H-440 SCD

INSTRUCTION MANUAL

July 2014

MESPACK
PACKAGING MACHINES
C/ Mar Adriàtic 18, Polígon Industrial La Torre del Rector
08130 Santa Perpetua (BCN) Spain

Tel. 34 902 18 05 20 - Fax 34 902 18 07 86

info@mespack.com
H-440 SCD

Table of contents
1 INTRODUCTION.................................................................................................................................... 4
1.1 PRESENTATION................................................................................................................................................... 4
1.2 MODEL OVERVIEW ............................................................................................................................................. 5
2 TECHNICAL CHARACTERISTICS ...................................................................................................... 7
2.1 GENERAL DATA ................................................................................................................................................... 7
2.2 UNIT DESCRIPTION .......................................................................................................................................... 10
2.3 POUCH SPECIFICATIONS .................................................................................................................................. 11
2.4 MACHINE MATERIALS AND FINISHES .............................................................................................................. 12
3 SAFETY INSTRUCTIONS .................................................................................................................. 13
3.1 HAZARDS ......................................................................................................................................................... 13
3.2 SAFETY MEASURES .......................................................................................................................................... 14
3.2.1 Lockout procedure ............................................................................................................. 16
3.2.2 Emergency shutdowns ....................................................................................................... 17
3.3 SYMBOLS AND SIGNS ........................................................................................................................................ 19
3.4 START UP ......................................................................................................................................................... 21
4 ADJUSTMENTS AND FORMAT CHANGE ..................................................................................... 25
4.1 CONSIDERATIONS ............................................................................................................................................ 25
4.2 FORMATS ......................................................................................................................................................... 26
4.3 CHANGEOVER SEQUENCE ................................................................................................................................. 26
4.4 POUCH FEEDER BELT ....................................................................................................................................... 27
4.5 POUCH BOTTOM OPENER ................................................................................................................................ 37
4.6 POUCH OPENER................................................................................................................................................ 38
4.6.1 Upper suction cups ............................................................................................................ 39
4.6.2 Blower tubes ...................................................................................................................... 42
4.6.3 Opener pincers................................................................................................................... 45
4.7 BOTTOM SUCTION CUPS .................................................................................................................................. 47
4.8 CODER SUPPORT.............................................................................................................................................. 49
4.9 BARCODE READING CAMERA ........................................................................................................................... 50
4.10 DOSING STATION ............................................................................................................................................. 52
4.11 FILM GUIDES .................................................................................................................................................... 55
4.12 FIXED AND MOBILE CART PINCERS ................................................................................................................. 56
4.13 POUCH STRETCHING ........................................................................................................................................ 62
4.14 SEALERS UNIT .................................................................................................................................................. 64
4.14.1 Upper sealer ...................................................................................................................... 65

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4.15 CROOKED POUCHES VIEWING CAMERA ........................................................................................................... 72

4.16 EXIT POUCHES ................................................................................................................................................. 74
4.16.1 Exit ramp with independent rejection ................................................................................ 74
4.16.2 Reject conveyor ................................................................................................................. 75
4.16.3 Reject ramp for opened pouches ....................................................................................... 76
4.17 MOTOR ASSEMBLY........................................................................................................................................... 77
5 MAINTENANCE................................................................................................................................... 79

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H-440 SCD

1 INTRODUCTION
1.1Presentation
Dear costumer:
Thank you for purchasing our H-440 SCD machine. The confidence that you deposited
in the MESPACK trademark comes guaranteed by a long experience and outpost
technology which conforms to main International standards and regulation.
Today, we are a leading supplier of horizontal form-fill-seal machines for food,
pharmacy, cosmetic, confectionery, etc. which we export all over the world.
The facility, reliability and rapidity in the changes of format, as well as from a product
to another one have been obtained thanks to the great effort performed in I+D+i.
Our engineering group has developed suitable filling systems for each product so that
its original shape, formulation and flavor can be preserved and guaranteed extended
shelf-life.
Our group of qualified after-sales technicians is the people in charge of the
installation of our machines anywhere of the world. Also we have centers of technical
attendance in several points of Europe, Asia, the Middle East and Latin America.
The user manual provides concise and detailed instructions on how to install the
machine, beginning, regulations, maintenance and format changes of the packaging
machine and are specifically intended for use by technical personnel and the machine
foreman, which will have to read it carefully before start machine for the first time.

IMPORTANT:
Please use Adobe Reader (recommended version 9.0 as a minimum) to read this
interactive manual. Other programs can't display attached videos correctly.

You can get it free from Adobe.

http://www.adobe.com/go/EN_US-H-GET-READER

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1.2Model overview

Horizontal fill and sealing pouches machine:

Machine model H-440 SCD

Serial number 453.005
Delivery date
OCTOBER 2014

IMPORTANT:
When making a technical enquiry or ordering spare parts customers are kindly
requested to include the serial number of this machine (which is the same as the
license plate serial number) with their order. In this way you will help us to speed up
operations and ensure accuracy and prompt delivery of your order.

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H-440 SCD

EC Declaration of Conformity
In accordance with EN ISO 17050-1:2004
and with Annex II A of the EC Machinery Directive
WE:
MESPACK, S.L., established in C/ Mar Adriàtic 18, Polígon Industrial la Torre del Rector, 08130 Santa
Perpètua, Barcelona (Spain)
HEREBY DECLARE THAT:
Form, Fill and Seal machine
Model: H-440 SCD
Serial number: 453.005
IN ACCORDANCE WITH THE FOLLOWING DIRECTIVES
- Machinery directive 2006/42/EC
- Low voltage directive 2006/95/EC
- Electromagnetic compatibility directive 2004/108/EC
- Directive 1935/2004/EC, providing requirements on materials intended to come into contact
with the product

has been manufactured in agreement, among others, with the following

harmonized standards:
Ref. No. Title
UNE-EN ISO 12100:2012
UNE-EN 60204-1:2007
UNE-EN ISO 13850:2008
UNE-EN ISO 13857:2008
For your safety
Edition/date
Safety of machinery – General principles for design – 2010
Risk assessment and risk reduction (ISO 12100:2010)
Safety of machinery – Electrical equipment of machines 2007
-- Part 1: General requirements (IEC 60204-1:2005,
modified)
Safety of machinery – Emergency stop – Principles for 2008
design (ISO 13850:2006)
Safety of machinery – Safety distances to prevent 2008
hazard zones being reached by upper and lower limbs
(ISO 13857:2008)

Working safely with this machine is possible only when the operating and safety information
are read completely and the instructions contained therein are strictly followed.

Responsibility Name Position/Department Address Date Signature

PREPARATION OF Ms. Margaret c/Mar Adriàtic, 18, Sta.
Quality Control Manager 24.04.2014
TECHNICAL FILE Puchau Perpètua (Barcelona)
Managing Director
REVIEW AND Mr. Reinout c/Mar Adriàtic, 18, Sta.
24.04.2014
APPROVAL van Zijp Perpètua (Barcelona)

EC Declaration of Conformity
IMP.8.2.3/4-04 v02

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H-440 SCD

2 TECHNICAL CHARACTERISTICS
2.1General data
The SC machines are formed by a pouch feeding conveyor in one or two lanes, a pick
and place to transfer the pre-made pouches to a walking beam system and the main
module where they will be opened, filled and top sealed.
The H-440 SCD is a latest generation horizontal machine. It incorporates state of the
art technology and high precision mechanics whilst guaranteeing very high efficiency
and excellent performance. Also is easy to operate, has a corner-free streamlined
design and requires minimal maintenance, which makes it a machine that is ideally
suited to the food industry.
As optional equipment a full range of items, as coders, hole punchers, notches, cap
fitments or spout applicators are available as well as different filling systems for
powder, granules or liquid and pasty products. Also we can install multihead
weigthers as an option.

Main features:
• Independent electrical cabinet.
• Triple pouch opening system through vacuum, air jet blow & mechanical
device.
• 3 filling stations.
• Pouch grippers engineered to hold up to 2 kg.
• Static pouch stretching prior to sealing.
• Pouch rejects station.
• PLC automatic lubrication system.

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H-440 SCD

LAY OUT H-440 SC (453.004):

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H-440 SCD

All measures in mm.

MODEL H-440 SCD

POUCH SIZE MINIMUM 140x156x76
POUCH SIZE MAXIMUM 200x343x110
FILLING STATION * Up to 3
NUMBER OF MACHINE CYCLES ** 30-47.5 CYCLES PER MINUTE
POWER CONSUMPTION *20kW
PNEUMATIC CONSUMPTION *600L / MINUTE
OPERATING PRESSURE 6 BARS
WEIGHT 5800 kg without filler nor electrical cabinet
SOUND LEVEL MAX. 75db facing machine
COLOUR RAL 9007
SAFETY EC REGULATIONS (SEE EC DECL. OF CONFORMITY)
MACHINE SIZE See layout
MACHINE SUPPORTS 8 feet

**CYCLES PER MINUTE: Machine speed without product.

* DEPENDING ON THE MACHINE COMPONENTS

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2.2 Unit description

LIST OF
UNITS

Nr NAME Nr NAME Nr NAME

1 Pouch feeding conveyor belt 7 1st filling station 13 2nd upper sealing
2 Transfer 8 2nd filling station 14 Upper refrigerator
3 Pouch opening system 9 3rd filling station 15 Crooked pouches viewing camera
4 Coder 10 Pouch stretcher 16 Exit gripper
5 Pouch bottom opening system 11 1st upper sealing 17 Exit ramp
6 Barcode reading camera 12 Rejection ramp 18 Rejection conveyor belt

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2.3Pouch specifications
The Mespack machines are conceived to form. Fill and seal sachets from a reel of heat
sealable film.

Most type of films, simplex or laminated can be utilized. Most common material
would be:

• Cellophane - Polyethylene
• Film - Polyethylene
• Film - Alu-foil - Polyethylene
• Polyester - Polyethylene
• Polyester - Alu-foil - Polyethylene
• OPP - Polyethylene
• Etc

Other materials such as water soluble films (PVA), and special laminations can be
studied on request.

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2.4 Machine materials and finishes

These machines have been designed above all for the liquid containers sector and
therefore very special attention has been given to address the problem of corrosion
(areas with a high level of humidity, washing areas in dosing station, etc...).
The pouch filling area comprises the pouch opening process right up to the exit of the
totally finished pouch on the carrier belt.
All the mechanical components that make up this zone are made of rustproof material
(AISI-304 for the steel and A.A. 5083 for aluminum) in order to carefully preserve the
products to be packaged and to withstand the wear and tear of aggressive cleaning
products.

Painting process of the machine frame:

• SANDBLASTING
• COATS OF EPOXI PRIMER
• 1 LAYER OF 2 COMPONENT HARD COATING (MARINE):
• RESIN + HARDENER
• 1COAT OF STAINLESS STEEL-COLOUR POLYURETHANE PAINT SPECIALLY
PRODUCED FOR MESPACK. MIXED WITH STAINLESS STEEL POWDER
(EXTREMELY CORROSION-RESISTANT)
• OVEN DRYING.

In addition, the front and top of the bench are protected by a stainless steel tray (AISI-
304).

It should be pointed out that all the electronic parts are located inside a separate
cabinet, detached from the machine and insulated from any vibrations, heat and
humidity that may be produced by the machine, in compliance with IP-54 electrical
standard.

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3 SAFETY INSTRUCTIONS
3.1Hazards
In matters of safety Mespack has followed all the EU safety guidelines in order to
guarantee the safety of the personnel handling as well as machine maintenance.
These regulations are detailed in the Declaration of conformity.

The main hazards that a worker in charge of operating the machine may be exposed
to are of various levels of danger

Mechanical hazards
Our machines basically operate based on mechanics, with continuous
oscillating movements in most of the units involved in folding,
manufacturing, filling, dragging and cutting the pouches. The hazards
involved here are cutting or slicing, dragging or getting stuck and even
being hit by protruding mobile units.

Electrical hazards
Our machines come equipped with an electrical parts cabinet which
houses the generators and power distributors. Non-experienced
personnel must not touch the machine's electrical and electronic
components. In addition, other machine parts may have accidently
been charged due to short-circuit or overloads.

Burn hazards
Our machines work at high temperatures, which may reach 180ºC in
heat sealers zone. In case of needing to manipulate the sealers make
sure they have cooled down before.

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3.2 Safety measures

The machines are equipped with the necessary and sufficient safety mechanisms to
prevent any kind of contact between the operator and the hazards specified in the
previous section.

OPENING DETECTOR GUARDS

MESPACK machines feature two types of guards, fixed and mobile guards. The mobile
devices are equipped with anchored detectors and in the event that any of the mobile
guards, like the door, open, the machine will automatically come to a halt. This system
is intended to ensure the physical safety of the personnel in charge of operating the
machine. Once the doors are perfectly shut the machine will not start automatically.
You will need to re-start it from the touch screen. Machine won’t start unless all
safety parts are engaged.
If any of the safety parts are missing or faulty the machine will not start.
Mespack incorporate some different models of detectors, depending on the machine
model and the type of guards on it.

WARNING
IT IS PROHIBITED TO DEACTIVATE THE MOBILE GUARDS WITH
ANCHORING DEVICES

Machine back metal doors are equipped with fixed guards, held in position by means
of attachment devices which prevent them from being removed without the use of a
tool. They cannot remain closed without their attachment devices.

WARNING
It is forbidden to operate the machine when the back doors are
open.

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MAINTENANCE TASKS
While performing maintenance and reparation of the machine, the electrical feeding
of the machine should be disconnected by switching the main power switch that can
be found on the control panel inside the electrical cabinet. The air pressure valve,
situated in the feeding unit in the right lateral of the machine should be closed,
passing from “open” to “exh”.

WARNING
Turn power off before carrying out any maintenance or repair.
Risk of electric shock.

WARNING
Intermittent key (optional) must be used only during
maintenance tasks and should be kept under strict supervision
and control. Only trained and authorized personnel can use this
operative mode.

Fig. 1 Main switch Figure 1. Air pressure

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3.2.1 Lockout procedure

The lockout procedure will protect operator of sudden machine start while
performing maintenance on equipment. It is necessary to perform lockout procedure
correctly and operators must be properly trained.
Previous to open fixed guards, follow the lockout procedure:

1. Machine must be stopped.

2. Go to the side of the electrical cabinet.
3. Turn lockout switch to 0/OFF position.
4. Install the padlock, close and keep the key under supervision.
5. Machine can be manipulated be in a secure way.

Engage procedure:
1. Verify that all back- guards are properly closed and no operators are
manipulating machine.
2. Remove padlock from lockout switch.
3. Turn lockout switch to 1/ON position.
4. Reset machine.
5. Machine is ready.

Lockout
procedure
H-440 SCD

3.2.2 Emergency shutdowns

The emergency shutdown is permanently in operation (or in intermittent or
continuous way). Its function is to immediately shut down the
machine power if any incident or failure occurs while it is
running to prevent accidents and reduce risks of injury or
hazards.
The emergency shutdown order has priority over all other
orders.
The machine is equipped with two easily recognizable Fig. 2 Emergency
emergency push buttons (red and protruding above all the button
other push buttons, for easy and swift action in case of an
emergency). One push button is situated in touch screen and the other is located on
the other side, on the supplementary button panel, so as to save time. The operator
does not need to go round to the other side of the machine in the event of an
emergency.
Once you push the emergency shutdown, the machine will come to a halt and the
push button will remain pressed down. To switch the machine on again you must
turn the same red handle clockwise returning it to operation mode.
To start the machine again press "RESET" (blue or amber push button) and then
"START" (green push button).

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PERSONAL SAFETY
• The machines are equipped with the necessary and sufficient safety mechanisms
to protect the operator from most of the hazards specified previously. However,
special measures must be observed.

WARNING
To reduce the risk of serious personal injury, observe the
following:

• The customer personnel must carefully read the safety instructions prior to any
action and be qualified and properly trained to carry out the corresponding
verifications to ensure safety, proper functioning, cleanliness and visibility in the
working area, next to and around the machine.
• Once the machine is assembled at the customer site, both equipotentiality and
ground must be measured to avoid any risk of electric shock.
• The machine must be operated solely by authorized and duly trained personnel.
• Respect the instructions prior to any operation of adjustment, maintenance,
repairing, cleaning, etc.
• The operator must refrain from operating the machine in any way that may
reduce its safety.
• The person in charge must make sure that the machine is only used by authorized
personnel.
• The operator must always report any incident that occurs with the machine
related to safety.
• The machine must only be operated if it is in good running order and properly
maintained.
• The company purchasing the machine must observe the appropriate instructions
and carry out the corresponding checking to ensure cleanliness and visibility in
the working area, next to and around the machine.

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3.3 Symbols and signs

Hazard Warning Signs

General warning Burn hazards

Warning
Moving parts can crush and cut.
Electrical hazards
Do not operate with guard
removed.

Informative symbols and signs

This guard is part
Electrical
of a minor
Lockout
servicing safety
Point
circuit.

Phase and
voltage Protective Earth
Ground

Eye
protection Face mask must
must be be worn
worn

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Lighting beacon and horn signals (optional)

Some machines have optional lighting beacon and a horn. These signals inform the
operator of different machine states.

When machine is switched on by means of the main switch, the complete lighting unit
will be flashing during 5 seconds. That coincides with the machine auto-checking.

HORN Acoustic signals. Constantly intermittent signals: an active alarm is

displayed in the touch screen.
RED Static red light. Machine stopped. Flashing indicates abnormal stop.
AMBER Flashing yellow light. An active alarm is displayed in the touch screen
BLUE Flashing blue light. Mandatory Operator Intervention required.
GREEN Static green light. Normal operation, machine working.

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H-440 SCD

3.4Start up
Connections

WARNING
We recommend that all these operations be carried out by
specialized personnel or by our after sales service.

• The machine comes out of the factory with the voltage specifications indicated by
the customer in their order. To connect the machine electrically you need to
distinguish between the five different cables:

POWER: BLACK L1
BLACK L2
BLACK L3
EARTH: YELLOW AND GREEN PE

The base machine motors do not need to control the rotation direction during the
commissioning, due to the electrical control systems.
• We do recommend that you observe this function on any other external drives of
the machine, for example: fillers, shakers, feeders, belts, etc. If, when you start the
machine, you observe that these are rotating in the opposite direction then invert
two phases of their connection.
• The pneumatic connection basically connects a
compressed air power hose (minimum 6 and
maximum 12 bars (170psi)), using a manometer to
check that the entry pressure is right for the proper
functioning of the machine and that it does not
exceed 6 bars (86psi) of free-pressure for water and
oil.
• If there are more than one maintenance units, you will have to connect the power
hose to each one of them.

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Procedures
1. Check that all electrical and pneumatic connections have been properly carried
out.
2. Deactivate the main commutator (1QF1) located inside the cabinet (if any) or
on the back part of machine (if there’s no electrical cabinet).

Main
commutator

3. Check machine voltage by placing the voltmeter in the main switch and verify
there is the proper voltage according to customer requirements.

Main switch inside

electrical cabinet

4. Turn main switch to “ON”.

5. Check voltage in main commutator (1QF1) is correct.
6. Activate main commutator.

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7. Check “Emergency Stop” button isn’t pushed. Turn the red knob clockwise to
leave it operating.
The main mode of communication between the operator and the machine is
through the rotary control panel, located on the left side of the machine. The
auxiliary button panel is located on the right side of the machine.

START

2
1
STOP

3
RESET

FILLER
2 ENABLE

3 0 1

4 6
8
5
5

Nº Label Description Use

1 Touch Screen Shows machine options and allows
communication with machine
2 Start Green Light Button Starts the machine normal operation
3 Stop Red Light Button Stops the machine normally
4 Reset Amber or Blue Prepares the machine after a machine stop
intermittent Light due to an alarm.
Button
5 Emergency stop Push button Stops the machine abruptly in case of
emergency
6 Filler enable (0-1) Selector Enables /disables the filler
7 - Connector Allows connecting the joystick of intermittent
run during machine adjustments
8 Door open (0-1) Key (optional) Activates/Deactivates protection doors.

8. Touch screen switches on automatically with the language required by the

customer. Push “Reset” button as many times as needed until all alarms are off
and screen “Main Menu” is accessible.
9. Check on different screens that machine group buttons are activated
(photocell, seal bars, pouch exit, etc.).

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10. Due to the fact of being at a standstill for a long period of time, the alarm “Low
temperature on bar sealers” will appear.
a. Activate “Sealing” button in “Pouch Making".

b. Wait until current Temperature value (in red) is the same as desired
temp. (in green). Check it in “sealing” menu on touch screen.
c. The alarm “Low temperature” will disappear.
d. Push "RESET".
11. Without film, check that all groups are working correctly.
a. If not, see “Regulations and Format changeover” to adjust any group to
desired format.
12. Work for a while with the intermittent command, without film, but in a
continuous manner until you can verify that all groups are working correctly.
13. Operate the machine with the jogging cable, the required time to verify that, it
works properly until the pouches outlet area.
a. Read “regulations and format changeover” section in case of
encountering anomalies in any machine group.
14. Push "RESET" to eliminate any alarm appearing on the touch screen.
15. Push “Start” to start running continuously.

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4 ADJUSTMENTS AND FORMAT CHANGE

4.1 Considerations
This chapter explains the necessary regulations to make a format change of the
envelope. Before you can make the changes properly you need to know all the groups
that make up the machine by reading this chapter.

WARNING
Read safety rules. Non-compliance involves danger to the
physical integrity of persons

Points to consider:
• The machine has been prepared for being installed and adjusted by specialized
personnel only.
• All parts of the machine can be adjusted and include rulers to determine the
dimension. These rulers indicate at any time, the dimension we are working at.
• Take into account that most of the figures in the manual show the machine
without guards to facilitate descriptions. In any way machine can work without
guards: the aim of these guars is to protect operator from the possible dangers of
the machine.
• The reference point to start a format change-over for the width of the pouch is the
pouch opening group.
• The distance from film to the bench is constant:
o 337mm (horizontal) to the metal plate.
o 203mm (vertical) to the cover of the plate.
o Any change in the height of the envelope will be done from the bottom.

Machine
frame

Metal
plate

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4.2Formats

FORMAT (mm) VOLUME (ml)

140x156x76 200
140x225x76 400
160x275x90 1000
200x335x110 1800

4.3Changeover sequence
The groups to be adjusted during a changeover are the following:
POUCH POUCH QUICK TIME
GROUPS
WIDTH HEIGHT CHANGE (min)
Pouch feeder belt √
5
Front load transfer √
Pouch bottom opener √ √ 1.5
Pouch opener (upper suction
cups/blower tubes/opener √ √ 5
pincers)
Bottom suction cups √ 5
Dosing station √ 5
Pouch stretching √ 2
Fixed and mobile beams √ 15+10
Film guides √ 3
DO NOT ADJUST
Pouch reject conveyor √
THESE FORMATS
DO NOT ADJUST
Exit ramp √
THESE FORMATS
Crooked pouches camera √ √ 1.5
Inkjet coder √ 1.5
Barcode reading camera √ √ 1.5

A quick change consists on replacing an entire group for another group to work with
the different format.

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4.4Pouch feeder belt

The pouch feeder belt is responsible for providing pouches to the machine in order to
dose.
Attached to this belt, there is a control panel from where you may operate the
starting, shut down, and emergency stop. In order to adjust the different machine
groups you should use the touch screen.
The conveyor belt has to be centered with respect to the pouch collecting transfer and
perpendicular to the machine, to ensure the correct positioning of the pouch. The
distance between the conveyor belt and the machine remains always fixed by a
support placed in the machine.
The position of the pouches in the belt is also important. We suggest you to place one
below the other, with a 10-15 mm distance at the ends, to avoid accumulation of
pouches at the pulling area.

Touch
screen

Pouch feeder
belt

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The conveyor belt is fixed to the machine by the bolts “A”. If you need to separate it
from the machine, just loosen these bolts and move it at your convenience.
Once the conveyor belt is perpendicular to the machine, it’s possible to adjust the
vertical stroke of the group by adjusting bolts “B”.
Also is possible to adjust horizontal stroke by adjusting vertically bolts “A”.

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Place manually the pouches on the conveyor belt "A" which will transfer them until
the pulling area "B".
The pulling mechanism separates the pouches individually and brings them to the
pulling star “C", which positions them until the transfer collects them.
A detector "D", placed at the pulling area, stops the conveyor belt, when there are
pouches enough to work correctly.
The conveyor belt will stop, in every format, when more than two pouches are
detected.
The pouch positioned detector "E" gives a signal to the transfer in order to collect the
good positioned pouches and place them in the machine. If there is no pouch detected
during programmed cycles by touch screen, and then stops the machine.
E

F
BB
F

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An optical fiber "F" placed at the bottom part of the conveyor belt, detects the
positioned pouch and stops pulling, in order that the pouch coming behind do not
interferes with the one to be collected by the transfer. The position of the optical fiber
is fixed, and a distance between fiber and pulling to be equal to the pouch length “L”
plus 30 mm. is suggested.

F Optical
Pulling
fiber

Pouch feeder
belt
H-440 SCD

FORMAT CHANGE
A format change in pouch width requires a displacement of the lateral guides "A".
Loosen the knobs "B" and displace the guides along the shafts "C" until new pouch
format to fill. Tighten the knobs once the new width is achieved.

B
B

C
E G

Top guides "D" provide rigidity and

prevent wrinkles to the pouch. They
are adjusted to about 10 mm less, of its
width.
Loosen the bolt "E" and displace the
guides "D" along the shaft "F" until the
new format. Tighten the bolt to fix the

F D
D 31 / 79
H-440 SCD

new position. Vertical adjustment will be done by loosening the bolt "G".
A change in length of the pouch involves a regulation of the distance between the
optical fiber and the pulling.

Optical
Pulling
fiber

Loosen the two handles "A" of pulling and displace it along the shaft "B" until the
correct position of the new pouch to fill. Tighten handles to fix the position.
Under the pulling there are four plates "C" that prevent deformation when the pouch
contacts the pulling rollers. They should move at unison with the pulling group.
Loosen the bolts "D" and place the plates at the new position. Tighten the bolts to fix
the plates.
The star can also be adjusted by loosening the handles "E" and displacing along the
shaft "B".

D C

Pulling
rollers
B E

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The servo pressure for the film pulling does not vary in any format.

FORMAT (mm) VOLUME (ml) PRESSURE

REGULATOR (bar)
140x156x76 200 -
140x225x76 400 -
160x275x90 1000 -
200x335x110 1800 -

Pressure regulator

When a format change is made: Regulate the film pulling and the pulling star
Follow the next values:
FORMAT (mm) VOLUME (ml) FILM PULLING PULLING STAR
VALUE
VALUE
140x156x76 200 162 369
140x225x76 400 137 358
160x275x90 1000 115 330
200x335x110 1800 52 291

PULLING
STAR FILM
PULLING

Reference side

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Front load transfer

The transfer, placed at the first station of the machine, collects the pouches from the
infeed conveyor and places them in the machine to start the filling and sealing
process.

CHANGE OF FORMAT
The transfer needs to be regulated, only when pouch
width is changed.
Loosen the bolt "A" and move the suction cups to the
left or to the right of the shaft "B", as needed. Tighten
the bolt "A" to fix the correct position.
Changing in pouch height, does not need regulation.
The distance "X" between suction cups "A" and the
gripper "C" is factory set and it should not be modified.
B

Pouch fixation
C gripper

X Transfer
suction cups

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Changeover values:
The right suction cup remains fixed for all formats.
FORMAT (mm) VOLUME (ml) CENTERLINE VALUES
LEFT RIGHT
140x156x76 200 112 95
140x225x76 400 112 95
160x275x90 1000 110 95
200x335x110 1800 110 95

Right

Left

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In case of suction cups collide with the gripper, loosen the pin "C", which is housed
inside the displacement guide "D", and regulate up or down the suction cups support
"E", to increase or decrease the distance "X".
Fix the pin "C" once the distance "X" is correct.

Pouch holding gripper does not Pouch fixation

need any regulation. gripper

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4.5Pouch bottom opener

This group should introduce air into the pouch bottom to open it, and facilitating the
introduction of filling funnels / nozzles.
CHANGE OF FORMAT
Loosen the two handles "A" and replace the entire group by one that suits the new
format. Once placed, tighten the handles "A".

The pressure regulator of the pouch bottom opener will vary for each format.

BLOWER TUBES POUCH BOTTOM

OPENER

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4.6Pouch opener
The task of the pouch opener unit is to open the pouch to facilitate dosing. The
suction cups will open to a greater or smaller degree depending on the pouch format.
For small pouches the circuit of the suction cups is shorter and for large pouches the
circuit is longer.
The centre of the pouch opener station is point 0 of the machine and serves as the
point of reference to adjust the rest of the unit during pouch format changes.
There are 3 units that run simultaneously in order to ensure proper pouch opening:
• Upper suction cups
• Blower tubes
• Opener pincers

The machine features a pouch conveyor unit that moves the pouches 2 by 2 so as to
ensure that the caps are applied without any problems.

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4.6.1 Upper suction cups

The front and back side of the pouch is opened by suction cups which are vacuum
operated.

Once you have made a pouch width format change, you

will need to change the position of the suction cups.
Loosen the screws «C» that fasten the support tube and
move them to the left or to the right of the adjustment E
die «D» as needed. Fasten the screws again once
everything is in the right position. To move the suction
tube vertically loosen the screw «E» and move the tube
to the desired position. Fasten the screw again once it is
in the right position.
D

K
SUCTION CUPS CIRCUIT ADJUSTMENT
The suction cups circuit will depend on the position of
rods «H» and «K» in relation to the cam lever «F» and to J
the starter lever «J».
There is a slot on the cam lever «F» for greater or less
movement. Loosen the screw «G» of the ball and socket
joint and move the rod «H» to the outer end of the lever H
to increase the suction cups circuit. For less movement
simply place the rod towards the inside end of the lever
slot. Fasten the screw «G» again once the rod is in the
right position.

F G

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When you change the position of the rod «H» in relation to the lever slot «F» this will
vary the suction cups' circuit.

< separation > separation

H Cam H
F
F

If you change the position of the rod «H» in relation to the starter lever «J» the circuit
also changes.
• Less circuit if the rod is in the outer hole of the starter lever.
• More circuit if the rod is in the inner hole of the starter lever.

More Less
Loosen the screw «L» of the ball and socket
displacement displacement
joint and place the rod «H» to the desired lever
«J» position. Tighten the screw. L

J J L

H H

The film line is 337 mm from the plate sheet. When

you change the circuit of the suction cups you need to
adjust the rod «H» so that the suction cups (in closed
position) are placed in position.

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The suction cups circuit will also vary depending on the position of the rods «K» in
relation to the starter lever «J».
• Rod positioned on the outside of the lever --> Longer circuit.
• Rod positioned on the inside of the lever --> Shorter circuit.

Loosen the screws «M» that fasten the rods «K» to the lever and place them in the
desired position. Tighten the screws once everything is in the right position.

J K J K

Longer
circuit
Shorter K
K circuit

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At the front of the machine there are vacuum switches which detect whether the
pouch has been correctly opened by the suction cups.
Open pouch --> A signal is sent to the doser to unload the dose.
Closed pouch --> The doser does not unload the product and the pouch is rejected at
the pouch exit station.

Pressure switch

4.6.2 Blower tubes

The blower tubes «C» blow air into the pouch to help to open it. They will need
adjusting when there is a pouch width «A» format change.
Loosen the screws that fasten the pincer holder «D» to the support «E» and move the
entire unit horizontally along the lead «F». Tighten the screws once everything is in
the right position.
If you want to introduce the blower tube «C» further into the pouch, loosen the
screws «G» and move the tube vertically along the support «E». Tighten the screws
again once everything is in the right position.

C D F E G
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The pressure regulator of the blower tubes will vary for each format.

BLOWER TUBES POUCH BOTTOM

OPENER

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TOUCH SCREEN PARAMETERS

Main menu --> Pouch making:
This enables you to activate or deactivate the procedures involved in making the
pouch.
• Vacuum pump: It activates/Deactivates
the vacuum pump for the suction cups,
which make up the pouch opener system.
• Upper and lower suction cups: It
activates/Deactivates the suction cups
which make up the pouch opener system.
• Blowing: This Activates/Deactivates the
pouch blower device which helps the
suction cups to open the pouches.

Main menu--> Adjustment--> Cams:

Dropdown menus featuring the
synchronization points for specific actions that
affect each machine cycle.
• Pouch open: This indicates that the pouch
is open.
• Upper suction cups: Field of action: opens
the upper pouch.
• Lower suction cups: Field of action: opens
the lower pouch.
• Pouch inflator: Field of action: blows up
the pouch with air.

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4.6.3 Opener pincers

The pincers pick up the edges of the pouch and close it a little, thus making the upper
part of the pouch open

FORMAT CHANGE
Once you have made a pouch width format «A» change, you will need
to change the position of the pincers.
To move the gripper loosen the screw «C» and move the gripper to the
desired position along the guide "D". Fasten the screw again once it is
in the right position.

A=Pouch width

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There are 3 quick change groups for the suction cups and the blowing tubes,
depending on the pouch width. 200 and 400ml, both with 140mm pouch width, share
the same group.
The pouch opening grippers need regulation when the pouch width is modified:
Changeover values:

The 4 grippers right side will be the reference side of the values in table below.
Ref. “0”.

FORMAT (mm) VOLUME (ml) GRIPPERS

1 2 3 4
140x156x76 200 122 129 82 80
140x225x76 400 122 129 80 80
160x275x90 1000 120 125 80 80
200x335x110 1800 120 125 80 80

1 2 3

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4.7Bottom suction cups

The bottom suckers group is in charge to open the
bottom part of the pouch to facilitate dosing.
CHANGE OF FORMAT
• Loosen the knob "A" and take out the pin "B".
• Take out the front and rear rules "C" and place
new ones according to new format to be
performed.
• Put the pin and fix the knob.

C B A

There are 3 bottom suction cups groups:

• Group 1: 200-400cc formats, where only the pouch height will be regulated.
o Top limit for 200cc format (165mm height).
o Bottom limit for 400cc format (225mm height)
• Group 2: 1800cc format (200x335x110)
• Group 3: 1000cc format (160x275x90)

HEIGHT REGULATION
LIMITS

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It is also necessary, in accordance with

the bottom of the pouch, to regulate the E
opening of the pouch. The rod “D” can
be regulated through the track “E” of the
principal lever, located on the pouch
opening group. C

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4.8Coder support
This group should mark the pouch according to customer indications.

CHANGE OF FORMAT
Changing in pouch width:
It is only necessary to choose a new format through the
touch screen.
A
Change in position of coder height:
Loosen the knob "A" and turn the wheel
"B" to up and down the whole group as needed. Tighten the
knob "A", once correct position is achieved.
Reading indicator "E" will expedite this operation for future
format changes.
E

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4.9Barcode reading camera

This group should verify that barcode used in the pouch we are working with, is the
correct one.

CHANGE OF FORMAT
Changing in pouch width:
Loosen the two nuts "A" and “D”, and displace the cameras "B" to the right or to the
left through the slide of the support "C". Tighten the bolts "A" and “D”, once correct
position is achieved.
By loosening only bolts “D” it’s possible to move obliquely camera through its
support.

A C

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Change of position in the height of the cameras:

Loosen the knob "D" and turn the wheel "E" to raise or lower the group, as needed.
Tighten the knob "D" once correct position is achieved.
Reading indicator "F" will expedite the operation for future changes of format.

If a reading error of a pouch correct barcode is generated, machine will stop.

A correct reading of an incorrect barcode, will lead to a pouch not filled nor sealed,
and consequently will be rejected.
Continuous reading of 3 incorrect barcodes will make that transfer cease supplying
pouches to the machine, and when the remaining ones finish, machine will stop.

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4.10 Dosing station

Dosing station is in charge to introduce the product into the pouch.
This is made by means of funnels / nozzles, with dimensions according to format of
pouch, volume to fill and characteristics of product to be packed.

CHANGE OF FORMAT
When pouch width "A" changes, the group has
to be moved to the left or to the right, until new
C
format is reached, so that medium point of
funnel /nozzle has to match with the medium
point of the pouch.
• Loosen the bolt "B" (rear part of the funnel).
• Move the funnel through the guide "C".
• Tighten the bolt once the group is in the
correct position. B

B C

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Changeover values:
NOZZLES
FORMAT (mm) VOLUME (ml)
1 2 3 4 5 6
140x156x76 200 33 45 14 38 30 59
140x225x76 400 23 42 14 50 29 31
160x275x90 1000 180 50 175 50 170 50
200x335x110 1800 175 50 175 50 175 50

1 2 3 4 5 6

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By adjusting the rod "D" through the slides of the

lever "E", you will get more stroke in the
movement of funnels / nozzles. E

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4.11 Film guides

The film guides are there to hold the film in the right position so that it can be
properly manipulated along the different machine stations.
The distance between the front plate and the film must always be 337 mm. The upper
line of the film also remains stable at 203mm in relation to the front plate sheet.

FILM LOWER GUIDES

These guides located under the mobile cart accompany the pouches from the pouch
opener station to the upper sealer station.
To adjust the height, simply loosen the screws «A» and raise or lower the whole part.
In the event that you need to move the guides «D» closer together or further apart or
to move the railings «H» further away from the centre of the passage of the film you
can do this by loosening the screws and moving the railings along the shaft «F».

E
D

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4.12 Fixed and mobile cart pincers

The fixed cart pincers hold the pouch in place while different units carry out specific
operations, which range from dosing to stretching of the pouch.
The mobile cart pincers move the pouch along the different stations of the machine to
the exit station.

Fixed cart pincers

Mobile cart pincers

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POINT OF CONTACT OF THE PINCERS

The pincers come into contact at 337 mm from the plate sheet to the film line at the
uppermost end of the cam «C» If this is not the case then change the length of the rod
«D» to move the pincer «E» and the length of the rod «F» to mover the pincer «G» to
the right position.
The machine leaves the factory with the fixed cart pincers and the mobile cart pincers
positioned in the right position, so we do not recommend you touch the adjustment
rods.

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FIXED CART APERTURE ADJUSTMENT

The aperture of the fixed cart pincers will depend on the position of rods «D», «F»
and «H» in relation to the cam lever «I» and the starter lever «J». The aperture has
been set at the factory and we recommend you do not change the existing settings.

F
J

I
H
E
Greater Greater
aperture aperture

Greater
aperture
H

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FORMAT CHANGES
You will need to adjust the pincers of the walking beam for each pouch
width «A» change.
Loosen the screws «C» of the pincer and move it along the bar «D» to
the new position. We recommend the pincer be positioned at least
3mm from each end of the pouch to ensure a proper grip.

A=Pouch width
C

D
A quick way to change the format is to have a carriage with all the grippers already
formatted for a new format. This would involve removing the carriage for a new one.
• Loosen the bolts "E" (front and rear) fixing the rules "F" to the fixed beam.
• Take out the rules and replace by a new ones according to new format to be
performed.
• Fix all bolts

Fixed
beam

Rules of
Walking
quick change
beam

E E

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There are 3 quick change groups for the fixed and mobile beam crossbeam depending
on the pouch width. 200cc and 400cc formats, both with 140mm width, share the
same group.
CROSSBEAMS SUPPLEMENT

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MOBILE CART CIRCUIT ADJUSTMENT

The mobile cart moves along a constant circuit, and the measurement must always be
a fixed circuit of 490mm. If this is not the case, then it must be adjusted using the
circuit adjustment lever «A» located inside the machine.
Loosen the 2 nuts "B", the knuckle "C" and the 3 bolts "D". Move to inside of the slide
in order to get more stroke, or to outside to get less stroke.

Fix the bolts, nuts, and knuckle once correct position is achieved.

C
B

B A

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4.13 Pouch stretching

The stretching station consists of pincers which stretch the pouch by the ends once
the product has been dosed in order to close it and ensure proper sealing in the
following stations.

FORMAT CHANGE
You will need to adjust the film stretching pincers for each pouch width «A» format
change.
Loosen the screw «C» of the pincer and move it along the cart «D» to the new format
position. We recommend the pincer be positioned at least 3mm from each end of the
pouch to ensure a proper grip.

D A=Pouch width

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Stretching opening adjustment

The pouch stretching circuit will depend on the position of rods «A» in relation to the
driving lever B and the rod A position in relation to the slot of the cam lever C.

Less stroke
More
stroke

Less stroke
More
stroke

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4.14 Sealers unit

DANGER

IF YOU HAVE TO MANIPULATE THE SEALERS WAIT AND

MAKE SURE THEY HAVE COOLED DOWN FIRST. THEY COULD
CAUSE SEVERE BURNS.

The 3 factors that contribute to proper pouch sealing are sealing time plus the sealer
pressure and temperature.
• The sealing time depends on the speed the machine is running.
• The sealer temperature is adjusted from the touch screen.
• The sealing pressure always remains constant.
• The sealing temperature is related to the sealing time.
o The slower the speed of the machine --> The longer the sealing time -->
The lower the sealer temperature.
o The higher the speed of the machine --> The shorter the sealing time -->
The higher the sealer temperature.

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4.14.1 Upper sealer

You do not need to make a change in the sealers for pouch width format changes
because with the upper sealer caters to all the different width formats that the
machine can carry out.
The unit can be easily opened from the touch screen enabling easy cleaning of the
sealers at certain intervals using the metal brushes.

CHANGING OF SEALERS
• With the jaws opened, loosen the bolts "A" (front and rear) and take out the
sealers for replacement.
• Put the new sealers and tighten the bolts.
• Correct vertical regulation, will be achieved through the slides at the bolts "A".
• Constant pressure at the front top sealer is achieved, by regulation through
spikes "B".

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A B
To adjust the sealers height and ensure a perfect sealing just adjust by turning the
knob “C”.

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SEALER TEMPERATURE ADJUSTMENT

The temperature is controlled via the PLC and the values can be changed from the
touch screen. Use the numerical keyboard to change the sealer temperature.

Main menu--> Sealing Consult the touch screen handbook, supplied along
with the rest of the handbook, for further information.

Number keyboard

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CLEANING OF TOP SEALERS

• Machine in “Stop position”.
• Activate “Cleaning” through the touch screen. It only will be activated with the
doors closed and without having any activated alarm.

Main menu --> Cleaning

• Select “UP” or “DOWN” of different jaws to raise or lower the entire group.

• With the jaws raised, access to sealers with the cleaning brush supplied with the
spare parts, in order to clean up material deposited in the sealers.

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SEALER PRESSURE ADJUSTMENTS

DANGER

IF YOU HAVE TO MANIPULATE THE SEALERS WAIT AND

MAKE SURE THEY HAVE COOLED DOWN FIRST. THEY COULD
CAUSE SEVERE BURNS.

The top sealing movement can be described in 4 steps:

• Zero Point  The jaw is closed and the sealing bars are closed holding the pouch
without giving any pressure.
• Cam maximum point of pressure 140º The sealing jaws are giving pressure to
seal the pouch
• Zero Point  The jaw is closed and the sealing bars are closed holding the pouch
without giving any pressure.
• Open jaws (zero pressure neither holding the pouch) 60º  The jaws are open.

Jaw pressure

Zero Point
Zero Point

Jaw opened
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Instructions:
1. Stop the machine.
2. Machine should be on job mode.
3. With the jog button, you have to place the internal cam follower from the cam
"A" to the zero point of cam "B".

Lever position in zero

point of the cam

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4. Loose both nuts "C" that hold the plate, the seal support and the front jaw. The
back seal has a fixed position and does not need a regulation.
5. Turn "D" (either left or right side) until you reach a good parallelism between
the front and back seals.
6. Tight up nuts "C".
7. Turn off the jog mode on the machine.
8. Re-start the machine.

Plate
D

Back seal

Front seal

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4.15 Crooked pouches viewing camera

This group should reject all pouches with an incorrect top sealing.
The camera reads the bottom right part of the pouch, and internally calculates that,
depending on the degrees “X” of this reading, top sealing will have a correct or
incorrect sealing angle.

CHANGE OF FORMAT
Changing in pouch width:
Loosen the two nuts "A" and “D”, and displace the cameras "B" to the right or to the
left through the slide of the support "C". Tighten the bolts "A" and “D”, once correct
position is achieved.
By loosening only bolts “D” it’s possible to move obliquely camera through its
support.

A C

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Change of position in the height of the cameras:

Loosen the knob "D" and turn the wheel "E" to raise or lower the group, as needed.
Tighten the knob "D" once correct position is achieved.
Reading indicator "F" will expedite the operation for future changes of format.

Rejected pouches by incorrect top sealing, will exit the machine through the pouch
rejecting conveyor belt.
The properly sealed pouches will exit the machine through the outlet ramp.
Through a counter, placed on the touch screen, will be decided the continued quantity
of acceptable bad sealed pouches, without stoppage of the machine.

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4.16 Exit pouches

The machine is composed by an outlet ramp "A" for correct pouches; a reject ramp
"B" for the empty and not sealed ones, that can be returned to the pouch infeed
conveyor belt, and a pouch reject conveyor "C".

B
C

4.16.1 Exit ramp with independent rejection

This unit allows to discharge correct pouches through the exit ramp “C” and also to
reject incorrect left or right pouch.
The exit grippers “A” and “B” hold the pouch pneumatically actuated (open/close
movement) from the walking carriage. When pouches are detected as incorrect, exit
gripper (“A” or “B”) moves backwards (pneumatically actuated), gripper opens
rejecting pouch onto conveyor belt "D” and then gripper moves forward.
The rejection conveyor belt “D” takes the incorrect pouches out from machine.

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4.16.2 Reject conveyor

The conveyor belt can be adjusted to accommodate for pouch heights.
Loosen bolts "A" to raise or lower the belt to a height that is about one centimeter
from the bottom of the pouch to the ground.
Use counter display values of wheel "B" for a quick change.

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4.16.3 Reject ramp for opened pouches

This ramp rejects the pouches not properly opened, and therefore have not been
filled. These pouches can be reused again, placing them at the pouch infeed conveyor
belt.
When a not opened and not filled pouch is detected the pouch falls by the ramp "E".

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4.17 Motor assembly

The motion group is the one in charge to transmit movement to all the mechanical
activations of the machine.

Mechanical Main
cams motor

Encoder
pinion

WARNING
Cams should not be touched

There are other drivers that are obtained through PLC. The responsible to transform
an electrical signal into a mechanical movement is the encoder.

The main axle is marked with a red line. It has to coincide with the point cero of the
encoder (value 0). This is a reference point that helps to synchronize the mechanical
movements with the electrical cams.

Main menu‐‐> Adjustments ‐‐> Cams

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Encoder adjustment

When main axle is marked (point cero)

If the motor assembly axle is marked with the "point cero" (red line), the red line has
to coincide with the point cero of the encoder (value 0).
B
1. Use intermittent jog until red line of main axle C
coincides with the red arrow.
2. Open the cams screen at the Touch screen, where
you see the Encoder’s value.
3. Loosen bolts "B" of pinion.
4. Manually turn the pinion "C" until you reach the
value of 0 at the Encoder on the Touch screen.
5. Fix the bolts "B".

When main axle is not marked A

The correct position of Encoder "A" is when the walking beam is in the backward
position (more to the right possible) and the grippers are still closed, the encoder
shows a value of 50.
Otherwise, it has to be adjusted.
6. Open the cams screen at the Touch screen, where you see the Encoder’s value.
7. Loosen the bolts "B".
8. Manually turn the pinion "C" until you reach the value of 50 at the Encoder on the
Touch screen.
9. Fix the bolts "B".

B C

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5 Maintenance
See annex.

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