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Fyp Project Report Azam
Fyp Project Report Azam
Fyp Project Report Azam
TRIBOELECTRIC GENERATOR
SUPERVISOR
DR. HAFIZAL BIN YAHAYA
I have been working hard in finishing this final year project (FYP). I cannot
simply manage to finish it up if not by the help from many people.
First of all, I would like to thank my beloved parents. They have been giving
so much support during the two-semester period to finish all things. Although they do
not involve directly in this project but I believe that they have create such good
working environment that motivate me and they also encourage me to keep doing the
research even though I face so much hard times.
Next, I would like to give special thanks to the people that have been involving
in the project directly. My sincere appreciation goes to my supervisor, Dr. Hafizal Bin
Yahaya for guiding me throughout the hard time to finish up the research. He has given
so much comments on my work. Some of them are positive and some are negative but
I believe both of it leads me to smooth path to the end of the research. I always remind
myself not to work alone all the time during this research because I am actually one of
the eMast iKohza member so that I should engage actively with other members. Those
members are Mrs. Marina and Dr. Azmah. They have supplied me lot of beneficial
information regarding the research. They actually have their own students to care for
but still they can spend their limited time to help me.
Finally, I thank my colleagues for their help in finishing this research. They
share what they know about my research and also give me idea on how to conduct the
experiment in a proper way. I hope that they will also success in their research.
ABSTRACT
1 INTRODUCTION 1
1.1 Research Background 1
1.2 Problem Statement 6
1.3 Research Motivation 7
1.4 Research Objectives 7
1.5 Research Scope 8
1.6 Significant of Research 8
1.7 Summary of Work 9
2 LITERATURE REVIEW 10
2.1 Triboelectric Nanogenerator 10
2.2 Types of Operation TEG 11
2.2.1Attached Electrode Vertical Contact- 12
Separation Mode TEG
2.2.2 Sliding-Mode Attached Electrode TEG 13
2.2.3 Single Electrode Mode TEG 14
2.2.4 Freestanding Triboelectric-Layer Mode TEG 15
3 METHODOLOGY 16
3.1 Research Flow Chart 16
3.2 Sample Selection 17
3.3 Sample Preparation 18
3.4 Rolling TEG prototype 20
3.5 Experimental Setup 21
3.6 Sample Material Used 24
3.7 Parameter in Rolling TEG 25
4 RESULT AND DISCUSSION 26
4.1 Introduction 26
4.2 Voltage Output VS Material Combination 27
4.3 Current Output VS Material Combination 31
4.4 Current Output VS Surface Roughness 35
5 CONCLUSION AND RECOMMENDATION 44
5.1 Conclusion 44
5.2 Recommendation 46
APPENDICES 47
REFERENCES 66
CHAPTER 1
1.0 INTRODUCTION
Triboelectrification happens in our daily lives but most of the time we do not
know how to manipulate it into something beneficial. We usually consider it as a
negative effect with very limited positive application. A TEG is an energy harvesting
device that converts ambient mechanical force into electricity. The electric created by
TEG is driven by two important factors which is triboelectrification and electrostatic
induction. In 2012, Prof. Zhong Lin Wang’s group at Georgia Institute of Technology
had come up with new type of TEG [15]. As this power generation unit, in the inner
circuit, an energy is created by the triboelectric effect due to the charge transfer
between two thin organic/inorganic films that exhibit opposite tribo-polarity; in the
outer circuit, electrons are driven to flow between two electrodes attached on the back
sides of the films to make sure the potential is balance. This new type of TEG also
known as organic nanogenerator since the most useful materials used are organic,
which is the first of using organic materials for harvesting mechanical energy [16].
This research focus on the mechanical parts that produce most wasted energy from
friction and sliding motion.
2
Ever since the introduction of the new type of TEG in January 2012, the output
power density of TEG has been improved for five orders of magnitude within 12
months. The area power density reaches 313 W/m2, volume density reaches 490
kW/m3, and a conversion efficiency of ~60% has been demonstrated. Besides the
unprecedented output performance, this new energy technology also has a number of
other advantages, such as low cost in manufacturing and fabrication, excellent
robustness and reliability, environmental-friendly, and so on. Figure 1 below show
some of the new type of TEG over twelve after the TEG produced by Prof Zong Lin
Wang [16].
Our daily activities have produced much wasted mechanical energy so that we
should find a way make it useful. This triboelectric generator can be applied to harvest
all potential wasted mechanical energy, such as human motion, walking, vibration,
mechanical triggering, rotating tire, wind, flowing water and more.
3
Figure 2 shows the illustration of the fundamental mode of TEG [17]. Each mode has
distinctive qualities and can be applied in various appropriate applications.
Almost all materials known exhibit the triboelectrification effect, from metal,
to polymer, to silk and to wood, almost everything. These materials can be candidates
for fabricating TEGs, so that the materials choices for TEG are huge. There must be a
way to classify these materials into a specific group in terms of charge transfer or
electron affinity. The ability of a material for gaining/losing electron depends on its
polarity. John Carl Wilcke published the first Triboelectric Series in a 1757 on static
charges. The chart in Figure 3 below is partial part of the series that cover up some
positive and negative materials
4
A material towards the bottom of the series, when touched to a material near
the top of the series, will attain a more negative charge. The further away two materials
are from each other on the series, the greater the charge transferred. This chart shows
the static buildup tendencies of various materials. A chart that shows static buildup
tendencies by type of material is called a "static buildup array”. This chart is used to
select the suitable material to uses in this research. When two materials from the static
buildup array are touched together, materials nearer the top of the graph will tend to
have a positive charge, while materials nearer the bottom of the array will tend to have
a negative charge. This chart is very useful to understand the basic principle of
triboelectrification of two materials which are in contact to each other.
polymer sheets stacked alternatively without interlayer binding. The two short edges
of the device were sealed with ordinary adhesive tape and to ensure an adequate
contact between two polymer sheets. Both the top and bottom surfaces of the structure
were covered with a thin layer of Au alloy film (100 nm in thickness) by sputter
coating. The metal films play two important roles here:
(1) Producing equal but opposite sign mobile charges via the electrostatic
induction of the tribology generated potential at the interfacial region;
(2) Served as common electrodes for directly connecting the device with
an external circuit.
Figure 4(b) shows the mechanism of typical type of TEG. Charges are
generated by frictioning two polymer films, which results in the creation of a
triboelectric potential layer at the interfacial region (indicated by dashed lines); a
mechanical compression results in a change in the distance between the two electrodes
(from D to d), thus, under the driving of the triboelectric potential, a change in system
6
capacitance leads to the flow of current in the external load which drives the flow of
the free electrons across the electrodes to minimize the total energy of the system.
Scientists and chemists are focusing on the approach to using organic materials
as a way to generate electrical energy. It is important not only to generate electrical
energy but also how to control the energy output in terms of the efficiency. They
visualize that much more enhancement of the output power density will be
demonstrated. They have been testing a lot of materials which are having great
potential to generate electrical energy. There are many variable and parameters should
be considered during the testing to ensure accurate result. Hence, this research is
conducted to find the best parameters that will affect the generation of electrical
energy.
The common TEG does not only serve as a micro-scale power source for
mobile and portable electronics, but it also has the potential to convert water energy
from ocean and wind into great electrical energy. This has open new field of energy
which is blue energy. It is an energy field that goes beyond green energy. So, a new
technique will be developed during this research which is roller rod technique. This
prototype TEG can be implemented in manufacturing industry. Almost all
manufacture has a system driven by conveyor belt that always rotating all the time.
This roller rod TEG is appropriate to applied in the conveyor belt system as it rotates
continuously. The current can be used to drive small electronics components such as
sensors.
7
Our responsible to create new harvesting energy. Not just use it but make it a
new energy for future generation. Our new generation still needed energy resource to
live in this world. In the future distributed networks of complex devices will become
even more relevant. Up to now, the majority of distributed systems is powered by
electrical wires or from batteries. However, both concepts are limited applicable in
case of very large networks or if the devices are hardly accessible. With the increase
of distributed complex networks alternative power supply concepts are needed.
Experiments are carried out throughout the duration of this research with three
different parameters. The first parameter in creating triboelectric generator is to find
the right pair materials (positive and negative) within triboelectric series. This research
will be conducted by using six materials which is three positive materials and three
negative materials (Positive: Aluminium, Nylon, Paper; Negative: Kapton, PVC,
Polyethylene) There will be total of nine combinations of positive-negative tribo-
polarity material. All of these combinations will undergo through experiment to test
the current output with different roller speed. Then, the surface roughness will be
modified by using four different grit size of sandpaper (P240, P600, P1000 and P1200).
Finally, from previous result we will select only the best few pair of materials to see
the output current from different speed of “roller rod” speed which is 2000rpm,
3000rpm and 6000rpm. The period of the experiment for each material combination is
5 minutes. Current output will be measured accordingly by using oscilloscope.
2 2 2 2 2 2 2 2 2 2
0 0 0 0 0 0 0 0 0 0
1 1 1 1 1 1 1 1 1 1
8 8 8 8 8 9 9 9 9 9
ACTIVITY
Literature review
Material purchasing
Preparation of material
Differentiate material in term of
surface types
Experimental setup and data
collection
Data analysis and TEG
optimization
Structuring data and thesis writing
Completed thesis writing
CHAPTER 2
TEG that uses four rotating roller rods, which are driven by a dc motor will be
developed. [27] The triboelectric series will be referred to determine the suitable
triboelectric materials which is Aluminum, Nylon, Paper, Kapton, Polyethylene and
PVC that will be used in this experiment. This project will be focusing on three
significant parameters; material combination, surface roughness of each material
combination and speed of the roller rods.
Experimental works on TEGs has been progressing and it has been used to
various applications. There are several fundamental operation modes available but
most of the operation could be summarized to have four important modes which are
attached-electrode contact-mode triboelectric generators, [27,28] attached-electrode
sliding-mode triboelectric generators, [29-31] single-electrode triboelectric
generators, [30,31] and freestanding triboelectric-layer-based generators [32-35].
These four fundamental modes of TEG will be elaborated in the nest section to give
overview on how each mode is working.
The designing and fabrication process of roller rod TEG will be based on these
fundamental modes. The roller rod TEG is mostly related to two modes which is
vertical contact separation mode and also sliding mode. The dominant mode in this
type of TEG is actually sliding where the materials will be touching to each other
during the rotation where the friction between the materials exhibit.
It is very important to get right view about all those four fundamental modes
of TEG as it can make things easier for us to determine the potential new technique to
harvest energy. The next section will explain deeper about the modes of TEG.
12
There are two regular friction force which is normal contact and lateral sliding.
TEG can be fabricated based on the in-plane sliding between two material that have
different tribo-polarity [40]. An intensive triboelectrification that is induced by sliding
friction cause a periodic change in the surface contact area. The change of contact area
will cause the lateral separation of the charge centers, which creates a voltage drop to
drive the flow of electrons through the external circuit.
In the above two attached electrode TEG, the materials will be attached to two
electrodes. This design has some limitations that will affect the application of TEGs
because the moving object of many practical applications does not belong to the device
system. One way to overcome this weakness is to use single-electrode TEG [16-17]
and freestanding-triboelectric-layer based generators [12-15] are designed with fixed
electrodes. Figure 6 shows the basic working principle of a single electrode mode of
TEG. A single-electrode-based triboelectric nanogenerator is introduced as a more
practical and feasible design for some applications such as fingertip-driven
triboelectric nanogenerator.
In this research, the selection of sample is very important as it will affect the
current output significantly. This research will be conducted by using six materials
which is three positive materials and three negative materials (Positive: Aluminium,
Nylon, Paper; Negative: Kapton, PVC, Polyethylene). Not all material can be used in
this experiment. Knowledge about positive and negative material in triboelectric series
be applied. Triboelectric Series will be the important reference during the material
selection. We will come up with nine different positive-negative material
combinations. Table 2 shows the list of material combinations.
Kapton -
Kapton Kapton - Nylon Kapton – Paper
Aluminium
The sample material that has been modified is characterised using LEXT 3D
Measuring Laser Microscope shown in Figure 9. The microscope will define the
surface roughness of the sample by using arithmetical mean height (Sa). The value of
Sa should be changing after the sample material undergoes surface modification either
greater or less than the original sample without surface modification.
The sanding process takes place for 1 minutes and the rubbing direction is
controlled to be at only one particular direction. The lay on the surface of the material
will be parallel to the rotation of the roller. Figure 10 and 11 shows the surface of the
PVC before and after surface modification respectively.
Figure 10: The smooth surface of PVC before undergoing surface modification
Figure 11: The rough surface of PVC after surface modification is done
20
After finish with the fabrication of the TEG, it should be placed onto suitable
platform. Wood block will be the best choice to become the platform for the prototype.
The use of this wooden block will rise the protype to a higher level from the ground
or floor so that it will be easier to replace the materials and also the DC motor Figure
12 and 13 show the concept prototype and actual protype of TEG accordingly. Figure
14 shows the TEG with DC motor connected to the shaft to drive the roller.
Figure 15: Rolling type TEG consisting of two triboelectric wheels and two
copper electrodes
22
Each cylindrical rod will be allowed to freely rotate about its central axis by
the support of ball bearing. Triboelectric material will be placed onto each surface of
cylindrical rod. Both of the rod will be referred as triboelectric wheel (TW), either
positive (PTW) or negative (NTW). The nature of the TW is depending on whether it
carries a positive or a negative electric charge as shown in Figure 15.
Basically, we already knew that the electron will flow throughout the external
circuit to balance the potential difference. The problem is we do not know which
direction the electrons are flowing so that the experimental setup of the rolling rod
TEG will be shown in Figure 16 below.
In Figure 13(a) the two triboelectric wheels are represented as T(+) and T(-) The
two copper electrodes are represented by E(+) and E(-) . This is the initital setup that can
be seen during the off phase period of the device. In order to have flow of electron
from the device, the variable barrier voltage VB and the variable loading resistance RL
are connected in series with the device. This VB and RL will be connected to the
common connection or the ground G. This will enable them to be in electrical contact,
thus completing the circuit.
circuit of the probe in order to measure voltage output across the Triboelectric Wheel.
The voltage drop across the resistor of 220Ω is measured to calculate the current output
of the TEG. The circuit connection is shown in Figure 18 where the probe is connected
parallel to the resistor.
Figure 17: The oscilloscope is connected dirrectly across the Triboelectric Wheel
Table 3 show the material that will be used in this experiment. These material
are chosen based on the Triboelectric Series. The are six materials chosen to be tested
as shown in Table 3.
Table 4 : Table of each combination and each speed that will tested.
CHAPTER 4
4.1 Introduction
The experiment is conducted by using the roller rod TEG in order to fulfill the
objectives of this research. The experiment are done by following the choosen
parameters which are roller rod speed and also the surface roughness of the material.
Before the experiment is done, the selection of material is significant to ensure each
combination of material inhibit triboelectric properties such as it can trasfer charge
when the friction occurs.
The experiment is conducted in closed room where the air conditioning system
is turned on. The temperature is not strictly controlled during the experiment as the
experiment does not include the temperature as one of the paramater to be analysed. It
is somehow important to make sure there is less effect from the surrounding area so
that the temperature is set to be in the range of 26⁰C to 28⁰C. The rotation of both roller
or Triboelectric Wheel (TW) causes the friction to occur introducing some heat energy
and the temperature increases.
The voltage output and also the current output is measured using oscilloscope
to ensure a set accurate data is collected. The current output produced by the TEG will
define the best combination of material. The best material combination is then undergo
surface modification by sanding process using four different grit size of sandpaper
which are P240, P600, P1000 and P1200.
27
The screen capture of the oscilloscope for other material combination under
various condition (roller speed and surface roughness) is shown in the Appendix. The
yellow line graph shows that the voltage fluctuates over the time. The graph of voltage
output is assumed to be periodical and the Root Mean Square (RMS) value of the
output volatge is calculated using the formula below.
1
𝑉𝑅𝑀𝑆 = × 𝑉𝑃 = 0.7071 × 𝑉𝑃 …………………………(1)
√2
1
𝑉𝑅𝑀𝑆 = × 𝑉𝑃−𝑃 = 0.3536 × 𝑉𝑃−𝑃 ……..…………….(2)
2 √2
1
𝑉𝑅𝑀𝑆 = × 𝑉𝑃−𝑃 = 0.3536 × 𝑉𝑃−𝑃 …………………..(3)
2 √2
All of these equations can be used to calculate the RMS value for the voltage
output but the data collected by the oscilloscope only provides peak to peak voltage so
28
that equation (2) will be used to calculate the voltage. Table 5 shows the raw data
measured by oscilloscope and the RMS value is calculated and recorded in Table 6.
The data is then transferred into chart shown in Figure 21 for the analysis purpose.
Table 5: The raw data of voltage output for different material combination
Table 6: The RMS value of voltage output for different material combination
VRMS (V)
Material Combination
2000 RPM 3000 RPM 6000 RPM
Nylon - PVC 4.10 7.64 10.18
Aluminium - Kapton 3.04 4.74 8.20
Nylon - Kapton 3.18 5.30 8.27
Aluminium - PVC 3.89 6.43 9.40
Kapton - Paper 2.83 4.60 8.06
PVC - Paper 3.75 6.36 9.12
Polyethylene - Paper 3.32 5.59 8.70
Polyethylene - Aluminium 3.25 5.44 8.41
Polyethylene - Nylon 3.54 6.08 8.77
29
7 6.43 6.36
Voltage (V)
6.08
6 5.3 5.59 5.44
4.74 4.6
5 4.1 3.89 3.75
4 3.32 3.25 3.54
3.04 3.18
2.83
3
2
1
0
Material Combination
The trend of voltage output is increasing when the roller speed is increased.
This phenomena is caused by the increasing rate of friction between the material. The
voltage output increases by 3.54V when the roller speed changes from 2000RPM to
3000RPM as referred to the combination of Nylon-PVC. The voltage output for the
speed of 6000RPM shows the increment of 2.54V as compared to the speed of
3000RPM. To see in detail on how the trend of voltage output react to the roller speed,
the graph in Figure 22 is illustrated below.
30
7.64
Voltage output, V
6
4.1
4
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Speed, RPM
Figure 22: The graph of voltage output against the roller speed for Nylon-PVC
The graph in Figure 22 shows that the voltage output increases when the roller
speed increases. The trend is not showing that the voltage output is proportional to the
roller speed. The graph can only tell us the increment but not the specific trend of it.
The black and red extended trendline are purposedly included in the graph to show the
estimated trend if the experiment is conducted by using roller speed of more than
6000RPM. The black trendline shows the possibility of the voltage to increase up to a
critical value and then it will stay unchanged after reaching the specific value.
Meanwhile, the red trendline shows that the voltage output increases up to a specific
value and then it will going down. The experiment should cover a wider range of roller
speed in order to analyse the specific trend of the increment.
31
𝑉 = 𝐼𝑅……………………………………...(4)
𝐼 = 𝑉𝑟𝑚𝑠 /𝑅 ………………………………..(5)
The oscilloscope measures the voltage across the 220Ω resistor and the data is
recorded in Table 7. One of the screen capture of peak to peak voltage reading by the
oscilloscope is shown in Figure 23. The other screen captures are included in
Appendix.
Figure 23: The peak to peak voltage reading across the 220Ω resistor for Nylon-
PVC under rotation of 6000RPM.
The voltage fluctuates over the time so that the peak to peak voltage is measured by
the oscilloscope will be used to calculate the RMS value that is shown in Table 7. The
equation (5) is used to calculated the current output and the calculated data is shown
in Table 8.
32
The graph of current output against material combination under different roller
speed is shown in Figure 24. The current output for material combination of Nylon-
PVC is the highest when it produces 1.093mÅ, 2.571mÅ and 6.043mÅ for the speed
of 2000RPM, 3000RPM and 6000RPM respectively.
6.4
6.2 6.04
6.0
5.8
5.6 5.40
5.4
5.2
5.0
4.8 4.50
4.6
4.4 4.11
4.2 3.99
4.0
Current output (mA)
3.8 3.60
3.6 3.47
3.4
3.2
3.0 2.83
2.70
2.8 2.57
2.6 2.31
2.4 2.12
2.2 2.06
2.0
1.8 1.54
1.6 1.35 1.41
1.4 1.29
1.09 1.16
1.2 1.03 0.96
1.0 0.77 0.84
0.64 0.71
0.8 0.58 0.51
0.6
0.4
0.2
0.0
Material Combination
Figure 24: The current output produced by different material combination under
different speed.
Based on the chart in Figure 24, the combination of Nylon-PVC is the best
combination in terms of the current output produced. The voltage produced by this
material combination has been discussed in the early part of the chapter. It is clear that
this material combination does not only produce high potential difference but also
34
good to induce high current output. Combination of Kapton-Paper gives the lowest
current output because their position in the Triboelectric Series is the nearest as
compared to other material combination.
The production of current by the roller rod TEG is directly related to the
distance of the material in the Triboelectric Series. Again, Nylon and PVC are
separated the furthest in the series compared to other material combination. Nylon-
PVC has the highest tendency to produce more current it the rate of charge transfer is
high.
The use of different DC motor speed to drive the roller has a very significant
effect as the current output increases when the rotaitonal speed is increased. Take a
look at the current produce for Nylon-PVC combination where the current is 1.09mÅ,
2.57mÅ and 6.04mÅ when the speed is 2000RPM, 3000RPM and 6000RPM
respectively. The current increases by 1.48mÅ when the roller speed is increased from
2000RPM to 3000RPM. The speed is then doubled to 6000RPM and the current output
increase by 3.47mÅ. Interestingly the increase in the current output is about double
when the speed doubled. The graph in the Figure 25 illustrates the trend of the current
increment for the best material combination, Nylon-PVC.
7
6.04
6
Current output, mA
3 2.57
2
1.09
1
0
0 1000 2000 3000 4000 5000 6000 7000
Roller speed, RPM
Figure 25: The current output of Nylon-PVC for different roller speed.
35
Figure 18 shows the current increases proportionally to the roller speed. This
is true for the roller speed ranging from 2000RPM until 6000RPM. This trend is
different as compared to the voltage output shown in Figure 22 when the rate of
increment or the slope is decreasing. Still, wider range of roller speed should be tested
to figure out accurate trend of the current output.
In this experiment, four different grit size of sandpaper (P240, P600, P1000
and P1200) are used to modify the surface roughness of the triboelectric material.
Surface modification is the act of modifying the surface of a material by bringing
physical, chemical or biological characteristics different from the ones originally
found on the surface of a material. For enhancing the mechanical retention between
two surfaces, one or both surfaces are normally modified to increase effective surface
area by a sandblasting using sandpaper. The objective of surface modification is to
study the effect of friction in terms of contact area to the current output. Hence, the
best material combination that produces the highest current output which is Nylon-
PVC will undergo surface modification.
Material PVC
No
Grit size P1200 P1000 P600 P240
modification
Sa , (μm) 0.242 0.499 0.731 0.917 1.469
Material Nylon
No
Grit size P1200 P1000 P600 P240
modification
Sa , (μm) 1.173 0.703 0.731 1.304 1.644
Table 9 and 10 prove that the surface modification by using sandpaper has
changed the surface roughness of the material. The greater the grit size of sandpaper
used, the rougher the surface. The experiment is conducted by using the combination
of Nylon-PVC with different surface roughness and the data is recorded in Table 11.
Table 11: The current output produced when the surface of material is modified
Sandpaper grit size
Combination Measured value
P240 P600 P1000 P1200
Voltage Peak to peak 320.00 360.00 520.00 560.00
Nylon - PVC (mV) RMS 113.14 127.28 183.85 197.99
Current (mA) 0.51 0.58 0.84 0.90
43
1
0.9
0.9 0.84
0.8
0.7
0.58
Current (mA)
0.6 0.51
0.5
0.4
0.3
0.2
0.1
0
P240 P600 P1000 P1200
Sandpaper grit size
Chart in Figure 46 shows that the current output increases when the sandpaper
grit size increases. The experiment is conducted with roller speed of 2000RPM. The
highest current (0.9 mÅ) is produced when the P1200 sandpaper is used to modify the
surface roughness. In other words, the finest surface will produce more current output
because the surface contact area is large. The surface contact area helps to enhance the
rate of charge transfer between the material that has different tribo polarity, in this case
the combination of Nylon and PVC.
44
CHAPTER 5
5.1 Conlusion
The experiment has been conducted using the fabricated TEG successfully.
The use of oscilloscope to measure the potential difference between the Triboelectric
Wheel (TW) is very handful as it capture the electrical signal accurately. The accuracy
of oscilloscope is much greater than the digital multimeter. Although the oscilloscope
does not measure the current directly from the TEG but the voltage drop across resistor
is used to calculate the current output by using Ohm’s Law.
Besides, the speed of the DC motor that drive the Triboelectric Wheel shows a
very signicant effect to the voltage and current output. The result shows that the current
output increases when the speed increases. For instance, the best material combination
which is Nylon-PVC produce the highest current output of 6.043mÅ at speed of
6000RPM compared to 1.093mÅ at speed of 2000RPM. Interestingly the current
output increased proportionally to the speed. This is proven when the current output
increase from 2.571mÅ to 6.043mÅ for the speed of 3000RPM and 6000RPM
respectively. The current output is about doubled when the speed of motor is doubled.
The last parameter studied in this research is the surface roughness of the
material. The best combination in this research which is Nylon-PVC is selected to
undergo surface modification process.The surface of the material has been modified
using sandpaper with different grit size and the arithmetical mean height (Sa) is
measured using laser microscope. Based on the result, the value of Sa decreases when
the sandpaper grit size increases. This shows that higher grit size sandpaper produces
smoother surface. The result also shows that the smooth surface can produce more
current output. For example, the material that has been modified with P1200 sandpaper
produce the highest current output of 0.9mÅ. Thus, the change in the surface roughness
of the material causes the change in the surface contact area whereby the rate of charge
transfer is higher when the surce contact area is higher.
46
5.2 Recommendation
The results from this research is not really good enough to be used
commercially. This is because, the current output produced by the rolling type TEG
fluctuates over the time during the experiment. The current output is in the range of
below than 10mÅ which is quite small to power up the electronic devices. An ordinary
LED lamp consumes forward current of 20mÅ so that this type of TEG used in this
research should undergo modification to improve its efficiency.
Firstly, the TEG should have a current storage unit such as capacitor in order
to store the current before releasing it at higher value. Capacitor is the best suggestion
to be used. This is because capacitor is a commonly used device to store electric charge
at low cost. Electric current is stored in capacitor and at certain time the current will
be released in a controlled amount to the electronic devices such as signboard lamp
and study lamp.
Then, the surface area of the material used in the TEG should be higher to
produce higher current. Actually, the related parameter that directly affects the current
output is not the surface area but the surface contact area but increasing the surface
area should cause the increase in surface contact area too. The roller rod used in the
TEG must have bigger diameter and longer to fix bigger surface area of the material.
This is because it will increase surface contact of both positive and negative material.
Another way to increase the surface contact area without changing the dimension of
the roller is by using advanced technology such as Focused Ion Beam machine to
modify the surface roughness in nanoscale. The efficiency of the TEG will increase as
it can produce high current output even by using small area. In other words, the power
outpur per unit area can be increased.
47
APPENDICES
Appendix A: Voltage output; Speed = 2000RPM, No surface modification
Voltage across resistor after the surface modification with sandpaper P1200
Voltage across resistor after the surface modification with sandpaper P1000
Voltage across resistor after the surface modification with sandpaper P600
Voltage across resistor after the surface modification with sandpaper P240
66
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