF 490 (260 ─655) < 0.02D1 < D1 .006 (< .012)
Alloy Tool Steel 180─ 380HB VP15TF 490 (260─655) < 0.02D1 < D1 .006 (< .012)
M Stainless Steel < 270HB VP15TF 490 (330─ 655) < 0.02D1 < D1 .008 (< .016)
K Tensile Strength
Cast Iron < 350MPa
MP8010 835 (590─1475) < 0.03D1 < D1 .012 (< .016)
Tensile Strength
Ductile Cast Iron MP8010 655 (260 ─985) < 0.03D1 < D1 .012 (< .016)
< 800MPa
H Hardened Steel 45 ─55HRC MP8010 330 (260─395) < 0.01D1 < D1 .004 (< .006)
MILLING
Hardened Steel 55 ─ 65HRC MP8010 230 (195 ─330) < 0.01D1 < D1 .004 (< .008)
*(Note
When the pick feed direction is along the radius of the tool such as finish face machining.
1)This cutting condition is the standard condition when using the steel standard shank type.
If it is occurred vibration or chipping on the cutting edge, please decrease the cutting condition as width of cut, depth of cut
and feed per tooth depending on the situation.
(Note 2)The value of cutting speed is stood at the peripheral diameter of the tool.
Please calculate the spindle speed of tool in the following expressions.
Spindle speed of cutting tool n(min-1 )=12×Cutting speed vc ÷ Diameter of cutting tool D1 ÷ 3.14
Insert Installation
1. Clean the insert and insert pocket
Thoroughly clean the insert and the insert pocket on the holder body.
2. Fitting the insert

Concave mark
Place the concave mark on the insert uppermost as shown with the clamp screw
inserted from above. Fasten the clamp screw while firmly pressing the insert
against the insert pocket wall. Use of a special anti seize lubricant MK1KS is
recommended. Tighten at the recommended torque range.
K130
BALL NOSE
END MILL
Including
curved faces
Finishing
MBN
y STRAIGHT MBN SERIES TOOL HOLDER
Dimensions (inch)
*
Stock
Order Number
D1 L1 D4 L2 D5 Insert Screw Wrench Insert

MBN040375SC a .375 3.540 .500 1.340 .335 BLS03 TKY15R MBN0375
040500SB a .500 5.910 .500 1.810 .413 BLS04 TKY20R MBN0500
050625SB a .625 6.300 .625 2.090 .551 BLS05 TKY20R MBN0625
060750SA a .750 8.270 .750 2.360 .709 BLS06 TKY20R MBN0750
081000SA a 1.000 9.060 1.000 3.140 .882 BLS08 TKY30R MBN1000
101250SB a 1.250 8.270 1.250 3.150 1.126 BLS12 TKY30R MBN1250
10M300SB a 30mm 6.890 1.250 2.200 1.126 BLS12 TKY30R MBNM300
10M300SC a 30mm 8.270 1.250 3.150 1.126 BLS12 TKY30R MBNM300
(Note) Uses MBN style inserts only.
* Clamp Torque (lbf-in) : BLS03=27, BLS04=35, BLS05=44, BLS06=53, BLS08=58, BLS12=58
y TAPERED NECK MBN SERIES TOOL HOLDER
Dimensions (inch)
*
Stock
Order Number

MBN040312TB a .312 5.510 .500 1.970 .295 BLS02 TKY08D MBN0312
040375TB a .375 5.910 .500 1.380 .354 BLS03 TKY15R MBN0375
MILLING
050500TB a .500 6.300 .625 2.360 .413 BLS04 TKY20R MBN0500
060625TB a .625 6.890 .750 2.640 .551 BLS05 TKY20R MBN0625
080750TB a .750 7.480 1.000 3.150 .709 BLS06 TKY20R MBN0750
101000TB a 1.000 8.270 1.250 3.940 .882 BLS08 TKY30R MBN1000
121250TB a 1.250 9.450 1.500 4.840 1.167 BLS12 TKY30R MBN1250
(Note) Uses MBN style inserts only.
* Clamp Torque (lbf-in) : BLS02=18, BLS03=27, BLS04=35, BLS05=44, BLS06=53, BLS08=58, BLS12=58
INSERTS
Shape Order Number APL05 D1 (inch) Geometry
MBN0312001 a .312
0375001 a .375
0500001 a .500
0625001 a .625
0750001 a .750
1000001 a 1.000
1250001 a 1.250
M200001 a 20mm ( .7874)
M300001 a 30mm (1.181)
a : Inventory maintained. SPARE PARTS M001

MILLING
RADIUS
END MILL
Including
curved faces
Finishing
MBD/MBF
y STRAIGHT NECK MBD SERIES TOOL HOLDER
Dimensions (inch)
*
Stock
Order Number

MBD040500SB a .500 5.980 .500 1.890 .413 BLS04 TKY20R MBD/F 0500
050625SB a .625 6.380 .625 2.160 .551 BLS05 TKY20R MBD/F 0625
060750SB a .750 6.890 .750 2.480 .709 BLS06 TKY20R MBD/F 0750
081000SB a 1.000 7.480 1.000 2.830 .882 BLS08 TKY30R MBD/F 1000
(Note) Uses MBD and MBF style inserts only.
* Clamp Torque (lbf-in) : BLS04=35, BLS05=44, BLS06=53, BLS08=58
INSERTS
Shape Order Number APL05 D1 Re I Geometry
MBD0500021 a .500 .031 .550

0500041 a .500 .063 .550 Backdraft
0625021 a .625 .031 .625
0625041 a .625 .063 .625
0750021 a .750 .031 .700
MILLING
0750041 a .750 .063 .700

1000021 a 1.000 .031 .925
1000041 a 1.000 .063 .925
1000081 a 1.000 .125 .925
MBF0500021 a .500 .031 .550

0500041 a .500 .063 .550 Flat Bottom
0625021 a .625 .031 .625
0625041 a .625 .063 .625
0750021 a .750 .031 .700
0750041 a .750 .063 .700
1000021 a 1.000 .031 .925
1000041 a 1.000 .063 .925
1000081 a 1.000 .125 .925

MBD/MBF/MBN
y CALCULATED EFFECTIVE CUTTING DIAMETER FOR BALL NOSE AND FEEDRATE MULTIPLIER
&.3125" Ball Nose &.375" Ball Nose &.50" Ball Nose &.625" Ball Nose &.750" Ball Nose &20mm Ball Nose &1.0" Ball Nose &30mm Ball Nose &1.25" Ball Nose
Axial
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Feed Rate
Eff. Eff. Eff. Eff. Eff. Eff. Eff. Eff. Eff.
Multiple
Multiple
Multiple
Multiple
Multiple
Multiple
Multiple
Multiple
Multiple
DOC Cutting Cutting Cutting Cutting Cutting Cutting Cutting Cutting Cutting
Dia Dia Dia Dia Dia Dia Dia Dia Dia
.005 .078 4.000 .086 4.200 .099 4.600 .111 5.000 .122 5.300 .125 5.390 .141 5.800 .153 6.170 .158 6.300
.010 .110 3.100 .121 3.300 .140 3.700 .157 4.000 .172 4.200 .176 4.280 .199 4.600 .216 4.900 .223 5.000
.020 .153 2.500 .169 2.700 .196 2.900 .220 3.100 .242 3.300 .248 3.400 .280 3.700 .304 3.890 .314 4.000
.050 .229 1.800 .255 2.000 .300 2.200 .339 2.300 .374 2.500 .384 2.500 .436 2.700 .475 2.870 .490 2.900
.075 .267 1.600 .300 1.700 .357 1.900 .406 2.000 .450 2.200 .462 2.190 .527 2.400 .576 2.500 .594 2.600
.100 .295 1.500 .332 1.600 .400 1.700 .458 1.800 .510 2.000 .524 1.990 .600 2.200 .657 2.280 .678 2.300
.125 .306 1.400 .354 1.400 .433 1.600 .500 1.700 .559 1.800 .575 1.850 .661 2.000 .727 2.110 .750 2.200
.156 .370 1.300 .463 1.500 .541 1.600 .609 1.700 .627 1.710 .726 1.900 .800 1.960 .826 2.000
.188 .375 1.000 .484 1.400 .573 1.500 .650 1.600 .671 1.610 .781 1.700 .864 1.840 .894 1.900
.250 .500 1.000 .612 1.400 .707 1.400 .733 1.470 .866 1.600 .964 1.680 1.000 1.700
.312 .625 1.000 .739 1.300 .770 1.360 .927 1.500 1.042 1.560 1.082 1.600
.375 .750 1.000 .787 1.280 .968 1.400 1.099 1.470 1.146 1.500
.600 1.000 1.000 1.000 1.000 1.225 1.300
.625 1.250 1.000
MBN insert with chipbreaker, axial depth of cut range .010" to 15% of cutter diameter. Rec. Axial DOC = .020" to .030"
MBN insert without chipbreaker depth of cut range .007" to .050". Rec. Axial = .015" to .030"
Ideal chip thickness = .005" to .008"
Excessive feed can deteriorate surface finish.
Roughness (Rth)
WOC
MILLING
Step over
Effective
Diameter
Rth= D D2 - WOC2
2 4
D=Tool Diameter
SPARE PARTS M001

MILLING
MBN and MBD Tool Holder Descriptions

MBN 05 0625 S B
z x c v b
z Holder Style b Length
MBN = Ball Nose A = Long, B = Medium and C = Short
MBD = Backdraft
x Shank Dia. in 1/8" c Tool Dia.

4 = 1/2, 5 = 5/8 0500 = 1/2, 0625 = 5/8 v Shank Style
and 1+1/4 = 10 1+1/4 = 1250, and 30.5mm = M305 S = Straight and T = Tapered
MBN, MBD and MBF Insert Descriptions

MBN 0625 00 1
z Insert Type z x c v v Chip Breaker Type
MBN = Ball Nose 1 = No Breaker
MBD = Backdraft
MBF = Flat Bottom
c Insert Corner Radius

x Insert Dia. MBN = 00
0625 = 5/8 and MBD and MBF in 1/64 inc.
M305 = 30.5mm 02 = 1/32, 04 = 1/16 etc.
y GRADE DESCRIPTIONS
APL05 A premium micrograin carbide combined with alternating layers of thermally stable TiAlN.
This combination of micrograin carbide and TiAlN enables APL05 to exceed the most demanding high speed
finishing requirements of the Die Mold professional.
y RECOMMENDED FINISHING SPEEDS AND FEEDS
Work Material Hardness Cutting Speed Feed Rate

MILLING
(BHN) (SFM) (IPT)

P 50 ─ 180 250 ─ 800
Plain Carbon Steel .004 ─ .025
180 ─ 330 250 ─ 800
135 ─ 330 220 ─ 650 .004 ─ .015
Alloy Steels and
330 ─ 450 150 ─ 600 .004 ─ .008
Medium Carbon Tool Steels
450 ─ 500 400 ─ 500 .003 ─ .006
M Stainless Steels 135 ─ 275 200 ─ 700 .004 ─ .009
200 & 300 Series 135 ─ 330 230 ─ 650 .004 ─ .011
400 & 500 Series 330 ─ 425 180 ─ 600 .004 ─ .008
425 ─ 500 400 ─ 500 .003 ─ .006
PH Series 150 ─ 375 200 ─ 800 .004 ─ .012
K Gray Cast Iron 120 ─ 320 300 ─ 1000 .004 ─ .014
Ductile and Malleable Cast Iron 120 ─ 320 300 ─ 800 .004 ─ .014
N Aluminum Low Silicon ─ 800 ─ 1000 .004 ─ .020
High Silicon ─ 300 ─ 550 .003 ─ .015
Wood and Resins ─ 1000 ─ 2400 .003 ─ .020
Graphite ─ 800 ─ 1500 .003 ─ .016
140 ─ 300 80 ─ 450 .003 ─ .008
S Nickel Base Alloys
300 ─ 475 50 ─ 260 .003 ─ .008
110 ─ 300 100 ─ 1200 .004 ─ .010
Pure Titanium and Titanium Alloys 300 ─ 350 50 ─ 600 .004 ─ .010
350 ─ 440 35 ─ 300 .004 ─ .010
K134
BALL NOSE
END MILL
Including
curved faces
Roughing
SRM2
a Suitable for roughing to semi-finishing of small and
medium molds.
a High rigidity body design.
a Low resistance chipbreaker.
a Key type clamp.
a Shrink fit ready.
a Short Type (Draft Angle) a Medium Type (Draft Angle)

SRM210SAS2 SRM210SAM2
a Long Type (Draft Angle) a Long Edge Type (Draft Angle)

SRM210SAL2 SRM212SAL4
SRM216SAL2

y SHANK TYPE
* *
Number of Teeth
z x
Stock
Dimensions (inch)
Type
Order Number c
Inner, Outer Peripheral Inner, Outer Peripheral Inner Outer Peripheral
R R D1 L1 D4 L2 L3 ap B 2° Insert Screw Wrench Insert
z
SRM210SAS2 2 .313 .625 4 .75 1.5 1.0 .625 3° TS25H ─ ─ SRM210C-M SRM210E-M ─
MILLING
a
TKY08D
z SRM212C SRM212E
212SAS2 a 2 .375 .75 4 1 1.5 1.25 .750 6° 30' TS32 ─ ─ ─
Short
TKY08D SRM212C-M SRM212E-M

x SRM216C SRM216E
216SAS2 a 2 .500 1 4.5 1 2 ─ .945 ─ TS43 ─
TKY15T
─
SRM216C-M SRM216E-M
─
x SRM220C SRM220E
220SAS2 a 2 .625 1.25 5 1.25 2 ─ 1.102 ─ TS55 ─
TKY25T
─
SRM220C-M SRM220E-M
─
SRM210SAM2 a 2 .313 .625 5 .75 2.5 1.0 .625 1° 30' TS25H ─ z ─ SRM210C-M SRM210E-M ─
TKY08D
z SRM212C SRM212E
212SAM2
Medium
a 2 .375 .75 5 1 2.5 1.25 .750 1° 30' TS32 ─

TKY08D
─
SRM212C-M SRM212E-M
─
x SRM216C SRM216E
216SAM2 a 2 .500 1 5.5 1 3 ─ .945 ─ TS43 ─
TKY15T
─
SRM216C-M SRM216E-M
─
x SRM220C SRM220E
220SAM2 a 2 .625 1.25 6.5 1.25 3.5 ─ 1.102 ─ TS55 ─
TKY25T
─
SRM220C-M SRM220E-M
─
SRM210SAL2 a 2 .313 .625 6 .75 3.5 1.0 .625 1° 30' TS25H ─ z ─ SRM210C-M SRM210E-M ─
TKY08D
z SRM212C SRM212E
212SAL2 a 2 .375 .75 6 1 3.5 1.50 .750 1° 30' TS32 ─
TKY08D
─
SRM212C-M SRM212E-M
─
Long
x SRM216C SRM216E
216SAL2 a 2 .500 1 6.5 1.25 4 1.75 .945 1° 30' TS43 ─
TKY15T
─
SRM216C-M SRM216E-M
─
x SRM220C SRM220E
220SAL2 a 2 .625 1.25 8 1.25 5 ─ 1.102 ─ TS55 ─
TKY25T
─
SRM220C-M SRM220E-M
─
SRM212C SRM212E APMT1135
SRM212SAL4 a 4 .375 .75 6 1 3.5 1.50 1.180 1° 30' TS32 TS25 z z
Long Edge
TKY08D TKY08D SRM212C-M SRM212E-M PDER-p2

216SAL4 a 4 .500 1 6.5 1.25 4 1.75 1.457 1° 30' TS43 TS25 x c
TKY15T TKY08F SRM216C-M SRM216E-M PDER-p2
220SAL4 a 4 .625 1.25 8 1.25 5 ─ 1.732 ─ TS55 TS43 x c
TKY25T TKY15F SRM220C-M SRM220E-M PDER-p2
* Clamp Torque (lbf-in) : TS25H=8.9, TS25=8.9, TS32=8.9, TS43=31, TS55=66

SPARE PARTS M001
a : Inventory maintained. TECHNICAL DATA N001 K135
MILLING
INSERTS
Class
Type Shape Order Number Geometry
VP15TF
R L1 L2 S1 F1 Re
SRM210C-M M a .313 .630 .323 .138 ─ ─

With Breaker
212C-M M a .375 .748 .385 .169 ─ ─

Inner
216C-M M a .500 .945 .512 .216 ─ ─

220C-M M a .625 1.102 .638 .275 ─ ─
SRM210E-M M a .313 .531 .258 .138 ─ ─

With Breaker
212E-M M a .375 .610 .315 .169 ─ ─

Outer
216E-M M a .500 .807 .409 .216 ─ ─

220E-M M a .625 .964 .520 .275 ─ ─
Strong Cutting SRM212C M a .375 .748 .385 .169 ─ ─

Edge Type
No Breaker
216C M a .500 .945 .512 .216 ─ ─

Inner
220C M a .625 1.102 .638 .275 ─ ─
Strong Cutting SRM212E M a .375 .610 .315 .169 ─ ─

Edge Type
No Breaker
216E M a .500 .807 .409 .216 ─ ─

Outer
220E M a .625 .964 .520 .275 ─ ─
Strong Cutting APMT1135PDER-H2 M a ─ .433 .250 .138 .047 .031

Edge Type
With Breaker
1604PDER-H2 M a ─ .650 .375 .187 .055 .031

Peripheral
Low Resistance APMT1135PDER-M2 M a ─ .433 .250 .138 .047 .031

Type
MILLING
With Breaker
1604PDER-M2 M a ─ .650 .375 .187 .055 .031
(Note) The M type breaker (APMT....PDER-M2) is the first recommendation for its excellent cutting performance.
Please use H type breakers (APMT....PDER-H2) due to cutting edge strength.

a Standard Type A M
øD1
øD4
øD5
R
A
ap (Max.depth of cut)
L2 L11 H1
L1 Section A-A
a Long Type A M
øD1
øD4
øD5
ap (Max.depth of cut) A
R
L2 L11 H1
L1 Section A-A
METRIC Standard
*3 *1 *1 z x c
Stock
Coolant Thru
Dimensions (mm)
Mass
Type
Order Number
R *2
R D1 D4 D5 L1 L2 L11 H1 M ap (kg)
Inner, Outer Peripheral
Wrench
Inner Outer Peripheral
Insert Screw Insert
SRG16C SRG16E ─
SRM2160AM08S30 s Y 8 16 8.5 14.6 48 30 6 10 M8 12 0.1 TS25H ─ zTKY08D
SRM16C-M SRM16E-M
SRG20C SRG20E ─
2200AM10S35 s Y 10 20 10.5 18.6 54 35 6 14 M10 14 0.1 TS32 ─ zTKY08D
SRM20C-M SRM20E-M
Standard
SRG25C SRG25E ─
2250AM12S40 s Y 12.5 25 12.5 23.5 62 40 6 19 M12 19 0.2 TS43 TS25 xTKY15T
SRM25C-M SRM25E-M
xTKY15T SRG30C SRG30E ─
2300AM16S45 s Y 15 30 17 28.3 68 45 6 24 M16 24 0.2 TS55 ─
cTKY08F SRM30C-M SRM30E-M
xTKY25T SRG32C SRG32E ─
2320AM16S45 s Y 16 32 17 30.0 68 45 6 24 M16 28 0.2 TS55 TS43
cTKY15F SRM32C-M SRM32E-M
SRG20C SRG20E APMT1135
SRM2200AM10L45 s Y 10 20 10.5 18.6 64 45 6 14 M10 30 0.2 TS32 TS25 zTKY08D
SRM20C-M SRM20E-M PDER-p2
xTKY15T SRG25C SRG25E APMT1135
2250AM12L55 s Y 12.5 25 12.5 23.5 77 55 6 19 M12 37 0.3 TS43 TS25
cTKY08F SRM25C-M SRM25E-M PDER-p2
Long
MILLING
2300AM16L60 s Y 15 30 17 28.3 83 60 6 24 M16 44 0.3 TS55 TS43
2320AM16L60 s Y 16 32 17 29.0 83 60 6 24 M16 44 0.3 TS55 TS43
*12 Clamp Torque (lbf-in) : TS25H=8.9, TS25=8.9, TS32=8.9, TS43=31, TS55=66

*3 Y=Yes
Clamp Torque of the Head (lbf-ft) : M8=17.1, M10=33.8, M12=59.2, M16=66.7
*

SPARE PARTS M001
MILLING
INSERTS For Metric Standard
Class
Type
VP15TF
F7030
R L1 L2 S1 F1 Re B3°
Strong Cutting SRG16C G s 8 16 8.2 3.5 ─ ─ 11°

Edge Type 20C G s 10 19 10.2 4.6 ─ ─ 10°
Inner
25C G s 12.5 24 12.8 5.5 ─ ─ 10° 18°

30C G s 15 28 15.3 7 ─ ─ 10°
32C G s 16 28 16.3 7 ─ ─ 10°
Strong Cutting SRG16E G s 8 13.5 6.7 3.5 ─ ─ 11°
Edge Type 20E G s 10 15.5 8.5 4.6 ─ ─ 9°
Outer
25E G s 12.5 20.5 10.2 5.5 ─ ─ 9°

30E G s 15 25.2 12.2 7 ─ ─ 9°
32E G s 16 26.1 13.1 7 ─ ─ 9°
Low Resistance SRM16C-M M s 8 16 8.2 3.5 ─ ─ 11°
Type 20C-M M s 10 19 10.2 4.6 ─ ─ 10°
Inner
25C-M M s 12.5 24 12.8 5.5 ─ ─ 10° 18°

30C-M M s 15 28 15.3 7 ─ ─ 10°
32C-M M s 16 28 16.3 7 ─ ─ 10°
Low Resistance SRM16E-M M s 8 13.5 6.7 3.5 ─ ─ 11°
Type 20E-M M s 10 15.5 8.5 4.6 ─ ─ 9°
Outer
25E-M M s 12.5 20.5 10.2 5.5 ─ ─ 9°

30E-M M s 15 25.2 12.2 7 ─ ─ 9°
32E-M M s 16 26.1 13.1 7 ─ ─ 9°
Strong Cutting APMT1135PDER-H2 M a a ─ 11 6.35 3.5 1.2 0.8 11°
* Edge Type
1604PDER-H2 M a a ─ 16.5 9.525 4.76 1.4 0.8 11°
Peripheral
Low Resistance APMT1135PDER-M2 M a a ─ 11 6.35 3.5 1.2 0.8 11°

Type 1604PDER-M2 M a a ─ 16.5 9.525 4.76 1.4 0.8 11°
(Low-resistance inner or outer inserts are precision M class type.)

* Selection guide for peripheral cutting edges : The first recommendation is the super sharp M breaker (APMT....PDER-M2).
When cutting edge strength is particularly important, use the H breaker (APMT....PDER-H2).
MILLING

K138 <10 inserts in one case> TECHNICAL DATA N001
Tool Overhang
Recommended cutting conditions on this literature are chosen based on deflection,
vibration and machined surface when using a CAT50 arbor. Conditions-"a" is the
length from a gage line to the arbor end face, and "b" is the neck length (tool
overhang from the arbor).
(Inch)
Cutting Diameter : øD1 Type a b c

Short 1.5 5.5
.625" Medium 2.5 6.5
Long 3.5 7.5
Short 1.5 5.5
.750" Medium 2.5 6.5
Long 3.5 7.5
4
Short 2.0 6.0
1.000" Medium 3.0 7.0
Long 4.0 8.0
Short 2.0 6.0
1.250" Medium 3.5 7.5
Peripheral Long 5.0 9.0
Recommended Depth of Cut for Long Cutting Edge Type

Maximum cutting
edge length
Inner / Outer
The maximum cutting edge length of the long cutting edge type with a peripheral
insert is 1.4-1.5D1. The peripheral insert is for light machining only.
max.
Maximum ap is 0.5D1 or below.

ap
(Long cutting edge type)
y SLOT MILLING
Cutting Mode
N: Spindle Speed (RPM)

F: Table Feed (IPM)
Cutting & .625" & .750" & 1.000" & 1.250"

Work Material Hardness Speed Grade Type (& 16mm) (& 20mm) (& 25mm) (& 32mm)
(SFM) N F ap N F ap N F ap N F ap
P Short 3056 14 .236 2546 12 .315 1910 18 .500 1528 14 .625
500
180─280HB (
375─667) VP15TF Medium 3056 14 .157 2546 12 .157 1910 18 .500 1528 14 .625
Carbon Steel Long 3056 14 .079 2546 12 .079 1910 18 .333 1528 14 .417
Alloy Steel Short 2801 13 .236 2334 11 .315 1751 17 .500 1401 13 .625
MILLING
458
280─350HB (
375─542) VP15TF Medium 2801 13 .157 2334 11 .157 1751 17 .500 1401 13 .625
Long 2801 13 .079 2334 11 .079 1751 17 .333 1401 13 .417
Short 2292 11 .236 1910 9 .315 1432 14 .500 1146 11 .625
375
Pre-Hardened Steel 35─45HRC (333─500) VP15TF Medium 2292 11 .157 1910 9 .157 1432 14 .500 1146 11 .625
Long 2292 11 .079 1910 9 .079 1432 14 .333 1146 11 .417
Short 2801 13 .236 2334 11 .315 1751 17 .500 1401 13 .625
458
(375─542) VP15TF Medium 2801 13 .157 2334 11 .157 1751 17 .500 1401 13 .625
Long 2801 13 .079 2334 11 .079 1751 17 .333 1401 13 .417
M Short 3056 14 .157 2546 12 .197 1910 18 .500 1528 14 .625
500
(333─667) VP15TF Medium 3056 14 .118 2546 12 .118 1910 18 .500 1528 14 .625
Long 3056 14 .079 2546 12 .059 1910 18 .333 1528 14 .417
K Short 4074 32 .236 3395 27 .315 2546 24 .500 2037 19 .625
667
Gray Cast Iron < 350MPa
(500─1000) VP15TF Medium 4074 32 .157 3395 27 .157 2546 24 .500 2037 19 .625
Long 4074 26 .079 3395 27 .079 2546 24 .333 2037 19 .417
Short 3565 28 .236 2971 23 .315 2228 21 .500 1783 17 .625
583
< 500MPa
(500─750) VP15TF Medium 3565 28 .157 2971 23 .157 2228 21 .500 1783 17 .625
Long 3565 22 .079 2971 23 .079 2228 21 .333 1783 17 .417
Ductile Cast Iron
Short 3056 24 .236 2546 20 .315 1910 18 .500 1528 14 .625
500
< 800MPa
(500─750) VP15TF Medium 3056 24 .157 2546 20 .157 1910 18 .500 1528 14 .625
Long 3056 19 .079 2546 20 .079 1910 18 .333 1528 14 .417
H Short 2037 10 .157 1698 8 .157 1273 12 .500 1019 10 .625
333
45─50HRC (167─417) VP15TF Medium 2037 10 .079 1698 8 .079 1273 12 .500 1019 10 .625
Long 2037 10 .039 1698 8 .039 1273 12 .333 1019 10 .417
Heat Treated Steel
Short 1146 5 .157 955 5 .157 716 7 .500 573 5 .625
188
50─60HRC (125─333) VP15TF Medium 1146 5 .079 955 5 .079 716 7 .500 573 5 .625
Long 1146 5 .039 955 5 .039 716 7 .333 573 5 .417
SPARE PARTS M001

MILLING
y SHOULDER MILLING (Cutting Depth : Small)
Cutting Mode
ap
N : Spindle Speed (RPM)
ae F : Table Feed (IPM)
Cutting & .625" & .750" & 1.000" & 1.250"

(SFM) N F ap ae N F ap ae N F ap ae N F ap ae
P Short 3820 30 .157 .236 3183 38 .197 .315 2387 28 .250 .500 1910 23 .313 .625
625
180─280HB (
375─750) VP15TF Medium 3820 24 .157 .157 3183 25 .197 .236 2387 23 .250 .400 1910 18 .313 .500
Carbon Steel Long 3820 18 .157 .079 3183 15 .197 .157 2387 23 .250 .300 1910 18 .313 .375
Alloy Steel Short 3056 19 .157 .236 2546 20 .197 .315 1910 23 .250 .500 1528 18 .313 .625
500
280─350HB (
375─667) VP15TF Medium 3056 14 .157 .157 2546 16 .197 .236 1910 18 .250 .400 1528 14 .313 .500
Long 3056 14 .157 .079 2546 12 .197 .157 1910 18 .250 .300 1528 14 .313 .375
Short 3056 19 .157 .236 2546 20 .197 .315 1910 23 .250 .500 1528 18 .313 .625
500
Pre-Hardened Steel 35─45HRC (375─667) VP15TF Medium 3056 14 .157 .157 2546 16 .197 .236 1910 18 .250 .400 1528 14 .313 .500
Long 3056 14 .157 .079 2546 12 .197 .157 1910 18 .250 .300 1528 14 .313 .375
Short 3056 19 .157 .236 2546 20 .197 .315 1910 23 .250 .500 1528 18 .313 .625
500
(375─542) VP15TF Medium 3056 14 .157 .157 2546 16 .197 .236 1910 18 .250 .400 1528 14 .313 .500
Long 3056 14 .157 .079 2546 12 .197 .157 1910 18 .250 .300 1528 14 .313 .375
M Short 3820 18 .157 .236 3183 20 .197 .315 2387 28 .250 .500 1910 23 .313 .625
625
(333─667) VP15TF Medium 3820 18 .157 .157 3183 15 .197 .236 2387 23 .250 .400 1910 18 .313 .500
Long 3820 18 .157 .079 3183 15 .197 .157 2387 23 .250 .300 1910 18 .313 .375
K Short 3820 60 .157 .315 3183 63 .197 .394 2387 32 .250 .500 1910 26 .313 .625
625
(500─1000) VP15TF Medium 3820 45 .157 .236 3183 50 .197 .315 2387 23 .250 .400 1910 18 .313 .500
Long 3820 36 .157 .157 3183 38 .197 .236 2387 23 .250 .300 1910 18 .313 .375
Short 3820 60 .157 .315 3183 63 .197 .394 2387 28 .250 .500 1910 23 .313 .625
625
< 500MPa
(500─750) VP15TF Medium 3820 45 .157 .236 3183 50 .197 .315 2387 23 .250 .400 1910 18 .313 .500
Long 3820 36 .157 .157 3183 38 .197 .236 2387 23 .250 .300 1910 18 .313 .375
Ductile Cast Iron
Short 3565 56 .157 .315 2971 58 .197 .394 2228 26 .250 .500 1783 21 .313 .625
583
< 800MPa
(500─750) VP15TF Medium 3565 42 .157 .236 2971 47 .197 .315 2228 21 .250 .400 1783 17 .313 .500
Long 3565 34 .157 .157 2971 35 .197 .236 2228 21 .250 .300 1783 17 .313 .375
H Short 2037 10 .157 .157 1698 8 .197 .197 1273 15 .250 .250 1019 12 .313 .313
333
45─50HRC (167─417) VP15TF Medium 2037 10 .157 .079 1698 8 .197 .118 1273 12 .250 .200 1019 10 .313 .250
Long 2037 10 .157 .039 1698 8 .197 .079 1273 12 .250 .150 1019 10 .313 .188
Heat Treated Steel
Short 1146 5 .157 .157 955 5 .197 .197 716 8 .250 .250 573 7 .313 .313
188
50─60HRC (125─333) VP15TF Medium 1146 5 .157 .079 955 5 .197 .118 716 7 .250 .200 573 5 .313 .250
Long 1146 5 .157 .039 955 5 .197 .079 716 7 .250 .150 573 5 .313 .188
y SHOULDER MILLING (Cutting Depth : Large)
*Machining Stainless Steels
Cutting Mode
Down cutting (Climb milling) is preferred.

ap
N : Spindle Speed (RPM)

ae F : Table Feed (IPM)
Cutting & .625" & .750" & 1.000" & 1.250"

MILLING
(SFM) N F ap ae N F ap ae N F ap ae N F ap ae
P Short 3820 24 .315 .157 3183 30 .394 .157 2387 28 .500 .250 1910 23 .625 .313
625
180─280HB (
375─750) VP15TF Medium 3820 18 .315 .118 3183 20 .394 .118 2387 23 .500 .250 1910 18 .625 .313
Carbon Steel Long 3820 18 .315 .079 3183 15 .394 .079 2387 23 .500 .200 1910 18 .625 .250
Alloy Steel Short 3056 14 .315 .157 2546 20 .394 .157 1910 23 .500 .250 1528 18 .625 .313
500
280─350HB (
375─667) VP15TF Medium 3056 14 .315 .118 2546 12 .394 .118 1910 18 .500 .250 1528 14 .625 .313
Long 3056 14 .315 .079 2546 12 .394 .079 1910 18 .500 .200 1528 14 .625 .250
Short 3056 14 .315 .157 2546 20 .394 .157 1910 23 .500 .250 1528 18 .625 .313
500
Pre-Hardened Steel 35─45HRC (375─667) VP15TF Medium 3056 14 .315 .118 2546 12 .394 .118 1910 18 .500 .250 1528 14 .625 .313
Long 3056 14 .315 .079 2546 12 .394 .079 1910 18 .500 .200 1528 14 .625 .250
Short 3056 14 .315 .157 2546 20 .394 .157 1910 23 .500 .250 1528 18 .625 .313
500
(375─542) VP15TF Medium 3056 14 .315 .118 2546 12 .394 .118 1910 18 .500 .250 1528 14 .625 .313
Long 3056 14 .315 .079 2546 12 .394 .079 1910 18 .500 .200 1528 14 .625 .250
M Short 3820 18 .315 .157 3183 20 .394 .157 2387 28 .500 .333 1910 23 .625 .417
625
(333─667) VP15TF Medium 3820 18 .315 .118 3183 15 .394 .118 2387 23 .500 .267 1910 18 .625 .333
Long 3820 18 .315 .079 3183 15 .394 .079 2387 23 .500 .200 1910 18 .625 .250
K Short 3820 45 .315 .315 3183 50 .394 .315 2387 32 .500 .333 1910 26 .625 .417
625
(500─1000) VP15TF Medium 3820 36 .315 .197 3183 38 .394 .157 2387 23 .500 .267 1910 18 .625 .417
Long 3820 30 .315 .118 3183 30 .394 .079 2387 23 .500 .200 1910 18 .625 .333
Short 3820 45 .315 .315 3183 50 .394 .315 2387 28 .500 .333 1910 23 .625 .417
625
< 500MPa
(500─750) VP15TF Medium 3820 36 .315 .197 3183 38 .394 .157 2387 23 .500 .267 1910 18 .625 .417
Long 3820 30 .315 .118 3183 30 .394 .079 2387 23 .500 .200 1910 18 .625 .333
Ductile Cast Iron
Short 3565 42 .315 .315 2971 47 .394 .315 2228 26 .500 .333 1783 21 .625 .417
583
< 800MPa
(500─750) VP15TF Medium 3565 34 .315 .197 2971 35 .394 .157 2228 21 .500 .267 1783 17 .625 .417
Long 3565 28 .315 .118 2971 28 .394 .079 2228 21 .500 .200 1783 17 .625 .333
H Short 2037 10 .315 .079 1698 8 .394 .118 1273 15 .500 .200 1019 12 .625 .250
333
45─50HRC (167─417) VP15TF Medium 2037 10 .315 .039 1698 8 .394 .079 1273 12 .500 .160 1019 10 .625 .200
Long 2037 10 .315 .039 1698 8 .394 .039 1273 12 .500 .120 1019 10 .625 .150
Heat Treated Steel
Short 1146 5 .315 .079 955 5 .394 .118 716 8 .500 .200 573 7 .625 .250
188
50─60HRC (125─333) VP15TF Medium 1146 5 .315 .039 955 5 .394 .079 716 7 .500 .160 573 5 .625 .200
Long 1146 5 .315 .039 955 5 .394 .039 716 7 .500 .120 573 5 .625 .150
K140
BALL NOSE
END MILL
Including
curved faces
Roughing
SRM2 Ø40 (1.575")

Ø50 (1.969 ")
a Combination Type
a Morse Taper Type a Straight Type
ap (Max. Depth of Cut) ap (Max. Depth of Cut)
* *
Number of Flutes
Stock
Dimensions (inch)
Type Order Number
Inner, Outer Peripheral Inner, Outer Peripheral Inner Outer Peripheral
R R D1 D4 L1 L2 ap
SRM2400WNLS s 2 .787 1.575 2.000 7.874 4.724 2.126 TS6S TS43 TKY30T TKY15F SRG40C SRG40E APMT1604
Long Standard Long Standard Extra Long Long Standard
PDER-p2
2500WNLS s 2 .984 1.969 2.000 7.874 4.724 2.480 TS6 TS43 TKY30T TKY15F SRG50C SRG50E APMT1604
PDER-p2
Combination
2400WNLM s 2 .787 1.575 2.000 9.843 6.693 2.126 TS6S TS43 TKY30T TKY15F SRG40C SRG40E APMT1604
PDER-p2
2500WNLM s 2 .984 1.969 2.000 9.843 6.693 2.480 TS6 TS43 TKY30T TKY15F SRG50C SRG50E APMT1604
PDER-p2
APMT1604
2500WNLL s 2 .984 1.969 2.000 11.811 8.661 2.480 TS6 TS43 TKY30T TKY15F SRG50C SRG50E
PDER-p2
APMT1604
2500WNLX s 2 .984 1.969 2.000 13.780 10.630 2.480 TS6 TS43 TKY30T TKY15F SRG50C SRG50E
PDER-p2
SRM2400SNLS s 2 .787 1.575 1.654 7.874 3.937 2.126 TS6S TS43 TKY30T TKY15F SRG40C SRG40E APMT1604
PDER-p2
Straight
2500SNLS s 2 .984 1.969 1.654 7.874 3.937 2.480 TS6 TS43 TKY30T TKY15F SRG50C SRG50E APMT1604
PDER-p2
2400SNLM s 2 .787 1.575 1.654 9.843 5.906 2.126 TS6S TS43 TKY30T TKY15F SRG40C APMT1604
SRG40E PDER-p2
2500SNLM s 2 .984 1.969 1.654 9.843 3.937 2.480 TS6 TS43 TKY30T TKY15F SRG50C SRG50E APMT1604
PDER-p2
APMT1604
Morse Taper
SRM2500MNLS s 2 .984 1.969 ─ 10.079 4.724 2.480 TS6 TS43 TKY30T TKY15F SRG50C SRG50E
PDER-p2
APMT1604
2500MNLM s 2 .984 1.969 ─ 11.260 5.906 2.480 TS6 TS43 TKY30T TKY15F SRG50C SRG50E
PDER-p2
MILLING
* Clamp Torque (lbf-in) : TS43=31, TS6=89, TS6S=89
INSERTS
Application
Class
VP20RT
VP30RT
VP15TF

R L1 L2 S1 F1 Re
* SRG40C G s s s .787 1.417 .807 .315 ─ ─

50C
Inner
* G s s s .984 1.575 1.024 .335 ─ ─
* SRG40E G s s s .787 1.260 .654 .315 ─ ─

50E G .984 1.409 .787 .335 ─ ─
Outer
* s s s
APMT1604PDER-M2 M a ─ .650 .375 .187 .055 .031

Peripheral
Strong Cutting APMT1604PDER-H2 M a ─ .650 .375 .187 .055 .031

Edge Type
* 2ainserts in one case.

: Inventory maintained. s : Inventory maintained in Japan. SPARE PARTS M001

MILLING

A : Slot Milling B : Shoulder Milling (Standard Type) C : Shoulder Milling (Long Cutting Edge Type)
Cutting
Mode
Cutting Speed Feed per Tooth Cutting

Work Material Hardness Grade (SFM) (IPR) Mode
P .008 (.004 ─ .012) A
VP20RT
Alloy Tool Steel < 250HB 655 (525 ─ 820) .008 (.004 ─ .016) B
VP30RT
.012 (.004 ─ .016) C
.008 (.004 ─ .012) A
VP15TF
Cast Tool Steel < 230HB 655 (525 ─ 985) .012 (.004 ─ .018) B
VP20RT
.008 (.004 ─.016) C
K .010 (.004 ─ .016) A
Tensile Strength VP15TF
Ductile Cast Iron 655 (525 ─ 985) .010 (.004 ─ .018) B
< 540MPa VP20RT
.014 (.004 ─.018) C
.010 (.004 ─ .016) A
Tensile Strength VP15TF
Gray Cast Iron 655 (525 ─ 985) .014 (.004 ─ .018) B
< 350MPa VP20RT
.010 (.004 ─.016) C
y GRADE APPLICATION GUIDE
Gray Cast Iron • Ductile Cast Iron Cast Tool Steel Alloy Tool Steel
VP15TF
VP20RT
VP30RT
Wear Resistance Toughness

MILLING
K142
VERTICAL FEED
MILLING Roughing
PMC A M
øD1
øD4
øD5
a For under-cutting trimmed
part of press mould. θ1
a 2 directional cutting with A H1
θ2
large overhang. ae(Max.Depth of Cut)
L4
a Suitable for automated SECTION A-A
L2 L11
3 axis programming. L1
* 1
Number of Teeth
Stock
Coolant Hole
Mass
Dimensions (mm)
Order Number Shank Arbor
M*
2
R D1 D4 D5 L1 L2 L4 L11 H1 ae θ1 θ2 (kg) Insert
JOMp080320 SC20M10S
PMC08R252AM1035 s Y 2 25 10.5 18 58.7 39.7 35 6 14 M10 1.5 35° 40.5° 0.1 ZZSR-pp ppppW
JDMp09T320 SC25M12S
09R323AM1245 s Y 3 32 12.5 21 72.5 50.5 45 6 19 M12 3 35° 40.5° 0.2 ZDSR-pp ppppW
JDMp120420 SC32M16S
12R403AM1645 s Y 3 40 17 29 74.4 51.4 45 6 24 M16 3.5 35° 40.5° 0.3 ZDSR-pp ppppW
*1 Y=Yes *2 Clamp Torque of the Head(lbf-ft) : M10=33.8, M12=59.2, M16=66.7

SPARE PARTS
* * z x
Order Number
Clamp Bridge Clamp Clamp Spring Wrench Anti-seize
Screw Bridge Screw Lubricant
xTKY08D
PMC08R252AM1035 TS33 AMS3 AJS3010T10 ASS2 MK1KS
zTKY10R
09R323AM1245 TS351 AMS3 AJS3010T10 ASS2 xTKY10D MK1KS
12R403AM1645 TS43 AMS4 AJS4012T15 ASS2 xTKY15D MK1KS
MILLING
* Clamp Torque (lbf-in) : TS33=8.9, TS351=22, TS43=31, AJS3010T10=22, AJS4012T15=31
INSERTS
Class
Shape Order Number

FH7020
VP30RT
PMC holder Geometry

VP15TF
B 3° D1 S1 F1 Re
FT JOMW080320ZZSR-FT M a a a 13° 8 3.18 1.4 2 PMC08R252AM1035

Breaker
JDMW09T320ZDSR-FT M a a a 15° 9.525 3.97 1.8 2 PMC09R323AM1245
120420ZDSR-FT M a a a 15° 12 4.76 2.5 2 PMC12R403AM1645 F1
B 3°
D1 Re S1
ST JDMT120420ZDSR-ST M a a a 15° 12 4.76 2.5 2 PMC12R403AM1645

Breaker
B 3°
F1
Re
D1 S1
JM JOMT080320ZZSR-JM M a a a 13° 8 3.18 1.4 2 PMC08R252AM1035

Breaker
JDMT09T320ZDSR-JM M a a a 15° 9.525 3.97 1.8 2 PMC09R323AM1245
120420ZDSR-JM M a a a 15° 12 4.76 2.5 2 PMC12R403AM1645 B 3°
F1
D1 Re S1

MILLING

Cutting Number Cutting Speed Feed per Tooth Width of Cut Pick Feed
Work Material Hardness Grade Breaker Dia.
(mm) of Teeth (SFM) (inch/tooth) (inch) (inch)
P &40 3 820 (655 ─ 985) ─.024 ─.059 ─.236
Carbon Steel
< 180HB VP15TF FT &32 3 655 (490 ─ 720) ─.022 ─.047 ─.197
Alloy Steel
&25 2 655 (490 ─ 720) ─.022 ─.039 ─.197
&40 3 820 (655 ─ 985) ─.022 ─.059 ─.197
Hardening Tool Steel
< 300HB VP15TF FT &32 3 590 (490 ─ 655) ─.020 ─.047 ─.118
for Cold Work Dies
&25 2 590 (490 ─ 655) ─.020 ─.039 ─.118
&40 3 655 (330 ─ 985) ─.022 ─.059 ─.197
Alloy Tool Steel < 300HB VP15TF FT &32 3 490 (260 ─ 655) ─.020 ─.047 ─.118
&25 2 490 (260 ─ 655) ─.020 ─.039 ─.118
K &40 3 820 (655 ─ 985) ─.024 ─.059 ─.236

Tensile
Cast Iron Strength VP15TF FT &32 3 655 (490 ─ 720) ─.022 ─.047 ─.197
<350MPa
&25 2 655 (490 ─ 720) ─.022 ─.039 ─.197
&40 3 820 (655 ─ 985) ─.024 ─.059 ─.236
Tensile
Ductile Cast Iron Strength VP15TF FT &32 3 655 (490 ─ 720) ─.022 ─.047 ─.197
< 800MPa
&25 2 655 (490 ─ 720) ─.022 ─.039 ─.197
(Note 1) The above cutting conditions are general guide lines. Adjustments maybe necessary depending on machine rigidity,
workpiece geometry and clamping.
(Note 2) A carbide shank extension is recommended to prevent vibrations.
Application of Breakers Application of Insert Grades

Cutting Light General Interrupted Cutting Light General Interrupted
Conditions Cutting Cutting Cutting Conditions Cutting Cutting Cutting
JM FH7020
Breaker FT Grade VP15TF
(First recommended) ST (First recommended) VP30RT
NOTES ON MACHINING METHODS

a How to choose an appropriate diameter tool.
MILLING
Machine plain surfaces with a larger tool and corner radii with smaller diameter cutters.
Cutting point
PMC
PMC
Small type
Large type
PMC
a Relation of the cutter diameter and corner R size of work piece

A guide for the smallest possible workpiece radius that can be machined is from 0.6 ─ 0.7 x diameter of the tool.
C
or Tool diameter
ne Corner R
rR
D1(mm) (inch)
=ø
D
1x
& 25 R > .689

0.
6~
0.
& 32 R > .866

7
PMC
øD1 & 40 R > .945
* Adjust cutting conditions according to the set up.
* Smaller workpiece corner radii (only >0.5 x cutter &) may be possible
by reducing the width of cut, speed and pick feed.
K144 SCREW-IN ARBORS K148

VERTICAL FEED
MILLING Roughing
PMR
a 1 directional cutting with large overhang.

a Unique shape of curved edge gives
high rigidity and low resistance.
Stock
Number of Teeth
Dimensions (mm)
Order Number Insert
R D1 L1 D9 L7 D8 D12 W1 L8 ap
PMR405003A22R s 3 50 40 22 20 11 45 10.4 6.3 11 CPMT1205ZPEN-M2/3
Metric
406304A22R s 4 63 40 22 20 11 57 10.4 6.3 11 CPMT1205ZPEN-M2/3

408005A27R s 5 80 50 27 23 13.5 73 12.4 7 11 CPMT1205ZPEN-M2/3
PMR405003BR s 3 50 40 22.225 19 11 45 8.4 5 11 CPMT1205ZPEN-M2/3
Inch
406304BR s 4 63 40 22.225 19 11 57 8.4 5 11 CPMT1205ZPEN-M2/3

408005DR s 5 80 63 31.75 32 17 73 12.7 8 11 CPMT1205ZPEN-M2/3
SPARE PARTS
Shim Screw
* *
Order Number
Shim Shim Screw Insert Screw Wrench (Insert) Wrench (Shim) Set Bolt
Shim
PMR405003A22R STPMR4N WCS503507H TPS35 TIP15T HKY35R HSC10035
406304A22R STPMR4N WCS503507H TPS35 TIP15T HKY35R HSC10035
Insert 408005A27R STPMR4N WCS503507H TPS35 TIP15T HKY35R HSC12040
405003BR STPMR4N WCS503507H TPS35 TIP15T HKY35R HSC10035
Insert Screw
406304BR STPMR4N WCS503507H TPS35 TIP15T HKY35R HSC10035
408005DR STPMR4N WCS503507H TPS35 TIP15T HKY35R HSC16040

INSERTS
MILLING
Class

VP15TF D1 S1 F1 Re
CPMT1205ZPEN-M2 M a 12.7 5.56 1.4 0.8
1205ZPEN-M3 M s 12.7 5.56 1.4 1.2

Work Material Hardness Grade Cutting Speed (SFM) Feed per Tooth (inch/tooth) pf (mm)
P Carbon Steel 180─ 280HB
VP15TF 590 (490 ─ 655) .008 (.004 ─ .012) < .5D
Alloy Steel 280─ 380HB
K Tensile Strength
Gray Cast Iron VP15TF 590 (490 ─ 655) .008 (.004 ─ .012) < .5D
< 350MPa
Tensile Strength VP15TF 490 (390 ─ 555) .008 (.004 ─ .012) < .5D
360─ 500MPa
Ductile Cast Iron
Tensile Strength VP15TF 390 (330 ─ 490) .008 (.004 ─ .012) < .5D
500─ 800MPa
(Note 1) The above conditions are suitable for general machining purposes, it is possible to use conditions that are different from the above.
(Note 2) For horizontal feed machining, please reduce the feed rate by 20 ─ 40%.
(Note 3) If vibration occurs when machining, please reduce the depth of cut, cutting speed by 20 ─ 50%.
<10 inserts in one case> ARBORS K148 TECHNICAL DATA N001 K145
MILLING
VERTICAL FEED
MILLING Finishing
PMF
ø50 øD4 ø63 øD4
øD9 øD9
W1
L8
W1
L8
L7
L7
L1
L1
øD8 1° øD8 1°
øD1 øD1
ø80 øD4
øD9
W1
L8
a 2 directional cutting with large overhang.
L7
a No burring so no need for hand finishing.
a High precision multi directional insert
L1
ensures highly accurate surfaces.
øD8 1°
øD1
METRIC Standard
Max. * 2
* 2
Number of Teeth
z x
Stock
Dimensions (mm) Allowable Revolution

Order Number (min-1)
R D1 L1 D9 L7 D8 Balance G40 *1 Cartridge Insert Radial Set Bolt Wrench Wrench Set Bolt Insert
W1 L8 D4 Unknown Balanced Screw Screw (Cartridge)
HKY40R
PMF05004A22R a 4 50 63 22 20 12 10.4 6.3 48 6300 12700 PMFA13R TS254 TSS04005 HBH06012 TKY08F HKY50R zHDS10031
TPEW
06306A22R a 6 63 63 22 20 18 10.4 6.3 60 5000 10100 PMFA13R TS254 TSS04005 HBH06012 TKY08F HKY40R xHSC10050 1303
ZPpR2
08008A27R a 8 80 50 27 23 13.5 12.4 7 75 3900 7900 PMFA13R TS254 TSS04005 HBH06012 TKY08F HKY40R xHSC12035
* 2 Clamp Torque (lbf-in) : TS254=8.9, HBH06012=8.5
INSERTS
Coated CBN Dimensions (mm)
Class

VP15TF
AP10H
MB710
D1 S1 F1
MILLING
TPEW1303ZPER2 E a a 7.94 3.18 2

60°
F1
F1
TPEW1303ZPTR2 E a 7.94 3.18 2

11°
* CBN
D1 S1

Cutting Speed Feed per Tooth Cutting Speed Feed per Tooth
Work Material Hardness Grade (SFM) (inch/tooth) Work Material Hardness Grade (SFM) (inch/tooth)
820
P 820 K Tensile Strength AP10H (490 ─ 1150) .004
180─280HB VP15TF (490 ─ 1150) (.002 ─ .006)
< 500MPa MB710 3280
Carbon Steel .004 Dactile (2625 ─ 3940)
Alloy Steel (.0019 ─ .006) Cast Iron AP10H 655
655 Tensile Strength (330 ─ 985) .004
280─380HB VP15TF (330 ─ 985) (.002 ─ .006)
< 800MPa MB710 3280
(2625 ─ 3940)
1150
K Gray Tensile Strength AP10H (655 ─ 1640) .004
Cast Iron < 350MPa MB710 4920 (.0019 ─ .006)
(3280 ─ 6560)
(Note 1) Recommended radial depth of cut is .004" to .008"(1 ─ 2mm).
(Note 2) Up and down vertical cutting is recommended for efficiency.
(Note 3) For crossfeed cutting, feed per tooth should be reduced to less than .002(inch/tooth).
K146 <10 inserts in one case> <1 insert in one case for CBN> ARBORS K147
LONG ARBORS
(Effective Neck Length)
METRIC Standard
Dimensions (mm)
Stock
Mass
Order Number Cutter
(lbs)
D5 D10 L10 L11 L3 M
BT50-22-250-050 [ 47 22 250 18 202 M10 14.3 PMF05004A22R, PMR405003A22R

22-250-063 [ 60 22 250 18 202 M10 18.7 PMF06306A22R, PMR406304A22R
27-300-080 [ 75 27 300 22 252 M12 27.6 PMF08008A27R, PMR408005A27R
22.225-250-050 [ 47 22.225 250 17 202 M10 14.3 PMR405003BR
MILLING
PMF K146 SPARE PARTS M001

[ : This item to be discontinued within two years. PMR K145 TECHNICAL DATA N001 K147
MILLING
SCREW-IN ARBORS
STRAIGHT SHANK ARBOR M
øD5
øD4
øD9
L2
L1 H1
y STEEL SHANK TYPE METRIC Standard

* Dimensions (mm)
Stock
Mass
Coolant Thru
Type
Order Number (kg)

D9 D4 D5 L1 L2 H1 M
SC16M08S100S s Y 8.5 16 14.5 100 10 10 M8 0.1
08S200L s Y 8.5 16 14.5 200 10 10 M8 0.3
SC20M10S120S Y 10.5 20 18.5 120 10 14 M10 0.3
Steel Shank
s
10S220L s Y 10.5 20 18.5 220 10 14 M10 0.5
SC25M12S125S s Y 12.5 25 23.5 125 10 19 M12 0.4
12S245L s Y 12.5 25 23.5 245 10 19 M12 0.8
SC32M16S140S s Y 17 32 28.5 140 15 24 M16 0.8
16S280L s Y 17 32 28.5 280 15 24 M16 1.6
y CARBIDE SHANK TYPE METRIC Standard

* Dimensions (mm)
Stock
Coolant Thru
Mass
Type
Order Number (kg)

D9 D4 D5 L1 L2 H1 M
SC16M08S100SW s Y 8.5 16 14.5 100 10 10 M8 0.2
08S200LW s Y 8.5 16 14.5 200 10 10 M8 0.5
Carbide Shank
SC20M10S120SW s Y 10.5 20 18.5 120 10 14 M10 0.5

10S220LW s Y 10.5 20 18.5 220 10 14 M10 0.9
MILLING
SC25M12S125SW s Y 12.5 25 23.5 125 10 19 M12 0.8

12S245LW s Y 12.5 25 23.5 245 10 19 M12 1.5
SC32M16S140SW s Y 17 32 28.5 140 15 24 M16 1.4
16S280LW s Y 17 32 28.5 280 15 24 M16 2.8
HSK SHANK ARBOR HSK63A

M
øD9
øD5
ø63
C4
L2
y HSK63A SHANK ARBOR METRIC Standard L10
* Dimensions (mm)
Stock
Coolant Thru
Order Number Mass

(kg)
D9 D5 L10 L2 M
SC16M08S22-HSK63A s Y 8.5 14.5 48 22 M8 0.7
20M10S24-HSK63A s Y 10.5 18.5 50 24 M10 0.7
25M12S27-HSK63A s Y 12.5 23.5 53 27 M12 0.7
32M16S28-HSK63A s Y 17.0 28.5 54 28 M16 0.8
K148 * s : Inventory maintained in Japan.

1 Y=Yes
BT SHANK ARBOR M BT30
øD5
øD9
L2
y BT30 SHANK ARBOR METRIC Standard L10
* Dimensions (mm)
Coolant Thru
Stock
Order Number Mass

(kg)
D9 D5 L10 L2 M
SC16M08S10-BT30 s Y 8.5 14.5 32 10 M8 0.4
20M10S10-BT30 s Y 10.5 18.5 32 10 M10 0.4
25M12S10-BT30 s Y 12.5 23.5 32 10 M12 0.4
32M16S10-BT30 s Y 17.0 28.5 32 10 M16 0.4
*1 Y=Yes M BT40
øD5
øD9
L2
y BT40 SHANK ARBOR METRIC Standard L10
* Dimensions (mm)
Coolant Thru
Stock
Order Number Mass

(kg)
D9 D5 L10 L2 M
SC16M08S10-BT40 s Y 8.5 14.5 37 10 M8 1.0
20M10S10-BT40 s Y 10.5 18.5 37 10 M10 1.0
25M12S10-BT40 s Y 12.5 23.5 37 10 M12 1.0
32M16S10-BT40 s Y 17.0 28.5 37 10 M16 1.0
MILLING
*1 Y=Yes
HOW TO INSTALL THE SCREW-IN HEAD
z Thoroughly clean the clamp section of the head and the
arbor with an air blower or brush before installation.
x Tighten the head at the recommended torque and ensure
that there is no gap between the head and arbor.
Recommended Torque Wrench Size

Screw Size (lbf-ft) (mm)
M8 17.1 10
M10 33.8 14
M12 59.2 19
M16 66.7 24
a Cutting tools become extremely hot during cutting. Never touch them with bare hands after operation as this may produce risk of
injuries or burns.
a Do not handle the cutting tools with bare hands as this may cause injuries.
SPARE PARTS M001

MILLING
MAXIMUM SPINDLE SPEED FOR CUTTER

ASX445 AHX640W AOX445
Max. Clamp Max. Clamp Max. Clamp

Diameter Spindle Torque Spindle Torque Spindle Torque
Speed Speed Speed
(min-1) (lbf-in) (min-1) (lbf-in) (min-1) (lbf-in)
2.0" 18000 31 13000 71

2.5" 16000 31 12000 71
3.0" 14000 31 9200 53 11000 71
4.0" 13000 31 7700 53 9300 71
5.0" 12000 31 6500 53 8300 71
6.0" 10000 31 5500 53 7200 71
8.0" 9000 31 4000 53 6400 71
10.0" 8000 31 2800 53

12.0" 1900 53
ASX400 AXD7000 BXD4000 PMF
Max. Clamp Max. Clamp Max. Clamp Max. Clamp

Diameter Spindle Torque Spindle Torque Spindle Torque Spindle Torque
Speed Speed Speed Speed
(min-1) (lbf-in) (min-1) (lbf-in) (min-1) (lbf-in) (min-1) (lbf-in)
1.0" 38000 35
1.25" 41000 31 33000 35
1.5" 36000 31 29000 35
2.0" 18000 31 30000 31 24000 35 12700 8.9
2.5" 16000 31 25000 31 21000 35 10100 8.9

MILLING
3.0" 14000 31 23000 31 19000 35 7900 8.9
4.0" 13000 31 19000 31 16000 35
5.0" 12000 31 16000 31
6.0" 10000 31
8.0" 9000 31
10.0" 8000 31
12.0"
All values shown on this chart are based on the insert being properly seated in pocket and torqued to the recommended values.
(Note) You need to balance the tool and holder together so that it confirms to G40 or higher standards.
K150
Memo
K151

Guide To Milling Tools Mitsubishi To Milling Tools Milling Milling Classification

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Guide To Milling Tools Mitsubishi To Milling Tools Milling Milling Classification

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GUIDE TO MILLING TOOLS

CUTTING MODE ICON

PRODUCT APPLICATION ICON STANDARDS FOR

ASX445 P Steel Cutting Conditions :

Finish─ Light Application

a High rigidity due to employment

a a a a a a .528 .156 .075 .059

C H :45° Right hand tool holder only.

Stock Number Dimensions (inch) Max. Depth

Order Number of Cut JH breaker SEMT13T3AGSN-JH M S a a a a .528 .156 .075 .059

Shape Order Number Geometry

SPARE PARTS M001

LEGEND FOR STOCK STATUS MARK PAGE REFERENCE

CUTTING EDGE ANGLE FOR

CLASSIFICATION (ARBOR TYPE)

ASX445 a Precision molded 20° positive

double-sided insert. ·Ø3.000"

AOX445 a Octagonal double-sided

solid CBN insert.

clamp structure. ·Ø3.000"

BRP a 11° positive insert.

VOX400 aVertical inserts with ·Ø2.000"

high strength cutting ·Ø2.500"

a Ideal chip control. ·Ø2.000"

cutter and unique insert

a Ideal chip control. ·Ø2.500"

a High balance quality. ·Ø2.500"

a High balance quality. ·Ø2.000"

a Low resistance inserts

& high rigidity body. ·Ø2.000"

CLASSIFICATION (SHANK TYPE)

90° &1.250" ─ &2.000" 90°

a Low resistance insert and angles prevents

a High balance quality. a A wide range of chip

inserts. a Economical 16 corner use.

a Low resistance inserts & a The center bottom cutting

a The Anti Fly Insert end milling without

titanium alloys. a Suitable for high feed

titanium alloys. a Air / coolant through.

&2.000" ─ &4.000" &10─&25mm

insert. and medium molds.

&.625" ─& 1.250"

a Excellent chip disposal. a Highly rigid body.

&.313"─ &1.250" a Highly accurate corner

SELECTION CHART (SHANK TYPE)

Cutting Mode ^ K034 ^ K054 ^ K078

C H :45° Right hand tool holder only.

Stock Number Dimensions (inch) Max. Depth

Order Number of Cut (lbs) (Fig.)

K008 a : Inventory maintained. s : Inventory maintained in Japan.

Stock Number Dimensions (mm) [inch] Max. Depth Mass Type

Order Number of Cut (kg) (Fig.)

R12506E s 6 125 138.0 63 38.1 [1.5"] 35 60 15.9 10 6 2.9 1

R12508E s 8 125 138.0 63 38.1 [1.5"] 35 60 15.9 10 6 2.8 1

R10010D s 10 100 113.2 50 31.75 [1.25"] 32 45 12.7 8 6 1.8 1

Fig.1 Fig.2 Fig.3

ø50, ø63 Over ø80

Stock Number Dimensions (mm) Max. Depth Mass Type

Order Number of Cut (kg) (Fig.)

-100A05R s 5 100 113.2 50 32 25 17.5 70 14.4 8 6 1.6 2

-125B08R s 8 125 138.0 63 40 32 56 80 16.4 9 6 2.3 3

-250C14R s 14 250 262.9 63 60 32 174 200 25.7 14 6 10.6 5