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07.intermediate Welding Symbols ALU Compressed
07.intermediate Welding Symbols ALU Compressed
Table of Contents
Intermediate Welding Symbols
Introduction 4
Lesson1
Objectives 5
1. Fundamental Concepts
1.1 WeldSymbols
1.2 Supplementary Symbols 10
1.3 Welding Symbols 11
4. Fillet Welds 24
4.1 Equal Leg Size 25
4.2 Unequal Leg Size 25
4.3 Intermittent Fillet Welds 27
4.3.1 Basic Intermittent Fillet Welds 28
4.3.2 Chain Intermittent Fillet Welds 28
4.3.3 Staggered Intermittent Fillet Welds 29
5. Exercises 30
Page 2
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WSA Study Guide JS2.2
Intermediate Welding Symbols
Table of Contents
Intermediate Welding Symbols
Lesson 2
Objectives 35
6. Groove Welds 35
6.1 Back-Gouging 37
6.2 Partial Joint Penetration Groove Welds 38
6.3 Combined Welding Symbols 42
6.4 Bevelled Joints 44
6.5 Multiple Reference Lines 45
6.6 Flare Groove Welds 46
7. Exercises 47
8. Other Welds 52
8.1 PlugWelds 52
8.2 Slot Welds 55
8.3 Stud Welds 61
8.4: Surfacing 63
8.5 BrazedJoints 64
9. Nondestructive Examination 65
Exercise Answers 75
Exam Exercise 80
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WSA Study Guide JS2.2 cwbinsttute
Intermediate Welding Symbols
Introduction
This publication has been prepared primarily to assist personnel qualify
as welding supervisors under the provisions of CSA Standard W47.2,
Certificagtion oƒ companies for the ƒusion welding oƒ aluminum.
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WSA Studý Guide JS2.2 ($
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Intermediate Welding Symbols
Objectives
Lesson 1
After completing this lesson you should be able to:
+..ss$s$
Describe the key elements of a welding symbol
Explain the concept of the arrow side and other side of a joint
Describe the symbols used for continuous and intermittent fillet welds
1. Fundamental Concepts
Welding symbols are a universal system of signs, rules and conventions
for conveying and placing information on drawings. They are intended to
facilitate communication between the designer, fabrication and inspection
personnel and provide the means for graphical representation of welds,
brazes and nondestructive methods on drawings.
⁄2
rêm Typical welding symbol
In welding symbols terminology there are three standard terms that need
to be clearly understood. They are:
$ weldsymbols
$ supplementary symbols
$ welding symbols
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Intermediate Welding Symbols
`7 Fillet weld
_ LÊ Weld symboks for fillet, plug, V-groove and back or backing welds
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WSA Study Guide JS2.2
Intermediate Welding Symbols
The weld symbols and corresponding welds for bevel groove, square
groove, U-groove and J-groove welds are shown in Figure 3.
ò | | ` Square groove
"g ‹ “Yw..
"999v ẽW..
The weld symbols and corresponding welds for groove, surfacing and arc
spot welds are shown in Figure 4.
v
Flare-
V - groove weld
Flare bevel
groove weld
Surfacing welds ï ˆ
In the placing of weld symbols on the reference line there is one important
convention that must be observed for weld symbols that have one vertical
line in their make-up. The rule requires that the vertical line must always
be on the left side in the weld symbol. The weld symbols shown in Figure
5 are incorrect because the vertical line is to the right of weld symboil.
Groove Welds
„1. .V..
“I -KC
U J Flare-V Prs
Bevel
x...L.x=...z.
x. R. 4v ' Ị TVXV
Back or
Surfacing
Backing
lvmn
xxx¬
r7:
Nụ
}`Y© fillet weld and melt-through
K Supplementary symbols for weld all around,
2N Backing bar
“ m
À Contour - convex am .
: Vã `N Contour - concave _
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WSA Study Guide JS2.2
Intermediate Welding Symbols
Reference line N ⁄
ArroOw
BẠN
Tail ,?À
xxx.
Arrowhead
ble:
The tail of the symbol is typically used for specifving the applica
specification.
procedure.
supplementary information.
, peening or other
The process data may include filler metal, back-gouging
known.
operations, and other pertinent data that should be
is normally
The notation placed in the tail dealing with this data
established by the user.
ing reference
All the basic elements of a typical welding symbol, includ
locations, are
to supplementary symbols and their specific, designated
does not imply
shown in Figure 10. The reference to a designated location
mandatory use in every welding symbol.
location, or area
The arrow of the welding symbol must point to a line,
to be welded.
that specifically identifies the joint, location, or area
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Intermediate Welding Symbols
Finish symbol
Contour symbol
Root opening;
Effective groove depth of filling for Length of weld
° h Groove angle;
weld size 9 /. plug and slotwelds
Included angle of
countersink for „Pltch (centre to centre
Depth of preparation; plug welds spacing) of welds
size or strength for |s ‹
/
certain welds
A / „Field weld symbol
Specification, process,
T S(E){:AI =5}
⁄=—
or other Feference) ø Gốm Weld all around symbol
Tail
L—-P 1
/fs — Ạ
(may be omitted ve
/ {§ C3 }
reference is not used) Á |
x< 2,
Basic weld symbol
!
Reference line
or detail reference (N)
Arrow connecting
reference line to arrow
Number of spot, stud, side member of joint or
or projection welds arrow side of joint
LÁ
as shown when tail and
arrOw are reversed
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WSA Study Guide JS2.2 cwbinsttute
Intermediate Welding Symbols
AWS A3.0, Welding Terms and Definitions, describe a joint as the “junction
of members or the edges of members that are to be or have been joined”.
The assembly on the right of Figure 11 consists of three plates. How many
Joints are there?
Select your answer from the following, and then read below for the
correct answer:
Two joints
Three joints
Four joints
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Intermediate Welding Symbols
One Joint only - No. You are thinking of one assembly that after welding
will form one weldment. A weldment is an assembly whose component
parts are joined by welding.
Two Joints - This answer is correct. The three plates form two joints. The
actual joint is the faying area in contact with the centre plate.
Three Joints - No. You are considering three plates, which form part of the
assembly.
Four Joints - No. Perhaps you are considering each side of the joint. For
example, there are four sides where fillet welds could be made. However,
these are only two areas of faying surfaces.
There are five basic joints, although many variations of these result from
the manner of preparation and assembly. These five joints shown in Figure
12, are termed butt joint, corner joint, tee joint, lap joint and edge joint.
Corner joint
Butt joint
_-
Lap joint
em.—
Edge joint
Page 15
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Intermediate Welding Symbols
Groove weld
$.s.veses
Fillet weld
Plug and slot welds
Surfacing weld
s In terms of efficiency:
In terms of shape:
Square
,sợụoe.s.$ov.$_
Bevel
”t
“ự”
“U”
Flare bevel
Flare ~V and
Flare bevel fillet
Page 16
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Intermediate Welding Symbols Lá
1. Groove welds
Shape Efficiency
Single Double
Bo TW, Nh li
"J9. “UIN 552 4ỊN 2. Parfial joint penetration
V-
. am"
Nhu. KMƯỔI
Flare V- . q2
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WSA Study Guide JS2.2
Intermediate Welding Symbols
Groove welds may be single or double sided as shown in Figures 15A and
15B.
-4
Single V-groove weld Single V-groove weld (with backing)
Corner joint ⁄2
In preparation for plug and slot welds, holes or slots are made in the
upper plate. On thinner material such welds can be made without holes or
slots and are called arc spot and arc seam welds, in which the upper sheet
Ñ is melted and fused to the lower sheet.
Plug weld
Loader bucket
The second step is to look for the information connected to the reference
line.
The arrow side of the joint is the side to which the arrow points. The
Opposite side is the other side of the joint.
Figure 19 illustrates the arrow side and the other side of a fillet weld.
Otherside /⁄
Arrow side N
FiG.19] Jllustration oƒ the arrow side and the other side oƒ a fillet weld
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Intermediate Welding Symbols
The other side of a Joint is determined by following the joint line from the
arrow side to the other side as shown in Figure 20.
Arrow side
Arrow side
Other side
Arrow side
(c) T-Joint
Other side
Arrow side
Other side
Other side
(e) Edge joint v⁄ó T7
Arrow side -
Other side
4. Fillet Welds
The fillet weld size “S” must be shown for each weld symbol on the same
s side of the reference line as the weld symbol.
The size must appear to the left of each weld symbol. When the fillet
welds are on both sides of the joint, their sizes must be specified whether
the dimensions are identical or different.
- s 12mm
To avoid guessing which size is applicable to each leg and for clarity
purposes, weld orientation is shown on the drawing.
15
mm Unequal leg fillet welds 1=]
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Intermediate Welding Symbols
—- A
Desired welds Symbol
(A) Fillet weld in hole (or slot)
3/4
3/16
3⁄8
5/16
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la fillet weld extends for the full length of the Joint, there is no need to
specify length on the welding symbol. The lengths and position of the fillet
welds are placed next to the fillet weld symbol — the size to the left and
length or pitch to the right.
lf the arrow side and the other side of the joint are to be welded using
intermittent filiet welds, a pitch must be designated for each side or, in
other words, for each line of weld.
The symbols and dimensions for intermittent fillet welds are shown in
Figure 26.
Weld size
10. }N 75150. Z
10.12 75-150. \
Weld length ⁄ Nm. pitch
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“— . WSA Study Guide JS2.2 ® cwbinstftute
Intermediate Welding Symbols
CC
Intermediate Welding Symbols
This is reflected in the fillet weld symbols, which are offset on opposite
sides of the reference line. The dimensions of staggered intermittent fillet
welds are specified on both sides of the reference line.
10. 75-150
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Intermediate Welding Symbols
5. Exercises
Complete the following exercises. The answers are provided at the end of
the learning unit.
Exercise 1
5/16
Exercise 2
1⁄4 38
3/8
1/4
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Exercise 3
sr6 3/16
5/16 1/4
Exercise 4
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Intermediate Welding Symbols
Exercise 5
Select the welding symbol that corresponds to the fillet welds shown
2 2 2
6 6
a) b) 2-4
”⁄ P 2-6
G) g)
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Intermediate Welding Symbols
Exercise 6
Select the welding symbol that corresponds to the fillet welds shown.
1 6 l 6 J
lười] | | | |
| ||
2 2 2
a) 2-B. b) 2 6
6 2
c) 2 (6) d) 2-6
2 (6) 2-6
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Exercise 7
Select the welding symbol that corresponds to the fillet welds shown.
8. 12
_ |
-
J9ovp] —i
2 2 2 2
a) 2-12 b) ø„ t2
2-12 2-12
|
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Intermediate Welding Symbols
Objectives
ATter completing this lesson you should be able to:
$ Describe the symbols used for complete and partial joint penetration
groove welds
$ Describe the symbols used for plug welds, slot welds and stud welds
6. Groove Welds
The elements that define groove welds are:
$ Theroot opening, the space required for proper fitting of the two
members in the joint, with the primary objective to provide adequate
access for welding and proper fusion in the root area.
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cếrSu
60°
9mm NZ ..
—I| _ 3mm
The completed weld for the welding symbol is shown in Figure 30.
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6.1 Back-Gouging
When back-gouging is required, the welding symbol must include a
reference to back-gouging in the tail as shown in Figure 31. For non-
symmetrical double groove welds, the symbol needs to show the required
groove depth for each side of the joint and include the required groove
angles. For both single groove welds and symmetrical double groove
welds without root faces, the welding symbol does not need to show the
depth of groove dimensions. Reference to notes can be included in the tail
of the welding symbol.
“Ban
`N gouge
>
NỤỘIN
A^ˆ
GTSM
›
(Gouge to sound metal)
See note 1.
>
LAN
Backgouging
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Intermediate Welding Symbols
The groove weld size (E) may have different terms associated with ït. It
used to be called the throat of a groove weld. CSA Standard W59, refers to
it as “effective throat” or “Joint penetration”. The AWS A3.0 defines it as
“loint penetration”.
- 3mm
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^.
The application of the depth of groove and groove weld size is illustrated
in Figures 33 and 34.
The size (E) is measured from the top of the plate to the furthest point
where the weld penetrates the joint. The value of (E) may be less than “S?
(see Figure 33); however, it may also be greater than “S” (see Figure 34).
—IR3mm
45°
10(6) lá
Fio.23] Applicgtion oƒ depth oƒ preparation and groove weld size (E) smaller than “S7
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Intermediate Welding Symbols
1/4 (3/8)
1⁄4
1/4 (7/16)
1/4 (7/18)
Groove weld size im Ni 1/4
FiG. 34 Application oƒ depth oƒ preparation and groove weld size (E) greater than “S7
In the most common welding symbol use, both the depth of preparation
and the groove weld size will be found. These symbols will apply equally
to single- and double-groove welds; however, they are typically more
prevalent ïn cases of partial penetration than complete penetration
grooves. Examples of double-sided welds and the corresponding welding
symbols are shown in Figure 35.
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WSA Study Guide JS2.2 "(2> cwbinsitute
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Intermediate Welding Symbols M
12414)
12 (10)
Desired weld Symbol
3⁄4 (7/8)
1(3/4) ‹ P
G 1 (3/4)
3⁄4 (7/8) z«
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Intermediate Welding Symbols
10(12)
18 (20)
18 (20)
10(12)
1/2 (3/8)
a5 Square-groove
3/61 weld has no
ii preparation
8 hence "8" does
381+~ 1 not appear in
the symbol
(3/9)
1/2 (3/6)
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WSA Study Guide JS2.2 Ị nstitute
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Intermediate Welding Symbols
—
Desired weld Symbol
(A) Back or backing, single-J-groove and fillet weld symbols
3
Desired weld Symbol
(B) Fillet and double-bevel-groove weld symbols
r.
- 12mm
(b)
Figure 38 (a) - No, the arrow of the welding symbol should point to the
— edge that is to be prepared. The other plate should have been bevelled.
Figure 38 (b) - Yes, in this case it is apparent that only one oï the two
plates can be bevelled (the vertical plate) and the arrow does not have to
point to the edge that is to be bevelled.
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udy Guide JS2.2 “D2 cwbinstitute
Intermediate Welding Symbols
The rule that applies to sequencing states that the first operation is
to shown on the reference line closest to the arrow. All subsequent
operations follow the same sequencing order as the reference lines
move away from the arrow. In the example shown in Figure 39, the first
operation is the welding of the single-bevel groove weld on the arrow
side, then the filiet weld on the other side and lastly the fillet weld
reinforcement on the arrow side.
⁄N
GTSM
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Intermediate Welding Symbols
6mm \ 15(6)/ ‹
| 15mm
Effective
Throat
Radius of
the bar
7. Exercises
Exercise 8
Exercise 9
3⁄4 5/8
TH
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Intermediate Welding Symbols
Exercise 10
¡
† 21/8
R
.- —
21/8
Ậ
†
Exercise 11
3⁄8
3⁄4
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Intermediate Welding Symbols
Exercise 12
11/4
—⁄ˆ¬ 3/8
1/4 (9/18)
1/4 (9/18)
3⁄8
Exercise 13
60°
d s 1/8
ni GTSM
1/8
60°
s GTSM 9) „⁄ Z S"!
18 18
60°
Exercise 14
a) 3/8 x 5/8
3/8 x 5/8
d) 3/8 (5/8)
3/8 (5/8)
Exercise 15
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Intermediate Welding Symbols $
Exercise 16
Exercise 17
—=| h— 5
=—- im A
8. Other Welds
Plug and slot welds share the same shape of weld symbol, which is
represented by a rectangle, irrespective of whether the fusion faces inside
the hole or slot are perpendicular or sloping.
Arrow-side holes to be plug welded are specified by placing the plug weld
symbol below the reference line and other-side holes are specified by
placing the plug weld symbol above the reference line.
The location of the elements of a plug weld welding symbol are shown in
Figure 41.
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Plug diameter .
_Ø501201200.
the at root phơi
⁄
! `
4B°
Angle of
countersink
⁄2 Depth of filling
when not complete
The plug welding symbol and dimensions and the finished plug weld
are
shown in Figure 42.
45° ⁄
Ø50L T200. `
459
l 200 l
i42] Dimensioned plug weld and the finished weld
WSA Study Guide JS2.2 ® lề H
Intermediate Welding Symbols
1600
9 @ 160 = 1440
đ8ổ h Ạ
l_— ma 200
Y._.IIY.
- Ỉ : 100
Ậ 100
Y 1i
DetailA - Elevation
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Intermediate Welding Symbols
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ồ ¬ 12L ] B
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3/4
li | 1/:
4.3 | ——
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12L V./ SectionB-B
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The pitch is 8” and there are 5 spaces between the 3' 4” distance.
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Intermediate Welding Symbols
Ố
Number
The stud symbol is always placed below the reference line and the arrow
of the welding symbol points to the surface to which the stud is to be
welded.
The only dimensions discussed in the stud welding symbol are the size,
spacing and the number of studs, all placed on the same side of the
reference line as the stud weld symbol.
The required diameter (size) of the stud is specified to the left of the weld
symbol.
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Intermediate Welding Symbols
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Intermediate Welding Symbols
8.4 Surfacing
As its name implies, a surfacing weld is applied to a surface. A building up
of surfaces may be required for a various reasons, and the most common
are:
$ correction of dimensions
$ providing transition between different metals and
$ providing corrosion- or wear-resistance
nu HA VỆ
MA AC VÀ, ỒN Và ị
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Desired Weld
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Intermediate Welding Symbols
-
only the reference line, the arrow and the identification of the brazing
process in the tail of the welding symbol as shown in Figure 53.
Ñ Ầ
[ —T
ï m==Z-
The brazing process, in this case
torch brazing (TB). must be snown
in the tail of the symbol.
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9. Nondestructive Examination
The examination methods and their corresponding letter designation used
on symbols are shown in Table 1.
Examination Letter
methods designation
Eddy current ET
Leak LT
Penetrant PT
Proof PRT
Radiographic RT
Ultrasonic UT
Visual VT
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Intermediate Welding Symbols
Both systems have the same intent and that is to enable communication
between the designer and others in the production chain (drafting,
welding engineering, supervising, hands-on welding, examination
and inspection personnel). However, the pathways to achieving that
communication goal differ ¡in some concepts and details.
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Ñ lưm J \ \ |
\A lưm / | | VN | \
\ \ I my/ Ị ] ì | \
ư;
a5 ÂN 4x 100200) | ⁄o xHE82H 1 ⁄o 4063-111
sõ Z4 4x 109 (200) ĂN
/ \
/ Ñ
Ị Ñ
6b 4 1
Key
1 Elementary symbol (fillet weld)
2 Supplementary symbol (concave contour)
3 Complementary indications (field weld, weld all-around, reference)
4 Dimensions (fillet weld size, number and spacing)
5 Tail
6a Reference line (continuous line)
6b ldentification line (dashed line) - System A only
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gai he
,.v.ovs.ss$. .s.$?$se.
welded on the arrow side of the joint
4 welds 100 mm in length
spacing between welds = 200 mm
welded all-around
ĩield welds
welded using process 111 in accordance with ISO 4063
Examples of how to designate welds on the arrow side and other side of
]oints for sựystems A and B are shown in Figures 55 to 58.
=zZ
1. Fillet
— 1
3. Plug"
Other cha
Arrow
4. Slot °° side
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Intermediate Welding Symbols
For butt welds, when only the edge of one joint member is to be prepared,
the arrow shall have a break and point toward that member as shown in
Figure 59. The arrow need not be broken if it is obvious which member Ïs
to be prepared. The arrow shall not be broken if there is no preference as
to which member is to be prepared.
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Intermediate Welding Symbols
Asymmetrical Welds
The elementary symbols shall be arranged symmetrically on the reference
line when used to represent symmetrical welds. Examples of the use of
welding symbols to designate asymmetrical welds are shown in Figure 60.
5 Asymmetrical welds are always to be dimensioned regardless !Í they are parlial or full penetration
welds (see Clause 8}
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buinefuiio,
For fillet welds with unequal leg lengths the symbols Z, and Z, are used
where:
For fillet welds made on both sides of a joint, the dimensions of both
welds shall be specified even if they are identical.
Illustration of
Comments
weld
a, throat thickness = height of the
largestisosceles triangle that can be
SIN inscribed in the section
Fillet
z ề z, leg length = side of the largest
isosceles triangle that can be inscribed
in the section
(
For intermittent welds, the dimension of the spacing between the welds,
(e), shall be placed in parentheses after the length dimension.
Chain intermittent welds made on both sides of the joint shall include
information concerning the length, spacing and number of welds for both
sides of the joint.
Ilustration of
weld
Intermittent
butt “ru | JEsfis
L2 lo !
Examples of how to dimension flare V butt welds are shown in Figure 63.
5-0808:
type weld 4G PS
Lễ +
s
h
Exercise 1
Exercise 1
5/16
5/18
Answers
516
Exercise 2
|
1⁄4 F .| 3/8 1/4
38
1/4
| OR
—¬.I! -=
_- 3/8
| 1/4
Exercise 3
5/16 1/4
3/8 3/16
- PP 1⁄4
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Intermediate Welding Symbols
Exercise 4
Exercise 7
Answers
Exercise 5
(a)
Exercise 6
(d)
Exercise 7
(b)
Exercise 8
(1/2)
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Exercise9
5/8 (3/4)
3/4 5/8
1 Ú
N
ï ]
Exercise 10 25
2(21/8)
22 1/8)
†
ị 21/8
.
ĩ
Ậ 218
Exercise 11
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Intermediate Welding Symbols
è
SN nam tusie.
Exercise 12
Exercise 11/4
Answers
3/8
1/4 (9/16)
1/4 (9/16)
3/8
3/8 3⁄6
1/4 —=*ị
BIR =<—¬- 1/4
918. 9/16
Exercise 13
(a)
Exercise 14
(d)
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Intermediate Welding Symbols
Exercise 15
Exercise
Answers
=>. |
ưng
Exercise 16
(d)
Exercise 17 Sa Z
—s| l«e¬s
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Intermediate Welding Symbols
The following are sample multiple choice questions. The answer key is on
Exam page 86.
Exercise ñ Choose the correct welding symbol that precisely specifies the
weld shown.
3) ⁄4
b) mu
= : ⁄`
b) ⁄5
c) ⁄
d) ⁄
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Intermediate Welding Symbols M
Exam
Exercise ? `¬-
b) —¬-
c) NK-
g) Nx.
Y))\
=
[S5
—
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Exercise
3l Z
d) ⁄
60°
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Intermediate Welding Symbols
Exam| 3)
.
50
- 150
Exercise
10x 16
a) š
10x16
10x16
10x16
b) ⁄ Ỹ :
16 (10) ><
c) 10118)
10 (16) ><
d) 10(16)
(18)
Exam ._.
HD a)
Exercise ⁄
50 ÑN 150
\ 150 mm | 150 mm, 1 ékLI
50 (150) P
50 (150)
. 50 - 150
d) 50 - 150
10. Choose the correct welding symbol for the welds shown.
50 -300
50-300
a)
1L 150mm 500 mm ï —
b) -
50 (300)
50 (300)
50mm 50 mm s0 mm s0 mm
c)
50 x 300
d) 50 x 300
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Intermediate Welding Symbols
Complete the answer sheet and compare the results with the answer key.
lf you score less than 70%, we suggest you re-study the material.
Answer
Sh | ‡ Please circle only ONE letter corresponding to the answer you think is
ce most correct.
1 a b L d e
2 a b c d e
3 a b c d e
4 a b G d e
5 a b l2 d e
8 a b 6 d e
7 a b [e d 6
8 a b c d e
9 a b c d e
10 a b c d e
The answer sheet below is provided for your use in the event that you
wish to retest yourself.
1 a b c d e
2 a b G6 d @
3 a b li d e
4 a b c d e
5 a b c d e
6 a b (oi d ệ
vé a b É d e
8 a b 6 d e
9 a b Ố d e
10 a b d 8
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Intermediate Welding Symbols
1 a b c d |
2 a b c Ê~
ở a b c d
4 a b G d
5 a b c d
6 a b S d
7 a b c d
8 a b c d
9 a b [> d
10 a cm d
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