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JGCP Pms PP 769 SP 0001
JGCP Pms PP 769 SP 0001
Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Revision History
Rev.
Date Revised Pages Revision Description
No.
A 30-Mar-2022 NA First Submission Issued for
Review
Page 2 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
CONTENTS
1 INTRODUCTION ..................................................................................................................... 5
2 DEFINITIONS .......................................................................................................................... 6
3 PURPOSE ............................................................................................................................... 6
4 CODES, STANDARDS AND PROJECTS REFERENCE DOCUMENTS .............................. 7
5 DEFINITIONS & ABBREVIATIONS ..................................................................................... 15
5.1 Definitions ............................................................................................................................ 15
5.2 Abbreviations ....................................................................................................................... 15
6 GENERAL NOTES ................................................................................................................ 18
6.1 General.................................................................................................................................. 18
6.2 Materials ............................................................................................................................... 18
6.3 Corrosion Allowance ........................................................................................................... 19
6.4 Design Conditions ............................................................................................................... 19
6.5 Service Limits and Pipe Wall thickness ............................................................................ 20
6.6 Threads ................................................................................................................................. 20
6.7 Threaded Piping Systems ................................................................................................... 20
6.8 Jointing of Small Bore Pipes .............................................................................................. 21
6.9 Marking and Colour Coding ............................................................................................... 21
6.10 Pressure ............................................................................................................................... 21
6.11 Pipe ....................................................................................................................................... 21
6.12 Pipe Fittings ......................................................................................................................... 22
6.12.1 Swaged Nipple ....................................................................................................................... 23
6.12.2 Nipples ................................................................................................................................... 23
6.12.3 Unions .................................................................................................................................... 23
6.12.4 Pulled Bends .......................................................................................................................... 24
6.12.5 Branch Connections and Branch reinforcement .................................................................... 24
6.13 Flanges ................................................................................................................................. 24
6.14 Gaskets ................................................................................................................................. 26
6.15 Bolts ...................................................................................................................................... 27
6.15.1 Bolt Tensioners ...................................................................................................................... 27
6.16 Fabrication ........................................................................................................................... 28
6.17 Post Weld heat Treatment (PWHT) .................................................................................... 29
6.18 Standard Sub-Assemblies .................................................................................................. 29
6.19 Special Piping Item .............................................................................................................. 29
6.20 Buried piping ........................................................................................................................ 29
6.21 Valves.................................................................................................................................... 29
6.22 Dissimilar Metal joints ......................................................................................................... 32
6.23 Auxiliary Piping for Mechanical Equipment...................................................................... 32
6.24 Vents and Drains ................................................................................................................. 32
7 Pipe Class designation code .............................................................................................. 32
7.1 Field Definition Tables ........................................................................................................ 33
7.1.1 First Field ............................................................................................................................... 33
7.1.2 Second Field .......................................................................................................................... 33
7.1.3 Third Field .............................................................................................................................. 34
7.1.4 Fourth Field ............................................................................................................................ 34
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Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
7.1.5 Fifth Field ............................................................................................................................... 35
7.2 Valve Trim ............................................................................................................................. 35
7.3 Line Designation Code Service Definitions ...................................................................... 36
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Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
1 INTRODUCTION
Page 5 of 398
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Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
HMYM GCP-5, HMYM GCP-4 and HZEM GCP-1 each will produce 200 MMSCFD
of raw gas and associated liquids. Each HMYM GCP-5 and HMYM-GCP-4 will
produce 30,000 BPD of condensate and 100,000 BPD of produced water. HZEM
GCP-1 will produce 90,000 BPD of condensate and 100,000 BPD of produced water.
The scope of the Produced Water Injection Station is to receive produced water from
the Jafurah Gas Plant, HMYM GCP-5, HMYM GCP-4 and HZEM GCP-1, via the
transfer pipeline network and to dispose it via injection headers to injection wells.
The scope of each Gas Compression Plant consists of the following:
• GCP Inlet Area
• GCP Gas Compression
• GCP Propane Refrigeration
• GCP Condensate/ Produced Water Handling and Treatment System
• GCP Utilities
• GCP Building Area
• GCP Flare & Burn pit Area
• 230 KV GIS and Distribution Substation facilities within HMYM GCP-5,
HMYM GCP-4 and HZEM GCP-1
The Scope of Produced Water Injection Station consist of following:
• PWIS Injection Station
• PWIS Utility Area
• PWIS Building Area
• PWIS Telecommunications
• PWIS Security
• 115 KV GIS and Distribution Substation facilities
2 DEFINITIONS
3 PURPOSE
The purpose of this document is to provide the basis for design and selection of
piping items and pipe class wise details of piping items.
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Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
The criteria defined in this document is inclusive of the minimum requirements stated
in COMPANY standards SAES-L-310, SAES-L-410, SAES-L-105, SAES-L-610 and
SAES-L-620 over and above the requirements of ASME B31 Codes.
This document shall be read in conjunction with the reference documents listed in
section 4.0 “Codes, Standards and Projects Reference Documents”.
The selection of material and equipment, and the design, construction, maintenance,
and repair of equipment and facilities covered by this standard shall comply with the
May 24, 2019 (Cut-off date) edition of the references listed below, unless otherwise
noted.
Saudi Aramco Engineering Procedures (SAEP)
SAEP-35 Valves Handling, Hauling, Receipt Tests and Storage
SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi
Aramco Engineering Requirement.
SAEP-351 Bolted Flange Joints Assembly
Saudi Aramco Engineering Standards (SAES)
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Page 8 of 398
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Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
01-SAMSS-029 RTR (Fibreglass) Sewer Pipe and Fittings for Gravity Flow
01-SAMSS-034 RTR (Fibreglass) Pressure Pipe and Fittings
01-SAMSS-035 API Line Pipe
Reinforced Thermoset Resin (RTR) Pipe and Fittings in
01-SAMSS-042
Water and Hydrocarbon Services
01-SAMSS-043 Carbon Steel Pipes for On-Plot Piping
01-SAMSS-046 Stainless Steel Pipe
01-SAMSS-048 CRA Clad or Lined Steel Pipe
01-SAMSS-333 High Frequency Welded Line Pipe
02-SAMSS-005 Butt Welding Pipe Fittings
02-SAMSS-011 Forged Steel and Alloy Flanges
02-SAMSS-012 Weld Overlayed Fittings, Flanges and Spool Pieces
02-SAMSS-013 Stainless Steel and Nickel Alloy Butt Welding Pipe Fittings
04-SAMSS-001 Gate Valves
04-SAMSS-002 Globe Valves
04-SAMSS-003 Additional Requirements for Low Temperature Valves
04-SAMSS-005 Check Valves, Swing Type
04-SAMSS-035 General Requirements for Valves
04-SAMSS-041 Expanding Plug Valves
04-SAMSS-047 HP Butterfly valves
04-SAMSS-048 Valve Inspection and Testing Requirements
04-SAMSS-050 Gate Valves, Through Conduit Type, API SPEC 6D
04-SAMSS-051 Ball Valves, API SPEC 6D
04-SAMSS-055 General Valve Requirements, ISO 10423 (API 6A)
Shop-Applied External Fusion Bonded External Coating for
09-SAMSS-089
Steel Line Pipes
Qualification Requirements for Shop-Applied Internal FBE
09-SAMSS-091
Coatings
Qualification Requirements and Application of Composite
09-SAMSS-107
Fluoropolymer/Ceramic Coatings to Fasteners
034-SAMSS-711 Control Valves
Saudi Aramco Inspection Checklist
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Page 10 of 398
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Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Page 11 of 398
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Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Page 12 of 398
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Page 14 of 398
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Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
5 DEFINITIONS & ABBREVIATIONS
5.1 Definitions
Design Codes International design codes such as ASME B31.3, etc.
Regulations International and local regulations
5.2 Abbreviations
AG (A/G) Above Ground
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
AL-BR Aluminium Bronze
BB Bolted Bonnet
BC / BLT CVR Bolted Cover (Cap)
BE Bevel End
BR Bronze
BS British Standard
BW Butt Weld
CA Corrosion Allowance
CAT Category
CL Class / Rating
CPVC Chlorinated Polyvinyl Chloride
CS Carbon Steel
DEG Degree
DPTD Design Pressure and Temperature Diagram
DSS Duplex Stainless Steel
FB Full Bore
FBE Fusion Bonded Epoxy
FEED Front End Engineering and Design
FF Flat Face (Flange) / Full Face (Gasket)
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
GALV Galvanised
GCP Gas Compression Plant
GO Gear Operator
GR Grade
GRE Glass Reinforced Epoxy
GRP Glass Reinforced Plastic
ID Inside Diameter
ISNRS Inside Screw Non-Rising Stem
ISO International Organization for Standardization
ISRS Inside Screw and Rising Stem
LO Lever Operator
LP Low Pressure Steam
LT Low Temperature
LTCS Low Temperature Carbon Steel
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
OD Outside Diameter
OS&Y Outside Screw and Yoke Type
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
STD Standard
SW Socket Weld
WB Welded Bonnet
WN Weld Neck
WO Wrench Operator
XS Extra Strong
XXS Double Extra Strong
6 GENERAL NOTES
6.1 General
Piping systems and all piping components shall be designed and fabricated in
accordance with ASME B31.3, and the relevant ASME B31.1, ASME B31.4, ASME
B31.8 & API 6A Design Codes (where applicable), including the Project Standards
referenced, with particular emphasis on SAES-L-100, SAES-L-105, SAES-L-109,
SAES-L-110, SAES-L-310 and SAES-L-610.
Piping systems within the fence limits of processing facilities shall be generally
governed by code ASME B31.3. The limits of piping governed by codes other than
ASME B31.3 shall be indicated on the P&IDs. Piping governed by codes ASME
B31.4 and ASME 31.8, shall be designed as per SAES-L-410. Each pipe class shall
indicate the applicable piping Design Code based on service fluid.
This document is to be read in conjunction with Project Standards, applicable Design
Codes and Regulations. Mandatory Saudi Aramco Engineering Requirements
(MSAER) shall govern this Specification.
6.2 Materials
Materials shall be in accordance with the generic descriptions detailed in the
Individual Piping Class and the additional requirements of the Project Standards
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
(SAES – Saudi Aramco Engineering Standards and SAMSS – Saudi Aramco
Material System Specification), as applicable.
All piping materials in wet sour services as described in SAES-A-133 (Internal
Corrosion Protection Requirements), paragraph 6.2.1 shall be resistant to Sulphide
Stress Corrosion Cracking (SSC) in accordance with NACE MR0175/ISO 15156
(Petroleum and natural gas industries – Materials for use in H2S-containing
environments in oil and gas production)
All materials in wet sour service shall meet the requirements of SAES-A-133, 01-
SAMSS-016, NACE MR0175/ISO 15156 & NACE MR0103, in addition to
supplementary material requirements specified in applicable Saudi Aramco Material
System Specifications (SAMSS).
Charpy impact testing shall be carried out on all carbon steel pipes and wrought
piping components, irrespective of material grade, with a nominal wall thickness
greater than 25mm (Min. temp for carbon steel pipe class set at 0 deg. C). Testing
shall be in accordance with ASME B31.3 with impact values being 34J min average
and 27J min individual for a standard 10mm x 10mm specimen. Impact testing shall
be carried out on base material, weld deposit and HAZ.
Line Pipe supplementary fracture toughness test according to SAES-L-131 (Fracture
Control of Line Pipe), shall be provided to control crack propagation at temperatures
above 0ºC in carbon steel pipe used for transportation piping, such as cross-country
pipelines, flowlines, trunk lines and test lines.
All piping components of Stainless Steel “Dual Certified” to grades 304/304L and
316/316L, shall have the mechanical properties in accordance with the straight
grade and with the chemical composition in accordance with the low carbon grade.
Project external environment is considered as mildly corrosive. Hence any metallic
surface (insulated and uninsulated) shall be externally protected in accordance with
SAES-A-134, SAES-H-001, SAES-H-002.
The use of socket welded joints is not allowed for any services.
ASBESTOS in any form supplied from any source is strictly prohibited.
6.3 Corrosion Allowance
The corrosion allowance (CA) specified in the individual piping classes is minimum.
A reduction of the specified CA is not permitted.
6.4 Design Conditions
Design Conditions are determined in accordance with the ASME B31.3 and other
relevant codes (where applicable), including the requirements in SAES-L-105.
All pressure – temperature ratings for flanged components are in accordance with
requirements in ASME B16.5 and ASME B16.47 Series A. Other components are
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
selected for the required ratings in accordance with the standards to which they are
manufactured.
All pressure and temperature limits shown in the Piping Classes are design
conditions and are not to be exceeded without making appropriate materials
changes.
6.5 Service Limits and Pipe Wall thickness
Pipe wall thickness mentioned in individual pipe class are inclusive of applicable
corrosion allowance and other allowances (thread, erosion, etc.), together with
requirements as specified in SAES-L-310. For service limits of piping items
Pressure-Temperature tables are added in individual pipe class. Piping items listed
in pipe class are suitable for the Pressure-Temperature combinations mentioned in
individual pipe class.
Document PP-769-CA-001 to be referred for detailed criteria of Pipe wall thickness
calculation.
6.6 Threads
All screwed connections shall have taper threads in accordance with ASME B1.20.1
(NPT), unless otherwise stated.
6.7 Threaded Piping Systems
Threaded connection shall not be used in sour services, except for instrumentation,
process / hydrotest drains & vents as indicated below.
Threaded joints shall be kept to a minimum and shall be seal welded, except for
instrument connections (pressure gauges, gauge glasses, level alarms & controllers
etc.), control, relief and sampling valves, pumps & other mechanical equipment,
screwed plugs in drain & vent valve and atmospheric vent & drain connections
downstream of last isolation valve.
In hazardous services, the maximum size of threaded connections shall be 1½” for
standard fittings and valves, and 2” maximum when required for maintenance, or to
match threaded specialty devices such as scraper signals and access fittings for
corrosion monitoring.
In non-hazardous services and where indicated in the pipe class service index, the
maximum size of threaded connections shall be 3” for standard fittings and valves,
and 4” maximum on special items such as fire hydrants.
Threaded plugs on hydrostatic vents, not provided with a valve, shall be seal welded
after testing has been carried out.
All threaded connections that require seal welding, shall meet the requirements as
stated within standard SAES-W-011 & SAES-L-110.
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Where seal welding is required, the seal weld shall be a fillet weld as allowed by
respective ASME B31 Design Codes, covering all exposed threads without undercut.
PTFE (Teflon) tape or joint compounds shall not be used in threaded connections
requiring seal welding.
Joint for seal weld shall be assembled dry without sealing compounds or tape.
Threaded connections, not requiring seal welding, shall be sealed as follows:
204°C & below - use PTFE jointing tape or approved jointing compound.
Above 204°C - Seal weld. Wherever not possible, COMPANY approval is required
prior to use pipe jointing compound to manufacturer's standards.
6.8 Jointing of Small Bore Pipes
With the exception of galvanized piping, straight lengths of small bore piping NPS 2”
and smaller, shall be joined together by butt welding. Couplings shall not be used
for this purpose.
6.9 Marking and Colour Coding
All piping components shall have the material specification and grade stamped,
stenciled, or otherwise clearly marked with permanent marking method as per
individual piping component specification.
Colour coding shall be applied as per SAES-B-067.
Utility Stations: The water, steam, air and nitrogen lines shall be marked and colour
coded as specified in SAES-L-310.
6.10 Pressure
All pressures given in this specification are gauge pressure, unless otherwise stated.
Unit of Pressure shall be PSI.
Pressure testing for all plant piping is to be in accordance with applicable ASME
code, SAES-A-004, SAES-L-150 and all other pertinent specifications and design
practices mentioned therein. Lube and Seal Oil is to be tested with its own fluid.
6.11 Pipe
Minimum pipe size shall be NPS 1” unless stated otherwise in the individual pipe
classes. Smaller sizes may be permitted for instrument connections and steam
tracing etc., only where specifically stated.
Non-standard pipe sizes of NPS 1/8”, ¼”, 3/8”, 1¼”, 2½”, 3½”, 5”, 7” & 9” and 22”
shall not be used in any pipe class, except where specifically shown on P&IDs.
For nominal pipe sizes greater than NPS 24”, pipe sizes shall, where possible,
increase in increments of 6 inches up to and including NPS 48”. Above NPS 48”,
nominal pipe sizes shall increase in increments of 4 inches.
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Pipe sizes included in ASME B36.10 / B36.19 shall only be used.
SAW / EFW in process piping shall be straight seam welded. Spiral welded pipe
shall not be used.
Where API 5L material is specified, PSL 2 (Product Specification Level) shall be
used, unless specified otherwise.
Carbon steel pipe NPS 6” and larger specified to API 5L shall be purchased in
accordance with SAMSS Specification 01-SAMSS-035.
Carbon steel and low temperature carbon steel pipe shall be seamless up to and
including NPS 24” and SAW / EFW for Pipes larger than NPS 24”.
API 5L pipe shall have a joint efficiency factor of 0.95. All other welded carbon steel
pipe shall be 100% radiographed and have a joint factor of 1.0.
Stainless steel pipes shall be seamless up to and including NPS 12” and EFW for
pipes NPS 14” and larger, together with 100% radiography and joint factor of 1.0.
Non-metallic piping if used above ground shall have external UV protection.
All buried steel pipe shall be externally protected against corrosion per COMPANY
Standard SAES-H-002.
Non-metallic piping and fittings used for fire water service shall have the factory
mutual research corporation [FM] approval.
6.12 Pipe Fittings
Pipe classes where more than one class of socket weld fitting is listed, such as class
3000 and class 6000, reducing fittings shall be specified to the higher rating if
dictated by the outlet pipe size schedule. Rating of SW fittings shall be CL.3000 for
pipe equivalent to Sch.80, CL.6000 for Sch.160, and CL.9000 for XXS.
Butt-weld elbows shall be long radius (R=1.5D). Short radius elbows are non-
preferred and used only where required due to process or space limitation, subject
to COMPANY approval. Mitered, reduced and street elbows (one end female
threaded, the other threaded male) are not permitted.
Carbon steel and low temperature carbon steel butt weld fittings shall be seamless
up to and including NPS 24”. Fittings greater than NPS 24” shall be EFW with 100%
radiography of weld seam and joint efficiency factor of 1.0.
Stainless steel butt weld fittings shall be seamless up to and including NPS 12”.
Fittings greater than NPS 14” shall be EFW with 100% radiography of weld seam
and joint efficiency factor of 1.0.
Unless otherwise stated, the minimum end wall thickness of butt welded fittings shall
be equal to the thickness of the connected pipe.
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Pipe plugs for use in steel piping shall be solid-body, round stock or forged.
Fittings standards shall be in accordance with the following table:
(*) CS/LTCS only (#) SS & Nickel Alloy (**) Such as Threadolet, Weldolet, etc.
6.12.1 Swaged Nipple
For dimensions of swage nipples refer to BS 3799, with end condition in accordance
to pipe class requirements. The dimensions of Swage Nipple, where not adequately
covered by BS 3799 shall be as per MSS SP-95.
6.12.2 Nipples
The minimum wall thickness for Nipples to allow for increased mechanical strength
shall be:
· Carbon and low alloy steels Sch 80
· Stainless steels Sch 40S
· Galvanized steel (threaded) Same as pipe schedule
· In vibrating service where bracing cannot be effectively provided, use minimum
Sch. 160 nipples for carbon steel piping systems.
6.12.3 Unions
Unions shall comply with MSS-SP-83 and SAES-L-110. Unions shall not be used in
the following services.
· Steam service
· Systems above Class 300
· Where design temperatures are above 230°C
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Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
· Toxic and highly corrosive fluids (including sour process)
· Low temperature service
6.12.4 Pulled Bends
Hot or cold formed bends NPS 2” and larger when used for process/specific piping
requirements, shall have minimum radii of 5 x NPS or greater. Technical
requirements for the supply of bends shall be developed in accordance with 01-
SAMSS-039 (with particular reference to wall thickness and tolerances) and shall be
sent for COMPANY’s review/approval.
6.12.5 Branch Connections and Branch reinforcement
Branch Connections and reinforcement for new construction of metallic piping shall
be in accordance with branch table provided in individual Pipe class.
Stub-in (pipe to pipe) branches used in branch tables are for Category “D” and Utility
services only (with reinforcement verified in accordance with ASME Piping Code).
Dimension of reinforcement pad for shall be as per Standard Arrangement Drawing
TD-423049.
Crosses and Street tees (one end female threaded, the other male threaded) are not
permitted.
Laterals shall be used only when required for low pressure system (less than 150
psig) such as flare lines. Laterals fittings shall be designed for a bursting strength at
least equal to the bursting strength of the adjoining pipe. Laterals made by welding
the branch pipe directly to the run pipe shall be designed according to the Design
Code and shall have complete encirclement reinforcement. Laterals shall be shop
fabricated and subjected to minimum 90% SMYS hydrotest pressure.
6.13 Flanges
All pipe flanges shall comply with appropriate Project Standards, with emphasis to
SAES-L-109, covering flanges, lap joints, blinds, spacers and spectacle blinds.
Flanges up to and including NPS 24” shall be in accordance with ASME B16.5 or
API 6A, as applicable. Flanges NPS 26” & above, shall be in accordance with ASME
B16.47, series A (MSS SP 44) unless otherwise stated. Flanges not covered by the
above shall be designed and fabricated according to ASME Section VIII, Division 1.
The thickness of Blind Flanges for NPS 26” & larger shall conform to ASME B16.47,
unless otherwise stated. The required thickness shall be stated on the requisition.
Slip-on flanges shall not be used.
Ring joint flanges (with ring joint gaskets per ASME B16.20) shall be used for all
classes rated 900lb and above.
Page 24 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Flange facing finish shall be per SAES-L-109 unless otherwise stated. The flange
finish of Raised Face flanges shall be 125 to 250 micro-inches Ra (3.2 to 6.3 micro-
meters) per ASME B46.1. Ring joint groove surface roughness shall not exceed 63
micro-inches Ra (1.6 micro-meters).
Unless specified in individual pipe classes, flat faced flanges shall only be used when
mating to cast iron or non-metallic flanges or to flat face flanges on equipment. Flat
face finish shall be in accordance with MSS-SP-6.
Galvanized flanges shall be supplied in accordance with ASTM A123, with threads
and gasket contact area free of galvanizing.
Blind flanges which may require tapping or boring shall be performed as allowed in
Table 6 of ASME B16.5, considering flange without hub. The maximum size of
opening shall be limited to NPS 4” for flange sizes over NPS 24”. For such
connection with the welded fitting the fitting shall be of integrally reinforced type such
as sockolet, weldolet or similar, to provide full penetration weld. Where tapping is
required, the effective thread length shall satisfy the requirement for threaded flange
as per ASME B16.5/ ASME B1.20.1 and shall be seal welded.
For blind flanges requiring tapping or boring more than NPS 4”, qualification in
accordance with ASME SEC.VIII, Div.2 shall be submitted for review and
acceptance by the Chairman, piping standard committee as stated in SAES-L-109.
The use of lap-joint flanges shall be avoided and shall not be used for severe cyclic
conditions or in areas subject to high mechanical vibration. Lap-joint flanges when
used for special applications (e.g. to avoid welding dissimilar metals where the pipe
stub-end is made from high alloy material and the flange body is made from carbon
steel), the lapped flange and stub-end design shall be in accordance with ASME
Section VIII, Division 1, Appendix-2.
Spectacle Blinds shall be used for all isolation, pipe sizes and flange ratings and
shall comply with Standard Arrangement Drawing TD-423049. Spectacle Blinds not
covered by the above Standard Drawings and non-ferrous material shall be either
referred to ASME B16.48 or designed and fabricated in accordance with ASME
B31.3.
Suitable lifting arrangement shall be provided for blinds weighing more than 50 kg.
The jackscrews shall be fully threaded UNC to ASME B1.1 class 2A and dimensions
conforming to ASME B18.2.1.
Page 25 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Application of Blinding Devices for Positive Isolation shall be as per following table:
Size Piping Class Rating
150# 300# 600# Above 600#
Spectacle blind Spectacle blind Spectacle blind Spectacle blind
≤ 4”
Page 26 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Where aboveground metallic piping connects to underground metallic piping or
dissimilar metals connect by flange (such as copper alloy or stainless steel to carbon
steel where high potential galvanic corrosion exists or needs electrical isolation),
insulating gasket with isolating sleeves and washers shall be used. For limitations
on the use of insulating gaskets, refer to section 12.6.2 of SAES-L-109.
Compressed fiber, asbestos-free gaskets shall be limited to water and air service.
Elastomeric material shall only be used with plastic flanges with flat faced.
Composite flat gasket may be used in place of soft iron ring gaskets for FBE lined
pipe classes of pressure rating class 900 and above. These composite gaskets can
be used with raised-face, flat-face (excluding cast iron material) and RJ flanges of
varying configurations in all pressure classes including API 15,000 PSI services.
6.15 Bolts
All bolting shall comply with appropriate Project Standards, with particular emphasis
to SAES-L-109.
Bolts, studs and nuts shall be threaded according to ASME B1.1. Bolting for flanged
joints shall be in accordance with ASME B16.5, ASME B16.47 Series “A” and API
6A Type 6B/6BX, as applicable.
Bolt lengths shall be in metric and diameter shall be in imperial unit system. Metric
lengths shall be in 5mm increments.
Bolting for underground piping shall be ceramic fluoropolymer coated, as per 09-
SAMSS-107.
All jackscrews and hexagonal head bolt shall have threads extended to underside
of the head.
6.15.1 Bolt Tensioners
All flanged joints employing controlled tensioning, shall be to the requirements of
Project Standards.
Unless otherwise stated, bolt tensioners should be used for all bolts of diameter 1¼”
and larger in classes 600# rating & greater. In addition, for Hydrogen and Toxic
services in all class ratings, bolt tensioners shall be considered for all bolts of
diameter 1¼” and larger. In all such cases the bolt length shall be increased in line
with recommendations of the manufacturer of the bolt tensioning equipment
(generally normal required length plus one bolt diameter).
Bolt tensioning shall follow the detailed requirements of SAEP-351.
Bolt tensioning shall also be applied when Critical joints have been identified (e.g.
cyclic service etc.) and when criticality code is indicated in the unit Stress Critical
Line List.
Page 27 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
6.16 Fabrication
Shop fabrication shall be according to COMPANY Standards 01-SAMSS-010 and
SAES-L-350.
Fabrication of piping shall incorporate the requirements of COMPANY Standards
SAES-W-011 “Welding Requirements for On-Plot Piping” and SAES-W-016
“Welding of Special Corrosion Resistant Materials” as applicable. Welding and
testing with regard to corrosion resistant overlays and clad materials shall be in
accordance with SAES-W-014 “Weld Overlays and Welding of Clad Materials”.
Branch connections and their reinforcement shall not cover the girth weld and
reinforced pad shall be of the same pipe material.
Positive Material Identification (PMI) shall be carried out on all pressure retaining
alloy material components, flange bolting, welds and welding overlays to ensure that
nominal composition of the alloy have been correctly supplied and installed.
Unless limited by flanges, valves or other components in the line or specified in
SAES-L-150 “Pressure Testing of Plant Piping & Pipelines”, the hydrotest pressure
for every section of new constructed line shall produce a hoop stress in the pipe of
90% of the Specified Minimum Yield Strength (SMYS) at the test temperature.
Pneumatic testing is not allowed without COMPANY’s written approval. This test,
when conducted, shall be in accordance with general instruction for pressure testing
and additional safety requirements in Appendix A Check list of COMPANY Standard
SAES-A-004.
For Hydrostatic Testing, water with very low chloride content (less than 50ppm) shall
be used with type 300-series stainless steel in order to avoid pitting and stress
corrosion cracking.
Installation of plastic piping shall be done by personnel trained in the proper handling
and usage of applicable materials and equipment. Assembly of RTR (Reinforced
Thermosetting Resin) piping shall be of “restrained” type (adhesive-bonded, butt and
wrap or mechanical) and heating blankets shall be used to cure adhesive bonded
joints. Adhesive (for RTR piping), solvent cement and primer (for CPVC Chlorinated
Polyvinyl Chloride piping) shall be used within the manufacturer’s expiry date on the
label. Heating blankets shall be used to cure GRE (Glass Reinforced Epoxy)
adhesive bonded joints. Flat washers shall be used under nuts and bolts heads on
non-metallic flanges. Thrust blocks shall be provided at every change in direction for
thermoplastic and RTR piping. Thrust blocks shall not be necessary for piping in
gravity flow systems and for 100mm nominal size and smaller with restrained joints.
Stress analysis shall be performed on the procured RTR or thermoplastic piping
system in collaboration with the manufacturer to optimize the required number of
thrust blocks. The stress analysis report shall be submitted for COMPANY approval.
Page 28 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
CRA clad pipe spools can be manufactured in accordance with 01-SAMSS-044. The
design shall ensure that carbon steel is not exposed to service fluid (particularly with
reference to set-in and set-on branch connections).
6.17 Post Weld heat Treatment (PWHT)
PWHT requirements shall be in accordance with COMPANY Standard SAES-W-
011, any relevant project specification and applicable codes, including any project
specific amendments.
6.18 Standard Sub-Assemblies
Vent, drain, instrument connection and utility stations standard assembly shall be as
per Standard Arrangement Drawing TD-423049.
6.19 Special Piping Item
All special piping items shall comply with Project standards and Material requisition
of individual special piping items. Items shall be listed, identified, procured and
installed fully in accordance with all relevant process and piping standards.
installation shall conform to Manufacturer’s recommendations.
6.20 Buried piping
All buried metallic piping shall be externally protected in accordance with COMPANY
Standard SAES-H-002, and any project specific amendments. Cathodic protection
as per SAES-X-600 shall be applied in accordance with the project methodology.
6.21 Valves
All valves shall comply with appropriate Project Standards, with particular emphasis
to SAES-L-105 & SAES-L-108. These shall include, but not limited to the following:
SAES-L-108 Selection of Valves
04-SAMSS-001 Gate Valves
04-SAMSS-002 Globe Valves
04-SAMSS-003 Additional requirements for Low
Temperature Valves
04-SAMSS-005 Check Valves: Flanged, Lug, and Butt-
welding
04-SAMSS-035 General requirements for Valves
04-SAMSS-041 Expanding Plug Valves
04-SAMSS-047 High Performance Butterfly Valve
04-SAMSS-048 Valve Inspection and Testing
Requirements
04-SAMSS-050 Gate Valves, Through Conduit Type,
API SPEC 6D
04-SAMSS-051 Ball Valves, API SPEC 6D
Types of valves and trim shall be in accordance with the individual Line classes,
based upon service conditions.
Page 29 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Threaded small bore valves (1½" and below) shall be specified with seal welds for
corrosive and non-corrosive services as per SAES-L-110 para.9.2. Exception to this
is lethal services, where only butt-welded or flanged small bore valves shall be used.
All ball and globe valves shall be reduced bore, unless required by process design
to be as full-bore construction.
Ball valves NPS 6 and larger in Classes 150 and 300, and all sizes in Class 600 and
higher shall be of the Trunnion mounted design.
Gate and check valve bore dimension shall be supplied in accordance with the
specified standard.
All valves shall be fire safe design; welded bodies shall not be used.
All ball, butterfly and plug valves shall be fire-safe design, except valves used on
water/non-hydrocarbon utility services.
Wafer-style design butterfly valves, concentric disc (API 609 Cat. A) are permitted
only on non-hydrocarbon service.
All butterfly valves in hydrocarbon service shall be flanged.
The use of high-performance butterfly valves in hydrocarbon service shall be limited
to a maximum rating of Class 600 and shall be full-rated and bidirectional.
Flanged plug valve in hydrocarbon service shall be inverted lubricated pressure
balance design.
Drains, vents and other fittings connected to body shall comply with section 6.3 of
04-SAMSS-035.
Face to Face – end to end dimensions shall be in accordance with ASME B16.10 /
API 6D, whichever is applicable.
Gear operated gate and globe valves shall be used where indicated by size & rating
in order to provide the recommended operational effort. Bevel gear operators are to
be used in preference to spur gear operators. Where frequency of operation or high
operating torques dictates, valves of other sizes may be equipped with gear
operators, and the Valve Data Sheet shall indicate such requirements.
Valve trim designators for gate, globe and check valves shall be in accordance with
API 600 Table 8.
Valve Operator requirements for manual operation shall be as per relevant SAMSS.
The use of clamp-on type chain wheels for valves larger than 2” NPS shall require
COMPANY written approval.
All wrench operated ball valves in insulated lines shall have NPS 6” extended spindle
(measured from the valve bonnet) to ensure that the wrench clears the valve
Page 30 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
insulation. The spindle shall have an outer stationary tube welded to the valve
bonnet and having a weather seal at the wrench end. The stationary tube enables
the insulation to be properly sealed around it.
Stainless Steel Valves shall be dual grade for butt-weld valves and dual grade or
standard grade for flanged valves. L grades are not acceptable alternatives.
Pressure-Temperature ratings of Steel Valves shall normally conform to ASME
B16.34 Table 2 “Standard Class “The maximum pressure / temperature limits of soft
seated ball, butterfly and plug valves shall be governed by the manufacturer’s valve
seat pressure / temperature ratings. Soft seated valves are suitable for continuous
service at full rating pressure through 250ºF (121ºC). Above 250ºF (121ºC) the use
of soft seat is dependent upon the material used for the soft/seats and the
corresponding temperature limitations of these materials. ASME B16.34 shall be
consulted as a basis for pressure / temperature design.
Isolation Valves and Emergency Isolation Valves may be gate, ball or plug valves
that can be locked open or closed. Flanged butterfly valves, high performance offset
construction type, may be used for Isolation and Emergency Isolation services when
required by Process and indicated on the P&IDs. Ball valves used for Emergency
shutdown service shall be trunnion mounted type. Soft seated isolation valves shall
have “zero” leakage in accordance with the valve design specification. Double
isolation valves shall be provided for all drains in Hydrocarbon Service however, with
respect to atmospheric vents and drains, a single valve with a screwed plug may be
considered as “double isolation”.
In reciprocating pump and compressor suction and discharge lines and similar
services, swing check type valves are not permitted. Spring-assisted non-slam
piston check (also referred to as nozzle check) valves shall be used in these
situations and also at discharge lines in parallel pump and compressor systems.
In addition to valve testing at manufacturer’s facility per 04-SAMSS-48 & 34-SAMSS-
711, high pressure hydrostatic seat testing (prior to installation in the line) shall be
performed at the WORK Site for the below listed valves in accordance with SAIC-L-
2042, API STD 598, SAEP-35, SAIC-A-2009 and SAIC-A-2015 and the Job
Specification.
• All valves for isolation service
• All Inlet/outlet manual and/or automated (MOV) isolation valves of critical
equipment’s which includes Pumps, Compressors, Filter, and Heat exchangers
excluding air fin-fan coolers
• All ZVs and their bypass valves.
• All pressure control valves (PCVs) that are normally closed.
Page 31 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
The system is based on Process Industry Practices (PIP) modified to meet specific
requirements by COMPANY.
Page 32 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
The base piping line class designator system consists of five alpha-numeric fields
containing one or two characters each. Each field describes various features of the
piping line class as shown in Table 4.
The Piping Line Classes and service designations are based on COMPANY
corporate requirements modified for the last two digits to include project specific
requirements.
Pipe Class Field definitions are as per below table:
Field Location
First Second Third Forth Fifth
Field Type Numeric Alphabetic Numeric Alphabetic Numeric
Number of Single Double Single Single Single
characters Double
Representation Flange Basic Corrosion Main Service Modification
Rating Material Allowance Type Suffix
Example 3 CS 2 P 02
300# Carbon 3.2mm General Sour
Explanation Rating Steel Corrosion Hydrocarbon Service
Allowance
Page 33 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Page 34 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Page 35 of 398
Plant Doc Disc. Doc Rev
Piping Material No. Index Code Type No.
Specifications and 769 L PP SP A
Detailed Pipe Classes
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and
Produced Water Injection station (PWIS) (Package-1)
Page 36 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
LOW TEMPERATURE
HYDROCARBON PROCESS - NON
ASTM A350
SOUR : ABOVE GROUND / BELOW TRIM 12 A320 L7 / A194 SS316L SS SPW
1 1CA1P01 150 LTCS B31.3 NO 1.6 LF2 CL.1/ -49 to 392 ASME B16.5
GROUND (NOTE 3) 7 / GRAPHITE
A352 LCB
BLOW DOWN (BD) - NOTE 3
RELIEF LINE (RL)
LOW TEMPERATURE
HYDROCARBON PROCESS - WET
ASTM A350 ALLOY 625 - INCONEL 625
SOUR H2S : ABOVE GROUND / A320 L7M /
2 1CA2P11 150 LTCS B31.3 YES 3.2 LF2 CL.1/ UNS N06625 -49 to 250 ASME B16.5 SPW /
BELOW GROUND (NOTE 3) A194 7M
A352 LCB GRAPHITE
BLOWDOWN (BD) [WELL HEAD/
REMOTE HEADER/ GCP]
Page 37 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
UTILITY STEAM/ AIR SERVICE : ASTM A105N/ TRIM 5 A193 B7 / A194 SS316L SS SPW
6 1CS1U01 150 CS B31.3 NO 1.6 752 ASME B16.5
LOW PRESSURE STEAM (LPS) A216 WCB 2H / GRAPHITE
Page 38 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
GENERAL PROCESS & UTILITY
SERVICE : ABOVE GROUND /
BELOW GROUND (NOTE 3)
HYDROCARBON FLUID (P)
PLANT AIR (PA) / UTILITY AIR / WET
AIR [JFGP] - NOTE 4, 19
DIESEL (P) - NOTE 19
WASTE WATER (WW)
OILY WATER SEWER (OWS) (IN
ASTM A105N/ A193 B7 / A194 SS316L SS SPW
7 1CS2P01 150 CS PROCESS UNITS) B31.3 NO 3.2 TRIM 8 392 ASME B16.5
A216 WCB 2H / GRAPHITE
NATURAL GAS (NG)
CLOSED DRAINS (CD)
CHEMICAL SEWER (CS)
VENT GAS (VG) [AGRU / SRU]
CLEAN STORM WATER (CSW)
BLOW DOWN (BD) [EXPORT
PIPELINES]
RELIEF LINE (RL) [EXPORT
PIPELINES]
Page 39 of 398
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Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
UNS S32750
ASTM A105N/ A193 B7M /
8 1CS2P02 150 CS OILY WATER SERVICES B31.3 YES 3.2 UNS S32750 185 ASME B16.5 SPW /
A216 WCB A194 2HM
GRAPHITE
Page 40 of 398
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Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
Page 41 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
Page 42 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
ASTM
≥ 3" CS UTILITY DRAIN SERVICE : ABOVE
B61/B62/ B150 ARAMID
[FBE GROUND 133 A193 B7 / A194
16 1LE0D01 150 B31.3 NO 0 C63200 BRONZE 185 SYNTHETIC
LINED] OILY WATER SEWER (OWS) (LIFT 2H
DI-EPOXY FIBRE
≤ 2" SS316 STATION DISCHARGE)
LINED
Page 43 of 398
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Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
UNS S31254
≥ 3" CS ASTM
SPW /
[FBE UTILITY WATER SERVICE: ABOVE B61/B62/ B150
A193 B7 / A194 GRAPHITE
20 1LE0W01 150 LINED] GROUND B31.3 NO 0 C63200 BRONZE 185 ASME B16.5
2H ARAMIDE
≤ 2" FIRE WATER (FW) DI-EPOXY
SYNTHETIC
254SMo LINED
FIBER
Page 44 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
TEFLON
ASTM A216
CS [PTFE UTILITY CHEMICAL SERVICE : A193 B7 / A194 SEALED, GRE
24 1LT0U01 150 B31.3 NO 0 WCB-PTFE PTFE LINED 185 ASME B16.5
LINED] SODIUM HYPOCHLORITE (C) 2H LAMINATED TO
LINED
SS316 CORE
ASTM A182
HYDROCARBON PROCESS - NON
SS 316 / F316/316L A193 B7 / A194 SS316L SS SPW
25 1SD0P01 150 SOUR : B31.3 NO 0 TRIM 12 -49 to 302 ASME B16.5
316L ASTM A351 2H / GRAPHITE
HYDROCARBON FLUID (P)
CF8M
HYDROCARBON PROCESS - WET
ASTM A182
SOUR H2S :
SS 316 / F316/316L A193 B7M / SS316L SS SPW
26 1SD0P02 150 HYDROCARBON CONDENSATE (P) B31.3 YES 0 TRIM 12 -49 to 650 ASME B16.5
316L ASTM A351 A194 2HM / GRAPHITE
HYDROCARBON GAS (P)
CF8M
FLARE LIQUIDS (P)
Page 45 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
UTILITY CHEMICAL SERVICE :
CHEMICAL INJECTION (C) ASTM A182
SS 316 / (CORROSION INHIBITOR/ SCALE F316/316L A193 B7 / A194 SS316L SS SPW
27 1SD0U01 150 B31.3 NO 0 TRIM 12 212 ASME B16.5
316L INHIBITOR/ O2 SCAVENGER/ ASTM A351 2H / GRAPHITE
BIOCIDE) CF8M
CHEMICAL SEWER (CS)
ASTM A182
UTILITY CHEMICAL SERVICE :
SS 316 / F316/316L A193 B7 / A194 SS316L SS SPW
28 1SD0U03 150 LUBE OIL (LO) B31.3 NO 0 TRIM 12 212 ASME B16.5
316L ASTM A351 2H / GRAPHITE
SEAL OIL (SO)
CF8M
HYDROCARBON PROCESS - WET
SOUR H2S :
HYDROCARBON CONDENSATE (P)
[JFGP/GCP] ASTM A182 UNS S31254
6Mo-UNS A193 B7M /
29 1SV0P02 150 254SMo PRODUCED WATER (PW) B31.3 YES 0 F44/ A351 392 ASME B16.5 SPW /
S31254 A194 2HM
[JFGP/GCP] CK3MCuN GRAPHITE
WASH WATER (WW)
SOUR WATER (SOW)
CLOSED DRAINS (CD) [GCP]
Page 46 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
HYDROCARBON PROCESS - WET
SOUR H2S:
HYDROCARBON CONDENSATE (P)
ASTM A182 UNS S32750
[GCP] A193 B7M /
31 1SY0P02 150 SDSS B31.3 YES 0 F53/ A890 GR UNS S32750 392 ASME B16.5 SPW /
CLOSED DRAINS (CD) [GCP] A194 2HM
5A CE3MN GRAPHITE
FLARE LIQUIDS (P) [GCP]
OILY WATER (OWS) [GCP]
BLOW DOWN (P) [GCP]
LOW TEMPERATURE
HYDROCARBON PROCESS - NON ASTM A350
TRIM 12 A320 L7 / A194 SS316L SS SPW
32 3CA1P01 300 LTCS SOUR : B31.3 NO 1.6 LF2 CL.1/ -49 to 392 ASME B16.5
7 / GRAPHITE
REFRIGERANT PROPANE (RP) A352 LCB
HYDROCARBON GAS (P) (NGLRU)
Page 47 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
ASTM A182
HYDROCARBON PROCESS - WET
B31.4/ F44 6Mo-UNS A193 B7M /
34 3FE0P04 300 RTR-E SOUR H2S : BELOW GROUND YES 0 150 300 PIKOTEK VCFS
SAES-L-620 A216 WCB- S31254 A194 2HM
PRODUCED WATER (PW) [PWIS]
EPOXY LINED
≥ 3" CS
ASTM A182 UNS S31254
[FBE HYDROCARBON PROCESS - WET
F44/ ASTM 6Mo-UNS A193 B7M / SPW /
35 3LE0P04 300 LINED] SOUR H2S : ABOVE GROUND B31.4 YES 0 150 300
A216 WCB- S31254 A194 2HM GRAPHITE
≤ 2" PRODUCED WATER (PW) [PWIS]
EPOXY LINED PIKOTEK VCFS
254SMo
Page 48 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
Page 49 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
Page 50 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
Page 51 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
Page 52 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
Page 53 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
≥ 3" CS
[FBE HYDROCARBON PROCESS - WET ASTM A182
LINED] SOUR H2S : ABOVE GROUND F44/ ASTM 6Mo-UNS A193 B7M /
55 15LE0P13 1500 B31.4 YES 0 175 3705 PIKOTEK VCFS
(NOTE 46) PRODUCED WATER (PW) INJECTION A216 WCC- S31254 A194 2HM
≤ 2" PIPELINE [PWIS FENCE LIMIT] EPOXY LINED
254SMo
Page 54 of 398
Doc Disc.
Plant No. Doc Type Rev No.
Index Code
PIPING MATERIAL SPECIFICATIONS AND DETAILED PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS) (Package-1)
DESIGN
SR. CLASS DESIGN NACE CA
PIPE CLASS MATERIAL SERVICE DESCRIPTION VALVE BODY VALVE TRIM BOLTING GASKET
NO. RATING CODE MR0175 mm TEMP RANGE PRESSURE
DEG °F psig
Page 55 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection Station (PWIS)
(Package-1)
SERVICE
LOW TEMPERATURE HYDROCARBON PROCESS - NON SOUR : ABOVE GROUND / BELOW GROUND (NOTE 3)
BLOW DOWN (BD) - NOTE 3
RELIEF LINE (RL)
NOTE
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
26 ASME B16.5 Material Group 1.3 has been identified to allow the use of ASTM A352 Gr.LCB Cast Valves.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Page 56 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10 BRANCH SIZE
ET RT RT RT RT RT RT WO 8
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT TO TO TO TO TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO TO TO TO TO TO 1
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
Page 57 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 58 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 59 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 60 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 61 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection Station (PWIS)
(Package-1)
SERVICE
LOW TEMPERATURE HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND / BELOW GROUND (NOTE 3)
BLOWDOWN (BD) [WELL HEAD/ REMOTE HEADER/ GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
26 ASME B16.5 Material Group 1.3 has been identified to allow the use of ASTM A352 Gr.LCB Cast Valves.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Page 62 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
Page 63 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
FITTING-BRANCHES
BEVELLED ASME
TEE EQUAL TEE 0.5 24 TEE EQUAL SEAMLESS ASTM A420 WPL6
END B16.9
BEVELLED TEE REDUCING ASME
TEE REDUCING RTEE 0.75 24 ASTM A420 WPL6
END SEAMLESS B16.9
BEVELLED
OLET WOL 0.5 10 WELDOLET MSS-SP-97 ASTM A 350 GR LF2 CL1
END
FITTING-REDUCERS
BEVELLED REDUCER CONCENTRIC ASME
REDUCER CONC CRE 4 24 ASTM A420 WPL6
END SMLS B16.9
BEVELLED REDUCER ECCENTRIC ASME
REDUCER ECC ERE 4 24 ASTM A420 WPL6
END SMLS B16.9
BEVELLED
SWAGE SWGC 0.75 3 SWAGE CONCENTRIC BS 3799 ASTM A420 WPL6
END
BEVELLED
SWAGE SWGE 0.75 3 SWAGE ECCENTRIC BS 3799 ASTM A420 WPL6
END
FLANGES
Page 64 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
GASKET SPIRAL
ASME INCONEL 625 + GRAPHITE
GASKET GSK300 0.5 24 CL 300 WOUND CS O-RING &
B16.20 FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
GASKET SPIRAL
ASME INCONEL 625 + GRAPHITE
GASKET GSK600 0.5 24 CL 600 WOUND CS O-RING &
B16.20 FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
HARDWARE
ASME
BOLT, STUD ( FULLY
HARDWARE BLT 0.5 24 B18.2.1/ ASTM A320 L7M/ A194 7M
THRD ) + 2 NUTS
18.2.2
VALVES
Page 65 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 66 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection Station (PWIS)
(Package-1)
SERVICE
UTILITY AIR SERVICE :
INSTRUMENT AIR (IA) - NOTE 10
ATMOSPHERIC VENT (AV)
NOTE
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
9 All pipes, fittings and flanges shall be galvanised in accordance with ASTM A123.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Page 67 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 4
ET RT 3
ET RT RT 2
ET RT RT RT 1.5 BRANCH SIZE
ET RT RT RT TO 1
ET RT RT RT RT TO 0.75
ET RT RT RT - - TO 0.5
0.5 0.75 1 1.5 2 3 4
HEADER SIZE
Page 68 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
FITTING-BRANCHES
THREADED CL ASME
TEE EQUAL TEE 0.5 3 TEE EQUAL FORGED ASTM A105N
. NPT(F) 3000 B16.11
BEVELLED ASME
TEE EQUAL TEE 4 4 TEE EQUAL SEAMLESS ASTM A234 GR WPB
END B16.9
THREADED CL TEE REDUCING ASME
TEE REDUCING RTEE 0.75 3 ASTM A105N
. NPT(F) 3000 FORGED B16.11
THREADED CL
OLET TOL 0.5 3 THREADOLET MSS-SP-97 ASTM A105N
. NPT(F) 3000
FITTING-JOINTS
THREADED CL ASME
FITTING CPL 0.5 3 COUPLING FULL ASTM A105N
. NPT(F) 3000 B16.11
THREADED CL
FITTING UN 0.5 3 UNION MSS-SP-83 ASTM A105N
. NPT(F) 3000
FITTING-REDUCERS
THREADED
SWAGE SWGC 0.75 3 SWAGE CONCENTRIC BS 3799 ASTM A105N
. NPT(M)
Page 69 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
THREADED
SWAGE SWGE 0.75 3 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
. NPT(M)
BEVELLED
END X
SWAGE SWGE 4 4 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
THREADED
. NPT (M)
FLANGES
125-250 ASME
FLANGE FLG 0.5 3 CL 150 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG 4 4 CL 150 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG300 0.5 3 CL 300 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG300 4 4 CL 300 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG600 0.5 3 CL 600 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG600 4 4 CL 600 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD 0.5 3 CL 150 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD 4 4 CL 150 FLANGE BLIND FF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD300 0.5 3 CL 300 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD300 4 4 CL 300 FLANGE BLIND FF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD600 0.5 3 CL 600 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD600 4 4 CL 600 FLANGE BLIND FF ASTM A105N
AARH B16.5
125-250 ASME ASTM A516 GR70
SPECTACLE BLIND SB 0.5 1.5 CL 150 SPECTACLE BLIND FF
AARH B16.48 NORMALISED
125-250 AS PER ASTM A516 GR70
SPECTACLE BLIND SB 2 4 CL 150 SPECTACLE BLIND FF 53
AARH SPEC NORMALISED
125-250 ASME ASTM A516 GR70
SPECTACLE BLIND SB300 0.5 1.5 CL 300 SPECTACLE BLIND FF
AARH B16.48 NORMALISED
125-250 AS PER ASTM A516 GR70
SPECTACLE BLIND SB300 2 4 CL 300 SPECTACLE BLIND FF 53
AARH SPEC NORMALISED
125-250 ASME ASTM A516 GR70
SPECTACLE BLIND SB600 0.5 1.5 CL 600 SPECTACLE BLIND FF
AARH B16.48 NORMALISED
Page 70 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 71 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 72 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection Station (PWIS)
(Package-1)
SERVICE
UTILITY AIR SERVICE :
PLANT AIR (PA) / DEGASSING AIR (SRU)
PLANT AIR (PA) [GCP]
INSTRUMENT AIR (IA) [GCP]
NITROGEN (N) [GCP]
OILY WATER (OWS) FROM AIR RECEIVERS [GCP]
ATMOSPHERIC VENT (AV) FROM SANITARY SYSTEM
NOTE
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
9 All pipes, fittings and flanges shall be galvanised in accordance with ASTM A123.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
42 All branch connections of sizes NPS 1/2" to 3" to header sizes NPS 4" and above shall be through threadolet.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Page 73 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 8
ET RT 6
ET RT RT 4
ET TO TO TO 3
ET RT TO TO TO 2 BRANCH SIZE
ET RT RT TO TO TO 1.5
ET RT RT RT TO TO TO 1
ET RT RT RT RT TO TO TO 0.75
ET RT RT RT - - TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8
HEADER SIZE
Page 74 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 75 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
THREADED
SWAGE SWGE 0.75 3 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
. NPT(M)
BEVELLED
END X
SWAGE SWGE 4 4 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
THREADED
. NPT (M)
FLANGES
125-250 ASME
FLANGE FLG 0.5 3 CL 150 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG 4 6 CL 150 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 FLANGE WNFF WITH ASME
FLANGE FLG 8 8 CL 150 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG300 0.5 3 CL 300 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG300 4 6 CL 300 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 FLANGE WNFF WITH ASME
FLANGE FLG300 8 8 CL 300 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG600 0.5 3 CL 600 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG600 4 6 CL 600 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 FLANGE WNFF WITH ASME
FLANGE FLG600 8 8 CL 600 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE BLIND FBLD 0.5 3 CL 150 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD 4 8 CL 150 FLANGE BLIND FF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD300 0.5 3 CL 300 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD300 4 8 CL 300 FLANGE BLIND FF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD600 0.5 3 CL 600 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD600 4 8 CL 600 FLANGE BLIND FF ASTM A105N
AARH B16.5
125-250 ASME ASTM A516 GR70
SPECTACLE BLIND SB 0.5 1.5 CL 150 SPECTACLE BLIND FF
AARH B16.48 NORMALISED
125-250 AS PER ASTM A516 GR70
SPECTACLE BLIND SB 2 8 CL 150 SPECTACLE BLIND FF 53
AARH SPEC NORMALISED
Page 76 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 77 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 78 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection Station (PWIS)
(Package-1)
SERVICE
GENERAL PROCESS & UTILITY SERVICE : ABOVE GROUND / BELOW GROUND (NOTE 3)
HYDROCARBON GAS (P) - NOTE 3
DRY GAS (P)
DIESEL (P) - NOTE 19
INSTRUMENT AIR (IA) / DRY AIR - NOTE 10
LOW PRESSURE FUEL GAS (FGL) - NOTE 3
RELIEF LINE (RL)
VENT GAS (VG)
NITROGEN (N) - NOTE 4, 19
ATMOSPHERIC VENT (AV)
NOTE
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
4 The use of process pipe class shall be limited to the extent as indicated on the relevant P&IDs.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
10 For Pipe Class 1CG0U01, all piping components in sizes NPS 1/2" to 3" shall be threaded and supplied as hot dip galvanized. For line sizes > NPS 3",
all piping components shall be welded without galvanizing as per pipe class 1CS1P01. All branch connections of sizes NPS 1/2" to 3" to header
sizes NPS 4" and above shall be through threadolet.
19 To rationalise the number of pipe classes, utility services such as Nitrogen, Plant air, etc. are included within process pipe classes.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Page 79 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT TO TO TO TO TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO TO TO TO TO TO 1
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
Page 80 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 81 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
BEVELLED
END X
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799 ASTM A234 GR WPB
THREADED
. NPT (M)
BEVELLED
SWAGE SWGC 3 3 SWAGE CONCENTRIC BS 3799 ASTM A234 GR WPB
END
THREADED
SWAGE SWGE 0.75 1.5 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
. NPT(M)
BEVELLED
END X
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
THREADED
. NPT (M)
BEVELLED
SWAGE SWGE 3 3 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
END
FLANGES
125-250 ASME
FLANGE FLG 0.5 1.5 CL 150 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG 2 6 CL 150 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG 8 24 CL 150 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG300 0.5 1.5 CL 300 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG300 2 6 CL 300 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG300 8 24 CL 300 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG600 0.5 1.5 CL 600 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG600 2 6 CL 600 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG600 8 12 CL 600 ASTM A105N
AARH JACK SCREW B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG600 14 24 CL 600 ASTM A 350 GR LF2 CL2
AARH JACK SCREW B16.5
125-250 ASME
FLANGE BLIND FBLD 0.5 24 CL 150 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD300 0.5 24 CL 300 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD600 0.5 12 CL 600 FLANGE BLIND RF ASTM A105N
AARH B16.5
Page 82 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 83 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 84 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection Station (PWIS)
(Package-1)
TEMP 100 200 300 400 500 600 625 700 750 752 SIZE RANGE
PRESS 285 260 230 200 170 140 125 110 95 94.4 0.5"-24"
SERVICE
UTILITY STEAM/ AIR SERVICE :
LOW PRESSURE STEAM (LPS)
NOTE
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
43 Ball valves and Butterfly valves shall not be used for steam and condensate service.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
52 Optional item with Flanged End connection to be used only for Pressure Instrument Connection.
53 For sizes NPS 2" and above, Spectacle plates and blinds shall be in accordance with Saudi Aramco standards drawings AD-036633-001, AD-036731-
001, AD-036636-001 and AD-036736-001 for classes 150, 300, 600 and 1500 respectively.
Page 85 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT TO TO TO TO TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO TO TO TO TO TO 1
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
Page 86 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 87 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
BEVELLED
END X
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799 ASTM A234 GR WPB
THREADED
. NPT (M)
BEVELLED
SWAGE SWGC 3 3 SWAGE CONCENTRIC BS 3799 ASTM A234 GR WPB
END
THREADED
SWAGE SWGE 0.75 1.5 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
. NPT(M)
BEVELLED
END X
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
THREADED
. NPT (M)
BEVELLED
SWAGE SWGE 3 3 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
END
FLANGES
125-250 ASME
FLANGE FLG 0.5 1.5 CL 150 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG 2 6 CL 150 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG 8 24 CL 150 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG300 0.5 1.5 CL 300 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG300 2 6 CL 300 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG300 8 24 CL 300 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG600 0.5 1.5 CL 600 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG600 2 6 CL 600 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG600 8 12 CL 600 ASTM A105N
AARH JACK SCREW B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG600 14 24 CL 600 ASTM A 350 GR LF2 CL2
AARH JACK SCREW B16.5
125-250 ASME
FLANGE BLIND FBLD 0.5 24 CL 150 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD300 0.5 24 CL 300 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD600 0.5 12 CL 600 FLANGE BLIND RF ASTM A105N
AARH B16.5
Page 88 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 89 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 90 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection Station (PWIS)
(Package-1)
SERVICE
GENERAL PROCESS & UTILITY SERVICE : ABOVE GROUND / BELOW GROUND (NOTE 3)
HYDROCARBON FLUID (P)
PLANT AIR (PA) / UTILITY AIR / WET AIR [JFGP] - NOTE 4, 19
DIESEL (P) - NOTE 19
WASTE WATER (WW)
OILY WATER SEWER (OWS) (IN PROCESS UNITS)
NATURAL GAS (NG)
CLOSED DRAINS (CD)
CHEMICAL SEWER (CS)
VENT GAS (VG) [AGRU / SRU]
CLEAN STORM WATER (CSW)
BLOW DOWN (BD) [EXPORT PIPELINES]
RELIEF LINE (RL) [EXPORT PIPELINES]
NOTE
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
4 The use of process pipe class shall be limited to the extent as indicated on the relevant P&IDs.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
19 To rationalise the number of pipe classes, utility services such as Nitrogen, Plant air, etc. are included within process pipe classes.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Page 91 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT TO TO TO TO TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO TO TO TO TO TO 1
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
Page 92 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 93 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
BEVELLED
END X
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799 ASTM A234 GR WPB
THREADED
. NPT (M)
BEVELLED
SWAGE SWGC 3 3 SWAGE CONCENTRIC BS 3799 ASTM A234 GR WPB
END
THREADED
SWAGE SWGE 0.75 1.5 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
. NPT(M)
BEVELLED
END X
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
THREADED
. NPT (M)
BEVELLED
SWAGE SWGE 3 3 SWAGE ECCENTRIC BS 3799 ASTM A234 GR WPB
END
FLANGES
125-250 ASME
FLANGE FLG 0.5 1.5 CL 150 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG 2 6 CL 150 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG 8 24 CL 150 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG300 0.5 1.5 CL 300 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG300 2 6 CL 300 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG300 8 24 CL 300 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG600 0.5 1.5 CL 600 FLANGE SCREWED RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE FLG600 2 6 CL 600 FLANGE WNRF ASTM A105N
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG600 8 12 CL 600 ASTM A105N
AARH JACK SCREW B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG600 14 24 CL 600 ASTM A 350 GR LF2 CL2
AARH JACK SCREW B16.5
125-250 ASME
FLANGE BLIND FBLD 0.5 24 CL 150 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD300 0.5 24 CL 300 FLANGE BLIND RF ASTM A105N
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD600 0.5 12 CL 600 FLANGE BLIND RF ASTM A105N
AARH B16.5
Page 94 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 95 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 96 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection Station (PWIS)
(Package-1)
SERVICE
OILY WATER SERVICES
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Page 97 of 398
Plant Doc Disc. Doc Rev
PIPING MATERIAL SPECIFICATIONS AND DETAILED No. Index Code Type No.
PIPE CLASSES 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3 BRANCH SIZE
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
Page 98 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
Page 99 of 398
Plant Doc Disc. Doc Rev
Piping Material Specifications and Detailed Pipe No. Index Code Type No.
Classes 769 L PP SP A
PP-769-SP-0001
BI-11-19034 (GCP’s)
BI-11-20034 (PWIS)
Jafurah Gas Compression Plants (GCPs) and Produced Water Injection station (PWIS)
(Package-1)
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND / BELOW GROUND (NOTE 3)
LP SOUR GAS [GCP] (P)
FLARE [GCP] (FL)
BLOWDOWN [WELL HEAD/ REMOTE HEADER/ GCP] - NOTE 3 (BD)
CLOSED DRAINS [GCP] (CD)
LOW PRESSURE SOUR PURGE GAS [GCP] (PG)
RECOVERED FLARE GAS [GCP] (P)
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 48
ET RT 42
ET RT RT 36
ET RT RT RT 30
ET RT RT RT RT 24
ET RT RT RT RT RT 20
ET RT RT RT RT RT RT 18
ET RT RT RT RT RT - - 16
ET RT RT RT RT RT - - - 14
ET RT RT RT RT RT RT WO WO WO 12
ET RT RT RT RT RT RT RT WO WO WO 10 BRANCH SIZE
ET RT RT RT RT RT RT WO WO WO WO WO 8
ET RT RT RT RT RT WO WO WO WO WO WO WO 6
ET RT RT RT WO WO WO WO WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48
HEADER SIZE
GASKET SPIRAL
B16.20- INCONEL 625 + GRAPHITE
GASKET GSK 30 48 CL 150 WOUND CS O-RING &
B16.47A FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
GASKET SPIRAL
ASME INCONEL 625 + GRAPHITE
GASKET GSK300 0.5 24 CL 300 WOUND CS O-RING &
B16.20 FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
GASKET SPIRAL
B16.20- INCONEL 625 + GRAPHITE
GASKET GSK300 30 48 CL 300 WOUND CS O-RING &
B16.47A FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
GASKET SPIRAL
ASME INCONEL 625 + GRAPHITE
GASKET GSK600 0.5 24 CL 600 WOUND CS O-RING &
B16.20 FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
GASKET SPIRAL
B16.20- INCONEL 625 + GRAPHITE
GASKET GSK600 30 48 CL 600 WOUND CS O-RING &
B16.47A FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
HARDWARE
SERVICE
UTILITY DRAIN SERVICE : ABOVE GROUND / BELOW GROUND
OILY WATER SEWER (OWS) (LIFT STATION DISCHARGE) [UG ONLY]
SANITARY WATER SEWER (SWS) (LIFT STATION DISCHARGE)
NOTE
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
36 RTR pipes and components shall be supplied with external UV protection suitable for outdoor storage and installation. RTR piping identified for
above ground service shall be covered with fire retardant paint.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
N/
ET RT RT RT RT RT RT 8 BRANCH SIZE
RT
N/ N/ N/
ET RT RT RT RT RT 6
RT RT RT
N/ N/ N/ N/ N/ N/
ET RT RT RT 4
RT RT RT RT RT RT
NS/ NS/ NS/ NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT RT RT RT
ET RT RT SS SS SS NS NS NS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
133 01-SAMSS-
FLANGE BLIND FBLD FLAT FACE 1 24 PSIG / FLANGE BLIND 034, CL RTR EPOXY RESIN
185 °F 150 B16.5
133 01-SAMSS-
SPECTACLE BLIND SB FLAT FACE 1 24 PSIG / SPECTACLE BLIND 034, CL RTR EPOXY RESIN
185 °F 150 B16.5
GASKETS
FLAT RING TYPE MANUFAC RUBBER WITH STEEL
GASKET GSK 1 1.5 CL 150
GASKET TURER'S INSERT, 4.00 MM THICK
FLAT RING TYPE MANUFAC RUBBER WITH STEEL
GASKET GSK 2 3 CL 150
GASKET TURER'S INSERT, 5.00 MM THICK
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : BELOW GROUND
PRODUCED WATER (PW) TO EVAPORATION POND [JFGP/ GCP]
BLOW DOWN (BD) [GCP]
FLARE LIQUIDS (P)
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 16
ET RT 14
ET RT RT 12
ET RT RT RT 10
ET RT RT RT RT 8
ET RT RT RT RT RT 6 BRANCH SIZE
N/ N/ N/
ET RT RT RT 4
RT RT RT
NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT
ET RT RT SS SS SS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
PRESS 50 1"-24"
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : BELOW GROUND
PRODUCED WATER (PW) TO EVAPORATION POND/ DRAIN PIT [PWIS]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
N/
ET RT RT RT RT RT RT 8 BRANCH SIZE
RT
N/ N/ N/
ET RT RT RT RT RT 6
RT RT RT
N/ N/ N/ N/ N/ N/
ET RT RT RT 4
RT RT RT RT RT RT
NS/ NS/ NS/ NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT RT RT RT
ET RT RT SS SS SS NS NS NS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
UTILITY WATER SERVICE : ABOVE OR BELOW GROUND
DRINKING WATER (DW)
NOTE
7 For potable water service, materials shall be tested and certified for potable water use in accordance with National Sanitation Foundation [NSF]
or equivalent standards. Refer section 5.10 of SAES-S-040.
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
36 RTR pipes and components shall be supplied with external UV protection suitable for outdoor storage and installation. RTR piping identified for
above ground service shall be covered with fire retardant paint.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
N/
ET RT RT RT RT RT RT 8 BRANCH SIZE
RT
N/ N/ N/
ET RT RT RT RT RT 6
RT RT RT
N/ N/ N/ N/ N/ N/
ET RT RT RT 4
RT RT RT RT RT RT
NS/ NS/ NS/ NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT RT RT RT
ET RT RT SS SS SS NS NS NS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
UTILITY WATER SERVICE : BELOW GROUND
FIRE WATER (FW)
NOTE
18 Piping components and Valves in Fire water service shall be UL/FM certified, including RTR/ HDPE materials.
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
N/
ET RT RT RT RT RT RT 8 BRANCH SIZE
RT
N/ N/ N/
ET RT RT RT RT RT 6
RT RT RT
N/ N/ N/ N/ N/ N/
ET RT RT RT 4
RT RT RT RT RT RT
NS/ NS/ NS/ NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT RT RT RT
ET RT RT SS SS SS NS NS NS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
UTILITY WATER SERVICE : ABOVE GROUND / BELOW GROUND
RAW WATER (RW)
UTILITY WATER (UW) [OUTSIDE PROCESS UNIT LIMITS]
REJECT WATER (WW) (FROM RO PACKAGE)
NOTE
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
36 RTR pipes and components shall be supplied with external UV protection suitable for outdoor storage and installation. RTR piping identified for
above ground service shall be covered with fire retardant paint.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
N/
ET RT RT RT RT RT RT 8 BRANCH SIZE
RT
N/ N/ N/
ET RT RT RT RT RT 6
RT RT RT
N/ N/ N/ N/ N/ N/
ET RT RT RT 4
RT RT RT RT RT RT
NS/ NS/ NS/ NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT RT RT RT
ET RT RT SS SS SS NS NS NS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
UTILITY DRAIN SERVICE : ABOVE GROUND
OILY WATER SEWER (OWS) (LIFT STATION DISCHARGE)
NOTE
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT P P P 12
ET RT RT P P P P 10
ET RT RT P P P P P 8 BRANCH SIZE
ET RT RT P P P P P P 6
ET RT RT P P P P P P P 4
ET RT RT P P P P P P P P 3
ET RT RT P P P P P P P P P 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT TO - - - - - - - - - - - 0.75
ET RT RT RT TO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
125-250 ASME
FLANGE FLGOPM 2 2 CL 150 FLANGE WNRF ASTM A105N 54
AARH B16.5
125-250 ASME
FLANGE FLG 3 6 CL 150 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 FLANGE WNFF WITH ASME
FLANGE FLG 8 24 CL 150 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME ASTM A182 GRADE
FLANGE FLG300 0.5 1.5 CL 300 FLANGE SCREWED RF
AARH B16.5 F316/316L DUAL STAMPED
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND
PRODUCED WATER (PW) TO EVAPORATION POND/ DRAIN PIT [PWIS]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P) [GCP]
PRODUCED WATER (PW) [GCP/ PWIS]
CLOSED DRAINS (CD) [GCP]
FLARE LIQUIDS (P) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P) [GCP]
CLOSED DRAINS (CD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BODY: ASTM
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 2 CL 150 API 594 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM A216 GR
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 3 6 CL 150 API 594 WCB, TRIM: ALLOY 625 -
RF BLT CVR
UNS NO6625
DUAL PLATE CHECK BODY: ASTM A216 GR
FLANGED
CHECK VALVE CHK 8 24 CL 150 VALVE, RETR LESS API 594 WCB, TRIM: ALLOY 625 -
RF
DSGN UNS NO6625
BALL VALVE REDUCED
BODY: ASTM
FLANGED BORE, 2/3-PIECE
BALL VALVE BAL 0.5 2 CL 150 API 608 B564,UNS6625, TRIM:
RF CONST, FLT TYP, FIRE
ALLOY 625 -UNS NO6625
SAFE
SERVICE
UTILITY WATER SERVICE: ABOVE GROUND
FIRE WATER (FW)
NOTE
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
18 Piping components and Valves in Fire water service shall be UL/FM certified, including RTR/ HDPE materials.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 16
ET RT 14
ET RT RT 12
ET RT RT P 10
ET RT RT P P 8
ET RT RT P P P 6 BRANCH SIZE
ET RT RT P P P P 4
ET RT RT P P P P P 3
ET RT RT P P P P P P 2
ET RT - - - - - - - - 1.5
ET RT RT - - - - - - - - 1
ET RT RT TO - - - - - - - - 0.75
ET RT RT RT TO - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16
HEADER SIZE
BEVELLED
END X ASTM A403 WPS UNS
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799
THREADED S31254
. NPT (M)
BEVELLED ASTM A403 WPS UNS
SWAGE SWGC 3 3 SWAGE CONCENTRIC BS 3799
END S31254
THREADED ASTM A403 WPS UNS
SWAGE SWGE 0.75 1.5 SWAGE ECCENTRIC BS 3799
. NPT(M) S31254
BEVELLED
END X ASTM A403 WPS UNS
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799
THREADED S31254
. NPT (M)
BEVELLED ASTM A403 WPS UNS
SWAGE SWGE 3 3 SWAGE ECCENTRIC BS 3799
END S31254
FLANGES
125-250 ASME ASTM A182-F44 UNS
FLANGE FLG 0.5 1.5 CL 150 FLANGE SCREWED RF
AARH B16.5 S31254
125-250 ASME ASTM A182-F44 UNS
FLANGE FLG 2 2 CL 150 FLANGE WNRF
AARH B16.5 S31254
125-250 ASME
FLANGE FLGOPM 2 2 CL 150 FLANGE WNRF ASTM A105N 54
AARH B16.5
125-250 ASME
FLANGE FLG 3 6 CL 150 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 FLANGE WNFF WITH ASME
FLANGE FLG 8 16 CL 150 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME ASTM A182-F44 UNS
FLANGE FLG300 0.5 1.5 CL 300 FLANGE SCREWED RF
AARH B16.5 S31254
125-250 ASME ASTM A182-F44 UNS
FLANGE FLG300 2 2 CL 300 FLANGE WNRF
AARH B16.5 S31254
125-250 ASME
FLANGE FLG300 3 6 CL 300 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 FLANGE WNFF WITH ASME
FLANGE FLG300 8 16 CL 300 ASTM A105N
AARH JACK SCREW B16.5
SERVICE
UTILITY WATER SERVICE: ABOVE GROUND
RAW WATER (RW)
UTILITY WATER (UW)
REJECT WATER (WW) (FROM RO PACKAGE)
NOTE
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 16
ET RT 14
ET RT RT 12
ET RT RT P 10
ET RT RT P P 8
ET RT RT P P P 6 BRANCH SIZE
ET RT RT P P P P 4
ET RT RT P P P P P 3
ET RT RT P P P P P P 2
ET RT - - - - - - - - 1.5
ET RT RT - - - - - - - - 1
ET RT RT TO - - - - - - - - 0.75
ET RT RT RT TO - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16
HEADER SIZE
BEVELLED
END X ASTM A403 WPS UNS
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799
THREADED S31254
. NPT (M)
BEVELLED ASTM A403 WPS UNS
SWAGE SWGC 3 3 SWAGE CONCENTRIC BS 3799
END S31254
THREADED ASTM A403 WPS UNS
SWAGE SWGE 0.75 1.5 SWAGE ECCENTRIC BS 3799
. NPT(M) S31254
BEVELLED
END X ASTM A403 WPS UNS
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799
THREADED S31254
. NPT (M)
BEVELLED ASTM A403 WPS UNS
SWAGE SWGE 3 3 SWAGE ECCENTRIC BS 3799
END S31254
FLANGES
125-250 ASME ASTM A182-F44 UNS
FLANGE FLG 0.5 1.5 CL 150 FLANGE SCREWED RF
AARH B16.5 S31254
125-250 ASME ASTM A182-F44 UNS
FLANGE FLG 2 2 CL 150 FLANGE WNRF
AARH B16.5 S31254
125-250 ASME
FLANGE FLGOPM 2 2 CL 150 FLANGE WNRF ASTM A105N 54
AARH B16.5
125-250 ASME
FLANGE FLG 3 6 CL 150 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 FLANGE WNFF WITH ASME
FLANGE FLG 8 16 CL 150 ASTM A105N
AARH JACK SCREW B16.5
125-250 ASME ASTM A182-F44 UNS
FLANGE FLG300 0.5 1.5 CL 300 FLANGE SCREWED RF
AARH B16.5 S31254
125-250 ASME ASTM A182-F44 UNS
FLANGE FLG300 2 2 CL 300 FLANGE WNRF
AARH B16.5 S31254
125-250 ASME
FLANGE FLG300 3 6 CL 300 FLANGE WNFF ASTM A105N
AARH B16.5
125-250 FLANGE WNFF WITH ASME
FLANGE FLG300 8 16 CL 300 ASTM A105N
AARH JACK SCREW B16.5
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
PRODUCED WATER (PW) [GCP]
HYDROCARBON CONDENSATE (P) [GCP]
BLOW DOWN (BD) (GCP MANIFOLD DEPRESURISING LINE)
FLARE LIQUIDS (P) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BODY: ASTM
FLANGED PISTON CHECK VALVE,
CHECK VALVE CHK 0.5 1.5 CL 150 API 602 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 3 CL 150 API 594 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
SERVICE
PRODUCED WATER
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BODY: ASTM
FLANGED PISTON CHECK VALVE,
CHECK VALVE CHK 0.5 1.5 CL 150 API 602 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 3 CL 150 API 594 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
SERVICE
UTILITY CHEMICAL SERVICE :
SODIUM HYPOCHLORITE (C)
NOTE
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
11 Suitable spray guard shall be provided for flanged joints.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 6
ET RT 4
ET RT RT 3 BRANCH SIZE
ET RT RT RT 2
ET RT RT RT RT 1.5
ET RT RT RT RT RT 1
ET RT RT RT RT RT RT 0.75
ET RT RT RT RT RT RT RT 0.5
0.5 0.75 1 1.5 2 3 4 6
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - NON SOUR :
HYDROCARBON FLUID (P)
NOTE
4 The use of process pipe class shall be limited to the extent as indicated on the relevant P&IDs.
6 Dual-certified SS316/SS316L grade material meet the requirements for the lower maximum carbon content of SS316L grade and for the higher
minimum yield and tensile strength of the SS316 grade.
19 To rationalise the number of pipe classes, utility services such as Nitrogen, Plant air, etc. are included within process pipe classes.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT TO TO TO TO TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO TO TO TO TO TO 1
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
TEMP -49 100 200 300 400 500 600 650 SIZE RANGE
PRESS 275 275 235 215 195 170 140 125 0.5" - 24"
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P)
HYDROCARBON GAS (P)
FLARE LIQUIDS (P)
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
6 Dual-certified SS316/SS316L grade material meet the requirements for the lower maximum carbon content of SS316L grade and for the higher
minimum yield and tensile strength of the SS316 grade.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BEVELLED
END X SCH PIPE NIPPLE SEAMLESS ASME ASTM A312 GRADE TP
NIPPLE NIPTOE 0.5 1.5 51
THREADED 80S TOE B36.19M 316/316L DUAL STAMPED
. NPT (M)
FITTING-ENDS
BEVELLED ELBOW 45° SEAMLESS ASME ASTM A 403 WP 316/316L
ELBOW 45 E45 0.5 12
END LR B16.9 DUAL STAMPED
BEVELLED ASME ASTM A403 WP 316/ 316L-
ELBOW 45 E45 14 24 ELBOW 45° WELDED LR
END B16.9 WX DUAL MARK
BEVELLED ELBOW 90° SEAMLESS ASME ASTM A 403 WP 316/316L
ELBOW 90 E90 0.5 12
END LR B16.9 DUAL STAMPED
BEVELLED ASME ASTM A403 WP 316/ 316L-
ELBOW 90 E90 14 24 ELBOW 90° WELDED LR
END B16.9 WX DUAL MARK
BEVELLED ASME ASTM A 403 WP 316/316L
FITTING CAPS 0.5 24 CAP SEAMLESS
END B16.9 DUAL STAMPED
SERVICE
UTILITY CHEMICAL SERVICE :
CHEMICAL INJECTION (C) (CORROSION INHIBITOR/ SCALE INHIBITOR/ O2 SCAVENGER/ BIOCIDE)
CHEMICAL SEWER (CS)
NOTE
6 Dual-certified SS316/SS316L grade material meet the requirements for the lower maximum carbon content of SS316L grade and for the higher
minimum yield and tensile strength of the SS316 grade.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT R90 6
ET RT RT P R90 4
ET RT RT P P P 3 BRANCH SIZE
ET RT RT P P P P 2
ET RT RT TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO 1
ET RT RT TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
SERVICE
UTILITY CHEMICAL SERVICE :
LUBE OIL (LO)
SEAL OIL (SO)
NOTE
6 Dual-certified SS316/SS316L grade material meet the requirements for the lower maximum carbon content of SS316L grade and for the higher
minimum yield and tensile strength of the SS316 grade.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT WO 6
ET RT RT WO WO 4
ET RT RT WO WO WO 3 BRANCH SIZE
ET RT RT WO WO WO WO 2
ET RT RT WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO 1
ET RT RT WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P) [JFGP/GCP]
PRODUCED WATER (PW) [JFGP/GCP]
WASH WATER (WW)
SOUR WATER (SOW)
CLOSED DRAINS (CD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT RT 6
ET RT RT RT WO 4 BRANCH SIZE
ET RT RT WO WO WO 3
ET RT RT WO WO WO WO 2
ET RT RT RT WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
SERVICE
GENERAL PROCESS/UTILITY -NON SOUR:
RAW WATER (RW)
UTILITY WATER (UW)
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT RT 6
ET RT RT RT WO 4
ET RT RT WO WO WO 3 BRANCH SIZE
ET RT RT WO WO WO WO 2
ET RT RT RT TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO 1
ET RT RT RT TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
BEVELLED
END X ASTM A815 GR UNS
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799
THREADED S32750 CLASS WP
. NPT (M)
BEVELLED
END X ASTM A815 GR UNS
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799
THREADED S32750 CLASS WP
. NPT (M)
BEVELLED ASTM A815 GR UNS
SWAGE SWGE 3 3 SWAGE ECCENTRIC BS 3799
END S32750 CLASS WP
FLANGES
125-250 ASME ASTM A182 GR F53 UNS
FLANGE FLG 0.5 1.5 CL 150 FLANGE SCREWED RF
AARH B16.5 S32750
125-250 ASME ASTM A182 GR F53 UNS
FLANGE FLG 2 6 CL 150 FLANGE WNRF
AARH B16.5 S32750
125-250 FLANGE WNRF WITH ASME ASTM A182 GR F53 UNS
FLANGE FLG 8 12 CL 150
AARH JACK SCREW B16.5 S32750
125-250 ASME ASTM A182 GR F53 UNS
FLANGE FLG300 0.5 1.5 CL 300 FLANGE SCREWED RF
AARH B16.5 S32750
125-250 ASME ASTM A182 GR F53 UNS
FLANGE FLG300 2 6 CL 300 FLANGE WNRF
AARH B16.5 S32750
125-250 FLANGE WNRF WITH ASME ASTM A182 GR F53 UNS
FLANGE FLG300 8 12 CL 300
AARH JACK SCREW B16.5 S32750
125-250 ASME ASTM A182 GR F53 UNS
FLANGE FLG600 0.5 1.5 CL 600 FLANGE SCREWED RF
AARH B16.5 S32750
125-250 ASME ASTM A182 GR F53 UNS
FLANGE FLG600 2 6 CL 600 FLANGE WNRF
AARH B16.5 S32750
125-250 FLANGE WNRF WITH ASME ASTM A182 GR F53 UNS
FLANGE FLG600 8 12 CL 600
AARH JACK SCREW B16.5 S32750
125-250 ASME ASTM A182 GR F53 UNS
FLANGE BLIND FBLD 0.5 12 CL 150 FLANGE BLIND RF
AARH B16.5 S32750
125-250 ASME ASTM A182 GR F53 UNS
FLANGE BLIND FBLD300 0.5 12 CL 300 FLANGE BLIND RF
AARH B16.5 S32750
125-250 ASME ASTM A182 GR F53 UNS
FLANGE BLIND FBLD600 0.5 12 CL 600 FLANGE BLIND RF
AARH B16.5 S32750
125-250 ASME
SPECTACLE BLIND SB 0.5 1.5 CL 150 SPECTACLE BLIND FF ASTM A240 TP UNS S32750
AARH B16.48
125-250 AS PER
SPECTACLE BLIND SB 2 10 CL 150 SPECTACLE BLIND FF ASTM A240 TP UNS S32750 53
AARH SPEC
125-250 ASME
SPECTACLE BLIND SB300 0.5 1.5 CL 300 SPECTACLE BLIND FF ASTM A240 TP UNS S32750
AARH B16.48
125-250 AS PER
SPECTACLE BLIND SB300 2 6 CL 300 SPECTACLE BLIND FF ASTM A240 TP UNS S32750 53
AARH SPEC
125-250 ASME
SPECTACLE BLIND SB600 0.5 1.5 CL 600 SPECTACLE BLIND FF ASTM A240 TP UNS S32750
AARH B16.48
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S:
HYDROCARBON CONDENSATE (P) [GCP]
CLOSED DRAINS (CD) [GCP]
FLARE LIQUIDS (P) [GCP]
OILY WATER (OWS) [GCP]
BLOW DOWN (P) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT RT 6
ET RT RT RT WO 4
ET RT RT WO WO WO 3 BRANCH SIZE
ET RT RT WO WO WO WO 2
ET RT RT RT WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
SERVICE
LOW TEMPERATURE HYDROCARBON PROCESS - NON SOUR :
REFRIGERANT PROPANE (RP)
HYDROCARBON GAS (P) (NGLRU)
NOTE
26 ASME B16.5 Material Group 1.3 has been identified to allow the use of ASTM A352 Gr.LCB Cast Valves.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT TO TO TO TO TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO TO TO TO TO TO 1
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BEVELLED
END X
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799 ASTM A420 WPL6
THREADED
. NPT (M)
BEVELLED
SWAGE SWGE 3 3 SWAGE ECCENTRIC BS 3799 ASTM A420 WPL6
END
FLANGES
125-250 ASME
FLANGE FLG 0.5 1.5 CL 300 FLANGE SCREWED RF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 ASME
FLANGE FLG 2 6 CL 300 FLANGE WNRF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG 8 24 CL 300 ASTM A 350 GR LF2 CL1
AARH JACK SCREW B16.5
125-250 ASME
FLANGE FLG600 0.5 1.5 CL 600 FLANGE SCREWED RF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 ASME
FLANGE FLG600 2 6 CL 600 FLANGE WNRF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG600 8 24 CL 600 ASTM A 350 GR LF2 CL1
AARH JACK SCREW B16.5
125-250 ASME
FLANGE BLIND FBLD 0.5 24 CL 300 FLANGE BLIND RF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 ASME
FLANGE BLIND FBLD600 0.5 24 CL 600 FLANGE BLIND RF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 ASME ASTM A516 GR70
SPECTACLE BLIND SB 0.5 1.5 CL 300 BLIND & SPACER FF
AARH B16.48 NORMALISED
125-250 AS PER ASTM A516 GR70
SPECTACLE BLIND SB 2 24 CL 300 BLIND & SPACER FF 53
AARH SPEC NORMALISED
125-250 ASME ASTM A516 GR70
SPECTACLE BLIND SB600 0.5 1.5 CL 600 BLIND & SPACER FF
AARH B16.48 NORMALISED
125-250 AS PER ASTM A516 GR70
SPECTACLE BLIND SB600 2 24 CL 600 BLIND & SPACER FF 53
AARH SPEC NORMALISED
GASKETS
GASKET SPIRAL
WOUND W/CS ASME SS316L + GRAPHITE FILLER,
GASKET GSK 0.5 24 CL 300
CENTERING RING & SS B16.20 4.50 MM THICK
INNER RING
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON FLUID (P) [GCP]
BLOW DOWN (BD) [GCP]
HP SOUR GAS (P) [GCP / JFGP INLET]
HIGH PRESSURE SOUR PURGE GAS (PG) [GCP]
RECOVERED FLARE GAS (P) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 48
ET RT 42
ET RT RT 36
ET RT RT RT 30
ET RT RT RT RT 24
ET RT RT RT RT RT 20
ET RT RT RT RT RT RT 18
ET RT RT RT RT RT - - 16
ET RT RT RT RT RT - - - 14
ET RT RT RT RT RT RT WO WO WO 12
ET RT RT RT RT RT RT RT WO WO WO 10 BRANCH SIZE
ET RT RT RT RT RT RT WO WO WO WO WO 8
ET RT RT RT RT RT WO WO WO WO WO WO WO 6
ET RT RT RT WO WO WO WO WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48
HEADER SIZE
GASKET SPIRAL
B16.20- INCONEL 625 + GRAPHITE
GASKET GSK 30 48 CL 300 WOUND CS O-RING &
B16.47A FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
GASKET SPIRAL
ASME INCONEL 625 + GRAPHITE
GASKET GSK600 0.5 24 CL 600 WOUND CS O-RING &
B16.20 FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : BELOW GROUND
PRODUCED WATER (PW) [PWIS]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 8
ET RT 6
ET RT RT 4
ET RT RT RT 3 BRANCH SIZE
ET RT RT SS SS 2
ET RT RT RT SS SS 1.5
ET RT RT RT RT SS SS 1
SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND
PRODUCED WATER (PW) [PWIS]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P) [GCP]
PRODUCED WATER (PW) [GCP]
CLOSED DRAINS (CD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
49 Optional item to be used as per the requirement indicated on PID.
51 Optional item with Threaded End connection to be used only for Drain & Vent Connection.
53 For sizes NPS 2" and above, Spectacle plates and blinds shall be in accordance with Saudi Aramco standards drawings AD-036633-001, AD-036731-
001, AD-036636-001 and AD-036736-001 for classes 150, 300, 600 and 1500 respectively.
54 Optional item to be used only for branch connections from line size NPS 3" and above.
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON GAS (P) (INLET MANIFOLDS AT JFGP)
PRODUCED WATER (PW) [JFGP / GCP]
HYDROCARBON FLUIDS (P) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BODY: ASTM
FLANGED PISTON CHECK VALVE,
CHECK VALVE CHK 0.5 1.5 CL 300 API 602 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 3 CL 300 API 594 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND
PRODUCED WATER (PW) SUCTION MANIFOLD [PWIS]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BODY: ASTM
FLANGED PISTON CHECK VALVE,
CHECK VALVE CHK 0.5 1.5 CL 300 API 602 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 3 CL 300 API 594 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
SERVICE
UTILITY CHEMICAL SERVICE :
CHEMICAL INJECTION (C) (CORROSION INHIBITOR / ANTI FOAM)(CORROSION & SCALE INHIBITOR / OXYGEN SCAVENGER& BIOCIDE [PWIS])
NOTE
6 Dual-certified SS316/SS316L grade material meet the requirements for the lower maximum carbon content of SS316L grade and for the higher
minimum yield and tensile strength of the SS316 grade.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT R90 6
ET RT RT R90 R90 4
ET RT RT R90 R90 R90 3 BRANCH SIZE
ET RT RT P P R90 R90 2
ET RT RT TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO 1
ET RT RT TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P) [JFGP/GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT RT 6
ET RT RT RT WO 4
ET RT RT WO WO WO 3 BRANCH SIZE
ET RT RT WO WO WO WO 2
ET RT RT RT WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S:
HYDROCARBON CONDENSATE (P) [GCP]
CLOSED DRAINS (CD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT RT 6
ET RT RT RT WO 4
ET RT RT WO WO WO 3 BRANCH SIZE
ET RT RT WO WO WO WO 2
ET RT RT RT WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
SERVICE
LOW TEMPERATURE HYDROCARBON PROCESS - NON SOUR :
REFRIGERANT PROPANE (RP)
NOTE
26 ASME B16.5 Material Group 1.3 has been identified to allow the use of ASTM A352 Gr.LCB Cast Valves.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT TO TO TO TO TO TO TO TO TO 1.5
ET RT RT TO TO TO TO TO TO TO TO TO TO TO 1
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO 0.75
ET RT RT RT TO TO TO TO TO TO TO TO TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BEVELLED
END X
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799 ASTM A420 WPL6
THREADED
. NPT (M)
BEVELLED
SWAGE SWGC 3 3 SWAGE CONCENTRIC BS 3799 ASTM A420 WPL6
END
THREADED
SWAGE SWGE 0.75 1.5 SWAGE ECCENTRIC BS 3799 ASTM A420 WPL6
. NPT(M)
BEVELLED
END X
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799 ASTM A420 WPL6
THREADED
. NPT (M)
BEVELLED
SWAGE SWGE 3 3 SWAGE ECCENTRIC BS 3799 ASTM A420 WPL6
END
FLANGES
125-250 ASME
FLANGE FLG 0.5 1.5 CL 600 FLANGE SCREWED RF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 ASME
FLANGE FLG 2 6 CL 600 FLANGE WNRF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 FLANGE WNRF WITH ASME
FLANGE FLG 8 24 CL 600 ASTM A 350 GR LF2 CL1
AARH JACK SCREW B16.5
125-250 ASME
FLANGE BLIND FBLD 0.5 24 CL 600 FLANGE BLIND RF ASTM A 350 GR LF2 CL1
AARH B16.5
125-250 ASME ASTM A516 GR70
SPECTACLE BLIND SB 0.5 1.5 CL 600 BLIND & SPACER FF
AARH B16.48 NORMALISED
125-250 AS PER ASTM A516 GR70
SPECTACLE BLIND SB 2 24 CL 600 BLIND & SPACER FF 53
AARH SPEC NORMALISED
GASKETS
GASKET SPIRAL
WOUND W/CS ASME SS316L + GRAPHITE FILLER,
GASKET GSK 0.5 24 CL 600
CENTERING RING & SS B16.20 4.50 MM THICK
INNER RING
HARDWARE
ASME
BOLT, STUD ( FULLY
HARDWARE BLT 0.5 24 B18.2.1/ ASTM A320-L7/ A194-7
THRD ) + 2 NUTS
18.2.2
VALVES
FEMALE GATE VALVE, SLD
BODY: ASTM A 350 GR LF2
GATE VALVE GAT THREADED 0.5 1.5 CL 800 WEDGE, BLT BNT, OS & API 602
CL1, TRIM NO. 12
(NPT) Y
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND / BELOW GROUND (NOTE 3)
WELL HEAD FLOWLINES (P)
HP & LP PRODUCTION FLUIDS (P) [TRUNKLINES TO GCP]
HP / LP PRODUCTION FLUIDS (P) [REMOTE HEADER]
BLOWDOWN MANIFOLD (BD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 30
ET RT 24
ET RT RT 20
ET RT RT RT 18
ET RT RT RT RT 16
ET RT RT RT RT RT 14
ET RT RT RT RT RT RT 12
ET RT RT RT RT RT RT RT 10 BRANCH SIZE
ET RT RT RT RT RT RT WO WO 8
ET RT RT RT RT RT WO WO WO WO 6
ET RT RT RT WO WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30
HEADER SIZE
BEVELLED ASME
PIPE PIP 24 24 SCH 30 PIPE SEAMLESS API 5L GR X60 PSL2
END B36.10M
THK
BEVELLED ASME
PIPE PIP 30 30 19.05 PIPE SAW API 5L GR X60 PSL2
END B36.10M
MM
BEVELLED
END X PIPE NIPPLE SEAMLESS ASME
NIPPLE NIPTOE 0.5 1.5 SCH XS API 5L GR X60 PSL2 51
THREADED TOE B36.10M
. NPT (M)
FITTING-ENDS
BEVELLED ELBOW 45° SEAMLESS
ELBOW 45 E45 0.5 24 MSS-SP-75 ASTM A860 WPHY 60
END LR
BEVELLED
ELBOW 45 E45 30 30 ELBOW 45° WELDED LR MSS-SP-75 ASTM A860 WPHY 60
END
BEVELLED ELBOW 90° SEAMLESS
ELBOW 90 E90 0.5 24 MSS-SP-75 ASTM A860 WPHY 60
END LR
BEVELLED
ELBOW 90 E90 30 30 ELBOW 90° WELDED LR MSS-SP-75 ASTM A860 WPHY 60
END
BEVELLED
FITTING CAPS 0.5 30 CAP SEAMLESS MSS-SP-75 ASTM A860 WPHY 60
END
THREADED PLUG HEXAGONAL ASME
FITTING PLG 0.5 1.5 ASTM A350 LF6 CL2 51
. NPT(M) HEAD B16.11
FITTING-BRANCHES
BEVELLED
TEE EQUAL TEE 0.5 24 TEE EQUAL SEAMLESS MSS-SP-75 ASTM A860 WPHY 60
END
BEVELLED
TEE EQUAL TEE 30 30 TEE EQUAL WELDED MSS-SP-75 ASTM A860 WPHY 60
END
GASKET SPIRAL
B16.20- INCONEL 625 + GRAPHITE
GASKET GSK 30 30 CL 600 WOUND CS O-RING &
B16.47A FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
HARDWARE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
FLOWLINE (P) [CHOKE VALVE SKID TO WELL HEAD MANIFOLD]
HYDROCARBON CONDENSATE (P) [GCP / JFGP INLET]
HYDROCARBON FLUIDS (P) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 48
ET RT 42
ET RT RT 36
ET RT RT RT 30
ET RT RT RT RT 24
ET RT RT RT RT RT 20
ET RT RT RT RT RT RT 18
ET RT RT RT RT RT - - 16
ET RT RT RT RT RT - - - 14
ET RT RT RT RT RT RT WO WO WO 12
ET RT RT RT RT RT RT RT WO WO WO 10 BRANCH SIZE
ET RT RT RT RT RT RT WO WO WO WO WO 8
ET RT RT RT RT RT WO WO WO WO WO WO WO 6
ET RT RT RT WO WO WO WO WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48
HEADER SIZE
BEVELLED
END X SCH PIPE NIPPLE SEAMLESS ASME
NIPPLE NIPTOE 0.5 1.5 ASTM A106 B 51
THREADED XXS TOE B36.10M
. NPT (M)
FITTING-ENDS
BEVELLED ELBOW 45° SEAMLESS ASME
ELBOW 45 E45 0.5 10 ASTM A234 GR WPB
END LR B16.9
BEVELLED ELBOW 45° SEAMLESS ASME
ELBOW 45 E45 12 24 ASTM A420 WPL6
END LR B16.9
BEVELLED ASME
ELBOW 45 E45 30 48 ELBOW 45° WELDED LR ASTM A420 WPL6-W
END B16.9
BEVELLED ELBOW 90° SEAMLESS ASME
ELBOW 90 E90 0.5 10 ASTM A234 GR WPB
END LR B16.9
BEVELLED ELBOW 90° SEAMLESS ASME
ELBOW 90 E90 12 24 ASTM A420 WPL6
END LR B16.9
BEVELLED ASME
ELBOW 90 E90 30 48 ELBOW 90° WELDED LR ASTM A420 WPL6-W
END B16.9
BEVELLED ASME
FITTING CAPS 0.5 10 CAP SEAMLESS ASTM A234 GR WPB
END B16.9
BEVELLED ASME
FITTING CAPS 12 48 CAP SEAMLESS ASTM A420 WPL6
END B16.9
THREADED PLUG HEXAGONAL ASME
FITTING PLG 0.5 1.5 ASTM A105N 51
. NPT(M) HEAD B16.11
GASKET SPIRAL
B16.20- INCONEL 625 + GRAPHITE
GASKET GSK 30 48 CL 600 WOUND CS O-RING &
B16.47A FILLER, 4.50 MM THICK
INCOLOY 625 I-RING
HARDWARE
ASME
BOLT, STUD ( FULLY ASTM A193 GR B7M/ A194
HARDWARE BLT 0.5 48 B18.2.1/
THRD ) + 2 NUTS GR 2HM
18.2.2
VALVES
GATE VALVE, SLD
FLANGED BODY: ASTM A105N, TRIM:
GATE VALVE GAT 0.5 1.5 CL 600 WEDGE, BLT BNT, OS & API 602
RF ALLOY 625 -UNS NO6625
Y
FEMALE GATE VALVE, SLD
BODY: ASTM A105N, TRIM:
GATE VALVE GATOPE THREADED 0.5 1.5 CL 800 WEDGE, BLT BNT, OS & API 602 51
ALLOY 625 -UNS NO6625
(NPT) Y
GATE VALVE, FLX BODY: ASTM A216 GR
FLANGED
GATE VALVE GAT 2 24 CL 600 WEDGE, BLT BNT, OS & API 600 WCB, TRIM: ALLOY 625 -
RF
Y UNS NO6625
GLOBE VALVE, PLUG
FLANGED BODY: ASTM A105N, TRIM:
GLOBE VALVE GLO 0.5 1.5 CL 600 TYPE, BLT BNT, OS & Y, API 602
RF ALLOY 625 -UNS NO6625
STRT PATN
GLOBE VALVE, PLUG BODY: ASTM A216 GR
FLANGED API 623
GLOBE VALVE GLO 2 24 CL 600 TYPE, BLT BNT, OS & Y, WCB, TRIM: ALLOY 625 -
RF STD
STRT PATN UNS NO6625
FLANGED PISTON CHECK VALVE, BODY: ASTM A105N, TRIM:
CHECK VALVE CHK 0.5 1.5 CL 600 API 602
RF BLT CVR ALLOY 625 -UNS NO6625
BODY: ASTM A216 GR
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 6 CL 600 API 594 WCB, TRIM: ALLOY 625 -
RF BLT CVR
UNS NO6625
DUAL PLATE CHECK BODY: ASTM A216 GR
FLANGED
CHECK VALVE CHK 8 24 CL 600 VALVE, RETR LESS API 594 WCB, TRIM: ALLOY 625 -
RF
DSGN UNS NO6625
FLANGED DUAL PLATE CHECK BODY: ASTM A216 GR
CHECK VALVE CHK RF B16.47 30 42 CL 600 VALVE, RETR LESS API 594 WCB, TRIM: ALLOY 625 -
A DSGN UNS NO6625
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : BELOW GROUND:
PRODUCED WATER PIPELINES [JFGP/ GCP TO REMOTE HEADER]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
N/
ET RT RT RT RT RT RT 8 BRANCH SIZE
RT
N/ N/ N/
ET RT RT RT RT RT 6
RT RT RT
N/ N/ N/ N/ N/ N/
ET RT RT RT 4
RT RT RT RT RT RT
NS/ NS/ NS/ NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT RT RT RT
ET RT RT SS SS SS NS NS NS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : BELOW GROUND:
PRODUCED WATER PIPELINES [REMOTE HEADER TO PWIS]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
20 Pressure rating for Non-metallic pipes and components shall be confirmed with the Vendor.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
N/
ET RT RT RT RT RT RT 8 BRANCH SIZE
RT
N/ N/ N/
ET RT RT RT RT RT 6
RT RT RT
N/ N/ N/ N/ N/ N/
ET RT RT RT 4
RT RT RT RT RT RT
NS/ NS/ NS/ NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT RT RT RT
ET RT RT SS SS SS NS NS NS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P) [GCP]
PRODUCED WATER (PW) [GCP]
CLOSED DRAINS (CD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
FLOWLINE (P) [CHOKE VALVE SKID TO WELL HEAD MANIFOLD]
HYDROCARBON CONDENSATE (P) [GCP / JFGP INLET]
HYDROCARBON FLUIDS (P) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 48
ET RT 42
ET RT RT 36
ET RT RT RT 30
ET RT RT RT RT 24
ET RT RT RT RT RT 20
ET RT RT RT RT RT RT 18
ET RT RT RT RT RT - - 16
ET RT RT RT RT RT - - - 14
ET RT RT RT RT RT RT WO WO WO 12
ET RT RT RT RT RT RT RT WO WO WO 10
ET RT RT RT RT RT RT WO WO WO WO WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO WO WO WO WO 6
ET RT RT RT WO WO WO WO WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48
HEADER SIZE
BODY: ASTM
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 2 CL 600 API 594 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM A216 GR
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 3 6 CL 600 API 594 WCB, TRIM: ALLOY 625 -
RF BLT CVR
UNS NO6625
DUAL PLATE CHECK BODY: ASTM A216 GR
FLANGED
CHECK VALVE CHK 8 24 CL 600 VALVE, RETR LESS API 594 WCB, TRIM: ALLOY 625 -
RF
DSGN UNS NO6625
BALL VALVE REDUCED
BODY: ASTM
FLANGED BORE, 2/3-PIECE
BALL VALVE BAL 0.5 2 CL 600 API 6D B564,UNS6625, TRIM:
RF CONST, TRUN MNT,
ALLOY 625 -UNS NO6625
FIRE SAFE
BALL VALVE REDUCED
BODY: ASTM A216 GR
FLANGED BORE, 2/3-PIECE
BALL VALVE BAL 3 24 CL 600 API 6D WCB, TRIM: ALLOY 625 -
RF CONST, TRUN MNT,
UNS NO6625
FIRE SAFE
BALL VALVE FULL
BODY: ASTM
FLANGED BORE, 2/3-PIECE
BALL VALVE BALFO 0.5 2 CL 600 API 6D B564,UNS6625, TRIM: 49
RF CONST, TRUN MNT,
ALLOY 625 -UNS NO6625
FIRE SAFE
BALL VALVE FULL
BODY: ASTM A216 GR
FLANGED BORE, 2/3-PIECE
BALL VALVE BALFO 3 24 CL 600 API 6D WCB, TRIM: ALLOY 625 - 49
RF CONST, TRUN MNT,
UNS NO6625
FIRE SAFE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P) [INLET MANIFOLDS AT JFGP]
HYDROCARBON CONDENSATE (P) [GCP]
BLOW DOWN (BD) (GCP MANIFOLD DEPRESURISING LINE)
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
30 Refer section 13.1 & 13.3 of SAES-W-011 for application of PWHT in carbon steel welds.
- For wet sour services, PWHT is mandatory for (i) Double sided welding (e.g. flange girth welds) (ii) Internal weld repair (iii)Internal weld build up
for dissimilar thickness joints to overcome misalignment.
- For other services (other than listed services in section 13.3) including single sided welds in wet sour services, PWHT is not mandatory for pipe
thickness up to 20mm considering ASME B31.3-2012, if not instructed otherwise(eg. by Licensor).
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BODY: ASTM
FLANGED PISTON CHECK VALVE,
CHECK VALVE CHK 0.5 1.5 CL 600 API 602 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 3 CL 600 API 594 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND / BELOW GROUND (NOTE 3)
GCP INLET MANIFOLDS (P)
BLOWDOWN MANIFOLD (BD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BODY: ASTM
FLANGED PISTON CHECK VALVE,
CHECK VALVE CHK 0.5 1.5 CL 600 API 602 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM
FLANGED SWING CHECK VALVE,
CHECK VALVE CHK 2 3 CL 600 API 594 B564,UNS6625, TRIM:
RF BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM
PLUG VALVE, TPR
B564,UNS6625, TRIM:
PLUG VALVE PLU Flanged RF 2 3 CL 600 PLUG, LUB, INV PRES. API 599
ALLOY 625 + STELLITE 6 HF
BAL
ON PLUG
SERVICE
UTILITY CHEMICAL SERVICE :
CHEMICAL INJECTION (C) (CORROSION INHIBITOR / HYDRATE (MEG) / ANTI FOAM [AGRU])
METHANOL (ME)
NOTE
6 Dual-certified SS316/SS316L grade material meet the requirements for the lower maximum carbon content of SS316L grade and for the higher
minimum yield and tensile strength of the SS316 grade.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 6
ET RT 4
ET RT RT 3 BRANCH SIZE
ET RT RT R90 2
ET RT RT TO TO 1.5
ET RT RT TO TO TO 1
ET RT RT TO TO TO TO 0.75
ET RT RT RT TO TO TO TO 0.5
0.5 0.75 1 1.5 2 3 4 6
HEADER SIZE
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGC 2 3 SWAGE CONCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
BEVELLED
END X ASTM A 403 WP 316/316L
SWAGE SWGE 2 3 SWAGE ECCENTRIC BS 3799
THREADED DUAL STAMPED
. NPT (M)
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S :
HYDROCARBON CONDENSATE (P) [GCP]
PRODUCED WATER (PW) [JFGP/ GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT RT 6
ET RT RT RT WO 4
ET RT RT WO WO WO 3 BRANCH SIZE
ET RT RT WO WO WO WO 2
ET RT RT RT WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S:
HYDROCARBON CONDENSATE (P) [GCP]
CLOSED DRAINS (CD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 12
ET RT 10
ET RT RT 8
ET RT RT RT 6
ET RT RT RT WO 4
ET RT RT WO WO WO 3 BRANCH SIZE
ET RT RT WO WO WO WO 2
ET RT RT RT WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND / BELOW GROUND (NOTE 3)
PRODUCED WATER (PW) INJECTION PIPELINE [PWIS NORTH & SOUTH FLANK HEADER]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
3 Underground metallic piping systems shall be externally coated in accordance with SAES-H-002 and protected by Cathodic Protection systems
according to SAES-X-600.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
14 Special flat gaskets i.e. "SPECIAL FLAT NON-METALLIC GASKET (PTFE REINFORCED) or (PIKOTEK)" can be used with a Ring Joint flange.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND
PRODUCED WATER (PW) INJECTION PIPELINE [PWIS FENCE LIMIT]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
14 Special flat gaskets i.e. "SPECIAL FLAT NON-METALLIC GASKET (PTFE REINFORCED) or (PIKOTEK)" can be used with a Ring Joint flange.
16 Internal Fusion Bonded Epoxy Coating as per SAES-H-002, APCS 102A or B or C. As per para 5.2.4, site coating of girth welds is restricted to a
minimum pipe size of 8". Sizes < 8" can be allowed for shop finished spooling and shop coating complete with flanged connections for small
sections limited to maximum of 3 joints or 20meters. However connections shall be minimised and therefore restrict the use of FBE lined piping <
8". Long lengths of FBE lined piping below size 8" in utility services may be joined using proprietary grooved ends and coupling, such as Victaulic
coupling or equivalent.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
46 Maximum allowable service pressure for internal FBE lining is 3000psig as per SAES-H-002 (refer note 16). For service pressure greater than
3000psig, high resistance FBE lining shall be used subject to approval from COMPANY.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT - - - - - - - - - - - 1.5
ET RT RT - - - - - - - - - - - 1
ET RT RT RT - - - - - - - - - - - 0.75
ET RT RT RT WO - - - - - - - - - - - 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S : ABOVE GROUND
PRODUCED WATER (PW) DISCHARGE MANIFOLD [PWIS]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
8 Unless otherwise stated, minimum design metal temperature (MDMT) shall be 5°C(41°F), considering "Lowest One-Day Mean Temperature" as
specified in BEDD. For carbon steel, the MDMT limit is minus 18°C (0°F) without impact testing, below minus 18°C (0°F) down to minus 45°C
(minus 49°F) impact tested carbon steel shall be used. Also refer note 31 for impact testing requirements.
17 ASME B31.4 and ASME B31.8 pipe class designations assigned are applicable to the pipelines routed within the plant fence limits only. For details
of pipelines outside the plant fence, refer relevant Pipelines document.
31 Refer to ASME B31.3 and SAES-L-132, Table 1, for application of impact testing requirements.
- For nominal pipe thickness above 25mm, all carbon steel pipes and wrought piping components, irrespective of material grade, shall be impact
tested at 0 deg.C. Testing shall be as per ASME B31.3 with the impact values being 34J min. average and 27J min. individual for standard 10mm x
10mm specimen. Impact testing shall be carried out on base material, wel deposit and HAZ.
- Impact tested carbon steel shall be used for pipe wall thickness exceeding the specified material curve as per ASME B31.3, Appendix A & Fig.
323.2.2A, at minimum design temperature.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 24
ET RT 20
ET RT RT 18
ET RT RT RT 16
ET RT RT RT RT 14
ET RT RT RT RT RT 12
ET RT RT RT RT RT RT 10
ET RT RT RT RT RT RT WO 8 BRANCH SIZE
ET RT RT RT RT RT WO WO WO 6
ET RT RT RT WO WO WO WO WO WO 4
ET RT RT WO WO WO WO WO WO WO WO 3
ET RT RT WO WO WO WO WO WO WO WO WO 2
ET RT RT RT WO WO WO WO WO WO WO WO WO 1.5
ET RT RT WO WO WO WO WO WO WO WO WO WO WO 1
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO 0.75
ET RT RT RT WO WO WO WO WO WO WO WO WO WO WO WO 0.5
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
HEADER SIZE
BODY: ASTM
FLANGED CL PISTON CHECK VALVE,
CHECK VALVE CHK 0.5 1.5 API 602 B564,UNS6625, TRIM:
RTJ B16.5 1500 BLT CVR
ALLOY 625 -UNS NO6625
BODY: ASTM
FLANGED CL SWING CHECK VALVE,
CHECK VALVE CHK 2 3 API 594 B564,UNS6625, TRIM:
RTJ B16.5 1500 BLT CVR
ALLOY 625 -UNS NO6625
SERVICE
HYDROCARBON PROCESS - WET SOUR H2S:
HYDROCARBON CONDENSATE (P) [GCP]
CLOSED DRAINS (CD) [GCP]
NOTE
1 All materials in sour service shall comply with NACE MR0175 / ISO 15156 (latest edition). Refer section 6.2.1 of SAES-A-133 for sour service
definition.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 2
ET RT 1.5
ET RT RT 1 BRANCH SIZE
ET RT RT RT 0.75
ET RT RT RT WO 0.5
0.5 0.75 1 1.5 2
HEADER SIZE
SERVICE
UTILITY CHEMICAL SERVICE :
CHEMICAL INJECTION (C) (CORROSION INHIBITOR / HYDRATE (MEG))
METHANOL (ME)
NOTE
6 Dual-certified SS316/SS316L grade material meet the requirements for the lower maximum carbon content of SS316L grade and for the higher
minimum yield and tensile strength of the SS316 grade.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
53 For sizes NPS 2" and above, Spectacle plates and blinds shall be in accordance with Saudi Aramco standards drawings AD-036633-001, AD-036731-
001, AD-036636-001 and AD-036736-001 for classes 150, 300, 600 and 1500 respectively.
Description Code
Equal Tee ET
Reducing Tee RT
Welded Outlet WO
Threaded Outlet TO
Pipe to Pipe without RF Pad R90
Pipe to Pipe with RF Pad P
ET 3
ET RT 2
ET RT RT 1.5 BRANCH SIZE
ET RT RT WO 1
ET RT RT RT WO 0.75
ET RT RT RT WO WO 0.5
0.5 0.75 1 1.5 2 3
HEADER SIZE
SERVICE
UTILITY DRAIN SERVICE : BELOW GROUND:
SANITARY WATER [HYDROCARBON HANDLING AREA]
NOTE
5 Where SWS Service is non-pressurised, Hydrotest is not required.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 16
ET RT 14
ET RT RT 12
ET RT RT RT 10
ET RT RT RT RT 8
ET RT RT RT RT RT 6 BRANCH SIZE
N/ N/ N/
ET RT RT RT 4
RT RT RT
NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT
ET RT RT SS SS SS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
UTILITY DRAIN SERVICE : BELOW GROUND
OILY WATER SEWER (OWS)
NOTE
5 Where SWS Service is non-pressurised, Hydrotest is not required.
21 Flat washer to be used with bolting on plastic flanges.
24 Valves with extended stem should be considered for valves in pit or buried valves, where operating from grade level is required.
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
Saddle SS
Nozzle with Stiffener NS
Nozzle N ET 16
ET RT 14
ET RT RT 12
ET RT RT RT 10
ET RT RT RT RT 8
ET RT RT RT RT RT 6 BRANCH SIZE
N/ N/ N/
ET RT RT RT 4
RT RT RT
NS/ NS/ NS/
ET RT RT RT RT 3
RT RT RT
ET RT RT SS SS SS NS NS NS 2
ET RT RT RT SS SS SS SS SS SS 1.5
ET RT RT RT RT SS SS SS SS SS SS 1
SS SS SS SS SS SS SS SS SS SS SS 0.75
1 1.5 2 3 4 6 8 10 12 14 16
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying RTR Piping items.
SERVICE
UTILITY DRAIN SERVICE : BELOW GROUND
SANITARY WATER (SWS) [NON-HYDROCARBON HANDLING AREA]
NOTE
48 Pipe size NPS 1/2" & 3/4" shall be used only for instrument connections. Minimum pipe connection for process/ utility services shall be NPS 1".
Description Code
Equal Tee ET
Reducing Tee RT
ET 4
ET RT 3
ET RT RT 2
ET RT RT RT 1.5 BRANCH SIZE
ET RT RT RT RT 1
1 1.5 2 3 4
HEADER SIZE
* Branch table shall be updated as per recommendation from Vendor supplying PVC Piping items.