Process Site Visit Report 25.03.2019

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CD-FE 00 26/03/2019 N.Abuaziz S.Benhalim R.

Confilitti
Validity Rev.
Status Number. Prepared Checked Approved Company
Date Description
by by by Approval
Revision Index
Company Name and Logo: Project Name: Company Identification number:

UPGRADE OF LET DOWN STATION


FOR LOCAL MARKET GAS SUPPLY
XXX

Project N. IV-MGCS-1801

Contractor Name and Logo: Contractor Identification number:

XXX

Job No. 032225


Vendor/Subcontractor Name and Logo Vendor/Sub. Identification number:

Order/Contract n.:
Plant Name: MELLITAH GAS
Location: ONSHORE – LIBYA - MELLITAH Scale: Page 1 of xx
COMPRESSION SYSTEM
Supersede the N.
Superseded by N.
SITE VISIT REPORT FOR SOC YARD Plant Area: Plant Unit
n.a. 0360

Software: Microsoft Word File name: 704187925.doc

MELLITAH PLANT
UPGRADE OF LET DOWN STATION FOR LOCAL MARKET GAS SUPPLY
SITE VISIT REPORT FOR
SIRT OIL COMPANY YARD

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other than those
for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

CONTENT

1 INRODUCTION 3

2 SCOPE OF WORK 3

3 DETAILS OF THE SITE VISIT 3

4 LOCATION VISITED

5 GENERAL AND ACTIVITES

6 SURVEY DETAILED TECHNICAL EVALUATION 5

7 ATTAHMENTS

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

1. INTRODUCTION
The aim of this report is to keep SAIPEM on touch with the status of the activities carried
out at site. A survey has been carried out at SOC area in order to evaluate the current
states for a period of one day .

2. SCOPE OF WORK

During the finalization of the FEED of the Upgrade of the local market gas supply project,
SAIPEM was requested to evaluate the suitability of operating the existing SOC scrubbing
facility which needs to be taken into account as an integrated part of this upgrade project.

Pigging process will be managed by SOC in regular basis with coordination with all
engaged parties in order to clean and inspect the condition of the existing 34” gas local
market supply pipeline..

3. DETAILS OF THE SITE VISIT

Site: SOC Yard

Date: 25/03/2019

 Saipem Personal Survey Participant

 Nabil Abuaziz Plant Layout and Piping department


Mobile No: +218911385975
Email: Nabil.abuaziz@saipem.com

 Muammar Kratim Process & Utility department


Mobile No : +218917712273
Email: Muammar.KRATIM@saipem.com
4. LOCATIONS VISITED
SIRT OIL COMPANY YARD

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

5. GENERAL ACTIVITES AND AGENDA

o To provide SAIPEM with all the required information from the site and to highlight any
problem with the design.

o Develop a marked up P&ID reflecting the true existing lines and instrumentations
connected to 34’’ SOC pipeline.

o Evaluate SOC kicker line No. 12’’-NG-2501-C2 and balance line 4’’-NG-2512-C2 if they
really are currently connected as per P&ID no. 342506 BPFM12609.

o Evaluate flare connection from GS 24’’ (from SOC area) routing to the existing 16’’ flare
valve used in 2015.

o Identify closest tie in point for electrical power supply (MOV & lighting) and instrument
Air.

o Scarper Trap foundation status.

o Accessibility to scraper trap (for pigging operation) versus new tie ins.

o General status of scraper trap instrumentation (Psv, local instruments, vents etc…).

o ZAUARAH - MELLITHA pack up pipeline to be discussed with MOG team

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

6. SURVEY DETAILED TECHNICAL EVALUATION

 Process and utility department

I. SOC 34” pipeline:

The SOC 34” ( 34”-NG-260C-C2) pipeline were fed with gas form wafa costal fiscal
metering through MOG 24” (40-301-005-TG-24”-BA301-Z) with Tie-in point upstream the
valve-174. An As-Built P&ID drawing is developed for the SOC 34” pipeline with all
relevant instruments, valves, and existing lines. Refer to attachment 1.

II. Scraper launcher status (PL-2100):

From the site the Scraper Launcher is not connected to any lines (Vent line, balance line
and the kicker line). The instruments and valves (BDV and PSV) are not exist.

The kicker line is exist with two manual valves installed on as shown in fig (1).

FIG (1)

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

III. Utility connections:

The possible tie-in points for instrument air and nitrogen to the SOC Area were assessed
by tracking of the existing instrument air header no,40-180-551-IA-2"-AC101-N and
nitrogen header from MOG pipe rack, which has been advised and confirmed from client
that the connection to the header is the most convenient location. Refer to pic in fig (2).

FIG (2)

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

 Piping Layout Department

o New blow down lines and the tie-in point:

The preliminary pipes have been routed from pig launcher (vent line & PSV line) and
from GS line no.06-360-0-HG-818-24”-01C-V, all those lines will be collected in one
common header and will be send to 16” blow down valve used in 2015.

This proposal has been discussed and preliminary confirmed with GS representative’s.
refer to preliminary layout in fig (1), and pic in fig (2).

The blow down header length will be more or less 85 m

FIG (1)
This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

Fig (2)

o New pressurized line and the tie-in point:.

The preliminary pipe routing has been made from scrubber to 24” GS line and the new
tie-in location has been marked up on the line no 06-360-0-HG-818-24”-01C-V as below
in the preliminary layout in fig no. (3) & and pic in fig (4).

and marked up on the ( P&ID no.342506BPFM12609 / line no.06-360-0-HG-818-24”-


01C-V).see attachment 1.

This proposal has been shown and discussed with GS represented.

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

Fig(3)

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

Fig (4)

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

o New Tie-in point between SOC and GS 34”x24”:

This tie-in has been relocated and take place on the spool pipe as marked up below, this
point has been discussed with GS represented and the confirmation has been taken.

Refer to preliminary layout in fig (5) and pics in fig (6) and (7).

and marked up on the ( P&ID no.342506BPFM12609 / line no.06-360-0-HG-818-24”-


01C-V).see attachment 1.

Fig (5)
This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

Fig (6) Fig (7)

o Instrument air connections for SOC yard.

The possible tie-in point to the instrument air header was assessed by tracking of the
existing instrument air header no,40-180-551-IA-2"-AC101-N from MOG pipe rack, which
has been advised and confirmed from client that the connection to the header is the
most convenient location, the rout will be developed during the detailed phase and it can
be done at office.

The same header has been recommended in the previous site visit report.

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

o As built GA & ISO drawing for 34" SOC pipe line: -

Fig (8)

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

 General Notes:

o Expansion site close to pig launcher has easy accesses for construction and
maintenance without interfering with on-going operations.

o The closest tie in points for electrical power supply (MOV’s & lighting ) as per client
recommendations will be taken from MOG resources and will be close to SOC yard.

o Regarding Mellitah-Zuwarah pipeline: MOG team representatives at site confirmed that


24” pipe will be utilized as a pack up to SOC pipeline in case of shutdown or any
obstacles, and at the same time will feed Mellitah-Zuwarah pipeline project.

o Visual inspection has been conducted for scrubber foundations, no observed cracks,
dimensions as mentioned in the below fig’s (9,10 &11), drawing and other information
needed to let civil department make their structural checks and validation should be
investigating during detailed engineering.

Fig (9)

Fig (10) Fig (11)

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.
Contractor Identification Number: Company Identification Revision Index
Number and Revision: Validity Rev. Page x of x
000-XXX Status N°
XXX 2/x
CD-FE 00

Company: Greenstream Sector: Onshore Unit: 0360 Location: LIBYA - MELLITAH DD/MM/YEAR

SITE VISIT REPORT FOR GS & SOC

Fig (11)

o MOG team has recommend (SAIPEM and GS) to take in their consideration the ongoing MOG
blow down study related to Mellitah-Zuwarah pipeline project ,if there is a possibility to utilize the
same blow down connection specially all the connections and the tie-ins close to 24” GS and
SOC yard.

This document is property of Greenstream BV. It shall neither be shown to Third Parties nor used for purposes other
than those for which it has been sent.

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