ARYAN ENGINEERS AND CONTRACTOR

1.6 The hearth shall consist of sand up to 8” height or insulation. To prevent direct heat
Losses to the floor. Two nos. burners shall be placed at the bottom at 180⁰apart, as
Shown in attached sketch. 3A009-R1(1to3nof 6). The whole exterior of all the section
Shall be completely insulated by one layer of ceramic fiber insulation. By this way
These sections shall be converted into its own furnace.
1.7 The high velocity burner equipment will consist of high output fully adjustable unit.
Variable between 250.000 and 10.000.000 Btu per hours (62.500 Kcal and 2.500.000
-Kcal).
1.8 The burner is designed to give a maximum flame length of approximately 12 inches
(300MM) and hence only hot gases reach the shell of the vessel. The turndown ratio
is Extremely high – in the order of 1:10 – this future gives complete and accurate
Temperature control at all stages of the firing. In addition, no ‘hot spots’ are produced
And optimum temperature uniformity and with minimum oxidation is achieved.
1.9 The hot gases emitting from the burner reach an exit velocity of 450 ft. per second
(150 meter per second). Consequently flame impignment is eliminated. The high speed
Of these gases produced ‘scrubbing’ action on the vessel walls. With such positively
Induced convective heat transfer, by which close temperature uniformity and the flue
To load temperature differential are greatly reduced. This result in both fuel and time
Saving particularly in post weld heat treatment applications which demand a rapid
turn around and at the same time, a close tolerance.
1.10 The heat treatment of the closing scam of these seven sections shall be carried out
Locally by electrical band heating method separately as per heat treatment specification.
1.11 Requisite number of thermocouples shall be tacked on the surface of the shell for
Constant and effective temperature monitoring. These thermocouples will be attached
To multi point’s temperature recorder via compensating cables.
1.12 Thermocouples shall be placed on these sections in accordance with the code of
Construction (PD5500) which are as follows :
Section - Ⅰ& Ⅶ - 21 Nos. T/Cs for each section 3A009-r1 (4 of 6)
Section - Ⅱ& Ⅲ - 14 Nos. T/Cs for each section 3A009-r1(5 of 6)
Section - ⅣtoⅥ - 21 Nos.T/Cs for each section 3A009-r1 (6 of 6)
The burner are controlled by sophisticated oil train incorporated by automatic flame
Failure device, spark ignition system, various gauges for monitoring flame pressure of
The gas and oil, isolating device and high velocity combustion air fan completes the
system
TEMPERATURE RECORDING ON LOG SHEET DURING HEATING AND COOLING SHALL BE DONE
HOURLY BASIS. WHEREAS DURING SOAKING IT SHALL BE DONE ON FOR EVERY 30 MINUTES i.e
½ HOURLY BASIS.

Procedure no. itepl-009/2022-23 R.01 dtd. 03/05/2022 page 6 of 11