Professional Documents
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Nitoprime Zincrich
Nitoprime Zincrich
Technical Submittal
NITOPRIME ZINCRICH
(Single component epoxy zinc primer)
Technical Datasheet
Nitoprime Zincrich constructive solutions
Nitoprime Zincrich is the recommended anti-corrosion One or two coats of Nitoprime Zincrich are generally
primer for exposed steel reinforcement for use with Fosroc required, dependent largely on the nature and profile of the
concrete repair mortars. The product actively resists substrate. Nitoprime Zincrich is recoatable generally
corrosion within the confines of the repair location and between 30 minutes and one hour after the initial
avoids the generation of incipient anodes in immediately application. Application of concrete repair materials may
adjacent locations. also proceed at this time. At elevated temperatures, the
recoatable and overlay times will be reduced. The minimum
o
It is fully compatible with all Renderoc mortars and liquid application temperature for Nitoprime Zincrich is 5 C.
micro-concretes. Consult the local Fosroc office for further information.
Advantages Properties
Technical support
Page 1
Nitoprime Zincrich
Application instructions Limitations
The primed surfaces should not be left exposed to the Store in dry conditions in the original containers. If stored at
elements for longer than necessary before over-coating or high temperatures and/or high humidity conditions the shelf
application of the repair material. Nitoprime Zincrich will, life may be reduced.
however, protect steel under clean interior exposure
conditions for a period of several months. In non- Precautions
aggressive exterior environments, a maximum interval of 14
days will be tolerated but in industrial and/or marine Health and safety
environments this interval should be reduced to the practical
minimum. Nitoprime Zincrich and Fosroc Solvent 102 should not come
in contact with the skin and eyes, or be swallowed. Ensure
The application of concrete repair materials should proceed adequate ventilation and avoid inhalation of vapours. Some
as soon as the Nitoprime Zincrich is fully dry (generally 20 people are sensitive to resins, hardeners and solvents.
minutes to one hour - see under Properties). Wear suitable protective clothing, gloves and eye
protection. If working in confined areas, suitable respiratory
Low temperature working protective equipment must be used. The use of barrier
o creams provide additional skin protection. In case of
The minimum application temperature is 5 C. The material contact with skin, rinse with plenty of clean water, then
should not be applied when the substrate and/or air cleanse with soap and water.
o o
temperature is 5 C and falling. At 5 C static temperature or
o
at 5 C and rising, the application may proceed. In case of skin contact with Nitoprime Zincrich, remove
immediately with resin removing cream followed by washing
Cleaning
with soap and water. Do not use Solvent. In case of
contact with eyes, rinse immediately with plenty of clean
Nitoprime Zincrich should be removed from tools, equipment
water and seek medical advice. If swallowed, seek medical
and mixers with Fosroc Solvent 102 immediately after use.
attention immediately - Do not induce vomiting.
Additional information
Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.
www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469 CSD Tel: (02) 608 0999 Fax: (02) 638 0693
Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Page 3 FO SA/NITOPRIME ZINCRICH/05/A
constructive solutions
Material Safety
Datasheet
Revision date: 25/01/2019 Revision: 06 Supersedes date: 18/08/2015
1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Primer. Zinc-rich Epoxy Protective Coating Corrosion inhibitor.
Pictogram
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NITOPRIME ZINCRICH
Supplementary precautionary P210 Keep away from heat, hot surfaces, sparks, open flames and other ignition sources. No
statements smoking.
P243 Take action to prevent static discharges.
P273 Avoid release to the environment.
P370+P378 In case of fire: Use foam, carbon dioxide, dry powder or water fog to extinguish.
P391 Collect spillage.
P403+P235 Store in a well-ventilated place. Keep cool.
3.2. Mixtures
Classification
Pyr. Sol. 1 - H250
Water-react. 1 - H260
Aquatic Chronic 1 - H410
1-METHOXY-2-PROPANOL 10-30%
CAS number: 107-98-2 EC number: 203-539-1
Classification
Flam. Liq. 3 - H226
STOT SE 3 - H336
Classification
Flam. Liq. 3 - H226
XYLENE 5-10%
CAS number: 1330-20-7 EC number: 215-535-7 REACH registration number: 01-
2119488216-32-0000
Classification
Flam. Liq. 3 - H226
Acute Tox. 4 - H312
Acute Tox. 4 - H332
Skin Irrit. 2 - H315
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NITOPRIME ZINCRICH
CYCLOHEXANONE 5-10%
CAS number: 108-94-1 EC number: 203-631-1
Classification
Flam. Liq. 3 - H226
Acute Tox. 4 - H332
METHANOL <1%
CAS number: 67-56-1 EC number: 200-659-6
Classification
Flam. Liq. 2 - H225
Acute Tox. 3 - H301
Acute Tox. 3 - H311
Acute Tox. 3 - H331
Carc. 2 - H351
STOT SE 1 - H370
The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.
Ingestion Do not induce vomiting. Never give anything by mouth to an unconscious person. If vomiting
occurs, the head should be kept low so that vomit does not enter the lungs. Give plenty of
water to drink. Get medical attention immediately. Move affected person to fresh air and keep
warm and at rest in a position comfortable for breathing.
Skin contact Remove contaminated clothing and rinse skin thoroughly with water. Get medical attention if
symptoms are severe or persist after washing.
Eye contact Remove any contact lenses and open eyelids wide apart. Rinse cautiously with water for
several minutes. Continue to rinse for at least 15 minutes and get medical attention.
4.2. Most important symptoms and effects, both acute and delayed
Inhalation Prolonged inhalation of high concentrations may damage respiratory system.
Ingestion The product irritates mucous membranes and may cause abdominal discomfort if swallowed.
Skin contact Product has a defatting effect on skin. Prolonged or repeated exposure may cause severe
irritation.
4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.
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NITOPRIME ZINCRICH
Specific hazards The product is flammable. This product reacts with water to form hydrogen gas
Hazardous combustion Thermal decomposition or combustion products may include the following substances:
products Carbon dioxide (CO2). Carbon monoxide (CO).
Special protective equipment Wear positive-pressure self-contained breathing apparatus (SCBA) and appropriate protective
for firefighters clothing.
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NITOPRIME ZINCRICH
Protective equipment
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NITOPRIME ZINCRICH
Hand protection Use protective gloves. It is recommended that gloves are made of the following material:
Neoprene. Nitrile rubber. Rubber (natural, latex). It should be noted that liquid may penetrate
the gloves. Frequent changes are recommended.
Other skin and body Wear appropriate clothing to prevent any possibility of liquid contact and repeated or
protection prolonged vapour contact.
Hygiene measures Use engineering controls to reduce air contamination to permissible exposure level.
Respiratory protection If ventilation is inadequate, suitable respiratory protection must be worn. Wear a respirator
fitted with the following cartridge: Gas filter, type A2.
Colour Grey.
pH Not determined.
Oxidising properties The mixture itself has not been tested but none of the ingredient substances meet the criteria
for classification as oxidising.
10.1. Reactivity
Reactivity The following materials may react with the product: Water Acids. Alkalis.
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NITOPRIME ZINCRICH
Inhalation May cause respiratory system irritation. Vapours in high concentrations are anaesthetic.
Symptoms following overexposure may include the following: Headache. Fatigue. Dizziness.
Central nervous system depression.
Ingestion Liquid irritates mucous membranes and may cause abdominal pain if swallowed.
Skin contact May cause skin irritation/eczema. Product has a defatting effect on skin.
Acute and chronic health Prolonged inhalation of high concentrations may damage respiratory system. May cause skin
hazards irritation/eczema. Prolonged or repeated exposure may cause severe irritation.
1-METHOXY-2-PROPANOL
2-METHOXY-1-METHYLETHYL ACETATE
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NITOPRIME ZINCRICH
Species Rat
Species Rabbit
XYLENE
Carcinogenicity
CYCLOHEXANONE
Species Rat
Carcinogenicity
PROPAN-2-OL
Species Rat
Species Rat
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NITOPRIME ZINCRICH
Species Rat
Carcinogenicity
Target organs Eyes Kidneys Liver Respiratory system, lungs Skin Central nervous system
Ecotoxicity The product contains substances which are toxic to aquatic organisms and which may cause
long-term adverse effects in the aquatic environment.
12.1. Toxicity
Ecological information on ingredients.
ZINC POWDER
M factor (Chronic) 1
1-METHOXY-2-PROPANOL
Acute toxicity - fish LC₅₀, 96 hours: 6812 mg/l, Leuciscus idus (Golden orfe)
2-METHOXY-1-METHYLETHYL ACETATE
Acute toxicity - fish LC₅₀, 96 hours: 100-180 mg/l, Oncorhynchus mykiss (Rainbow trout)
XYLENE
PROPAN-2-OL
Acute toxicity - fish LC50, 96 hours: 1400 - 9640 mg/l, Pimephales promelas (Fat-head Minnow)
1-METHOXY-2-PROPANOL
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NITOPRIME ZINCRICH
XYLENE
1-METHOXY-2-PROPANOL
Bioaccumulative potential The product does not contain any substances expected to be bioaccumulating.
PROPAN-2-OL
XYLENE
PROPAN-2-OL
1-METHOXY-2-PROPANOL
Results of PBT and vPvB This substance is not classified as PBT or vPvB according to current EU criteria.
assessment
PROPAN-2-OL
Results of PBT and vPvB This substance is not classified as PBT or vPvB according to current EU criteria.
assessment
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NITOPRIME ZINCRICH
Disposal methods Dispose of contents/container in accordance with local regulations. Dispose of waste to
licensed waste disposal site in accordance with the requirements of the local Waste Disposal
Authority.
14.1. UN number
UN No. (ADR/RID) 1263
Proper shipping name (IMDG) PAINT (CONTAINS ZINC POWDER - ZINC DUST (STABILISED))
ADR/RID label 3
IMDG class 3
ICAO class/division 3
ADN class 3
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NITOPRIME ZINCRICH
14.7. Transport in bulk according to Annex II of MARPOL and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code
15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
National regulations Kingdom of Saudi Arabia General Authority of Meteorology & Environmental Regulation
reference General Environmental Regulations and Rules for Implementation (Issue: October
15th, 2001)
Revision comments NOTE: Lines within the margin indicate significant changes from the previous revision.
Revision 06
This information relates only to the specific material designated and may not be valid for such material used in combination
with any other materials or in any process. Such information is, to the best of the company's knowledge and belief, accurate
and reliable as of the date indicated. However, no warranty, guarantee or representation is made to its accuracy, reliability or
completeness. It is the user's responsibility to satisfy himself as to the suitability of such information for his own particular use.
12/12
constructive solutions
Method Statement
method statement constructive solutions
Nitoprime Zincrich
Section A : General Comments
It is suggested that, for temperatures above 350C, the following guidelines are adopted as good
working practice:
(i) Store unmixed materials in a cool (preferably temperature controlled) environment, avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if necessary. It is especially important to
keep cool those surfaces of the equipment which will come into direct contact with the material
itself.
(iii) Try to avoid application during the hottest times of the day, arrange temporary shading as
necessary.
(iv) Make sufficient material, plant and labour available to ensure that application is a continuous
process.
Equipment
It is suggested that the following list of equipment is adopted as a minimum requirement :
Fosroc operates a policy to encourage the use, where possible, of approved or licensed applicators.
This ensures that repairs are completed satisfactorily so that the long-term performance of the
materials is assured. For contractors who wish to apply the materials themselves Fosroc is also able
to offer technical assistance and training, either on-site or at its Training Centre in Jeddah.
Attention to full and proper preparation of the substrate is essential for complete repair adhesion.
1.1 Fully expose any corroded reinforcement in the repair area and continue until uncorroded
steel is reached. It may be necessary to break out the concrete beyond the original repair
area in order to achieve this.
1.2 Fully clean the steel surfaces to remove laitence, the by-products of corrosion and other
contaminants and a proprietary blast media most effectively achieves this, although a wire
brush can also be used. The steel bars should be cleaned to a uniform bright condition, with
particular attention required to the rear face of the bars.
1.3 Chloride induced corrosion will further require high pressure washing with clean water after
blasting to ensure complete removal of the corrosive elements from pits and imperfections
within the surface of the steel.
2.0 Application
2.1 Nitoprime Zincrich should be applied to clean, dry steel as soon as possible after preparation
work has been completed, and always within 3 hours. If this is not possible, then it may be
necessary to prepare the steel once more in order to remove any oxidation products, which
would have gathered on the surface.
2.2 Although a single component material, it should be stirred thoroughly to redisperse any
settlement which might have occurred during transit to the repair location..
2.3 Apply one, full, unbroken coat to the steel surface using a suitably sized brush. Once again,
particular attention should be paid to the rear face of reinforcing bars, and a small brush is
generally more suitable for this purpose.
2.4 Allow to dry fully before continuing. If any doubt exists about achievement of an unbroken
coat, apply a second coat as soon as the first one has dried - generally between 30 minutes
and 1 hour.
2.5 The exposed surface should not remain exposed to the atmosphere for longer than necessary.
3.0 Cleaning
3.1 Nitoprime Zincrich can only be removed from tools and equipment using Fosroc Solvent 102.
Page 2 of 3
constructive solutions
This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Nitoprime
Zincrich. It remains the responsibility of the Engineer to determine the correct method for any given
application.
Where alternative methods are to be used, these must be submitted to Fosroc for approval, in
writing, prior to commencement of any work. Fosroc will not accept responsibility or liability for
variations to the above method statement under any other condition.
Page 3 of 3
constructive solutions
Job References
Job References for NITOPRIME ZINCRICH (Saudi Arabia Projects)
Sorted by ascending Project Category and ascending Project Date
Project Title Market Sector Market Segment Main Contractor Country Quantity Units
Al-Manea Doctors Accomodation Buildings Residential Nas Al Khaleej Saudi Arabia 5 Units
Aramco Repair Sales Gas Compressor
Industrial Oil & Gas Bonatti spA Branch Saudi Arabia 10 Litre(s)
Motors
Hadeed Maintenance Industrial Chemical & Process Al-Mabani Saudi Arabia 100 Litre(s)
Haramain Railway madinh Transport Rail Al Rajhi Saudi Arabia 50 Litre(s)
Improvement of Al-Jamarat Bridge
Transport Road Saudi Binladen Group Saudi Arabia 80 Litre(s)
and Surrounding Area
Jeddah Bridges Rehabilitation Transport Road IKK-CRES Saudi Arabia 50 Litre(s)
Jubail Commercial Port Transport Marine Al Saad general Cont Saudi Arabia 15 Pack
Public & Institutional
KFU- Boys Educational Collage Project Buildings Jowadat Co. Saudi Arabia 1 Litre(s)
Buildings
Public & Institutional
KFU-Housing Compound Buildings Al Fowzan Co. Saudi Arabia 5 Litre(s)
Buildings
Public & Institutional Construction &
King Abdulaziz Military School Buildings Saudi Arabia 1082 Kilogram(s)
Buildings Supervision
King Fahd Causeway
King Fahd Causeway Authority Transport Rail Saudi Arabia 2 Litre(s)
Authority
King Fahd Causeway Authority Transport Road NA Saudi Arabia 2 Pack
Public & Institutional
KSU Buildings Saudi Bin Laden ABCD Saudi Arabia 1 Litre(s)
Buildings
MARAFIQ Utilities Power Oil, Gas, Coal Nabil Abu Nhaya Saudi Arabia 250 Bags
Public & Institutional
Mohammed Bin Jalawa sports City Buildings Fann Al-Mimar Saudi Arabia 1100 Litre(s)
Buildings
National Guard Housing Repair work Buildings Residential Al Dahari Group Saudi Arabia 37 Litre(s)
R.C. Repair Job Industrial Oil & Gas ABACORP Saudi Arabia 500 Litre(s)
RC Maintenance contact Buildings Residential Rawabi Saudi Arabia 75 Litre(s)
Public & Institutional
Residence Le Corbusier Buildings FREYSSINET Saudi Arabia 50 Litre(s)
Buildings
Royal Commission Repair Industrial Oil & Gas ABACORP Saudi Arabia 125 Litre(s)
Royal Commission Repair Utilities Power Oil, Gas, Coal ABACORP Saudi Arabia 2500 Litre(s)
Royal Commission Repair Utilities Water ABACORP Saudi Arabia 250 Litre(s)
SADAF Repair Industrial Chemical & Process ABACORP Saudi Arabia 165 Litre(s)
SADAF Repair Industrial Chemical & Process ABACORP Saudi Arabia 165 Liters
Sharbatly Building Buildings Commerical Isam Kabbani - CRES Saudi Arabia 150 Packs
Villa Repair Project Buildings Residential Samer Al Mahesh Saudi Arabia 4 Units
Yanpet Buildings Residential Kettaneh Bros . Saudi Arabia 75 Packs
Job References for NITOPRIME ZINCRICH (International Projects)
Sorted by ascending Project Category and ascending Project Date
Project Title Market Sector Market Segment Main Contractor Country Quantity Units
Approvals
constructive solutions
Case Histories
Case History constructive solutions
Location : Jeddah
Kingdom of Saudi Arabia
Products ®
: Galvashield XP4
®
Galvashiled XP Background
Renderoc TG King Abdul-Aziz University (KAU) was founded in 1967,
Renderoc LA it has more than 15 faculties and it’s considered the
Nitoprime Zincrich main university in Jeddah.
Nitobond SBR
Due to the harsh surrounding environment that
Execution : Oct. 2012 massively affects the reinforced concrete structures,
Date University’s Maintenance & Contract departments
decided to allocate a budget for the buildings
Rehabilitation. Tourism Institute & Faculty of Medicine
for girls were the first buildings to be done this year.
Project Task
After the independent assessments for the structures, it
appeared that corrosion had taken place in several
locations in parking areas (Below Ground) and the
parking waffle slab.
Constructive Solutions
®
Fosroc Galvashield XP, XP4& Renderoc LA, TG along
with Nitobond SBR had been introduced to be the
optimum solution the prevent & eliminate corrosion.
Value to Client
Fosroc on-site support assured the client that quality &
efficient repair work will be taken place and nothing to
worry about. Also, such solution has eliminated the
chance for the regular maintenance to be done for a long
time
Project Photos 1/4
Chipping out concrete after marking the corroded Cleaning corroded steel by mechanical means or
area. sand blasting - if required -
Checking the resistivity of steel after cleaning. Galvashield® XP4, XP to be fixed after checking
Reading must be below 1 Ω. the resistivity.
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos 2/4
Fixing the Anodes by Galvashield® Fixing Tool Checking the electrical continuity between the
anodes and reinforced steel
Fixing Galvashield® XP in the proper place Fixing Galvashield® XP4 in the proper place
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos 3/4
Corrosion prevention works to Boundary walls Corrosion prevention works to Boundary walls
® ®
using Galvashield XP system using Galvashield XP & Nitoprime Zincrich
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos 4/4
Pouring Renderoc LA inside the basement walls Final finish before coating after de-shuttering
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History constructive solutions
• Location : Jeddah,
Kingdom of Saudi Arabia
Project Task
The port was originally developed and expanded in 1976
to have 58 berths of international status in service. Since
then, these structures have been rehabilitated on various
occasions with traditional methods that were failed to
provide adequate solutions against the corrosion problem
of steel reinforcement caused by the aggressive salty
environment of the Red Sea.
Fosam (Saudi Fosroc) was exclusively invited to
understand the problem and provide a comprehensive
corrosion solution guaranteeing performance and
durability to the structures.
Constructive Solutions
Fosroc Corrosion Solutions (FCS) technology was
endorsed by the client as an adequate solution to mitigate
the corrosion issue. More than 16,000 units of
Galvashield® CC100 have been utilised as Corrosion
Control/Prevention system to provide long term protection
for steel reinforcement with 15 years designed service life.
High performance repair technologies that include
admixtures, grouts, primers, bonding agents, protective
coatings and sealants were adopted to commission the
rehabilitation works for an area more than 20,000m2.
Value to Client
FCS unique and high technology was the right solution for
the client in order to arrest corrosion potentials in such
aggressive environment and, in turns, eliminating the need
for frequent maintenance and repair projects.
The project was commissioned with no lost berthing time
during implementation
Project Photos – 1/3
Rehabilitation Works to RC Sections (Deck Slab)
• Breaking out loose and deteriorated concrete • Surface preparation and scaffolding works
• Steel reinforcement preparation works with • Steel reinforcement preparation & priming
sand blasting technique works with Nitoprime Zincritch
.
• Installation & preparation works prior to • Commissioned concrete works with the use of
concreting superplasticizer “Conplast SP470”
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos – 2/3
Galvanic Protection Works to RC Sections (Berth’s Seafronts)
• Surface preparation works on berth’s seafront • Electrical continuity works with the use of tie
wires to reduce the resistance below 1Ω
• Galvanic Protection to prepared concrete • Galvashield® CC100 units are attached by PVC
®
sections using Galvashield CC100 system wires and electrically connected by welding
technique
• Electrical continuity test is conducted after • Application of an Acrylic based bonding agent
the welding process for final commissioning of “Nitobond AR” prior to concrete works
the Galvanic Protection works
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos – 3/3
Protective Coating & Sealant Works (All Sections)
• Surface preparation works with the use of • Commissioned surface preparations prior to
An Epoxy based mortar “Nitomortar TC2000” Application of protective coatings
• Protective coating works on deck slab with the • Protective coating works on berth’s seafront with
use of an Epoxy-Polyurethane based coating the use of an Epoxy-Polyurethane based coating
“Nitocote EPU” “Nitocote EPU”
• Joint sealant works with the use of hybrid silyl • Commissioned rehabilitation works
Modified Polyether technology “Nitoseal MS600”
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History constructive solutions
• Contractor : Al-Saad General Contracting Co. Independent assessments have been carried out to
determine the extend of the corrosion process. Results
• Location : Jeddah, have shown high risk of further deteriorations to a
Kingdom of Saudi Arabia prestigious property.
• Overview
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History constructive solutions
• Products : Galvashield XP
Galvashield CC45
Renderoc SPXtra
Renderoc HF
Nitoprime Zincritch
Nitobond AR
Lokfix P
Nitocote EPU
Project Background
King Fahad Ship Building & Repair Yard, located at
Jeddah Islamic Port has carried out rehabilitation works
on the reinforced concrete Dolphins which were
severely deteriorated as results of steel rebar corrosion
due to highly aggressive environment.
• Corrosion Prevention works using Galvashield XP • Corroaion Control works using Galvashield CC45
• Concrete casting by using Renderoc SPXtra for • Concrete protective coatings using Nitocote EPU
vertical areas and Renderoc HF for horizontal as final topcoat
areas
Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469